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Installation Manual - TD TSP 0002 2A
Installation Manual - TD TSP 0002 2A
INSTALLATION FOR
POWER TRANSFORMER
AddressNo. 23, Chung-Hwa Rd., Huko Hsiang, Hsinchu, Taiwan 303, R.O.C.
URLhttp://www.seec.com.tw TEL+886-3-598-1921 FAX+886-3-597-6373
TD-TSP-0002-2A (1/30)
2. INSTALLATION
(1) General
(a) Dont give excessive forces or heavy shock to main body and accessories.
(b) Avoid installation under rain. (for outdoor installation)
(c) Exercise care so that dust, dirt and moisture will not enter inside of the main body and accessories.
(d) Cover the open places with vinyl sheets till just before installation in order to prevent entrance of dust.
(e) Handle gaskets with care so as not to injure.
(f) Dont remove the cover plates of main body and piping till just before installation.
(g) Fasten bolts with adequate fastening torque. (Refer to following item Application and torque of tightening bolts.)
Gasket
Clean sheet
Connecting flange
(a) After opening, cleaning the surface of the connecting flange and
attaching the gasket, cover the opening place with clean sheet to
String
protect entering other things into the main tank till just before
mounting the fitting parts as shown in Fig-1.
Main body
Fig-1 Covering
TD-TSP-0002-2A (2/30)
Bolt
Bolt
Spring
Nut
Bolt
Slot
Nut
Tapered
washer
Nut
Double-end bolt
Gasket
Bolt
Nut
Nut
Spring
Gasket
Spring
Nut
Bolt
Female screw
Non-ferrous material
Steel
Spring
Nut
SteelSS41( kg-fcm )
StainlessSUS304( kg-fcm )
Standard
Range
Standard
Range
Standard
Range
M5
35
32 39
19
17 21
28
25 31
M6
60
54 66
32
29 35
47
43 52
M8
140
130 150
76
68 84
110
100 120
M 10
280
250 310
151
136 166
220
200 240
M 12
480
430 530
257
231 283
380
340 420
M 16
1,200
1,100 1,300
620
560 680
950
870 1,030
M 20
2,200
2,000 2,500
1,210
1,090 1,333
1,740
1,580 1,980
M 24
3,900
3,500 4,300
2,200
1,870 2,500
3,080
2,770 3,400
M 30
7,700
6,900 8,500
4,400
3,800 5,100
6,080
5,450 6,720
M 36
13,000
12,000 14,000
7,700
6,500 8,800
10,300
9,500 11,000
TD-TSP-0002-2A (3/30)
(4) The oil pipes should be connected according to the matching numbers (identical numbers) and
aligning marks as shown in Fig-4.
Bolt, nut
& spring
Aligning
mark
A-3
A-3
Gas
pipe
Flange of
gas pipe
Alignment
pin
Matching
number
Fig 4 Pipe connection
(5) Tighten the bolts gradually and uniformly as shown in Fig-5 and Table- 1.
And when tightening, make sure that the gasket is not slipped from the gasket groove and not
damaged.
TD-TSP-0002-2A (4/30)
Manhole
capacity with enough oil volume for one transformer. The oil
storage tank should be equipped with a filter valve, an oil
sampling valve, an air release valve, a manhole, a breather
Oil
Sampling
valve
and an oil level gauge and the inside is painted with the oil
Filter
valve
TD-TSP-0002-2A (5/30)
200 L/min.
Filtering accuracy
Treating capacity
6000 L/hr
Oil characteristic
after treatment
Moisture content
5 ppm
Gas content
0.1
4060
6000 L/min
booster.
TD-TSP-0002-2A (6/30)
(11) Hoses
The hoses should have enough length for using. (See Table-A4.)
Caliber
Remarks
Oil hose
40 / 50 mm
Vacuum hose
More than 40 mm
Vinyl hose
10 / 18 mm
For dry gas supply, oil level gauge, pressure valance, etc.
Table-A4
TD-TSP-0002-2A (7/30)
2. RECEIVING INSPECTION
1. Inspection
0.03
Pressure (bar)
0.2
0.15
0.1
0.05
possible.
In case that the damage is serious and the
effective treatment can not be made by you,
-10
10
20
30
40 TEMP (C)
Fig-B1
Relationship between dry gas
pressure and temperature
TD-TSP-0002-2A (8/30)
(2) Parts
Put an wooden blocks under the package in order to prevent to enter rain-water as shown in Fig-B2
Lay all the drums down in order to prevent to enter rain-water into drum as shown in Fig-B3.
Package
Drum
Air release hole
Oil filter hole
Stopper
Block
Wooden
As the parts to be printed the mark of KEEP DRY (See Table-B1.) on the package are influenced by wind and
rain, it is necessary to make storage at indoor or to cover with a suitable water-proof sheet.
