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Cadeby Dimension Limestone - Technical - Report
Cadeby Dimension Limestone - Technical - Report
Cadeby limestone
Assessment of Cadeby
limestone for use as
dimension stone
February 2004
Job number
113059-00
Document Verification
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Cadeby limestone
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Draft 1 15/08/03
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Darren Anderson
Bruno Miglio
Bruno Miglio
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071103
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Approved by
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Darren Anderson
Bruno Miglio
Bruno Miglio
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Issue 2 02/02/04
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Arup F8.5
QA Rev 1/01 1 November 2001
Cadeby limestone
Assessment of Cadeby limestone for use as dimension stone
CONTENTS
Page
1.
INTRODUCTION
2.
2.1
2.2
BACKGROUND
Geology
Previous uses
2
2
2
3.
3.1
3.2
3.3
3.4
3.5
QUARRY
Location
Source of dimension stone
Transportation routes
Block extraction
Fabrication works
3
3
3
3
3
3
4.
4.1
4.2
4.3
4.4
TECHNICAL PROPERTIES
Test regime
Cadeby White - Results and Interpretation
Cadeby Light Gold - Results and Interpretation
Cadeby Brown - Results and Interpretation
5
5
6
10
14
5.
18
6.
6.1
6.2
SUMMARY
General
Technical Properties
19
19
19
FIGURES
20
1.
Cadeby limestone
Assessment of Cadeby limestone for use as dimension stone
INTRODUCTION
During 2002, Cadeby Stone Limited (CSL) obtained the lease to extract the limestone from
Cadeby quarry for use as dimension stone. In recent years, the stone has been used on a small
scale in a number of stone cladding projects. CSL hope to increase production and are assessing
the suitability of the material for use on larger cladding and flooring/paving projects, both
internally and externally. As part of this study, CSL have commissioned Arup Materials
Consulting (AMC) to undertake a brief assessment of the quarry and the blocks extracted from it,
and to review recent test data obtained from blocks of Cadeby stone.
This report is written for Cadeby Stone Limited and is solely for their use. It represents the
findings at the north end of the quarry during our visit in July 2003. It should not be relied upon
by any third party, nor does it relieve any third party the responsibility of carrying out their own
project specific tests in their assessment of the stone for use on building projects.
This report is licensed to our client Cadeby Stone Limited to provide an assessment of Cadeby
limestone for use as dimension stone. Reproduction of this report for providing third parties with
information on the suitability of Cadeby limestone as dimension stone shall only be undertaken in
full. Reproduction for other purposes without the written permission of Ove Arup & Partners
Limited is prohibited.
Page 1
2.
Cadeby limestone
Assessment of Cadeby limestone for use as dimension stone
BACKGROUND
The quarry is located in the village of Cadeby, approximately three miles west Doncaster, South
Yorkshire. See Figure 1. Currently, the northern end of the quarry is worked for dimension stone
by CSL.
2.1
Geology
According to the 1:50,000 geological map of the area (Barnsley Sheet 87, Solid and Drift
edition), the Cadeby stone is part of the Lower Magnesian limestone deposit (of Lower Permian
age) that outcrops in a band running approximately in a north-south orientation from Nottingham
to Durham.
The Cadeby limestone is recorded as outcropping across the full extent of the quarry. No major
faults are indicated at the quarry location. However, north-east to south-west and west-north-west
to east-south-east orientated faults (typical of the region) are recorded as running close to the
southern and western boundaries of the quarry. See Figure 2.
2.2
Previous uses
Historically, magnesian limestone has been used as a building stone in the UK, typically
supplying the local market. In the case of Cadeby limestone, it is reported as having been used as
a traditional building stone, as well as being a popular stone in the domestic market where it is
used internally (e.g. fireplaces, floors) and externally (e.g. split walling stone). More recently, the
stone has been used as cladding on larger scale building projects in areas such as York and
London. See Figures 3 to 5.
Page 2
3.
