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Security Level: INTERNAL

TP48200A V300R001C03
Training Slide
www.huawei.com

Copyright 2012 Huawei Technologies Co., Ltd. All rights reserved.

Preface
This course describes TP48200A V300R001C03
(TP48200A for short) in terms of its working principles,
system installation, routine maintenance, and
troubleshooting.

Copyright 2012 Huawei Technologies Co., Ltd. All rights reserved.

Page 2

Reference Documentation
TP48200A V300R001C03 User Manual
TP48200A V300R001C03 Engineer Manual
TP48200A V300R001C03 Technical Proposal

Copyright 2012 Huawei Technologies Co., Ltd. All rights reserved.

Page3

Course Objectives
Upon completion of this course, you should be able to:
Understand the features and working principles of the

TP48200A.
Understand the installation, commissioning, and routine

maintenance for the TP48200A.


Understand how to rectify common TP48200A faults.

Copyright 2012 Huawei Technologies Co., Ltd. All rights reserved.

Page4

Contents
Chapter 1 Working Principles
Chapter 2 Introduction to the TP48200A
Chapter 3 Installation and Commissioning
Chapter 4 Acceptance
Chapter 5 Routine Maintenance
Chapter 6 Troubleshooting
Chapter 7 Engineering Design
Chapter 8 Test

Copyright 2012 Huawei Technologies Co., Ltd. All rights reserved.

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1.1 Development History of the


Communication Power Supply
Before 1980
19801990

Efficiency: 50%60%
Key part: power triode
Control mode: analog
control

First
generation
linear power
supply
Second
generation
phase-controlled
power supply

Since 2009

Efficiency: < 80%


Key part: silicon
controlled thyristor
(SCR)
Control mode: analog
control

Third
generation
switch mode
power supply

Green power
Intelligent
power
supply

Fourth generation
full-digital and
high-efficiency
power supply

19902008
Efficiency: < 92%
Key parts: insulated gate bipolar
transistor (IGBT) and metal-oxide
semiconductor (MOS)
Control mode: analog and halfdigital control
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Efficiency: > 96%


Key parts: CoolMOS and
digital signal processor (DSP)
Control mode: full-digital and
adaptive control

1.2 Application Scenarios of the


Communication Power Supply
Residential block

Residential block
Outdoor cabinettype power supply

TP48200A

Residential
block

TP48200A

Backbone
network

Core network

TP48200A
Indoor power
supply
Indoor power
supply

Enterprise

TP48200A
Outdoor cabinettype power supply

Access
network

Outdoor
cabinet

Outdoor
cabinet/Remo
te area

TP48200A

Remote area/Outdoor
power cabinet
Remote area/Pole-mount
power supply

Desktop
power supply

Optical fiber
Twisted pair

Solar power Wind power


supply
supply
Indoor power
supply

Copyright 2012 Huawei Technologies Co., Ltd. All rights reserved.

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Wireless network
Category 5 cable

1.3 Working Principles of the


Communication Power Supply

Mains input

AC
AC
power
power
distribution
distribution

Signal control
Standby AC output

Environment monitoring

TCP/IP
TCP/IP
Intellige
Intellige
nt
nt
equipm
equipm
ent
ent
commu
commu
nication
nication
protocol
protocol

Switch

-48 V

RS485 port

SMU02B
SMU02B

MODEM

Remote
monitoring

DC
DC
power
power
distribution
distribution

Rectifier
Rectifierunit
unit
two
twoto
tofour
four
rectifiers
rectifiers

Dry contact

Local monitoring on the console

Copyright 2012 Huawei Technologies Co., Ltd. All rights reserved.

Page8

Battery
Battery
string
string

1.3 Working Principles of the


Communication Power Supply (Continued)
Working principle of rectifiers
Rectifiers convert AC power into stable DC power, functioning as the heart
of a system power supply.
RS485 port
SMU

220 V AC

AC/DC

48 V

Rectifiers provide the following functions:


Power conversion
Signal detection, such as voltage, current, and temperature signals
Protection against faults such as over-temperature, overvoltage, and short circuits
Communication and monitoring
Copyright 2012 Huawei Technologies Co., Ltd. All rights reserved.

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1.3 Working Principles of the


Communication Power Supply (Continued)
Topology of a rectifier

Copyright 2012 Huawei Technologies Co., Ltd. All rights reserved.

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1.3 Working Principles of the


Communication Power Supply (Continued)
Working principle of site monitoring

Application

Transmission

Management

Collection

Copyright 2012 Huawei Technologies Co., Ltd. All rights reserved.

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1.3 Working Principles of the Communication


Power Supply (Continued)
The SMU controls the operating status of the entire system,
functioning as the brain of a system power supply.
Explanation:
The SMU is connected to the busbar. The power is
supplied by the unit or the storage batteries.
The collection layer collects data of analog
parameters, Boolean value, and southbound
equipment.
The data is processed by the data processing layer
and is sent to the subordinate equipment.
The data processing layer processes data such as
alarms and logs collected by the collection layer.
The data display layer displays the processing
results to users over LUI, Web, or protocols.

Copyright 2012 Huawei Technologies Co., Ltd. All rights reserved.

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1.3 Working Principles of the Communication


Power Supply (Continued)
Power
management
Battery
management
Environment
monitoring

SMU

Communication
management
Alarm
processing
Detection and
control

G e n e ra to r

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1.3 Working Principles of the Communication


Power Supply (Continued)
Power management
Voltage:
Total loads:

Active alarms
Historical
alarms
System logs

RS485

Power
management

Multi-level low
voltage
disconnect (LVD)
Shutdown
against overtemperature and
alarm correlation

Copyright 2012 Huawei Technologies Co., Ltd. All rights reserved.

CAN bus
port
Plug and
play
Intelligent
hibernation

AC power
distribution
DC power
distribution
Battery
parameters

Page14

1.3 Working Principles of the


Communication Power Supply (Continued)
Intelligent battery management by the SMU

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1.3 Working Principles of the


Communication Power Supply (Continued)
Alarm management
buzzer
indicator
LCD/WEB

Reports alarms
through
communication

Dry contact
reporting

Alarm Medium
Level 4 alarm
Severity level
can be set.

Alarm signal

Severity
Record

Critical
alarm
Critical
alarm
Major alarms
Minor alarms
Warning alarm

200 active
alarms
1000 historical
alarms
Type, date, and
time

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Page16

Mains absence
Busbar undervoltage
Charge overcurrent
Battery disconnection
Load power-off
Battery string loop broken
Ambient temperature
alarm
Too high or low ambient
humidity Water intrusion
Smoke generation
Door status alarm
Rectifier alarm
Load fuse blown alarm
SPD failure alarm

1.3 Working Principles of the Communication


Power Supply (Continued)
Communication
processing

N MS

FE/RS485/Dry contact

Note:
At present, the TP48200A
provides only an in-band
management port without
software commissioning.
Therefore, do not publicize
this feature.

Third-party device

In-band

Out-of-band

Remote control

Third-party

Remote monitoring

Rectifier startup and shutdown

AC input voltage

Boost and floating charge of

DC Load Current

the rectifier

Battery string current

Rectifier voltage and current

DC busbar voltage

adjustment

Battery temperature

Battery/Load connection and

Temperature and humidity

Dry contact
Remote communication

disconnection

Battery string test

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Mains availability and mains


phase loss
Mains undervoltage or
overvoltage
DC overvoltage or undervoltage
Rectifier status
Load fuse status
Battery fuse status
Boolean value status

Questions
What parts does the communication power supply consist of? What

functions does each part provide?


What are main parameters and indexes of the communication power

supply?
What external ports do the SMU and rectifiers provide?

