001A CD CE PrinterPartsManual

Datacard CD/CE Series Printer
Illustrated Parts Manual

CD800/ CD820/CE840/CE870
April, 2013
Part No. 527392-001, Rev A
Notice
Please do not attempt to operate or repair this equipment without adequate
training. Any use, operation, or repair in contravention of this document is at
your own risk.
Proprietary Notice
All drawings and information herein are the property of DataCard Corporation.
All unauthorized use and reproduction is prohibited.
Trademark Acknowledgments
Datacard is a registered trademark and service mark of DataCard Corporation in
the United States and other countries.
Desktop Embosser is a trademark of DataCard Corporation.
All other product names are the property of their respective owners.
Datacard Group
11111 Bren Road West
Minnetonka, MN 55343-9015
952.933.1223
Fax: 952.933.7971
www.datacard.com
2013 DataCard Corporation. All rights reserved.

Printed in the United States of America.
ii
Contents
Introduction _______________________________________________________________________ 1
Options List ________________________________________________________________________ 1
CD800 Simplex Printer______________________________________________________________ 3
CE/CD Series Duplex Printer ________________________________________________________ 4
CE/CD Series Printer w/Optional Multi-Card Hopper _________________________________ 5
Supplies __________________________________________________________________________ 6
Power Supply and Cords ___________________________________________________________ 7
System Packaging _________________________________________________________________ 7
Cables ____________________________________________________________________________ 8
Standard Printer ______________________________________________________________________ 8
Optional Multi-Hopper ________________________________________________________________ 9
Covers, Single Hopper ____________________________________________________________ 10

Simplex Printer ______________________________________________________________________ 10
Duplex Printer ______________________________________________________________________ 12
Printer Assembly __________________________________________________________________ 14

Printer Assembly ____________________________________________________________________ 16
Printer Assembly ____________________________________________________________________ 18
Swingarm Assembly ______________________________________________________________ 20

Duplex Assembly _________________________________________________________________ 22
Covers, Optional Multi-Card Hopper _______________________________________________ 24
Covers, Optional Multi-Card Hopper _________________________________________________ 26
Optional Multi-Hopper Components _______________________________________________ 28

Optional Multi-Hopper Assembly __________________________________________________ 30
Optional Multi-Hopper Assembly _____________________________________________________ 32
Main Frame Assembly, Multi-Hopper_______________________________________________ 34

Shuttle Hoist Assembly, Optional Multi-Hopper______________________________________ 36
Shuttle Hoist Assembly, Optional Multi-Hopper ________________________________________ 38
Upper Hopper Assembly, Optional Multi-Hopper ___________________________________ 40

Upper Hopper Assembly, Optional Multi-Hopper ______________________________________ 41
Lower Hopper Assembly, Optional Multi-Hopper ____________________________________ 42

Lower Hopper Assembly, Optional Multi-Hopper ____________________________________ 43
Lock Option ______________________________________________________________________ 44
iii
Lock Option, Optional Multi-Hopper _______________________________________________ 46

Option, Alarm, Multi-Hopper ______________________________________________________ 48
100-Card Tray ____________________________________________________________________ 50
200-Card Tray ____________________________________________________________________ 51
Smart Card Options _______________________________________________________________ 52
Smart Card Options _________________________________________________________________ 54
Magnetic Stripe Option, ISO (IAT), JIS (NTT) _________________________________________ 56