QUARRY
3.1
Location
Cadeby limestone
Assessment of Cadeby limestone for use as dimension stone
The total quarry area (including future operations) is approximately 160 hectares. However, at the
time of this report the area defined by the faces of the quarry covers only approximately 80
hectares. See Figures 6 and 7.
3.2
3.3
Transportation routes
At present, the main options for transporting block or finished stone from the quarry is by road or
river. The quarry is located within 2 miles of the A1(M) giving vehicles access to the road
network. It is also located next to the River Don making it possible to transport block by boat to
the Port of Hull, offering links to Europe and Scandinavia.
3.4
Block extraction
Block extraction was previously carried out by means of blasting the stone. This method has now
changed and explosives are no longer used. Instead the block is removed using an excavator
which makes use of the natural planes of weakness in the rock created by beds and joints, to allow
removal of the material from the quarry face. This change in method of extracting block should
help to increase the volume of usable material.
CSL state that the current extraction of the raw block is reported to be about 250T a week. This is
a reasonable rate of extraction for supply of raw material for large scale construction projects.
3.5
Fabrication works
A fabrication works is located within the bounds of the quarry site. This contains one primary saw
and two secondary saws for slabbing block and cutting stone to size. At present, the size of the
Page 3
Cadeby limestone
Assessment of Cadeby limestone for use as dimension stone
works is limited, but suitable for supplying finished stone for the existing domestic market and
smaller scale projects. At present, fabrication for larger scale projects would need to be out
sourced to an appropriate sized works. This would be possible as the block could be bought from
CSL and taken elsewhere for fabrication.
Page 4
4.
Cadeby limestone
Assessment of Cadeby limestone for use as dimension stone
TECHNICAL PROPERTIES
As part of the assessment into the suitability of the Cadeby limestone for cladding and flooring,
CSL arranged for samples of the Cadeby White, Light Gold and Brown limestone to be selected
and sent to a UKAS accredited laboratory for testing. The testing, carried out in November 2002,
has provided information on the technical properties of the stone and is reported as being
representative of the stone currently being extracted.
4.1
Test regime
The following tests were carried out on specimens taken from each of the Cadeby White, Cadeby
Light Gold and Cadeby Brown limestone:
Name of test
Test Method
Purpose of test
Petrographic examination
BS EN 12407 : 2000
BS EN 1936 : 1999
Index test
Water absorption
BS EN 13755 : 2002
Index test
Assess durability
Compressive strength
BS EN 1926 : 1999
Flexural strength
pr EN 13161
Freeze thaw
BS EN 12371 : 2001
Salt crystallisation
BS EN 12370 : 1999
Abrasion resistance
BS EN 1341 : 2000
Slip resistance
Sandberg Internal
Procedure TP/F/16
Page 5
4.2
Cadeby limestone
Assessment of Cadeby limestone for use as dimension stone
Guidance
Petrographic examination
N/A
ASTM C568
Water absorption
ASTM C568
Compressive strength
ASTM C568
Flexural strength
Freeze thaw
BS EN 12371 : 2001
Salt crystallisation
Abrasion resistance
Slip resistance
4.2.1
Petrographic Examination
Based on the results of the petrographic examination carried out on the sample provided, the
Cadeby white is described as follows:
White to off-white, fine grained LIMESTONE (Dolomite or Dolomitic Limestone). Pale blueish
grey spots up to 3mm across were frequently present (possibly manganese oxide).
From the detailed petrographic description, no deleterious materials, that may adversely affect the
technical performance of the stone, were identified.
4.2.2
The results of the 6 specimens tested in accordance with BS EN 1936 : 1999 are as follows:
Apparent Density (kg/m3)
Range
Mean
Range
Mean
2146 2180
2170
17.66 18.91
18.05
According to ASTM C568, the mean result of the tests indicates that the Cadeby White can be
classified as a medium density limestone. The mean value of the porosity test is normal for a
medium density limestone.