Copyright 2012 Huawei Technologies Co., Ltd. All rights reserved.

Page18

Contents
Chapter 1 Working Principles
Chapter 2 Introduction to the TP48200A
Chapter 3 Installation and Commissioning
Chapter 4 Acceptance
Chapter 5 Routine Maintenance
Chapter 6 Troubleshooting
Chapter 7 Engineering Design
Chapter 8 Test

Copyright 2012 Huawei Technologies Co., Ltd. All rights reserved.

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2.1 Introduction to AC-to-DC Converter Series


Huawei develops power supplies from the perspective of networks and therefore understands customer
requirements better than other power supply vendors do. At present, Huawei provides the following selfdeveloped power supplies (including under-development power supplies), and the types of power
supplies are continuously increasing:
RRU, Micro site, FTTX, Micro Wireless BTS, Fixed network access, Transmission,
wave
Intranet
Outdoo
r

TP48200AX3H4

Cabinet-type

TP48200AX3H5

TP48200B-N20A5
TP48200B-N20A6
TP48200B-L20A5

Indoor

Outdoo
r

TP48200AX3H6

TP48600A-V3F0

TP48200B-N20B1
TP48300/
A

TP4890C-I
TP4890C-D06A5
TP4890C-D06A3
TP4890C-D06A6

TP48200AV3R1C03

Core network

TP48300B-N16B2 TP48600B-N16B2

TP4890C-II
TP4890C-D06A2
TP4890C-D06A1
TP4890C-D06A7

Wall hung
Indoor
TP4830H-10 A
TP4830H-30 A

TP4830H-N06B1

Embedded
ETP48120-C1
10 A

30 A

ETP48200-A6
ETP48240-C2 ETP48200 (8 U)
ETP48200-B6

60 A

120 A

Copyright 2012 Huawei Technologies Co., Ltd. All rights reserved.

200 A

Page20

240 A

300 A

600 A

10000

2.2 Introduction to the TP48200A


Names and models of cabinets for the TP48200A
Cabinet

BOM Number

Model

Remarks

01071337

TP48200A-H15A3

Integrated cabinet, heat exchange southern-type power cabinet

01071338

TP48200A-H15A5

Integrated cabinet, heat exchange northern-type power cabinet

01071339

TP48200A-D15A1

Integrated cabinet, natural ventilation southern-type power cabinet

01071340

TP48200E-H09A1

Split-type cabinet, heat exchange southern-type power cabinet

01071342

TP48200E-D09A1

Split-type cabinet, natural ventilation southern-type power cabinet

01071343

TBC300A-DCA1

Split-type cabinet, natural ventilation southern-type battery cabinet

01071344

TBC300A-TCA1

Split-type cabinet, thermoelectric cooler (TEC) battery cabinet

Mapping between application scenarios and cabinets for the TP48200A


Scenario

Cabinet

Remarks

Used independently

Used independently

Used independently

Used independently

Used independently

D+F

Used in combination

D+G

Used in combination

E+F

Used in combination

E+G

Used in combination

Copyright 2012 Huawei Technologies Co., Ltd. All rights reserved.

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2.2 Introduction to the TP48200A (Continued)


Power distribution
module (PDM)

PDM

Door status
sensor

Door status sensor

SMU

SMU

Rectifier

Rectifier

Filter
Space for customer
equipment (8 U)

Space for customer equipment (8 U)

DC fan

Heat exchanger

Battery
compartment

Battery compartment
Heater (optional for northern-type
products)

Composition of the TP48200A-D15A1

Composition of the TP48200A-H15A3/H15A5

TP48200E-H09A1

TP48200E-D09A1

Copyright 2012 Huawei Technologies Co., Ltd. All rights reserved.

TBC300A-DCA1

Page22

TBC300A-TCA1

2.2 Introduction to the TP48200A (Continued)


No. Specifications
Environmental specifications
Operating temperature of northern-type products (TP48200A-H15A5 and TP48200E-H09A1): 40 C (40 F) to +45 C (+113 F), with solar radiation
Operating temperature of southern-type products (TP48200A-H15A3, TP48200A-D15A1, TP48200E-D09A1, TBC300A-DCA1, and TBC300A-TCA1):
1
10 C (+14 F) to +45 C (+113 F), with solar radiation
Storage temperature: 40 C (40 F) to +70 C (+158 F)
Altitude: 4000 m (13123.20 ft). When the altitude ranges from 2000 m (6561.6 ft) to 4000 m (13,123.20 ft), the operating temperature decreases as the altitude increases.
Humidity: 5% to 95% RH
2
AC power distribution
2.1 Three-phase inputs, compatible with single-phase inputs
2.2 Number of inputs: 1
2.3 Maximum input current: 82 A (involving a 16 A maintenance socket)
2.4 Rated input voltage: three-phase 346 V AC to 415 V AC/200 V AC to 240 V AC
single-phase 200 V AC to 240 V AC
2.5 Input frequency range: 4565 Hz Rated frequency: 50 Hz or 60 Hz
2.6 Surge protection for mains input: class C
2.7 One 16 A circuit breaker for the maintenance socket and one 16 A circuit breaker applied to the heater in northern-type products
3
DC power distribution
3.1 Maximum system output capacity: 200 A
3.2 Battery circuit breakers: two single-pole 125 A circuit breakers
3.3 Number of disconnection routes:
Load low voltage disconnection (LLVD): two 63 A circuit breakers and two 32 A circuit breakers
Battery low voltage disconnection (BLVD): two 16 A circuit breakers and one 10 A circuit breaker (installed in the split-type power cabinet to supply power to fans of the battery
cabinet in cabinet combination scenarios)
3.6 Surge protection: surge protection device (SPD): differential mode: 10 kA common mode: 20 kA
3
Rectifier
3.1 Input voltage: ranging from 85 V AC to 300 V AC, with a rated value of 220 V AC (capable of bearing long-term 350 V AC voltage inputs without damage)
3.2 Output voltage: ranging from 42 V DC to 58 V DC, with a rated value of 53.5 V DC. The output voltage is adjustable.
3.3
Output power of a single rectifier:
2 U standard 50 A rectifier: 2900 W (176 V AC to 290 V AC)/1200 W (90 V AC to 175 V AC);
2 U highly efficient 50 A rectifier: 3000 W (176 V AC to 290 V AC)/1200 W (90 V AC to 175 V AC).
3.4
3.5
3.6
4
4.1

5
5.1

Efficiency of a 2 U standard 50 A rectifier: 92%


Efficiency of a 2 U highly efficient 50 A rectifier: 96%
Voltage regulation precision: 0.6%
Current equalization rate: 5%
International protection rating
TP48200A-H15A3/H15A5: IP55 for the equipment compartment and IP45 for the battery compartment
TP48200A-D15A1/ TP48200E-D09A1: IP45
TP48200E-H09A1/ TBC300A-TCA1: IP55
TBC300A-DCA1: IP34
Heat dissipation capacity
TP48200A-H15A3/H15A5/TP48200E-H09A1: 85 W/K
TP48200A-D15A1/TP48200E-D09A1: 140 W/K

Copyright 2012 Huawei Technologies Co., Ltd. All rights reserved.

Page23

2.2 Introduction to the TP48200A (Continued)

Copyright 2012 Huawei Technologies Co., Ltd. All rights reserved.

Page 24

2.2 Introduction to the TP48200A (Continued)

Copyright 2012 Huawei Technologies Co., Ltd. All rights reserved.

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2.2 Introduction to the TP48200A (Continued)

Copyright 2012 Huawei Technologies Co., Ltd. All rights reserved.

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2.2 Introduction to the TP48200A (Continued)

Copyright 2012 Huawei Technologies Co., Ltd. All rights reserved.

