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TP48200A V300R001C03 Training Slide - V1.0
TP48200A V300R001C03 Training Slide - V1.0
TP48200A V300R001C03
Training Slide
www.huawei.com
Preface
This course describes TP48200A V300R001C03
(TP48200A for short) in terms of its working principles,
system installation, routine maintenance, and
troubleshooting.
Page 2
Reference Documentation
TP48200A V300R001C03 User Manual
TP48200A V300R001C03 Engineer Manual
TP48200A V300R001C03 Technical Proposal
Page3
Course Objectives
Upon completion of this course, you should be able to:
Understand the features and working principles of the
TP48200A.
Understand the installation, commissioning, and routine
Page4
Contents
Chapter 1 Working Principles
Chapter 2 Introduction to the TP48200A
Chapter 3 Installation and Commissioning
Chapter 4 Acceptance
Chapter 5 Routine Maintenance
Chapter 6 Troubleshooting
Chapter 7 Engineering Design
Chapter 8 Test
Page 5
Efficiency: 50%60%
Key part: power triode
Control mode: analog
control
First
generation
linear power
supply
Second
generation
phase-controlled
power supply
Since 2009
Third
generation
switch mode
power supply
Green power
Intelligent
power
supply
Fourth generation
full-digital and
high-efficiency
power supply
19902008
Efficiency: < 92%
Key parts: insulated gate bipolar
transistor (IGBT) and metal-oxide
semiconductor (MOS)
Control mode: analog and halfdigital control
Copyright 2012 Huawei Technologies Co., Ltd. All rights reserved.
Page 6
Residential block
Outdoor cabinettype power supply
TP48200A
Residential
block
TP48200A
Backbone
network
Core network
TP48200A
Indoor power
supply
Indoor power
supply
Enterprise
TP48200A
Outdoor cabinettype power supply
Access
network
Outdoor
cabinet
Outdoor
cabinet/Remo
te area
TP48200A
Remote area/Outdoor
power cabinet
Remote area/Pole-mount
power supply
Desktop
power supply
Optical fiber
Twisted pair
Page 7
Wireless network
Category 5 cable
Mains input
AC
AC
power
power
distribution
distribution
Signal control
Standby AC output
Environment monitoring
TCP/IP
TCP/IP
Intellige
Intellige
nt
nt
equipm
equipm
ent
ent
commu
commu
nication
nication
protocol
protocol
Switch
-48 V
RS485 port
SMU02B
SMU02B
MODEM
Remote
monitoring
DC
DC
power
power
distribution
distribution
Rectifier
Rectifierunit
unit
two
twoto
tofour
four
rectifiers
rectifiers
Dry contact
Page8
Battery
Battery
string
string
220 V AC
AC/DC
48 V
Page 9
Page10
Application
Transmission
Management
Collection
Page11
Page12
SMU
Communication
management
Alarm
processing
Detection and
control
G e n e ra to r
Page13
Active alarms
Historical
alarms
System logs
RS485
Power
management
Multi-level low
voltage
disconnect (LVD)
Shutdown
against overtemperature and
alarm correlation
CAN bus
port
Plug and
play
Intelligent
hibernation
AC power
distribution
DC power
distribution
Battery
parameters
Page14
Page15
Reports alarms
through
communication
Dry contact
reporting
Alarm Medium
Level 4 alarm
Severity level
can be set.
Alarm signal
Severity
Record
Critical
alarm
Critical
alarm
Major alarms
Minor alarms
Warning alarm
200 active
alarms
1000 historical
alarms
Type, date, and
time
Page16
Mains absence
Busbar undervoltage
Charge overcurrent
Battery disconnection
Load power-off
Battery string loop broken
Ambient temperature
alarm
Too high or low ambient
humidity Water intrusion
Smoke generation
Door status alarm
Rectifier alarm
Load fuse blown alarm
SPD failure alarm
N MS
FE/RS485/Dry contact
Note:
At present, the TP48200A
provides only an in-band
management port without
software commissioning.
Therefore, do not publicize
this feature.
Third-party device
In-band
Out-of-band
Remote control
Third-party
Remote monitoring
AC input voltage
DC Load Current
the rectifier
DC busbar voltage
adjustment
Battery temperature
Dry contact
Remote communication
disconnection
Page17
Questions
What parts does the communication power supply consist of? What
supply?
What external ports do the SMU and rectifiers provide?