Page 6
4.2.3
Cadeby limestone
Assessment of Cadeby limestone for use as dimension stone
Water Absorption
The results of the 6 specimens tested in accordance with BS EN 13755 : 2002 are as follows:
Water Absorption (%)
Range
Mean
7.03 7.45
7.28
According to ASTM C568, the mean result of the test is acceptable for a medium density
limestone.
4.2.4
The results of the 4 specimens tested in accordance with BRE Report BR141 : 1989 are as
follows:
Saturation Coefficient
Porosity (%)
Range
Mean
Range
Mean
0.86 0.88
0.87
16.29- 16.94
16.84
The mean value of the porosity test is typical for a medium density limestone. However,
according to BRE Digest 420, a mean saturation coefficient value greater than 0.85 is indicative
of a limestone that may be less durable if used where the stone is intended to have a longer life
or for harsher exposures (such as string courses or copings) or severe environments. In these
instances it may be more appropriate to protect the stone with a flashing or use the Cadeby Light
Gold or Cadeby Brown. Any durability assessment of the Cadeby should take into account both
the stones position on the building and the weathering to which it will be exposed.
4.2.5
Compressive Strength
This test was carried out on 24 specimens in accordance with BS EN 1926 :1999. 6 specimens
each were tested in 4 test conditions as follows:
i)
Load applied perpendicular to the bedding (natural bedded) in the dry condition
ii)
Load applied perpendicular to the bedding (natural bedded) in the wet condition
iii)
Load applied parallel to the bedding (face bedded) in the dry condition
iv)
Load applied parallel to the bedding (face bedded) in the wet condition
Mean
Perpendicular to bedding/Dry
77.74-86.75
81.76
Perpendicular to bedding/Wet
56.19-68.63
62.76
Parallel to bedding/Dry
59.92-91.78
79.20
Parallel to bedding/Wet
34.41-66.34
47.53
According to ASTM C568, the mean values for the test in all conditions are satisfactory for a
medium density limestone.
Page 7
4.2.6
Cadeby limestone
Assessment of Cadeby limestone for use as dimension stone
Flexural Strength
This test was carried out on 40 specimens in accordance with pr EN 13161. 6 specimens each
were tested in 4 test conditions:
v)
Load applied perpendicular to the bedding (natural bedded) in the dry condition
vi)
Load applied perpendicular to the bedding (natural bedded) in the wet condition
vii)
Load applied parallel to the bedding (face bedded) in the dry condition
viii)
Load applied parallel to the bedding (face bedded) in the wet condition
Mean
Perpendicular to bedding/Dry
4.67 13.61
9.17
Perpendicular to bedding/Wet
4.90 12.72
8.51
Parallel to bedding/Dry
7.81 9.71
8.59
Parallel to bedding/Wet
6.65 7.75
7.28
The mean values for the test in all conditions are satisfactory for a medium density limestone.
However, for any cladding or flooring project the flexural strength required should be assessed on
a project specific basis, e.g. for external cladding the design flexural strength required should take
into account other design specific factors such as the panel length, height and thickness, the
proposed fixing arrangement and anticipated wind loads at various locations across a building.
See Section 5 for further discussion.
4.2.7
Freeze Thaw
This test was carried out in accordance with Sandberg Internal Method TP/G/19/1, which is based
on BS EN 12371 : 2001 Identification Test (Test B) to 25 freeze and thaw cycles. The results of
the 6 specimens are as follows:
Visual inspection
Apparent volume
Based on the results of the test the Cadeby White appears to be frost resistant.
Page 8
Cadeby limestone
Assessment of Cadeby limestone for use as dimension stone
4.2.8
Salt Crystallisation
The results of the 6 specimens tested in accordance with BS EN 12370 : 1999 are as follows:
Average Weight Loss after 15 cycles (%)
Range
Mean
4.96 19.61
14.1
According to BRE Report 141 : 1989, a limestone with a weight loss of >5 to 15% is given a
durability Class C.