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2.2 Introduction to the TP48200A (Continued)

Copyright 2012 Huawei Technologies Co., Ltd. All rights reserved.

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2.2 Introduction to the TP48200A (Continued)

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2.2 Introduction to the TP48200A (Continued)

Copyright 2012 Huawei Technologies Co., Ltd. All rights reserved.

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2.3 System Composition of the TP48200A


The TP48200A consists of the PDM, door status sensor, SMU, rectifiers, space for customer
equipment, battery compartment or cabinet, and temperature control unit (TCU).

No.

Component Name

Description

PDM

Provides power input and output ports.

Door status sensor

Detects door status and provides the antitheft function.

SMU

Controls the operating of the entire power system, monitors the communication with the
host, and monitors the battery compartment or cabinet.

Rectifier

Converts AC power into DC power.

Space for customer


equipment

Provides 19-inch space for customer equipment.

Battery
compartment/cabinet

Provides space for installing two battery strings.

TCU

Exhausts heat out of a cabinet.

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2012 Huawei Technologies
Co.,compartment
Ltd. All rights
reserved.
Page31
8
Heater
Heats the battery
in the case
of low temperature.

Remarks

Optional for northern-type products

2.4 Parts of the TP48200A Mandatory Parts


Rectifier

(1) Run indicator

(2) Protection indicator

SMU

(3) Fault indicator

Uses highly efficient 50 A rectifiers in standard


configuration and optional standard 50 A rectifiers.
Provides a maximum efficiency of no less than 96%.
Provides a grid voltage ranging from 85 V AC to 300 V AC.
Runs with the operating temperature ranging from 40C
(40F) to +70C (+158F).
Provides access to hot swap.
Supports communication over the RS485 serial port.
Supports alarming by indicators.
Supports voltage adjustment and current limiting.
Complies with Restriction of Hazardous Substances
(RoHS), Technical Inspection Association (TUV),
Conformity with European (CE), Underwriters Laboratories
(UL), and Certification Bodies' Scheme (CB).

(1) Run indicator


(4) Liquid crystal display (LCD)
(6) USB port (reserved)

(2) Minor alarm indicator


(5) Locking latch
(8) RS485/RS232 serial port

(3) Major alarm indicator


(6) Button
(9) FE communications port

Displays information on the LCD and provides buttons for ease of operation.
Supports the Transfer Control Protocol/Internet Protocol (TCP/IP), Hypertext
Transfer Protocol (HTTP), Simple Network Management Protocol (SNMP),
and intelligent equipment communication protocol.
Detects power distribution status, reports alarms, and sends commands by
communicating with the host over the COM port.
Supports the remote and local upgrade of software.
Hot swap
Item

Color

Run indicator

Green

Minor alarm
indicator
Major alarm
indicator

Yellow

Copyright 2012 Huawei Technologies Co., Ltd. All rights reserved.

Red

Page32

Status
Off
Blinking at a
frequency of 0.5 Hz
Blinking at a
frequency of 4 Hz
Off
Steady on
Off
Steady on

Description
The SMU is faulty or has no power input.
The SMU02B is running properly and
communicating with the host properly.
The SMU02B is running properly but is not
communicating with the host properly.
No minor or warning alarm is generated.
A minor or warning alarm is generated.
No critical or major alarm is generated.
A critical or major alarm is generated.

2.4 Parts of the TP48200A Mandatory Parts


(Continued)
Monitoring
Monitoring on the console
Battery equalized charging management
Battery float charging management
Battery discharge test
Battery current limiting management
Battery temperature compensation

Remote
communication

Battery capacity monitoring and backup time calculation


Intelligent battery hibernation parameters
Remote monitoring
Battery string current
Battery imbalance (battery absence) (six ways)
DC busbar voltage
Battery temperature (one way)
Ambient temperature and humidity (one way)
Ambient temperature (two ways)

Remote control

Rectifier startup and shutdown


Equalized and float charging for rectifiers
Rectifier voltage adjustment
Rectifier current limiting
Intelligent rectifier hibernation
Load disconnection
Battery disconnection
Battery connection
Powering on loads
Dry contact output (eight ways)

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Page33

Mains absence
Mains overvoltage
Mains undervoltage
AC SPD alarm
DC overvoltage
DC undervoltage
Load fuse blown
Charge overcurrent
Load disconnection
Battery disconnection
Over-high ambient temperature
Over-low ambient temperature
Ambient humidity excessively high
Ambient humidity excessively low
n# Rectifier fault
n# Rectifier protection
Single-rectifier fault
Multi-rectifier fault
Battery over-temperature protection
Battery root open sensor
Door status
Water sensor
Smoke sensor
Spare Boolean value (six ways)

2.4 Parts of the TP48200A Mandatory Parts


(Continued)
User interface module (UIM)
The UIM02C provides eight dry contact outputs, six Boolean value inputs, and seven
ports for sensors such as the smoke sensor, door status sensor, water sensor, and
temperature and humidity sensor.

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2.4 Parts of the TP48200A Mandatory Parts


(Continued)
PDM panel

Item
AC input circuit breaker
Class C AC surge protection
Circuit breaker for the
maintenance socket

Requirements
63 A, three-pole
Class C surge protection

Maintenance socket

Universal maintenance socket, complying with CE

Load circuit breakers F1 to F7

Load protection: two single-pole 63 A circuit breakers and two


single-pole 32 A circuit breakers
Battery protection: two single-pole 16 A circuit breakers
Battery circuit breakers: two single-pole circuit breakers

Battery current divider FL

200 A, 25 mV

LLVD contactor

Normally closed

BLVD contactor

Normally open

DC SPD
Battery circuit breaker

Remarks
None
Along the guide rail

One single-pole 16 A circuit breaker

10 kA in differential mode and 20 kA in common mode,


alarms generated when the SPD is faulty
Two 125 A circuit breakers

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2012
Co.,load
Ltd.test)
All rights reserved.
Voltage drop
in the Huawei
subrack Technologies
0.5 V (full

Page35

One additional 10 A circuit breaker in the


split-type power cabinet, used to control the
temperature control power supply of the
battery cabinet in cabinet combination
scenarios

None
Voltage drop between the battery input port
and the load output port

2.5 Features of the TP48200A


1. The TCU uses the intelligent design. Fans provide linear
speed regulation, reducing power consumption and
extending the service life. 2. The equipment compartment
uses heat exchange for heat dissipation, meeting IP55
protection requirements and applying to category C
adverse environment. Natural-ventilation cabinets meet
IP45 protection requirements and apply to category B
environment.

The SMU and rectifiers are hot-swappable,


which facilitates the system installation and
maintenance. This reduces the operational
expenditure (OPEX).
Cable connections, operations, and
maintenance are performed in the front of the
cabinet, meeting the operation and
maintenance requirements of outdoor power
supplies.

Easy installation

Intelligent temperature
control design

The TP48200A performs comprehensive


self-management and battery
management functions. The SMU
communicates with rectifiers through an
RS485 serial port, communicates with the
host through
an RS-232, RS422, or RS485 serial port,
communicates with third-party equipment
through a Huawei SNMP module, and
provides dry contact outputs. This enables
remote monitoring when the TP48200A is
left unattended and reduces the OPEX.

Operability and maintainability

Solutions are provided to meet the requirements


for medium-capacity outdoor power supplies.

Meeting medium-capacity
requirements

Features

Remote monitoring

To conserve energy, the power


system automatically enables one
or more rectifiers to enter the
hibernation mode based on the
actual load power.

Intelligent hibernation

Rectifiers comply with UL, CE, TUV, and CE.