Page18
Contents
Chapter 1 Working Principles
Chapter 2 Introduction to the TP48200A
Chapter 3 Installation and Commissioning
Chapter 4 Acceptance
Chapter 5 Routine Maintenance
Chapter 6 Troubleshooting
Chapter 7 Engineering Design
Chapter 8 Test
Page 19
TP48200AX3H4
Cabinet-type
TP48200AX3H5
TP48200B-N20A5
TP48200B-N20A6
TP48200B-L20A5
Indoor
Outdoo
r
TP48200AX3H6
TP48600A-V3F0
TP48200B-N20B1
TP48300/
A
TP4890C-I
TP4890C-D06A5
TP4890C-D06A3
TP4890C-D06A6
TP48200AV3R1C03
Core network
TP48300B-N16B2 TP48600B-N16B2
TP4890C-II
TP4890C-D06A2
TP4890C-D06A1
TP4890C-D06A7
Wall hung
Indoor
TP4830H-10 A
TP4830H-30 A
TP4830H-N06B1
Embedded
ETP48120-C1
10 A
30 A
ETP48200-A6
ETP48240-C2 ETP48200 (8 U)
ETP48200-B6
60 A
120 A
200 A
Page20
240 A
300 A
600 A
10000
BOM Number
Model
Remarks
01071337
TP48200A-H15A3
01071338
TP48200A-H15A5
01071339
TP48200A-D15A1
01071340
TP48200E-H09A1
01071342
TP48200E-D09A1
01071343
TBC300A-DCA1
01071344
TBC300A-TCA1
Cabinet
Remarks
Used independently
Used independently
Used independently
Used independently
Used independently
D+F
Used in combination
D+G
Used in combination
E+F
Used in combination
E+G
Used in combination
Page 21
PDM
Door status
sensor
SMU
SMU
Rectifier
Rectifier
Filter
Space for customer
equipment (8 U)
DC fan
Heat exchanger
Battery
compartment
Battery compartment
Heater (optional for northern-type
products)
TP48200E-H09A1
TP48200E-D09A1
TBC300A-DCA1
Page22
TBC300A-TCA1
5
5.1
Page23
Page 24
Page 25
Page 26
Page 27
Page 28
Page 29
Page 30
No.
Component Name
Description
PDM
SMU
Controls the operating of the entire power system, monitors the communication with the
host, and monitors the battery compartment or cabinet.
Rectifier
Battery
compartment/cabinet
TCU
Copyright
2012 Huawei Technologies
Co.,compartment
Ltd. All rights
reserved.
Page31
8
Heater
Heats the battery
in the case
of low temperature.
Remarks
SMU
Displays information on the LCD and provides buttons for ease of operation.
Supports the Transfer Control Protocol/Internet Protocol (TCP/IP), Hypertext
Transfer Protocol (HTTP), Simple Network Management Protocol (SNMP),
and intelligent equipment communication protocol.
Detects power distribution status, reports alarms, and sends commands by
communicating with the host over the COM port.
Supports the remote and local upgrade of software.
Hot swap
Item
Color
Run indicator
Green
Minor alarm
indicator
Major alarm
indicator
Yellow
Red
Page32
Status
Off
Blinking at a
frequency of 0.5 Hz
Blinking at a
frequency of 4 Hz
Off
Steady on
Off
Steady on
Description
The SMU is faulty or has no power input.
The SMU02B is running properly and
communicating with the host properly.
The SMU02B is running properly but is not
communicating with the host properly.
No minor or warning alarm is generated.
A minor or warning alarm is generated.
No critical or major alarm is generated.
A critical or major alarm is generated.
Remote
communication
Remote control
Page33
Mains absence
Mains overvoltage
Mains undervoltage
AC SPD alarm
DC overvoltage
DC undervoltage
Load fuse blown
Charge overcurrent
Load disconnection
Battery disconnection
Over-high ambient temperature
Over-low ambient temperature
Ambient humidity excessively high
Ambient humidity excessively low
n# Rectifier fault
n# Rectifier protection
Single-rectifier fault
Multi-rectifier fault
Battery over-temperature protection
Battery root open sensor
Door status
Water sensor
Smoke sensor
Spare Boolean value (six ways)
Page34
Item
AC input circuit breaker
Class C AC surge protection
Circuit breaker for the
maintenance socket
Requirements
63 A, three-pole
Class C surge protection
Maintenance socket
200 A, 25 mV
LLVD contactor
Normally closed
BLVD contactor
Normally open
DC SPD
Battery circuit breaker
Remarks
None
Along the guide rail
Copyright
2012
Co.,load
Ltd.test)
All rights reserved.