In general, this indicates that the Cadeby White should be suitable for many uses as an external
building stone in inland locations where exposure to salts (e.g. road salts) is fairly limited.
However, the results also indicate that care should be taken where the stone is considered for use
as external paving, if it is likely to come into contact with salts. Also, care should be taken when
using the stone in exposed coastal locations.
4.2.9
Abrasion Resistance
The results of the 6 specimens tested in accordance with BS EN 1341 : 2000 Annex C (Wide
Wheel Abrasion) are as follows:
Abrasion Resistance Value (mm)
Range
Mean
26.7 30.6
29.0
According to the guidance given in BRE IP 10/00 a mean abrasion resistance value between 23
and 30 is indicative a stone suitable for use in a moderately trafficked area (e.g. office buildings).
This guidance given in BRE IP 10/00 does not take into account the cleaning and maintenance
regime of a floor.
On this basis the Cadeby White appears to be suitable for use on moderately trafficked floors.
4.2.10
Slip Resistance
This test was carried out on a specimen with a sawn surface in a dry and wet condition, using a
pendulum tester with a Four S simulated standard Shoe Sole rubber. The results of the test are
as follows:
Orientation
67 69
68
63 64
64
90o to A
66 68
67
63 - 64
63
According to guidance given by the UK Slip Resistance Group1 values between 35 and 65 are
indicative of a stone with a low potential for slip. Values above 65 have an extremely low
potential for slip. Therefore, it would appear that the Cadeby White has a borderline low to
extremely low potential for slip, for both the dry and wet condition when a sawn surface is used.
These results are applicable for the Cadeby White with a sawn surface only, if it is to be used
with a smoother finish then the test should be repeated with that finish.
The measurement of floor slip resistance guidelines recommended by the UK Slip Resistance Group, Issue 2, June 2000
Page 9
4.3
Cadeby limestone
Assessment of Cadeby limestone for use as dimension stone
Petrographic Examination
Based on the results of the petrographic examination carried out on the sample provided, the
Cadeby Light gold is described as follows:
Pale yellow, fine grained LIMESTONE (Dolomite or Dolomitic Limestone). Stippled with
numerous pale blueish grey spots, (possibly manganese oxide) up to 1mm across.
The presence of deleterious materials that may adversely affect the technical performance of the
stone have not been identified.
4.3.2
The results of the 6 specimens tested in accordance with BS EN 1936 : 1999 are as follows:
Apparent Density (kg/m3)
Range
Mean
Range
Mean
2145 - 2188
2170
17.04 18.51
17.60
According to ASTM C568, the mean result of the tests indicates that the Cadeby Light Gold can
be classified as a medium density limestone. The mean value of the porosity test is normal for a
medium density limestone.
4.3.3
Water Absorption
The results of the 6 specimens tested in accordance with BS EN 13755 : 2002 are as follows:
Water Absorption (%)
Range
Mean
6.11 6.88
6.54
According to ASTM C568, the mean result of the test is acceptable for a medium density
limestone.
4.3.4
The results of the 4 specimens tested in accordance with BRE Report BR141 : 1989 are as
follows:
Saturation Coefficient
Porosity (%)
Range
Mean
Range
Mean
0.77 0.78
0.78
17.71 18.76
18.15
The mean values for saturation coefficient and porosity are indicative of a durable limestone
suitable for external use as plain walling or in locations subject to frequent wetting, such as
exposed cills and parapets. Any durability assessment of the Cadeby should take into account
both the stones position on the building and the weathering to which it will be exposed.