Option, JIS, Dual Magnetic Stripe __________________________________________________ 58
Option, Enclosures, Dual Magnetic Stripe __________________________________________ 60
Option, Multi-Hopper Enclosure, Dual Magnetic Stripe ______________________________ 62
Functional Block Diagrams ________________________________________________________ 64
iv
Revision Log
CD800/CD820/CE820/CE870
Printer Illustrated Parts Manual
Revision
Date
April 2013
Description of Changes
Initial release of combined CD/CE series manual.
Introduction
This manual provides parts numbers for ordering replacement parts for the
Printer in the Datacard CE Series Instant Issuance System. For each assembly, a
list of part numbers and descriptions is followed by an illustration to help you
identify the item.
Parts in the table without item numbers are not shown in the illustrations.
Options List
The CD/CE series printers have the following components as standard (S),
optional (OP) or not available (NA).
DP= Desktop Printer
FII= Financal Instance Issuance
S= Standard
OP= Option
NA= Not Available
Y= Yes
N= No
FK= Field Kit
1 = Available for Printer Only
* = Cannot use Touchscreen or Smart Card with USB Connection
CD800
CD820
CE870
CE840
DP
FII
FII
DP
Standalone Printer
NA
NA
Simplex
NA
NA
Duplex
Printing
OP
OP
Embosser
NA
NA
Embosser - 2nd wheel
NA
NA
OP
OP
Indent
NA
NA
Rear Indent*
NA
NA
MagStripe
OP
JIS MagStripe
OP
OP
OP
NA
JIS ISO (Dual) MagStripe - Japan Only
NA
NA
OP
NA
NA
NA
OP
NA
Sales Channel
Data Encryption - D3 board only for SD/CD

View
LCD Screen
Touch Screen*
CD/CE Series Printer Parts Manual
CD800
CD820
CE870
CE840
Reject Tray
Manual Feed
Input Hopper (100)
Input Hopper (200)
FK
FK
NA
NA
MultiHopper (600)
OP
OP
OP
NA
Output (25)
Output (100)
FK - single
FK - single
NA
NA
NA
Tilt Alarm
NA
NA
S - Japan MH
NA
Lock Cable
OP
OP
OP
OP
Locks - Input Hopper, Supply Cover
S - MH
Locks - Reject Tray
S - MH
USB*
NA
NA
Ethernet
DPCL2 - only D3 boards
NA
Required
Required
Required
XPS Driver
SDK
CardWizard
OpenCard
CPX
OP
OP
OP
OP
SCM (contact/contactless)
OP
OP
NA
NA
Duali (contact/contactless)
NA
NA
NA
NA
3rd party contactless only
OP
OP
NA
NA
HID pcProx
OP
OP
NA
NA
HID reader only
OP
OP
NA
NA
HID reader/writer
OP
OP
NA
NA
Trays and Hoppers
Output Cover (secure)

Locks and Alarms
Software and Drivers
Activation
Smart Card - Single Wire

Duali (contact/contactless) - only D3 boards
Smart Card - Loosely coupled
CD800 Simplex Printer
CE/CD Series Duplex Printer
CE/CD Series Printer w/Optional Multi-Card Hopper
Supplies
Part Number
Description
570113-001
CLEANING KIT (10 SLEEVES, 10 CARDS AND 1 PEN)
507377-001
CLEANING SWAB (5 PACK)
552141-002
CLEANING CARD (10 PACK)
569946-001
CLEANING SLEEVE KIT (5 PACK)
570113-001
CLEANING SLEEVE KIT (10 PACK)
572880-001
CLEANER SPINDLE
572876-998
RIBBON CARTRIDGE ASSEMBLY
546504-999
THERMAL PRINTHEAD ASSEMBLY
535000-002
COLOR RIBBON KIT YMCKT 250 YEILD
535000-003
COLOR RIBBON KIT YMCKT 500 YEILD
535000-004
COLOR RIBBON KIT YMCKT 650 YIELD SHORT PANEL
535000-005
COLOR RIBBON KIT KT 1000 YIELD
535000-006
COLOR RIBBON KIT YMCKTKT 300 YIELD
535000-007
COLOR RIBBON KIT YMCKTK 375 YIELD
535000-010
COLOR RIBBON KIT KTT 750 YIELD
532000-003
MONOCHROME RIBBON KIT DARK BLUE 1500 YIELD
532000-004
MONOCHROME RIBBON KIT WHITE 1500 YIELD
532000-005
MONOCHROME RIBBON KIT RED 1500 YIELD
532000-006
MONOCHROME RIBBON KIT SILVER 1500 YIELD
532000-007
MONOCHROME RIBBON KIT GOLD 1500 YIELD
532000-008
MONOCHROME RIBBON KIT GREEN 1500 YIELD
532000-009
MONOCHROME RIBBON KIT SCRATCH OFF 1500 YIELD
532000-052
MONOCHROME RIBBON KIT BLACK HQ 500 YIELD (CD800 ONLY)
533000-053
MONOCHROME RIBBON KIT BLACK HQ 1500 YIELD
532000-054
MONOCHROME RIBBON KIT METALLIC SILVER 1500 YIELD
532000-055
MONOCHROME RIBBON KIT METALLIC GOLD 1500 YIELD
597640-001
STICKlCARD (100 CARDS)
Power Supply and Cords