Voltage drop
in the Huawei
subrack Technologies
0.5 V (full
Page35
None
Voltage drop between the battery input port
and the load output port
Easy installation
Intelligent temperature
control design
Meeting medium-capacity
requirements
Features
Remote monitoring
Intelligent hibernation
Page36
Page37
Questions
What models does the TP48200A provide? What parts does the TP48200A
consist of?
What are main features of the TP48200A?
What environments does the TP48200A apply to?
Page38
Contents
Chapter 1 Working Principles
Chapter 2 Introduction to the TP48200A
Chapter 3 Installation and Commissioning
Chapter 4 Acceptance
Chapter 5 Routine Maintenance
Chapter 6 Troubleshooting
Chapter 7 Engineering Design
Chapter 8 Test
Page 39
Page40
Tools
Page41
Page42
Installing
batteries
Page43
Note: Switch off all circuit breakers including the battery circuit breaker before you install cables.
Installing the
ground cable
Page44
Page45
Page46
Page47
Page48
Page49
Questions
What installation mode does the TP48200A use?
What is the procedure for installing the TP48200A?
What precautions must be taken before you power on the TP48200A?
What parameters need to be verified before you complete the installation
Page50
Contents
Chapter 1 Working Principles
Chapter 2 Introduction to the TP48200A
Chapter 3 Installation and Commissioning
Chapter 4 Acceptance
Chapter 5 Routine Maintenance
Chapter 6 Troubleshooting
Chapter 7 Engineering Design
Chapter 8 Test
Page 51
the system meets the delivery criteria. It is an important step before delivery.
Generally, customers participate in or authorize the acceptance. Accepted
systems can be delivered to customers.
Document:
The acceptance manual provided by R&D personnel is the basis of the
acceptance.
Acceptance items and criteria, for example, parameter settings, are
337 is recommended.
Page52
system before power-on; verify the installation of rectifiers; verify the installation
of the SMU; verify the installation of the PDM; verify parameter settings; verify
system functions and performance.
Generally, acceptance of a system power supply is performed based on the
multimeter, record related data, and ask customer representatives to sign after
confirmation.
Page53
Manual.
Page54
Questions
What is the purpose of the acceptance?
What preparations are required before the acceptance?
What is the acceptance process of the TP48200A?
Page55
Contents
Chapter 1 Working Principles
Chapter 2 Introduction to the TP48200A
Chapter 3 Installation and Commissioning
Chapter 4 Acceptance
Chapter 5 Routine Maintenance
Chapter 6 Troubleshooting
Chapter 7 Engineering Design
Chapter 8 Test
Page 56
5 Routine Maintenance
This chapter contains the following content:
Objective and principle for maintenance
Requirements for maintenance personnel
Routine maintenance tasks and period
Routine maintenance content and methods for the system power supply
Replacement of key fragile parts
Page57
maintenance.
Note that the objective of maintenance is not only to rectify faults but also to
allowed.
Page58
principles and understand the failure modes and maintenance modes of parts
such as AC input modules, rectifiers, DC contactors, SMUs, and circuit
breakers.
Maintenance personnel must understand common operation methods and
Page59
Content
Measures
TP48200A
V300R001C03
TP48200A
V300R001C03
Air filter
Remarks
TP48200A
V300R001C03 heat
exchange cabinets
Page60
output voltage using a multimeter. Check whether the difference between the
displayed value and the actual value is within 0.5 V. If the output voltage does not
meet the requirements, the system is faulty. Take proper measures to rectify the
fault.
Check the system load current and battery current over the LUI, Web, or console
and measure the current using a clip-on ammeter. Check whether the difference
between the displayed value and the actual value is within 1 A. If the current does
not meet the requirements, take proper measures to rectify the fault.
Check electrical devices such as contactors, circuit breakers, and cables with
your eyes. If any electrical devices are aging or faulty, make records and perform
maintenance.
Page61
the green indicator blinks, and the red indicator is off. When a rectifier
operates properly, the green indicator is steady on, and the yellow indicator
and red indicator are off.
If any errors occur, take proper measures by referring to the TP48200A
Page62
Replacing an AC SPD:
Remove the faulty AC
SPD.
Install a new SPD.
Page63
Page64
Page65
Page66
Questions
What tasks does routine maintenance of the TP48200A contain?
How to identify whether the parts are damaged?
How to replace the parts?