High-level safety and


regulatory design
Three-phase inputs, compatible with
single-phase inputs
Rated input voltage: three-phase 346 V AC to 415 V AC/200 V AC to 240 V AC
single-phase 200 V AC to 240 V AC

Copyright 2012 Huawei Technologies Co., Ltd. All rights reserved.

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2.6 Installation Scenarios of the TP48200A


Application scenario:
Medium-capacity base station
Installation mode:
Ground-mount, outdoor
AC power supply:
Three-phase inputs, compatible with single-phase inputs
Rated input voltage: three-phase 346 V AC to 415 V AC/200 V AC to 240 V AC
single-phase 200 V AC to 240 V AC
Note:
Application regions: The TP48200A-H15A3, TP48200A-H15A5, TP48200E-H09A1, and TBC300A-TCA1 apply to
category C outdoor environment. The TP48200A-D15A1, TP48200E-D09A1, and TBC300A-DCA1 apply to category B
outdoor environment.
Definition of category B environment: rooms inside which the temperature and humidity are not controlled or
general outdoor environment, including scenarios with a simple shield such as an awning and an occasional
humidity of 100%.
Definition of category C environment: sea, land near a pollution source, or environment with simple shields. If a site
is near a pollution source, it is at most 3.7 km (2.30 mi.) away from salt water such as the sea and salt lakes, 3 km
(1.86 mi.) away from heavy pollution sources such as smelteries, coal mines, and thermal power plants, 2 km (1.24
mi.) away from medium pollution sources such as chemical, rubber, and galvanization industries, and 1 km (0.62
mi.) away from light pollution sources such as packinghouses, tanneries, and boiler rooms.
Copyright 2012 Huawei Technologies Co., Ltd. All rights reserved.

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Questions
What models does the TP48200A provide? What parts does the TP48200A

consist of?
What are main features of the TP48200A?
What environments does the TP48200A apply to?

Copyright 2012 Huawei Technologies Co., Ltd. All rights reserved.

Page38

Contents
Chapter 1 Working Principles
Chapter 2 Introduction to the TP48200A
Chapter 3 Installation and Commissioning
Chapter 4 Acceptance
Chapter 5 Routine Maintenance
Chapter 6 Troubleshooting
Chapter 7 Engineering Design
Chapter 8 Test

Copyright 2012 Huawei Technologies Co., Ltd. All rights reserved.

Page 39

3.1 Installation Process of the TP48200A


Installation flowchart of the TP48200A

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3.2 Preparations for Installation


Obtain required tools and cables before installation. For details about cable
configurations, see the TP48200A V300R001C03 Configuration Manual V1.0. Ensure
that colors of the cables meet local power cable standards.

Tools

Copyright 2012 Huawei Technologies Co., Ltd. All rights reserved.

Page41

3.3 Cabinet Installation


Determine the installation space required for the cabinet by referring to the following figure.
For details about the installation, see the TP48200A-D15A1 & H15A3 & H15A5 Quick Installation Guide (V300R001_01),
TP48200E-D09A1 & H09A1 Quick Installation Guide (V300R001_01), and TBC300A-DCA1 & TCA1 Quick Installation Guide
(V300R001_01).
Observe the following requirements when you install the TP48200A:
1. Check whether delivered cabinets are intact, and whether paint or electroplated layer flakes off. 2. Check whether
configurations of delivered cabinets are consistent with configurations on the system. 3. Route cables based on requirements in
the quick installation guide, ensuring that AC power cables are routed on the left of the cabinet and DC power cables and signal
cables are routed on the right of the cabinet. 4. Switch off the battery circuit breaker before you install the battery cable. The
TP48200A uses positive grounding. Therefore, connect the negative terminal before you connect the positive terminal, avoiding
short circuits on the batteries caused by contact between the screwdriver and the shell.
After the cabinet is installed, block the cable outlets using sealing mud.

Copyright 2012 Huawei Technologies Co., Ltd. All rights reserved.

Page42

3.3 Cabinet Installation Installing Parts


(Continued)
Installing
rectifiers

Installing
batteries

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Page43

3.4 Electrical Installation Installing Cables


Sequence for installing cables:
Cables are installed in the following sequence: ground cable > signal cable > load cable > battery cable > AC input cable.

Rules for routing cables out of the cabinet:


The ground cable and AC input cable are routed out of the cabinet from the left leading-out hole at the bottom. The signal cable
and load cable are routed out of the cabinet from the right leading-out hole at the bottom.

Note: Switch off all circuit breakers including the battery circuit breaker before you install cables.

Installing the
ground cable

Example: TP48200A-H15A3 and TP48200A-H15A5 (heat exchange)

Copyright 2012 Huawei Technologies Co., Ltd. All rights reserved.

Page44

3.4 Electrical Installation Installing


Cables (Continued)

Copyright 2012 Huawei Technologies Co., Ltd. All rights reserved.

Page45

3.5 Verification After Installation

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Page46

3.6 Power-On and Commissioning

Copyright 2012 Huawei Technologies Co., Ltd. All rights reserved.

Page47

3.6 Power-On and Commissioning (Continued)

Copyright 2012 Huawei Technologies Co., Ltd. All rights reserved.

Page48

3.6 Power-On and Commissioning (Continued)

Copyright 2012 Huawei Technologies Co., Ltd. All rights reserved.

Page49

Questions
What installation mode does the TP48200A use?
What is the procedure for installing the TP48200A?
What precautions must be taken before you power on the TP48200A?
What parameters need to be verified before you complete the installation

and leave the site?

Copyright 2012 Huawei Technologies Co., Ltd. All rights reserved.

Page50

Contents
Chapter 1 Working Principles
Chapter 2 Introduction to the TP48200A
Chapter 3 Installation and Commissioning
Chapter 4 Acceptance
Chapter 5 Routine Maintenance
Chapter 6 Troubleshooting
Chapter 7 Engineering Design
Chapter 8 Test

Copyright 2012 Huawei Technologies Co., Ltd. All rights reserved.

Page 51

4.1 Preparations for Acceptance


Purpose:
Acceptance is an activity performed after the installation to check whether

the system meets the delivery criteria. It is an important step before delivery.
Generally, customers participate in or authorize the acceptance. Accepted
systems can be delivered to customers.
Document:
The acceptance manual provided by R&D personnel is the basis of the

acceptance.
Acceptance items and criteria, for example, parameter settings, are

determined based on specific requirements.


Tool:
A multimeter is required for testing large currents. Clip-on ammeter Fluke

337 is recommended.

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Page52

4.2 Acceptance Method


Acceptance process
The acceptance process is as follows: verify the overall installation; verify the

system before power-on; verify the installation of rectifiers; verify the installation
of the SMU; verify the installation of the PDM; verify parameter settings; verify
system functions and performance.
Generally, acceptance of a system power supply is performed based on the

proceeding process. After the acceptance is completed, customers verify and


accept the system.
Method
Verify perceptual items such as overall installation with customer representatives

and ask customer representatives to sign after confirmation.


Verify parameter settings and system performance using a tool such as a

multimeter, record related data, and ask customer representatives to sign after
confirmation.

Copyright 2012 Huawei Technologies Co., Ltd. All rights reserved.

Page53

4.3 Acceptance Criteria


Specific requirements and customer requirements are described:
Specific requirements are described for parameters such as the float voltage,

battery capacity, and power-off parameters. These parameters must be


specified in the acceptance manual as acceptance criteria.
Perceptual items such as appearance and cable management must be

verified and signed by customers after confirmation.


No requirement is specified:
If no requirement is specified, the acceptance must be performed based on

the TP48200A V300R001C03 Power System Acceptance Manual.


For details, see the TP48200A V300R001C03 Power System Acceptance

Manual.