Part Number
Description
810499-001
POWER SUPPLY 72W, 24 Vdc, 3A, AC CORD NOT INCLUDED
804517-003
POWER CORD, US/NA, 10A, 125VAC
552141-002
INTERNATIONAL POWER CORD, 10A, EUROPE (AUSTRIA, BELGIUM, FINLAND,

FRANCE, GERMANY, NETHERLANDS, NORWAY, SWEDEN)
809440-003
INTERNATIONAL POWER CORD, 10A, UK
809440-004
INTERNATIONAL POWER CORD, 10A, DENMARK
809440-005
INTERNATIONAL POWER CORD, 10A, INDIA, SOUTH AFRICA
809440-007
INTERNATIONAL POWER CORD, 10A, ITALY, NORTH AFRICA
809440-008
INTERNATIONAL POWER CORD, 10A, SWISS
809440-009
INTERNATIONAL POWER CORD, 10A, ITALY, CHINA
809440-010
INTERNATIONAL POWER CORD, 10A, AUSTRALIA, NEW ZEALAND,FIJI,
809440-011
INTERNATIONAL POWER CORD, 10A, ISRAEL
809440-012
INTERNATIONAL POWER CORD, 10A, BRAZIL
809445-001
INTERNATIONAL POWER CORD, 7A, 125V, JAPAN
System Packaging
Part Number
Description
503680-001
CARTON ASSEMBLY (SINGLE HOPPER UNIT)
505137-011
CARTON ASSEMBLY (SINGLE MULTI-HOPPER UNIT)
Cables
Standard Printer
Part
Number
Description
Connection
Quantity
574154-001
TPH Cable Assembly
Printhead to Print Engine PWB
535644-001
Sensor Encoder Cable

Assembly
RFID Board to Print Engine PWB
535644-001
Sensor Encoder Cable

Assembly
Magnetic Encoder to Print Engine PWB
809519-001
6FT USB Cable Assembly (with

Ferrite)
Printer USB to PC USB.
809561-005
Ferrite Bead
Ferrite bead installs around Printhead

Fan and Ribbon Motor cables.
Optional Multi-Hopper
Part
Number
Description
Option
Connections
Quantity
Touchscreen
Connector J39 on Main

Control Board to
connector J15 on
Touchscreen Board.
Touchscreen
USB Mini- B connector J44

on Main Control Board to
USB2A on Touchscreen
Board.
505241-001
CABLE ASSEMBLY,
TOUCHSCREEN POWER
809766-003
CABLE ASSY, USB 2.0 HI

SPEED, MINI 5P MALE TO
USB
810058-003
CABLE, FLAT FLEX, 0.020

C/C, 36 COND, 7.87 IN
LONG, S/S CONTACTS
Multi-Hopper
Connector J9 on MultiHopper Board to

connector J1 on Elevator
Board.
810058-004
CABLE, FLAT FLEX, 0.020

C/C, 36 COND, 8.86 IN
LONG, O/S CONTACTS
Multi-Hopper
Connector J8 on Elevator
Board to connector J8 on
Shuttle Board.
Duplex