Care marks (symbol) for handling have been printed on the packing cases as follows.
Parts should be stored in accordance with the care marks which are shown in Table-B1.
FRAGILE
MARKS
DONT SHOCK
THIS SIDE UP
KEEP DAY
AVOID SHOCK
GRAVITY POINT
SLING POINT
PART DOWN
TOP
UP
PRECAUTION
ITEM
C.G
(2)
(3)
(4)
When the fork of forklift is inserted under the package, pay a careful attention to prevent any
damage to the package.
NOTE 2: The order for storage of packages should be decided in consideration of the assembling
procedure of transformer in order to facilitate the assembly of transformer.
TD-TSP-0002-2A (9/30)
Base line
of foundation
Front Side
Fig-C1 Aligning marks to be adjusted.
Check the shock value of the impact recorder attached the main body after the main body alignment on
foundation has been finished.
2
In case of shock value over 29.4m/s (3G), inform in to Shihlin Electric representative immediately
because further checking are needed.
Foundation bolts
Main body
Pit
Concrete
TD-TSP-0002-2A (10/30)
Pit
(1)Measure the breakdown voltage of the oil from the drums or tank lorries, and confirm the breakdown voltage is
over 30kV/2.5mm Gap { standard ASTM or IEC}.
If from the drums, check in accordance with following procedure;
(a)Check and confirm the trade-marks of all drums are same. And separate the damaged drums from the good
condition drums.
(b)Regarding good condition drums, samples should be taken from the bottom of 1/20 drums. And a composite
sample can be made from 5 different oil drums. But regarding damaged drums, samples should be taken from the
bottom of all drums. How to take the sample is shown in Fig-D1 for example.
Thumb
Sampling cup
Air
Sampling pipe
Oil
Oil drum
Air
Sampling oil
TD-TSP-0002-2A (11/30)
Drum
Oil hose
Oil flow
Oil hose
Oil hose
Oil
Oil filter
Oil hose
Empty drum
Fig D2 Hose cleaning
(2) Wipe off dirt and moisture from the inner surface of the oil storage tank with clean waste rugs.
3. If the breakdown voltage of oil is more than 30kV/2.5mm GAP(standard ASTM or IEC), store the oil in the
storage tank through the oil filter as shown in Fig-D3 after cleaning all of the storage tanks and hoses.
Drums
Oil hose
Air
Oil flow
Breather
Manhole
Oil hose
Oil filter
4. Oil treatment (Oil receiving) should be avoided on a rainy day, and as the insulating oil is inflammable, prepare the
fire extinguishers.
TD-TSP-0002-2A (12/30)
Flow direction
Oil
Purifier
1. Preparation.
(1) After confirming the interiors of the hoses, pipes and valves are cleaned by insulating oil in advance, connect the
main body and the oil storage tank with the hoses and the oil filter as shown in Fig-E2.
(2) Make the oil level gauge using transparent vinyl hose as shown in Fig-E2 temporarily.
(3) Take an oil sample through the oil sampling valves of the oil filter, and confirm the break down voltage of the oil is
more than 30kV/2.5mm Gap by testing.
Sampling valve
Oil hose
Oil level
Air
Insulation washer
Air
Oil hose
Pipe adapter
V7
About 100 mm
Oil filter
Main
body
V2
V3
V4
TD-TSP-0002-2A (13/30)
Bushing
turret
Varnish
Main body
Gasket
Varnish
TD-TSP-0002-2A (14/30)
About
1 meter
Residual oil
Hanger
Pail
Timber
FigG1 How to lift radiator
(5) After removing the blanking iron plates and gaskets from the upper and lower radiator valves, confirm that the
gaskets are not injured during transportation. And set the gaskets to the gasket grooves of the radiator valves
after applying the varnish. (The gasket is replaced to new one which is supplied separately.)
3. Mounting cooling fan (if provided)
3-1. Mount the cooling fans underneath the radiators as shown in Fig- G2.
Radiator
Cooling fan
Fixed bolts
Radiator
Lower support
Type 1
TD-TSP-0002-2A (15/30)
Type 2
Buchholz relay
Bushing turret
Oil pipe A
TD-TSP-0002-2A (16/30)
Protective relay
Fasten the bolts
after connecting pipes.
O,L,T,C
TD-TSP-0002-2A (17/30)
Transfor
Terminal
Terminal
TD-TSP-0002-2A (18/30)
(6) How to lift up the bushing below 300 kV class is shown in Fig-I4,
the bushing can be lifted up with one crane.