Copyright 2012 Huawei Technologies Co., Ltd. All rights reserved.

Page54

Questions
What is the purpose of the acceptance?
What preparations are required before the acceptance?
What is the acceptance process of the TP48200A?

Copyright 2012 Huawei Technologies Co., Ltd. All rights reserved.

Page55

Contents
Chapter 1 Working Principles
Chapter 2 Introduction to the TP48200A
Chapter 3 Installation and Commissioning
Chapter 4 Acceptance
Chapter 5 Routine Maintenance
Chapter 6 Troubleshooting
Chapter 7 Engineering Design
Chapter 8 Test

Copyright 2012 Huawei Technologies Co., Ltd. All rights reserved.

Page 56

5 Routine Maintenance
This chapter contains the following content:
Objective and principle for maintenance
Requirements for maintenance personnel
Routine maintenance tasks and period
Routine maintenance content and methods for the system power supply
Replacement of key fragile parts

Copyright 2012 Huawei Technologies Co., Ltd. All rights reserved.

Page57

5.1 Objective and Principle for Maintenance


After long-term operating, a power system may fail to function properly or even

become faulty because of part aging, adverse weather such as lightning,


adverse environments, or human factors. To remove the hazards and avoid
system breakdown caused by power supply faults, perform periodic
maintenance for power supplies on the live network.
Principles for the maintenance:
Ensure equipment security and personal safety during the maintenance. For

details, see the TP48200A V300R001C03 User Manual.


Take proper measures to prevent faults from being intensified during the

maintenance.
Note that the objective of maintenance is not only to rectify faults but also to

remove hazards and avoid faults.


Check customer requirements, for example, whether power failures are

allowed.

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Page58

5.2 Maintenance Personnel


Maintenance personnel must have basic electrical operation skills and electrical

safety knowledge and obtain electrician certificates recognized by the local


government or other organizations. Maintenance personnel in China must have
a low-voltage electrician certificate.
Maintenance personnel must understand the system composition and working

principles and understand the failure modes and maintenance modes of parts
such as AC input modules, rectifiers, DC contactors, SMUs, and circuit
breakers.
Maintenance personnel must understand common operation methods and

consequences of misoperations, avoiding power failures caused by


misoperations during the maintenance.
Maintenance personnel must know how to use common instruments such as

multimeters and oscilloscopes.

Copyright 2012 Huawei Technologies Co., Ltd. All rights reserved.

Page59

5.3 Routine Maintenance Tasks for the


System Power Supply
Perform preventive maintenance inspection (PMI) against the system power supply every half year.
Rectify faults in time during the maintenance. Perform PMI more frequently in harsh environments,
for example, an environment with much dust.
Routine maintenance checklist
Task
Cabinet appearance
Fan

Content

Measures

The paint or electroplated coating


flakes off and scratches occur.

Repaint or repair the surface.

TP48200A
V300R001C03

An alarm for a fan failure is generated.

Replace the fan.

TP48200A
V300R001C03

The heat exchanging core, air intake


Clean the exchanging core, air
vent, or air exhaust vent is blocked. An
Heat exchanging core
intake vent, and air exhaust vent
alarm is generated for temperature rise
using a water gun.
in the cabinet.

Air filter

Remarks

The air filter, air intake vent, or air


exhaust vent is blocked. An alarm is
generated for temperature rise in the
cabinet.

Electrical connection Indicators are in normal status

TP48200A
V300R001C03 heat
exchange cabinets

Replace the air filter. Perform the


maintenance every six to twelve
TP48200A
months in favorable environments.
V300R001C03 naturalPerform the maintenance every
ventilation cabinets
three to six months in harsh
environments.
For details about how to rectify the
TP48200A
fault, See chapter 5
V300R001C03
"Troubleshooting."

Copyright 2012 Huawei Technologies Co., Ltd. All rights reserved.

Page60

5.3 Routine Maintenance Tasks for the


System Power Supply (Continued)
Electrical check
Check the system output voltage over the LUI, Web, or console and measure the

output voltage using a multimeter. Check whether the difference between the
displayed value and the actual value is within 0.5 V. If the output voltage does not
meet the requirements, the system is faulty. Take proper measures to rectify the
fault.
Check the system load current and battery current over the LUI, Web, or console
and measure the current using a clip-on ammeter. Check whether the difference
between the displayed value and the actual value is within 1 A. If the current does
not meet the requirements, take proper measures to rectify the fault.
Check electrical devices such as contactors, circuit breakers, and cables with
your eyes. If any electrical devices are aging or faulty, make records and perform
maintenance.

Copyright 2012 Huawei Technologies Co., Ltd. All rights reserved.

Page61

5.3 Routine Maintenance Tasks for the


System Power Supply (Continued)
PMI
Check the monitoring unit. If any alarms are generated, take proper measures

to clear the alarms.


Check indicators on the SMU and rectifiers. When the SMU operates properly,

the green indicator blinks, and the red indicator is off. When a rectifier
operates properly, the green indicator is steady on, and the yellow indicator
and red indicator are off.
If any errors occur, take proper measures by referring to the TP48200A

V300R001C03 User Manual.

Copyright 2012 Huawei Technologies Co., Ltd. All rights reserved.

Page62

5.4 Part Replacement


AC SPD
Possible causes of an AC SPD fault are as follows:
The SPD is faulty. In this case, replace the SPD.
The terminal is loose. In this case, tighten the terminal. If the alarm persists, replace the SPD.

The window becomes red


when the SPD is faulty.

The terminal becomes loose during


the transportation and installation.

Replacing an AC SPD:
Remove the faulty AC
SPD.
Install a new SPD.

Copyright 2012 Huawei Technologies Co., Ltd. All rights reserved.

Page63

5.4 Part Replacement (Continued)


Replacing a rectifier:
Unscrew the rectifier panel using a flat-head screwdriver.
Gently draw the handle outwards, and then remove the rectifier from the subrack, as
shown in Figure 6-1.
Insert a new rectifier into the subrack. Then loosen the screws on the handle and
pull out the handle.
Slide the new rectifier into the subrack slowly along the guide rail, and then lock the
handle.
Tighten the screws on the handle, as shown in Figure 6-1.

Copyright 2012 Huawei Technologies Co., Ltd. All rights reserved.

Page64

5.4 Part Replacement (Continued)


Replacing an SMU:
Push the locking latch towards the left.
Draw the handle outwards to remove the SMU, as shown in Figure 6-3.
Insert a new rectifier into the corresponding subrack, push the locking latch towards
the left, and pull out the handle. Gently insert the PW48S24C along the guide rails
into the subrack. When the PW48S24C is completely inserted, flip the locking latch
towards the right, as shown in Figure 6-1.
Reset parameters on the SMU.

Copyright 2012 Huawei Technologies Co., Ltd. All rights reserved.

Page65

5.4 Part Replacement (Continued)


Replacing a circuit breaker:
Disconnect the power supply from the circuit breaker. For example, when you replace an input circuit breaker,
interrupt the inputs and switch the circuit breaker to the OFF position.
Remove the cables or copper bars connected to the circuit breaker using a Phillips screwdriver, and then wrap the
cables or copper bars using polyvinyl chloride (PVC) insulation tapes to avoid hazards.
Press the contact plate at the bottom of the circuit breaker using a flat-head screwdriver and remove the circuit
breaker, as shown in the following figure.
Press the contact plate at the bottom of the circuit breaker using a flat-head screwdriver again to install a new circuit
breaker to the correct position. Then push the contact plate upwards using the screwdriver.
Install the cables or copper bars on the circuit breaker using a Phillips screwdriver.
Switch the circuit breaker to the ON position and connect the power supply to the circuit breaker, as shown in the
following figure.
Note:
Do not wear any conductive objects on your hands
during the operation.
Use insulation tools during the operation.
Check the polarities of power cables and connectors.
The DC power distribution space is limited.
Therefore, select proper operation space before any
operation.
When you perform any operations after the system is
powered on, control your hands, wrists, arms, and
whole body, preventing tools from slipping and
therefore avoiding accidents caused by large
movement of the tools or human body.