Page 10
4.3.5
Cadeby limestone
Assessment of Cadeby limestone for use as dimension stone
Compressive Strength
This test was carried out on 24 specimens in accordance with BS EN 1926 :1999. 6 specimens
each were tested in 4 test conditions as follows:
ix)
Load applied perpendicular to the bedding (natural bedded) in the dry condition
x)
Load applied perpendicular to the bedding (natural bedded) in the wet condition
xi)
Load applied parallel to the bedding (face bedded) in the dry condition
xii)
Load applied parallel to the bedding (face bedded) in the wet condition
Mean
Perpendicular to bedding/Dry
98.71 - 114.00
105.82
Perpendicular to bedding/Wet
84.36 94.28
87.94
Parallel to bedding/Dry
56.84 83.36
67.78
Parallel to bedding/Wet
44.17 66.85
52.83
According to ASTM C568, the mean values for the test in all conditions are satisfactory for a
medium density limestone.
4.3.6
Flexural Strength
This test was carried out on 40 specimens in accordance with pr EN 13161. 6 specimens each
were tested in 4 test conditions as follows:
xiii)
Load applied perpendicular to the bedding (natural bedded) in the dry condition
xiv)
Load applied perpendicular to the bedding (natural bedded) in the wet condition
xv)
Load applied parallel to the bedding (face bedded) in the dry condition
xvi)
Load applied parallel to the bedding (face bedded) in the wet condition
Mean
Perpendicular to bedding/Dry
3.81 9.65
6.81
Perpendicular to bedding/Wet
3.39 9.61
7.49
Parallel to bedding/Dry
3.00 9.17
6.31
Parallel to bedding/Wet
3.52 7.67
5.82
The mean values for the test in all conditions are satisfactory for a medium density limestone.
However, for any cladding or flooring project the flexural strength required should be assessed on
a project specific basis, e.g. for external cladding the design flexural strength required should take
into account other design specific factors such as the panel length, height and thickness, the
proposed fixing arrangement and anticipated wind loads at various locations across a building.
See Section 5 for further discussion.
Page 11
4.3.7
Cadeby limestone
Assessment of Cadeby limestone for use as dimension stone
Freeze Thaw
This test was carried out in accordance with Sandberg Internal Method TP/G/19/1, which is based
on BS EN 12371 : 2001 Identification Test (Test B) to 25 freeze and thaw cycles. The results of
the 6 specimens are as follows:
Visual inspection
Apparent volume
Based on the results of the test the Cadeby Light Gold appears to be frost resistant.
4.3.8
Salt Crystallisation
The results of the 6 specimens tested in accordance with BS EN 12370 : 1999 are as follows:
Average Weight Loss after 15 cycles (%)
Range
Mean
0.17 0.87
0.4
According to BRE Report 141 : 1989, a limestone with a weight loss of <1% is given a durability
Class A.
In general, this is indicates that the Cadeby Light Gold should be suitable for uses in all external
building and paving applications that are likely to come into contact with salts (e.g. road salts or
salt in sea air).
4.3.9
Abrasion Resistance
The results of the 6 specimens tested in accordance with BS EN 1341 :2000 Annex C (Wide
Wheel Abrasion) are as follows:
Abrasion Resistance Value (mm)
Range
Mean
26.0 28.2
26.7
According to the guidance given in BRE IP 10/00 a mean abrasion resistance value between 23
and 30 is indicative a stone suitable for use in a moderately trafficked area (e.g. office buildings).
This guidance given in BRE IP 10/00 does not take into account the cleaning and maintenance
regime of a floor.
On this basis the Cadeby Light Gold appears suitable for use on moderately trafficked floors.
Page 12
Cadeby limestone
Assessment of Cadeby limestone for use as dimension stone
4.3.10
Slip Resistance
This test was carried out on a specimen with a sawn surface in a dry and wet condition, using a
pendulum tester with a Four S simulated standard Shoe Sole rubber.
Orientation
64 - 65
65
61 - 63
62
90o to A
69 - 70
69
65 - 66
65
According to guidance given by the UK Slip Resistance Group2 values between 35 and 65 are
indicative of a stone that has a low potential for slip. Values above 65 have an extremely low
potential for slip. Therefore, it would appear that the Cadeby Light Gold has a borderline low to
extremely low potential for slip, for both the dry and wet condition, when a sawn surface is used.