(7) The flange blind covers on the tank side taken off when
bushings are attached, they should be taken off, if possible,
just before attaching bushings and be covered with vinyl sheet
or some such material until the moment the lower porcelain
bushing tubs are put into the transformer.
(8) The bushing is lowered gradually and take care against
hitting the lower porcelain tube against the flange and B.C.T.
Depending on the circumstances, it may be necessary for the
worker to get inside the tank for inserting the bushing.
(9) After the lower porcelain is inserted inside the bushing flange,
the attaching position shall be accurately fixed.
Before that, apply varnish to the gasket on the flange portion.
TD-TSP-0002-2A (19/30)
Air collecting
(3) Clean around the hand hole before opening the hand hole, and before starting the internal job.
(4) Never allow anyone to do the internal job before measuring the oxygen density of the main tank. The internal job
should be carried out after confirming that the oxygen density is shown more than 18%.
(5) Only nominated workers from the Shihlin Electric supervisor can work the internal job. And they should carry out
the internal job under supervision of the Shihlin Electric supervisor.
(6) Name and quantity of tools used internal job should be recorded before starting the job and checked after
finishing the job as shown in Fig-J1.
Spanner (Tools)
TOOL LIST
Name
Qty
Spanner
Hammer
4
2
1
1
10
Flashlight
Knife
Sheet
Before job
Record
Record
Record
Record
After job
Cotton tape
Or string
Bushing
Hand hole
(8) Clothes must be clean. Before starting the job, brush work
Internal
lead
clothes off and empty all pockets. And the worker should
Sheets
take wrist watch off and confirm that screws of glasses are
Coil
group
not loosened.
Main tank
TD-TSP-0002-2A (20/30)
2. Connect all of the internal leads and the bushings according to the instructions of the Shihlin Electric supervisor.
(1)Connect the internal lead and the lower terminal of the bushing with the bolts and nuts.
(2)After finishing all of the internal lead connections, confirm that all of the fastening points are tightened correctly.
(3) Wrap the internal lead and the connection point according to the instruction of the Shihlin Electric supervisor.
(4)Bring all of the tools out and take all of the sheets out from the main body. And inspect following items;
Insulation distances between the internal lead and the other internal lead, the internal lead and the main body
and the internal lead and core are maintained.
Damaged point and dirty point is nothing.
(5)Close the hand hole and fill the main body with oil up to the level that the coil group is immersed.
TD-TSP-0002-2A (21/30)
Filter breather
pipe for main body
Bypass Hose
(Transparent vinyl hose)
Filter breather
pipe for OLTC
V6
V4
Pressure
regulator
V17
Oil level
(Rubber bag)
V22
V2
Conservator
for main body
V24
V23
V5 Compound
gauge
Conservator
for OLTC
Nitrogen
gas cylinder
FigK1
(2) Remove the filter breather from the filter breather pipe for main body. And attach the valveV1722, 23 and V24.
(V17, 22, 23 and V24 is used for installation work only.)
(3) Arrange the nitrogen gas cylinder, pressure regulator, compound gauge and the hoses.
2
(4) Apply pressure to the main body at 0.1-0.2kg/cm with the nitrogen gas and release the air from the conservator
through the V4 up to the oil is discharged from the V4.
Valve situations
NOTE: Attend watchmen by the compound gauge and the V4 because the injection speed
of the nitrogen gas should be controlled by the pressure of the compound gauge.
And the V4 should be closed immediately when the oil is discharged.
(5)After removing the hose from the nitrogen gas cylinder and opening the V24, fill again the main body with the oil
up to the oil level is 6.
2
(6) Apply pressure to the main body at 0.5kg/cm with the nitrogen gas and after closing the V24, jot down the
pressure and the oil temperature. And sit the main body this condition for 24Hours.
Main body
(7) Check the transformer for air leaks with soapy water and oil leaks
after 24hours from the time when the pressure was applied.
And then put all of the oil out from the main body.
NOTE: Dont put the foreign materials into the main body.
Pressure relief
device
Gasket
FigK2
TD-TSP-0002-2A (22/30)
2. Carry out the final oil filling according to following procedure as shown in Fig- K3.
(If conservator rubber bag is non-vacuum type)
(1) Arrange the oil purifier, oil storage tank, vacuum pump, vacuum gauge, pipe adapter, oil hoses, vinyl hoses and
valves (V18 V20 are valves for only installation) as shown in Fig- K3.
NOTE: It should be used that the vacuum hoses should be as short and large in diameter
as possible.