Copyright 2012 Huawei Technologies Co., Ltd. All rights reserved.

Page66

Questions
What tasks does routine maintenance of the TP48200A contain?
How to identify whether the parts are damaged?
How to replace the parts?

Copyright 2012 Huawei Technologies Co., Ltd. All rights reserved.

Page67

Contents
Chapter 1 Working Principles
Chapter 2 Introduction to the TP48200A
Chapter 3 Installation and Commissioning
Chapter 4 Acceptance
Chapter 5 Routine Maintenance
Chapter 6 Troubleshooting
Chapter 7 Engineering Design
Chapter 8 Test

Copyright 2012 Huawei Technologies Co., Ltd. All rights reserved.

Page 68

6.1 Troubleshooting Process of the TP48200A


Start

Note:
Observe indicators

If you have trouble identifying

Check system status


on the SMU

faults and analyzing causes,


see the maintenance manual

Perform
troubleshooting

and troubleshooting cases.

Analyze the problem

Record every key step during


Formulate a solution
Implement the solution

solution implementation. Such

Record the operation steps

Query system status


Is the fault
rectified?
Y

key steps are the reference for


reformulating a solution if the
fault is not rectified.

End

Copyright 2012 Huawei Technologies Co., Ltd. All rights reserved.

Page69

6.2 Common Faults and Troubleshooting


Measures
System alarms of the TP48200A are classified into four types: critical alarms, major alarms, minor alarms, and warning alarms.
Symptom

Possible Cause

Measures

AC power failure

The AC input power cable is faulty. 1. If the AC input power cable is not connected properly, reconnect it.
The mains supply or D.G. is faulty. 2. If the AC input power is unavailable, check that no open or short circuits occur in the AC input loop. If the
AC input loop is normal, contact the mains supplier. If the D.G. provides the AC input, check and repair the
D.G. by referring to the D.G. User Manual. If the power failure is for a short time, use storage batteries to
power DC-powered loads. When the outage lasts long, use other energy sources to supply power.

AC overvoltage or
undervoltage

The AC overvoltage or
undervoltage alarm threshold is
not set properly on the SMU.
The mains supply or D.G. is faulty.

If the AC overvoltage or undervoltage alarm threshold is not set properly, adjust it to a proper range.
If the AC input is mains, for the electrical grid where the mains voltage is greater than the maximum value or
less than the minimum value for a long time, negotiate with the related electrical grid maintenance personnel to
improve the electrical grid. If the D.G. provides the AC input, check and repair the D.G. by referring to the D.G.
User Manual.

DC overvoltage
and undervoltage

The DC overvoltage or
undervoltage alarm threshold is
not set properly on the SMU.
rectifiers faults

Adjust the DC overvoltage or undervoltage alarm threshold to a proper value.


Remove all rectifiers and insert them again while ensuring proper AC power supply. If an undervoltage alarm is
generated when you connect a certain rectifier, replace this rectifier.

The rectifier is
faulty.

The rectifier has poor contact with Check the fault indicator on the rectifier panel. If the indicator is steady red, the rectifier is faulty. Remove the
the monitoring backplane.
faulty rectifier and insert it again after a while. If the alarm persists, replace the rectifier. Check for other faulty
The rectifier is faulty.
rectifiers and take proper measures to rectify the faults.

Rectifier protection The input voltage to the rectifier is Check whether the AC input voltage is higher than the AC overvoltage threshold (300 V) of the rectifier or lower
not in the normal range.
than the AC undervoltage threshold (85 V) of the rectifier. If the power grid is in an overvoltage or undervoltage
The rectifier is faulty.
condition for a long period, contact maintenance personnel of mains supplier to improve the mains grid. If the
input voltage to the rectifier is within the specified range but the alarm persists, replace the rectifier.
Rectifier
communication
interruption

The signal cable to the rectifier is


not connected properly.
The rectifier is not installed. The
rectifier has poor contact with the
monitoring backplane. The
rectifier is faulty. The monitoring
backplane is faulty.

Charge overcurrent Rectifier communication failure


The battery loop is faulty.

Check whether the rectifier is installed and whether it is properly connected. If the SMU is inserted into another
position, insert the SMU into the correct position. If the communication of a single rectifier fails, reseat the
rectifier on which a yellow indicator is blinking. Check whether the rectifier is securely connected. If yes,
replace the rectifier.
If the communication of all rectifiers fails, reseat the SMU. Check whether the SMU is securely connected. If
yes, replace the SMU. If the alarm persists, replace the AC/DC power distribution subrack.

Check whether the rectifier is installed in the subrack and whether the rectifier is properly connected. Install the
rectifier in the correct subrack. If the SSU has poor contact with the SSR, remove and then insert the SSU, and
ensure that the SSU is fastened to the SSR. Check that the battery loop is not faulty or short-circuited. Check
the storage batteries and replace faulty ones.

Copyright 2012 Huawei Technologies Co., Ltd. All rights reserved.

Page70

6.2 Common Faults and Troubleshooting


Measures (Continued)
Symptom

Possible Cause

Measures

Load disconnection

1.Check whether the load cable is loose.


The load circuit breaker is in the OFF
2.If the load circuit breaker is in the OFF position, check whether a short circuit or overcurrent occurs. If no, switch the
position.
load circuit breaker to the ON position.
The contactor is faulty. The SMU load
3.Check
whether the contactor is faulty and whether the contactor can be connected or disconnected. If the contactor is
disconnection voltage is set too high.
faulty or cannot be connected or disconnected, replace the contactor. Check whether the LLVD voltage is overhigh. If it
The load power is greater than the
is overhigh, adjust the voltage to the normal range. Check whether the load power is higher than the preset rectifier
configured rectifier power, causing a low
power. If the load power is higher than the preset rectifier power, add rectifiers. If the load power is greater than the
output voltage.
maximum power supported by the TP48200A, reduce the loads.

Battery disconnection

The battery parameters are not properly


set on the SMU.
The contactor is faulty.

1.If the mains supply fails or the battery voltage is below the BLVD threshold, contact the mains supplier.
2.Check that the BLVD is enabled on the SMU. Check the battery cables and connectors, and replace faulty ones. Check
whether the contactor is faulty and whether the contactor can be connected or disconnected. If the contactor is faulty or
cannot be connected or disconnected, replace the contactor.

Battery root open


sensor

The battery loop is faulty.


The contactor is faulty. The storage
batteries are faulty.

1.Check the battery cables and connectors on the battery loop, and replace faulty ones.
2.Check whether the contactor is faulty and whether the contactor can be connected or disconnected. If the contactor is
faulty or cannot be connected or disconnected, replace the contactor. Check the storage batteries and replace faulty
ones.

Overhigh or over low


ambient temperature
This alarm can be
generated only when
an ambient
temperature sensor is
installed.

The alarm threshold for ambient


temperatures is not properly set on the
SMU.
The temperature inside the shelter
where the ambient temperature sensor
is installed is beyond a normal range.
The temperature sensor is faulty.

1.Check that the alarm threshold for ambient temperatures is properly set on the SMU.
2.Repair the temperature control system in the shelter if it is faulty. After the temperature inside the shelter is adjusted to a
normal range, the alarm is automatically cleared. If the alarm still persists, check whether the temperature sensor is
faulty.