These results are applicable for the Cadeby Light Gold with a sawn surface only, if it is to be used
with a smoother finish then the test should be repeated with that finish.
The measurement of floor slip resistance guidelines recommended by the UK Slip Resistance Group, Issue 2, June 2000
Page 13
4.4
Cadeby limestone
Assessment of Cadeby limestone for use as dimension stone
Petrographic Examination
Based on the results of the petrographic examination of the sample provided, the Cadeby Brown
is described as follows:
Dark, fine area:
Pale brown, beige fine to very fine grained LIMESTONE (Dolomite or Dolomitic Limestone).
Light, coarse area:
Pale brown, beige fine grained LIMESTONE (Dolomite or Dolomitic limestone). Allochems (i.e.
ooids, peloids and bioclasts) up to 10mm across and commonly less than 4mm in size, imparted a
coarse appearance to the stone.
The presence of deleterious materials that may adversely affect the technical performance of the
stone have not been identified.
4.4.2
The results of the 6 specimens tested in accordance with BS EN 1936 : 1999 are as follows:
Apparent Density (kg/m3)
Range
Mean
Range
Mean
2050 - 2145
2100
18.94 22.55
20.57
According to ASTM C568, the mean result of the tests indicates that the Cadeby Brown can be
classified as a borderline low to medium density limestone. The mean value of the porosity test is
slightly higher than would be expected for a medium density limestone3.
4.4.3
Water Absorption
The results of the 6 specimens tested in accordance with BS EN 13755 : 2002 are as follows:
Water Absorption (%)
Range
Mean
7.11 8.58
7.89
The mean result of the test is acceptable for a medium density limestone.
4.4.4
The results of the 4 specimens tested in accordance with BRE Report BR141 : 1989 are as
follows:
Saturation Coefficient
Porosity (%)
Range
Mean
Range
Mean
0.58 0.61
0.60
11.33 11.75
11.52
Note: The porosity value is quite different to that obtained from the saturation coefficient and porosity testing. It is
possible that the specimen tested was more open textured/porous than that used for the saturation coefficient testing.
Page 14
Cadeby limestone
Assessment of Cadeby limestone for use as dimension stone
The mean values for saturation coefficient and porosity are indicative of a durable limestone
suitable for external use as plain walling or in locations subject to frequent wetting, such as
exposed cills and parapets.
4.4.5
Compressive Strength
This test was carried out on 24 specimens in accordance with BS EN 1926 :1999. 6 specimens
each were tested in 4 test conditions as follows:
xvii)
Load applied perpendicular to the bedding (natural bedded) in the dry condition
xviii)
Load applied perpendicular to the bedding (natural bedded) in the wet condition
xix)
Load applied parallel to the bedding (face bedded) in the dry condition
xx)
Load applied parallel to the bedding (face bedded) in the wet condition
Mean
Perpendicular to bedding/Dry
90.53 112.37
103.04
Perpendicular to bedding/Wet
87.85 101.66
65.52
Parallel to bedding/Dry
42.62 81.77
63.32
Parallel to bedding/Wet
42.99 53.81
47.60
According to ASTM C568, the mean values for the test in all conditions are satisfactory for a
medium density limestone.
4.4.6
Flexural Strength
This test was carried out on 40 specimens in accordance with pr EN 13161. 6 specimens each
were tested in 4 test orientations:
xxi)
Load applied perpendicular to the bedding (natural bedded) in the dry condition
xxii)
Load applied perpendicular to the bedding (natural bedded) in the wet condition
xxiii)
Load applied parallel to the bedding (face bedded) in the dry condition
xxiv)
Load applied parallel to the bedding (face bedded) in the wet condition
Mean
Perpendicular to bedding/Dry
6.58 11.37
7.84
Perpendicular to bedding/Wet
6.09 11.19
8.75
Parallel to bedding/Dry
5.71 11.86
8.35
Parallel to bedding/Wet
3.53 10.68
6.55
The mean values for the test in all conditions are satisfactory for a medium density limestone.