Control Board to
connector J1 on Duplex
Board.
503016-001
CABLE ASSY, DUPLEX

OPTION
503720-001
CABLE ASSY, 50PIN,

INTERFACE
504467-001
CABLE ASSY, ALARM,

MH6
535644-001
CABLE ASSY, RFID

ENCODER OPTION
Print
Control Board.
574154-001
CABLE ASSY, THERMAL

PRINT HEAD OPTION
Print
Control Board.
Lock
Multi-Hopper

Control Board to
connector J1 on Lock
Board.
Control Board to
connector J14 on MultiHopper Control Board.
Alarm
Covers, Single Hopper

Simplex Printer
Item
Part Number
572876-998
Ribbon Cartridge Assembly
504789-002
Ribbon Cartridge Lid
504790-002
Swingarm Lid
504323-001
Simplex Short Enclosure (Includes Enclosure Flap)
537497-002
Modular Main Enclosure
503163-002
Simplex Option Base
505226-001
Main Module Base Assembly
803349-201
Enclosure Base Foot (Adhesive)
10
Description
Quantity
11
Duplex Printer
12
Item
Part Number
Description
Quantity
504789-002
LID, CARTRIDGE, RIBBON, GRAY
504790-002
LID, SWINGARM, GRAY
506226-001
BASE ASSY, MAIN
506464-001
LABEL, USB, RUI
537497-002
ENCLOSURE, MODULAR, MAIN (NON LOCKING

PRINTER)
504839-999
FRU, COVER, PUNCHED (LOCKING PRINTER, INCLUDES

ITEM 7)
803122-020
GROMMET, 1.620D .875ID .50T .12 GROOVE
13
Printer Assembly
14
Item
Part Number
Description
Quantity
505542-001
GUIDE, CARD
10
505560-001
SPRING,BACK-UP
11
551471-001
SPRING, CARD GUIDE
19
572760-001
SHAFT, CAM
21
572762-001
CAM/GEAR
22
572763-001
GEAR,IDLER, CAM
23
572764-001
BRKT, BACK-UP, ROLLER
27
572768-001
ROLLER, TOP CLEANER
28
572770-001
ROLLER, BACK-UP
33
572888-001
SPRING,TORSION,SWINGARM
38
810450-001
DAMPER, ROTARY, CCW, 500 GF-CM
15
Printer Assembly
16
Item
Part Number
Description
Quantity
505560-001
SPRING,BACK-UP
537494-001
ROLLER ASSY, PLATEN, CD
542820-001
PLATE,ROLLER,PLATEN
544482-001
PULLEY, DRIVE, FLANGED, 35T
10
544584-001
PULLEY, IDLER
13
554202-001
BELT,TIMING, STPD, 2MM P, 334T, 6MM W
17
572761-001
CAM
23
572764-001
BRKT, BACK-UP, ROLLER
24
572765-001
ROLLER, DRIVE, CLEANING
25
572766-001
DRIVE ASSY, REGISTRATION
26
572767-001
ROLLER, DRIVE
29
572772-001
TENSIONER, BELT
30
572773-001
SLIDE, CAM
34
574459-001
PLATE,BELT
51
568093-001
SPRING, BELT TENSIONER
17
Printer Assembly
Item
Part Number
Description
Quantity
504228-001
TRANSPORT ASSY
12
552143-002
BRUSH, STATIC, ADHESIVE (NOT SHOWN)
14
566406-001
PWA, RFID ANTENNA,
15
566751-001
PHOTOCELL ASSY, WIDE SLOT
16
566752-001
PHOTOCELL ASSY, REFLECTIVE
18
569419-001
ROLLER, GATE
31
572786-001
MOTOR ASSY, TRANSPORT
32
572789-001
DRIVE ASSY, CAM
37
809428-206
SCREW, PH TORX, SEMS, M3X6
50
PICK BELOW
FRU, PWA, PRINT ENGINE DRIVE PICK BELOW
CD800 PRINT ENGINE DRIVES