Overhigh or over low


The alarm threshold for ambient
ambient humidity
humidity is not set properly on the SMU.
This alarm can be
The humidity inside the shelter that
generated only when a
houses the humidity sensor is not in the
humidity sensor is
normal range. The humidity sensor is
installed.

1.Check that the alarm threshold for ambient humidity is properly set on the SMU.
2.If there is water in the shelter, remove water by using a dry cotton cloth or dehumidifier. If the ambient humidity is within
a proper range but the alarm persists, check the humidity sensor. If the humidity sensor is faulty, replace it.

Overhigh or over low


battery temperatures

1.Check that the alarm threshold for battery temperatures is properly set on the SMU.
2.Check whether the temperature inside the battery cabinet is overhigh. If it is, lower the temperature inside the battery
cabinet. The alarm is automatically cleared after the temperature lowers to the proper range. If the charge current is
greater than the maximum value, change equalized charging into float charging and check whether the charge current is
lowered. If the charge current is still overhigh, reduce the charge current. If the battery temperature is still too high,
replace faulty storage batteries.

faulty.

Temperature inside the battery


compartment is greater than the
maximum value.
The alarm threshold of battery
temperature is not properly set on the
SMU. The charge current of storage
batteries is too high. The temperature
sensor is faulty.

Copyright 2012 Huawei Technologies Co., Ltd. All rights reserved.

Page71

6.2 Common Faults and Troubleshooting


Measures (Continued)
Symptom

Possible Cause

Door status alarm


(This alarm can be
generated only when a door
status sensor is installed.)
Water sensor alarm
(This alarm is generated
when a water sensor is
installed.)
Smoke sensor alarm
(This alarm can be
generated only when a
smoke sensor is installed.)

The cabinet door


is open.
The door status
sensor is faulty.
There is water in
the shelter.
The water sensor
is faulty.
There is smoke in
the shelter.
The smoke sensor
is faulty.

Load fuse blown

AC SPD fault

Measures
1. Close the cabinet door.
2. If the alarm persists after the cabinet door is closed, check and repair the door status
sensor.
1. If there is water in the shelter, remove water by using a dry cotton cloth or
dehumidifier.
2. If there is no water but this alarm persists, check and repair the water sensor.
1. If there is smoke in the shelter, put out the fire immediately and open the shelter door
for ventilation.
2. If there is no smoke but the alarm persists, check and repair the smoke sensor.

1. Check whether the detection cable of the load fuse is loose.


2. Check whether the load circuit breaker is in the OFF position. If it is, switch it to the
The load fuse is
ON position. If the alarm persists after the circuit breaker is set to ON, check the load
blown.
fuse. If the voltage between both ends of the fuse is close to 0 V, the fuse is
The load circuit
functional. Otherwise, the fuse is blown. Then replace the fuse. If the alarm persists
breaker is in the
after the fuse is replaced, check the new fuse. If the new fuse is blown or the load
OFF position.
circuit breaker is automatically switched to the OFF position, the load power on this
route may be excessive or a short circuit may occur. In this case, you need to rectify
the fault on this load loop.
Observe the indication window on the AC surge protection module. If it turns red,
replace the surge protection module. If it remains green, check whether the cable for
detecting AC SPD faults is connected properly and whether the cable is damaged or
The AC SPD is faulty.
cracked. If the cable is not connected properly or is faulty, replace the cable and
connect it properly. If the cable is connected properly and in good condition, the alarm
loop in the SMU is faulty. Then replace the SMU.

Copyright 2012 Huawei Technologies Co., Ltd. All rights reserved.

Page72

6.2 Common Faults and Troubleshooting


Measures (Continued)
Troubleshooting rectifiers
Indicator

Color

Status
On

Run indicator

Alarm indicator

Green

Description
Outputs of the rectifier are normal.

No operation is required.

Off

The rectifier has no output.

Check AC inputs. If AC inputs


are normal, replace the
rectifier.

Off

No alarm is generated for the rectifier.

No operation is required.

A power limiting pre-warning alarm is generated for the


rectifier because of an overhigh temperature.

Ensure that the air intake


vent and air exhaust vent of
the rectifier are not blocked
and that the ambient
temperature is normal.

Yellow
On

Off

A shutdown alarm is generated because of an overhigh


or overlow ambient temperature.
An AC overvoltage/undervoltage protection alarm is
generated.

Check the voltage of the grid.

The rectifier is hibernated or shut down.

No operation is required.

The rectifier is operating properly.

No operation is required.

The rectifier is locked because of output overvoltage.

Remove the rectifier and


insert it again after 1 minute.

The rectifier is faulty and has no output.

Replace the rectifier.

Applications are being loaded to the rectifier.

No operation is required. The


rectifier automatically
recovers after the loading is
completed.

On
Fault indicator

Solution

Red
Blinking at a
frequency of 4 Hz

Copyright 2012 Huawei Technologies Co., Ltd. All rights reserved.

Page73

Questions
What is the basic process of troubleshooting the system power supply?
How to rectify common faults?

Copyright 2012 Huawei Technologies Co., Ltd. All rights reserved.

Page74

Contents
Chapter 1 Working Principles
Chapter 2 Introduction to the TP48200A
Chapter 3 Installation and Commissioning
Chapter 4 Acceptance
Chapter 5 Routine Maintenance
Chapter 6 Troubleshooting
Chapter 7 Engineering Design
Chapter 8 Test

Copyright 2012 Huawei Technologies Co., Ltd. All rights reserved.

Page 75

7.1 Engineering Design Rectifier Quantity


Calculation
Six steps for calculating power

Design requirements

system parameters
Determine the following
parameters:
Calculate the battery
capacity.
Calculate the maximum
battery charge current.
Calculate the output power
(P) required for the system.

Maximum power of DC equipment loads, average power of


loads, input power of inverters, and battery backup time

DC load voltage, load power, and battery backup time


Pcmax = Vequalize x x CN, where is the charge factor of
storage batteries, ranging from 0.1 to 0.2, with the default value
of 0.1. The equalized charging voltage is 56.4 V.
P = Max (Pmax + Punit, Pavg + Pcmax)

Determine the AC-to-DC


converter type.

Select the AC-to-DC power system type based on the power


system list.

Calculate the number of


rectifiers.

N = Roundup (0.95 x P/Punit 0.1, 0)


Roundup is a function.

Copyright 2012 Huawei Technologies Co., Ltd. All rights reserved.

Page76

7.2 Engineering Design Battery Capacity


Calculation
The battery capacity can be calculated in the following formula:

In the preceding formula:


C indicates the total battery capacity in the unit of Ah. W is the load power in the unit of watts. In economic configuration,
W equals Pavg, and in standard configuration, W equals Pmax. t indicates the backup time of storage batteries in the unit
of hour. 1.25 indicates the aging coefficient.1.04: voltage coefficient. Vr indicates the rated voltage of the battery string (V).
For 48 V power supply system, set the parameter to 48. For 24 V power supply system, set the parameter to 24.
indicates the capacity coefficient of the storage battery (related to the discharge hour rate of the storage battery).
Note: C10 refers to 10 hour rate capacity of the storage battery, that is, nominal capacity of the storage battery. In the
formula, the battery capacity coefficient () relates to the discharge time (in hours) in 48 V systems. The discharge time
increases in proportion to the value of . The following table lists the mapping.
Discharge
time (hour)

0.5

1.5

10

12

16

0.4

0.55

0.63

0.7

0.75

0.8

0.85

0.9

0.95

0.98

1.01

1.03

Copyright 2012 Huawei Technologies Co., Ltd. All rights reserved.