Oil level gauge for conservator
(Temporally)
V6
Bypass hose
Pressure regulator
V4 Vacuum
hose
(Rubber bag)
V2
Vacuum gauge
(Compound gauge)
V5
V20
V21
V17
Oil
hose
V16 (Vacuum
pump)
V19
V3
V14
Oil
hose
(Main body)
Nitrogen
gas cylinder
Hose
V18
V1
(Oil purifier)
V8
V11
V15
V12
V13
FigK3
(2) Check the VACUUM OIL of the vacuum pumps for the vacuum pump set and oil purifier.
(a) Vacuum oil level of the vacuum pump.
(b) No water in the vacuum oil.
(3) After confirming the following valve situations, pull vacuum the main body till following criteria.
Valve situations
Criteria
Vacuum degree
After closing the V16, V8 and V19, carry out the vacuum leakage test for 30 minutes and confirm the result is
satisfactory the criterion. Again pull vacuum after finishing the vacuum leakage test.
Criterion : (Leakage value) Less than 110 LTorr/Min.
(P2 - P1)/30 V1
P1 : Vacuum degree at 5 minutes later from the valves closing (Torr.)
P2 : Vacuum degree at 30 minutes later from the P1 measured time (Torr.)
V1 : Oil volume of main body (Litters)
TD-TSP-0002-2A (23/30)
3. Carry out the final oil filling according to following procedure as shown in Fig- K4.
(If conservator rubber bag is vacuum type)
Arrange the oil purifier, oil storage tank, vacuum pump, vacuum gauge, pipe adapter, oil hoses, vinyl hoses and
valve as shown in Fig- K4.
3.1 Preparation
(1) Remove the breather (Both transformer and OLTC)
(2) Use transparent glass vacuum vein pipe to connect valveand valve.
For the purpose of
(a) Vacuum pulling and oil filling.
(b) To inspect oil level during oil filling.
(3) Use transparent glass vacuum U pipe to connect valve and valve.
Make sure that
(a) The length of pipe must be enough for 500m/m of oil pillar.
(b) The pipe is used for inspecting the pressure difference of both sides of rubber bag to avoid it from crack due
to over-pressure.
(4) Connect valve to vacuum oil pump.
12 to vacuum gauge.
(5) Connect flange
TD-TSP-0002-2A (24/30)
(6) In the meanwhile, filling the oil into OLTC to achieve adequate oil level in accordance with the temperature of oil
level curve of OLTC and oil temperature. At this time remove the transparent glass vacuum U pipe between
valve and, and open valve. Then open valveand valve slowly to adjust the oil level of OLTC.
(7) Close valveand. Remove the transparent glass vacuum U pipe that connect valveand valve, and then
tighten up valveand valve with covers. Finally, assemble the OLTC breather on valve.
valve, close it right away. (Continuously pressurize the internal of rubber bag till oil exudes.) If oil level exceeds
the specified value of oil level gauge, use valve to release oil during oil level adjustment.
(2) Remove vacuum gauge and vacuum oil pump and seal the flanges with covers.
11 to release air which is collected in air collecting device. After air is released,
(3) Open valve, then open valve
11 .
close valve
(4) Open valve after installing the breather onto its flange on transformer.
Vacuum gauge
Conservator
Conservator
of OLTC
Buchholz relay
Transformer
Oil filter
Air collecting device
Breather
Fig- K4
TD-TSP-0002-2A (25/30)
12. INSPECTION.
1. Electrical test
A number of tests can be used to determine the condition of the transformer.
The most typical tests are as follows.
1-1. Insulation resistance
The insulation resistance of winding to ground measured by more than 1000V megger.
As the insulation resistance changes according to the temperature and humidity, it is necessary to measure
and record the oil temperature at that time.
1-2. Checking protective circuit
(1) Measure the insulation resistance of the protective circuits and their devices. And be sure that the insulation
resistance is more than 10 M.
(2) Check the protective devices operations are correct in accordance with the sequence diagram.
TD-TSP-0002-2A (26/30)
3 Inspections
Check the painted condition of the surface.
(1) Lack of uniformity of paint
(2) Beauty of paint surface
(3) Paint drops
(4) Unpainted parts and section
TD-TSP-0002-2A (27/30)
NOTE: Dont use any oil pump (filter press and oil purifier) for oil draining.
Oil
(Rubber bag)
Conservator
for transformer
Filter breather
Hose
Oil drum
V1
Fig-N1
TD-TSP-0002-2A (28/30)
TD-TSP-0002-2A (29/30)
Item
Criteria
1)
Leveling of foundation
Within 3mm
2)
Within 3mm
1)
2)
3)
4)
Moisture content(Final)
1)
2)
3)
1)
Pressurization value
0.5bar(0.5kg/cm )
2)
Pressurization time
Vacuum relation
1)
Vacuum degree
2)
3)
1)
Impact recorder
TD-TSP-0002-2A (30/30)