506346-994
FRU, PWA, PRINT ENGINE DRIVE, CD800, IAT SIMPLEX - OPENCARD
506346-995
FRU, PWA, PRINT ENGINE DRIVE, CD800, IAT - SIMPLEX
506346-996
FRU, PWA, PRINT ENGINE DRIVE, CD800, JIS - DUPLEX
506346-998
FRU, PWA, PRINT ENGINE DRIVE, CD800, IAT DUPLEX - OPENCARD
506346-999
FRU, PWA, PRINT ENGINE DRIVE, CD800, IAT - DUPLEX

CD820 PRINT ENGINE DRIVES
505225-993
FRU, PWA, PRINT ENGINE DRIVE, CD820, IAT - SIMPLEX
505225-996
FRU, PWA, PRINT ENGINE DRIVE, CD820, IAT - DUPLEX
505225-991
FRU, PWA, PRINT ENGINE DRIVE, CD820, JIS - DUPLEX

CE840 PRINT ENGINE DRIVES
507556-998
FRU, PWA, PRINT ENGINE DRIVE, CE840, NO PRINTHEAD
507556-999
FRU, PWA, PRINT ENGINE DRIVE, CE840, PRINTHEAD

CE870 PRINT ENGINE DRIVES
18
505225-989
FRU, PWA, PRINT ENGINE DRIVE, CE870, JIS
505225-990
FRU, PWA, PRINT ENGINE DRIVE, CE870, JIS - DUPLEX
505225-992
FRU, PWA, PRINT ENGINE DRIVE, CE870, JIS
505225-995
FRU, PWA, PRINT ENGINE DRIVE, CE870, RUI NO PRINTHEAD IAT - DUPLEX
505225-997
FRU, PWA, PRINT ENGINE DRIVE, CE870, JIS - DUPLEX
505225-998
FRU, PWA, PRINT ENGINE DRIVE, CE870, NO PRINTHEAD JIS - DUPLEX
19
Swingarm Assembly
20
Item
Part Number
Description
Quantity
504229-001
SWINGARM ASSY
535859-001
MOTOR, PICK/RIBBON
538862-001
FAN, 35X 35X6
589060-001
GEAR, RIBBON DRIVE
810421-008
SCREW, PH TORX, SEMS W/LOCK WASHER & FLAT