Page77

7.3 Engineering Design Cable


Specifications
For details on the AC cable design, see the following tables.
Ampacity of two loaded
copper conductors
(single-loop) under the
following conditions:
PVC insulation,
conductor temperature
of 70 C (158 F), and
ambient temperature in
the air of 30 C (86 F)

Ampacity of two loaded


copper conductors
(single-loop) under the
following conditions:
cross-linked
polyethylene (XLPE)
insulation, conductor
temperature of 90 C
(194 F), and ambient
temperature in the air of
30 C (86 F)

Note:
The preceding tables source from the DKBA3265-2010.12 Power Cable Design and Selection Specification.
If the ambient temperature is high, the related data must be derated accordingly. Select cables based on customer requirements.
Copyright 2012 Huawei Technologies Co., Ltd. All rights reserved.

Page78

7.3 Engineering Design Cable


Specifications (Continued)
Voltage drop is involved in DC cable configuration. The DC cable must be configured based on the following
formulas.
The cross-sectional area of a power cable can be calculated in the following formula:

I* L
* U

In the preceding formula:


I is the working current of the equipment in the unit of Ampere (A). L is the loop length of the power cable in the unit of meter (m). This
value is set based on the actual survey. is the electrical conductivity of copper conductors, equal to 57 m/mm 2.
U is the voltage drop value of the loop, with the unit of V. For the value of this parameter, see the following figure. S is the crosssectional area of the power cable, with the unit of mm 2. The calculation result must be rounded up to a standard value. For example, if
the calculation result is 14.8 mm 2, it must be rounded up to the standard value 16 mm 2.

Rated operating voltage

48 V

+24 V

of equipment
Minimum input voltage of 38.4 V

40 V

19.2 V

20 V

1.0 V

1.3 V

0.4 V

equipment
U

2.6 V

Note:
The preceding table sources from the DKBA3265-2010.12 Power Cable Design and Selection
Specification. Select cables based on customer requirements.

Copyright 2012 Huawei Technologies Co., Ltd. All rights reserved.

Page79

7.4 Engineering Survey


Huawei engineers and customer engineers conduct the engineering survey. Huawei and
customers determine the installation place, cable layout, and installation materials and
specifications. After onsite survey and data collection are completed, the customer
representative and Huawei project preventative sign the onsite survey report and data
collection report.
Installation position and environment of the power cabinet: describes the altitude, position, and
surrounding environment of the equipment room.
Power supply: involves the power supply mode, position of the AC power distribution cabinet,
cable routing, and cabling distance.
Power load: involves the load position and distance between the load and the power system.
Installation materials: involves the calculation of installation materials.

Copyright 2012 Huawei Technologies Co., Ltd. All rights reserved.

Page80

Questions
How to calculate the number of rectifiers?

Copyright 2012 Huawei Technologies Co., Ltd. All rights reserved.

Page81

Contents
Chapter 1 Working Principles
Chapter 2 Introduction to the TP48200A
Chapter 3 Installation and Commissioning
Chapter 4 Acceptance
Chapter 5 Routine Maintenance
Chapter 6 Troubleshooting
Chapter 7 Engineering Design
Chapter 8 Test

Copyright 2012 Huawei Technologies Co., Ltd. All rights reserved.

Page 82

8 Test
In a system test, measures (visual inspection or using instruments) are taken

to check whether the performance, functions, and serviceability of a product


meet the design requirements. Product tests after GA are performed to show
the compliance of tested equipment with customer specifications.
Product tests after GA are admission tests performed based on customer

requirements to strengthen customers' confidence.

Copyright 2012 Huawei Technologies Co., Ltd. All rights reserved.

Page83

8.1 Test Network of the System Power Supply

PC

AC power
supply

Power
analyzer

TP48200A

Multimeter

DC load

Current divider

Oscilloscope

Storage
battery

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Page84

8.2 Test Instruments


Power analyzer: obtains AC input information, such as AC input voltage,

current, power, THD, and PF, and is mandatory. The model of WT1600 is
recommended.
Multimeter: obtains the output voltage, input voltage, and dry contact status.

Fluke 87 multimeter is recommended. Current divider: obtains system output


current. It is mandatory for efficiency tests. The clip-on ammeter (for
example, Fluke 337) can be used based on customer requirements.
Oscilloscope: monitors the system output voltage. Generally, it is not

required. The model of Agilent 5014 is recommended.


DC load: functions as the system load. It can be a resistance load or an

electronic load.
PC: monitors and controls the system, communicates with the host, and

verifies communication with the host.

Copyright 2012 Huawei Technologies Co., Ltd. All rights reserved.

Page85

8.3 Common Test Items


Efficiency
Efficiency is a key index of a system. It indicates the power conversion efficiency

of a system. It can be calculated in the following formula: = Po/Pin.


Obtain the system input power (Pin) on the power analyzer.
Obtain the output current (Io) on the current divider. Obtain the output voltage

(Uo) on the multimeter. Po is equal to Uo multiplied by Io.


Obtain the system input THD and PF on the power analyzer. Test and record the

efficiency, THD, and PF under different input voltages (85% Un, Un, or 110% Un)
and loads (10% to 100%).

Copyright 2012 Huawei Technologies Co., Ltd. All rights reserved.

Page86

8.3 Common Test Items (Continued)


Unbalance of load sharing
Unbalance of load sharing indicates the load sharing status among all rectifiers in

a system. Generally, it is no more than 5%.


Obtain the output current (Io1, Io2, ..., Ion) of each rectifier on the SMU.
Obtain the system output current (Io) on the current divider.
Record the rated current of each rectifier as In1, In2, ..., Inn.
I = In1 + In2 + ... + Inn
Unbalance of load sharing = max (abs (Io1/In1 Io/I), abs (Io2 Io/I), ..., abs

(Ion/Inn Io/I)
Test and record the unbalance of load sharing under different output voltages and

loads.

Copyright 2012 Huawei Technologies Co., Ltd. All rights reserved.

Page87

8.3 Common Test Items (Continued)


Peak-to-peak noise voltage
The peak-to-peak noise voltage indicates the ripple content of the system

output voltage. It is a key index of the system output performance.


Use an oscilloscope to test the peak-to-peak noise voltage.
Set the bandwidth of the oscilloscope to 20 MHz. (Operations vary based on

oscilloscopes. For details, see the oscilloscope specifications.) Select the AC


coupling mode.
Set the time axis of the oscilloscope to 5 seconds per scale. Obtain the peak-to-

peak value (namely, the peak-to-peak noise voltage) on the oscilloscope.


Test and record the peak-to-peak noise voltage under different output voltages

and loads.

Copyright 2012 Huawei Technologies Co., Ltd. All rights reserved.

Page88

8.3 Common Test Items (Continued)


Others
Space is limited. Therefore, some test items are not described here.
For more test items, see the attachment.
For details about the test methods, see the DKBA 2038-2010.11 AC-to-DC

Power system Test Specification.

TP48200A
V300R001C03 Tes t Item Manual.xl

Copyright 2012 Huawei Technologies Co., Ltd. All rights reserved.

Page89

Questions
What is the purpose of performing the system test?
What basic test instruments are required for performing a system test?

How to perform an efficiency test?

Copyright 2012 Huawei Technologies Co., Ltd. All rights reserved.

Page90

Summary
This slide describes the development history of AC-toDC converters and the positioning of Huawei power
supply series. It describes the TP48200A in terms of its
system composition, working principles, installation
and commissioning, acceptance, routine maintenance,
troubleshooting, engineering design, and system tests.
It provides reference for customer service engineers in
site design, installation and maintenance,
troubleshooting, and customer tests.

Copyright 2012 Huawei Technologies Co., Ltd. All rights reserved.

Thanks!
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