Page67
Contents
Chapter 1 Working Principles
Chapter 2 Introduction to the TP48200A
Chapter 3 Installation and Commissioning
Chapter 4 Acceptance
Chapter 5 Routine Maintenance
Chapter 6 Troubleshooting
Chapter 7 Engineering Design
Chapter 8 Test
Page 68
Note:
Observe indicators
Perform
troubleshooting
End
Page69
Possible Cause
Measures
AC power failure
The AC input power cable is faulty. 1. If the AC input power cable is not connected properly, reconnect it.
The mains supply or D.G. is faulty. 2. If the AC input power is unavailable, check that no open or short circuits occur in the AC input loop. If the
AC input loop is normal, contact the mains supplier. If the D.G. provides the AC input, check and repair the
D.G. by referring to the D.G. User Manual. If the power failure is for a short time, use storage batteries to
power DC-powered loads. When the outage lasts long, use other energy sources to supply power.
AC overvoltage or
undervoltage
The AC overvoltage or
undervoltage alarm threshold is
not set properly on the SMU.
The mains supply or D.G. is faulty.
If the AC overvoltage or undervoltage alarm threshold is not set properly, adjust it to a proper range.
If the AC input is mains, for the electrical grid where the mains voltage is greater than the maximum value or
less than the minimum value for a long time, negotiate with the related electrical grid maintenance personnel to
improve the electrical grid. If the D.G. provides the AC input, check and repair the D.G. by referring to the D.G.
User Manual.
DC overvoltage
and undervoltage
The DC overvoltage or
undervoltage alarm threshold is
not set properly on the SMU.
rectifiers faults
The rectifier is
faulty.
The rectifier has poor contact with Check the fault indicator on the rectifier panel. If the indicator is steady red, the rectifier is faulty. Remove the
the monitoring backplane.
faulty rectifier and insert it again after a while. If the alarm persists, replace the rectifier. Check for other faulty
The rectifier is faulty.
rectifiers and take proper measures to rectify the faults.
Rectifier protection The input voltage to the rectifier is Check whether the AC input voltage is higher than the AC overvoltage threshold (300 V) of the rectifier or lower
not in the normal range.
than the AC undervoltage threshold (85 V) of the rectifier. If the power grid is in an overvoltage or undervoltage
The rectifier is faulty.
condition for a long period, contact maintenance personnel of mains supplier to improve the mains grid. If the
input voltage to the rectifier is within the specified range but the alarm persists, replace the rectifier.
Rectifier
communication
interruption
Check whether the rectifier is installed and whether it is properly connected. If the SMU is inserted into another
position, insert the SMU into the correct position. If the communication of a single rectifier fails, reseat the
rectifier on which a yellow indicator is blinking. Check whether the rectifier is securely connected. If yes,
replace the rectifier.
If the communication of all rectifiers fails, reseat the SMU. Check whether the SMU is securely connected. If
yes, replace the SMU. If the alarm persists, replace the AC/DC power distribution subrack.
Check whether the rectifier is installed in the subrack and whether the rectifier is properly connected. Install the
rectifier in the correct subrack. If the SSU has poor contact with the SSR, remove and then insert the SSU, and
ensure that the SSU is fastened to the SSR. Check that the battery loop is not faulty or short-circuited. Check
the storage batteries and replace faulty ones.
Page70
Possible Cause
Measures
Load disconnection
Battery disconnection
1.If the mains supply fails or the battery voltage is below the BLVD threshold, contact the mains supplier.
2.Check that the BLVD is enabled on the SMU. Check the battery cables and connectors, and replace faulty ones. Check
whether the contactor is faulty and whether the contactor can be connected or disconnected. If the contactor is faulty or
cannot be connected or disconnected, replace the contactor.
1.Check the battery cables and connectors on the battery loop, and replace faulty ones.
2.Check whether the contactor is faulty and whether the contactor can be connected or disconnected. If the contactor is
faulty or cannot be connected or disconnected, replace the contactor. Check the storage batteries and replace faulty
ones.
1.Check that the alarm threshold for ambient temperatures is properly set on the SMU.
2.Repair the temperature control system in the shelter if it is faulty. After the temperature inside the shelter is adjusted to a
normal range, the alarm is automatically cleared. If the alarm still persists, check whether the temperature sensor is
faulty.
1.Check that the alarm threshold for ambient humidity is properly set on the SMU.
2.If there is water in the shelter, remove water by using a dry cotton cloth or dehumidifier. If the ambient humidity is within
a proper range but the alarm persists, check the humidity sensor. If the humidity sensor is faulty, replace it.