However, for any cladding or flooring project the flexural strength required should be assessed on
a project specific basis, e.g. for external cladding the design flexural strength required should take
into account other design specific factors such as the panel length, height and thickness, the
Page 15
Cadeby limestone
Assessment of Cadeby limestone for use as dimension stone
proposed fixing arrangement and anticipated wind loads at various locations across a building.
See Section 5 for further discussion.
4.4.7
Freeze Thaw
This test was carried out in accordance with Sandberg Internal Method TP/G/19/1, which is based
on BS EN 12371 : 2001 Identification Test (Test B) to 25 freeze and thaw cycles. The results of
the 6 specimens are as follows:
Visual inspection
Apparent volume
Based on the results of the test the Cadeby Brown appears to be frost resistant.
4.4.8
Salt Crystallisation
The results of the 6 specimens tested in accordance with BS EN 12370 : 1999 are as follows:
Average Weight Loss after 15 cycles (%)
Range
Mean
2.16 5.72
3.3
According to BRE Report 141 : 1989, a limestone with a weight loss of 1 to 5% is given a
durability class B.
In general, this indicates that the Cadeby Brown should be suitable for use as an external building
stone at exposed coastal and inland locations, where the possibility of exposure to salts (e.g. road
salts or salts in the sea air) may exist. However, the results also indicate that the stone should not
be used as external paving, if the material is likely to come into contact with salts.
4.4.9
Abrasion Resistance
The results of the 6 specimens tested in accordance with BS EN 1341 :2000 Annex C (Wide
Wheel Abrasion) are as follows:
Abrasion Resistance Value (mm)
Range
Mean
21.7 26.2
23.3
According to the guidance given in BRE IP 10/00 a mean abrasion resistance value between 23
and 30 is indicative a stone suitable for use in a moderately trafficked area (e.g. office buildings).
A value less than 23 is indicative of a stone suitable for use in highly trafficked areas (e.g.
shopping malls). The guidance given in BRE IP 10/00 does not take into account the cleaning and
maintenance regime of a floor.
On this basis the Cadeby Brown appears suitable for use on moderately trafficked floors and
possibly some more highly trafficked areas.
Page 16
Cadeby limestone
Assessment of Cadeby limestone for use as dimension stone
4.4.10
Slip Resistance
This test was carried out on a specimen with a sawn surface in a dry and wet condition, using a
pendulum tester with a Four S simulated standard Shoe Sole rubber.
Orientation
68 - 70
69
64 - 65
64
90o to A
69 - 70
70
64 - 65
65
According to guidance given by the UK Slip Resistance Group4 values between 35 and 65 are
indicative of a stone that has a low potential for slip. Values above 65 have an extremely low
potential for slip. Therefore, it would appear that the Cadeby Brown has a borderline low to
extremely low potential for slip, for both the dry and wet condition, when a sawn surface is used.
These results are applicable for the Cadeby Brown with a sawn surface only, if it is to be used
with a smoother finish then the test should be repeated with that finish.
The measurement of floor slip resistance guidelines recommended by the UK Slip Resistance Group, Issue 2, June 2000
Page 17
5.
Cadeby limestone
Assessment of Cadeby limestone for use as dimension stone
Cadeby Brown
Flexural Strength
(MPa)
Mean
Mean
Mean
9.2
6.8
7.7
8.5
7.5
8.7
8.6
6.3
8.3
7.3
5.8
6.5
Perpendicular/
Dry Condition
Perpendicular/
Wet Condition
Parallel/
Dry Condition
Parallel/
Wet Condition
For the purpose of this report AFE has undertaken a structural analysis of the stone to determine
the acceptable thickness of a panel broadly in accordance with BRE IP 7/98. Our analysis was
based on a the following assumptions:
- a stone panel 1m by 0.7m high.
- support/restraint by four fixings.
- a wind pressure of 1.5 KPa.