WASHER, M2X8
546504-999
THERMAL PRINTHEAD ASSEMBLY
21
Duplex Assembly
22
Item
Part Number
Description
Quantity
538693-001
FRAME ASSY,OPTION (Includes Items 1a 1d)
1a
554279-002
DUPLEX DRIVE ROLLER
1b
538272-001
BACKUP IDLER ROLLER SPRING
1c
800257-060
DOWEL PIN
1d
538271-001
BACKUP IDLER ROLLER
571703-001
PWA, FLIPPER CONTROL
538617-001
MOTOR ASSY, DUPLEX
566751-001
807407-021
STANDOFF, WIRE ROUTING, .44X.39
23
Covers, Optional Multi-Card Hopper
24
Item
Part Number
Description
Quantity
504789-002
LID, CARTRIDGE, RIBBON, GRAY
504790-002
LID, SWINGARM, GRAY
504792-002
FLAP, ENCLOSURE, OPTION, GRAY
505303-001
DOOR, ENCLOSURE, MH6
505305-001
ENCLOSURE, MULTIHOPPER, FRONT
505425-001
STRAP, HOPPER DOOR
505497-001
BASE ASSY (INCLUDES QTY. 6 OF ITEM 11a)
8a
806794-003
BUMPER, RUBBER SELF RIVET .20H
10
537008-003
TRAY ASSY, BRONZE
12
803111-176
SPRING, EXT, .500 OD, 2.750 L, .049 W, MW
14
806850-608
SCREW, PH TORX, TF M4-1.79 X 8
25
Covers, Optional Multi-Card Hopper
26
Item
Part Number
Description
Quantity
505303-001
DOOR, MAIN ENCLOSURE
505308-001
ENCLOSURE, MAIN, MULTIHOPPER
506057-001
BRACKET, DAMPER MOUNTING, DOOR
13
806800-408
SCREW, PH, TORX M4X8
15
806850-616
SCREW, PH TORX, TF M4-1.79X16
16
808625-010
ACTUATOR, PROX SENSOR
17
810450-002
DAMPER, ROTARY, CW, 1500 GF-CM
18
810450-003
DAMPER, ROTARY, CCW, 1500 GF-CM
27
Optional Multi-Hopper Components
28
Item
Part Number
Description
Quantity
504785-014
BEZEL, FRONT, BLANK
504236-002
BEZEL, OUTPUT, BLANK
543057-001
DISPLAY ASSY
504254-001
FLAP, OUTPUT
505695-001
TOUCH SCREEN ASSEMBLY (INCLUDES ITEMS 7A 7D)
7A
505390-001
COVER, TOUCH SCREEN
7B
504327-001
DISPLAY ASSEMBLY, 4.3 LCD
7D
505389-001
MOUNT, TOUCH SCREEN, WITH GASKET
505139-001
TRAY, EXCEPTION CARD
29
Optional Multi-Hopper Assembly
30
Item
Part Number
Description
Quantity
505191-001
BRKT, GUIDE, Y-DRIVE
505431-001
HOPPER ASSY, LOWER, MH6
505126-001
HOPPER ASSY, UPPER, MH6
31
Optional Multi-Hopper Assembly
32
Item
Part Number
Description
Quantity
504810-001
COVER, SLAVE PWA
507186-001
MAIN FRAME ASSY, MH6
504578-001
CLAMP, BELT
10
811012-002
LINEAR GUDE ASSY, 27MMW,325MM RAIL, 1LLZ SLIDER

W/THD MTG
11
503489-001
ROLLER, TRANSPORT
12
806850-410
13
806850-610
14
806800-408
SCREW, PH, TORX M4X8
33
Main Frame Assembly, Multi-Hopper
34
Item
Part Number
Description
Quantity
504281-001
HOOK, HOPPER MTG
504504-001
PHOTOCELL ASSY, WIDE SLOT, 9 IN
504576-001
FRAME, MAIN
504582-001
HOOK, HOPPER MTG, BOTTOM LEFT
504583-001
TENSIONER, X-Y DRIVE
504661-001
PWA, MULTI-HOPPER, MAIN
504695-001
MOTOR ASSY, X-Y, MH6
505221-001
SWITCH ASSY , PROX, INTERLOCK
505424-001
SHAFT, PULLEY
10
506116-001
BRKT, INTLK, NON-MAGNETIC
11
803072-213
SPRING, COMP .24OD 1.00L .026W MW
12
803116-052
BRG, BRONZE .1875ID .252OD .625W
13
806769-073
BELT, TIMING, GT2, 2MM P, 372T, 6MM W
14
806850-410
15
806850-610
16
809428-208
18
811011-001
PULLEY, TIMING, GT2, 2MMP, 28G
19
811012-001
LINEAR GUDE ASSY, 27MMW,325MM RAIL, 2STD SLIDERS

W/THD MTG
35
Shuttle Hoist Assembly, Optional Multi-Hopper
36
Item
Part Number
Description
Quantity
806769-072
803116-052
BRG, BRONZE .1875ID .252OD .625W
552143-002
BRUSH, STATIC, ADHESIVE
810058-004
CABLE, FLAT FLEX, 0.020 C/C, 36 COND, 8.86 IN LONG,