1.Check that the alarm threshold for battery temperatures is properly set on the SMU.
2.Check whether the temperature inside the battery cabinet is overhigh. If it is, lower the temperature inside the battery
cabinet. The alarm is automatically cleared after the temperature lowers to the proper range. If the charge current is
greater than the maximum value, change equalized charging into float charging and check whether the charge current is
lowered. If the charge current is still overhigh, reduce the charge current. If the battery temperature is still too high,
replace faulty storage batteries.
faulty.
Page71
Possible Cause
AC SPD fault
Measures
1. Close the cabinet door.
2. If the alarm persists after the cabinet door is closed, check and repair the door status
sensor.
1. If there is water in the shelter, remove water by using a dry cotton cloth or
dehumidifier.
2. If there is no water but this alarm persists, check and repair the water sensor.
1. If there is smoke in the shelter, put out the fire immediately and open the shelter door
for ventilation.
2. If there is no smoke but the alarm persists, check and repair the smoke sensor.
Page72
Color
Status
On
Run indicator
Alarm indicator
Green
Description
Outputs of the rectifier are normal.
No operation is required.
Off
Off
No operation is required.
Yellow
On
Off
No operation is required.
No operation is required.
On
Fault indicator
Solution
Red
Blinking at a
frequency of 4 Hz
Page73
Questions
What is the basic process of troubleshooting the system power supply?
How to rectify common faults?
Page74
Contents
Chapter 1 Working Principles
Chapter 2 Introduction to the TP48200A
Chapter 3 Installation and Commissioning
Chapter 4 Acceptance
Chapter 5 Routine Maintenance
Chapter 6 Troubleshooting
Chapter 7 Engineering Design
Chapter 8 Test
Page 75
Design requirements
system parameters
Determine the following
parameters:
Calculate the battery
capacity.
Calculate the maximum
battery charge current.
Calculate the output power
(P) required for the system.
Page76
0.5
1.5
10
12
16
0.4
0.55
0.63
0.7
0.75
0.8
0.85
0.9
0.95
0.98
1.01
1.03
Page77
Note:
The preceding tables source from the DKBA3265-2010.12 Power Cable Design and Selection Specification.
If the ambient temperature is high, the related data must be derated accordingly. Select cables based on customer requirements.
Copyright 2012 Huawei Technologies Co., Ltd. All rights reserved.
Page78
I* L
* U
48 V
+24 V
of equipment
Minimum input voltage of 38.4 V
40 V
19.2 V
20 V
1.0 V
1.3 V
0.4 V
equipment
U
2.6 V
Note:
The preceding table sources from the DKBA3265-2010.12 Power Cable Design and Selection
Specification. Select cables based on customer requirements.
Page79
Page80
Questions
How to calculate the number of rectifiers?
Page81
Contents
Chapter 1 Working Principles
Chapter 2 Introduction to the TP48200A
Chapter 3 Installation and Commissioning
Chapter 4 Acceptance
Chapter 5 Routine Maintenance
Chapter 6 Troubleshooting
Chapter 7 Engineering Design
Chapter 8 Test
Page 82
8 Test
In a system test, measures (visual inspection or using instruments) are taken
Page83
PC
AC power
supply
Power
analyzer
TP48200A
Multimeter
DC load
Current divider
Oscilloscope
Storage
battery
Page84
current, power, THD, and PF, and is mandatory. The model of WT1600 is
recommended.
Multimeter: obtains the output voltage, input voltage, and dry contact status.
electronic load.
PC: monitors and controls the system, communicates with the host, and
Page85
efficiency, THD, and PF under different input voltages (85% Un, Un, or 110% Un)
and loads (10% to 100%).
Page86
(Ion/Inn Io/I)
Test and record the unbalance of load sharing under different output voltages and
loads.
Page87
and loads.
Page88
TP48200A
V300R001C03 Tes t Item Manual.xl
Page89
Questions
What is the purpose of performing the system test?
What basic test instruments are required for performing a system test?
Page90
Summary
This slide describes the development history of AC-toDC converters and the positioning of Huawei power
supply series. It describes the TP48200A in terms of its
system composition, working principles, installation
and commissioning, acceptance, routine maintenance,
troubleshooting, engineering design, and system tests.
It provides reference for customer service engineers in
site design, installation and maintenance,
troubleshooting, and customer tests.
Thanks!
www.huawei.com