- a factor of safety of 6.
The outcome of this analysis, based on the mean flexural strength values and assumptions given
above, indicates that each of the Cadeby White, Cadeby Light Gold and Cadeby Brown is strong
enough to be used at 40mm thick.
It is important to remember that the above is an example based on the test data provided and the
assumptions on wind loading and panel support given above. It should not be relied on, or used,
by any third party as part of their stone cladding design. For each project, the design should
involve using project specific parameters such as anticipated loadings, fixing arrangement, and
strength of stone should be determined.
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6.
SUMMARY
6.1
General
Cadeby limestone
Assessment of Cadeby limestone for use as dimension stone
The Cadeby limestone is a magnesian limestone with colour ranging from creamy white to
brown. It is understood that the creamy white coloured limestone (Cadeby White) is found in the
lower beds visible in the quarry, and the honey to buff coloured limestone (Cadeby Light Gold
and Cadeby Brown) is found in the overlying beds.
At present, the bed heights and joint spacing in the lower beds are of sufficient size to allow
blocks of a commercially attractive size to be extracted, with the exception of the uppermost beds
that appear too closely jointed to produce a reasonable sized block. Based on the block stockpiled
in the yard, it would appear that reasonable sized blocks in each of the three colour can be
extracted from the quarry.
We are informed that there is approximately 5 years of reserves available to the north of the face
currently being worked, and there is approximately 30 years reserve to the east of this face,
indicating an adequate future supply of the stone.
6.2
Technical Properties
In general, the Cadeby limestone currently being extracted is suitable for use as dimension stone.
Use of the Cadeby limestone as walling
Current test data suggests that all three types of Cadeby limestone should be suitable for use as
external cladding at 40mm thick, this is based on the assumptions given in Section 5 above. It
should be noted that, as with all stones, the thickness selection and fixing design requires
checking on a case-by-case basis as it is dependant on several variable factors.
Use of the Cadeby limestone as external paving/internal flooring
Based on the recent test data, each of the three colours of Cadeby appear to be suitable for use as
internal flooring and external paving in moderately trafficked areas, such as an office. However,
based on the salt crystallisation test results, it would appear that only the Cadeby Brown should
be used as external paving, if the material is likely to come into contact with salts. Each of the
stones are noted to be slip resistant when wet or dry, providing the stone has a sawn surface finish
Each of the stones are frost resistant.
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Cadeby limestone
Assessment of Cadeby limestone for use as dimension stone
Figures
Page 20
Cadeby limestone
Assessment of Cadeby limestone for use as dimension stone
Crown Copyright
Page 21
Cadeby limestone
Assessment of Cadeby limestone for use as dimension stone
Figure 2. Map showing the surface geology of Cadeby and the surrounding area.
Extract taken from 1:50,000 geological map Barnsley Sheet 87, solid and drift
Crown Copyright, NERC Copyright
Page 22
Cadeby limestone
Assessment of Cadeby limestone for use as dimension stone
Note: This building is clad using the three colours of Cadeby limestone available.
Page 23
Cadeby limestone
Assessment of Cadeby limestone for use as dimension stone
Note: This building is clad using the three colours of Cadeby limestone available.
Page 24
Cadeby limestone
Assessment of Cadeby limestone for use as dimension stone
Note: This building is clad using the three colours of Cadeby limestone available.
Page 25
Cadeby limestone
Assessment of Cadeby limestone for use as dimension stone
Page 26
Cadeby limestone
Assessment of Cadeby limestone for use as dimension stone
Page 27
Cadeby limestone
Assessment of Cadeby limestone for use as dimension stone
Note: The NE face of the quarry represents the area being worked for Cadeby White during the visit
Page 28
Cadeby limestone
Assessment of Cadeby limestone for use as dimension stone
Page 29
Cadeby limestone
Assessment of Cadeby limestone for use as dimension stone
Figure 11. Photo showing typical block size available in Cadeby White
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