O/S CONTACTS
504581-001
FRAME, X-DRIVE
10
504579-001
FRAME, Y-DRIVE
12
811012-003

W/THD MTG
14
504695-001
MOTOR ASSY, X-Y, MH6
15
566751-001
16
504506-001
PHOTOCELL ASSY, WIDE SLOT, 20 IN
17
811011-001
PULLEY, TIMING, GT2, 2MMP, 28G
18
504662-001
PWA, MULTI-HOPPER, AUX
22
809428-206
23
806850-410
24
505424-001
SHAFT, PULLEY
25
505424-002
SHAFT, PULLEY
26
803072-118
SPRING, COMP, .180 OD .750 L, .022W, MW
27
504583-001
TENSIONER, X-Y DRIVE
37
Shuttle Hoist Assembly, Optional Multi-Hopper
38
Item
Part Number
Description
Quantity
552143-002
504578-001
CLAMP, BELT
504810-001
COVER, AUX PWA
504811-001
FRAME, SHUTTLE, LEFT
504812-001
FRAME, SHUTTLE, RIGHT
11
504585-001
GEAR, IDLER, SHUTTLE DRIVE
12
811012-003
13
538617-001
MOTOR ASSY, DUPLEX
15
566751-001
18
504662-001
PWA, MULTI-HOPPER, AUX
19
554279-002
ROLLER, DUPLEX DRIVE
20
557582-002
ROLLER, PRESSURE
21
503489-001
ROLLER, TRANSPORT
22
809428-208
23
806850-410
39
Upper Hopper Assembly, Optional Multi-Hopper
40
Item
Part Number
Description
Quantity
505533-001
DIVERTER, EXTENDED
11
504645-001
MOUNT, HOPPER, TOP
12
505128-001
PHOTOCELL ASSY, RIGHT ANGLE, 18 IN
13
809010-004
RING, RTNG, METRIC, E-RING, 4.0MM
Upper Hopper Assembly, Optional Multi-Hopper

Item
Part Number
Description
543759-001
BLOCK, PICK, ASSY
572871-999
CRANKSHAFT, PICKER
504660-001
FRAME, INPUT HOPPER
572868-001
GATE ASSY, PICK
589060-001
GEAR, RIBBON DRIVE
10
505224-001
MOTOR, PICK, UPPER
14
810421-008

WASHER, M2X8
15
553949-001
SPRING, GATE
Quantity
41
Lower Hopper Assembly, Optional Multi-Hopper
42
Item
Part Number
Description
Quantity
505533-001
DIVERTER, EXTENDED
572864-001
HOPPER ASSEMBLY
504580-001
MOUNT, HOPPER-TO-HOPPER
504655-001
PHOTOCELL ASSY., RIGHT ANGLE
Lower Hopper Assembly, Optional Multi-Hopper

Item
Part Number
Description
543759-001
BLOCK, PICK, ASSEMBLY
572871-999
CRANKSHAFT, PICKER
553949-001
SPING, GATE
504660-001
FRAME, HOPPER
572868-001
GATE ASSEMBLY, PICK
535859-001
MOTOR, PICK/RIBBON
10
589060-001
GEAR, RIBBON DRIVE
11
810421-008

WASHER, M2X8
Quantity
43
Lock Option
44
Item
Part Number
Description
Quantity
503338-001
ROD, REJECT TRAY, LOCK
504562-001
LATCH, INPUT HOPPER, LOCK
504563-001
BRACKET, INPUT HOPPER, LOCK
504565-001
GEAR, ECCENTRIC, LOCK
504567-001
LATCH, SWINGARM, LOCK
504568-001
PAWL, LOCK
504765-001
SPRING, TORSION, LOCK
504853-001
ROD, HOPPER, LOCK
10
504882-001
SPRING, COMPRESSION, LOCK
11
507064-001
BRACKET, TRANSPORT, LOCK, NONCONDUCTIVE
12
538617-001
MOTOR ASSY, DUPLEX
13
566751-001
14
566752-001
15
571703-001
16
806850-410
17
811004-001
LOCK, KEY, TUBULAR, KEYED ALIKE, 90 DEG CCW
45
Lock Option, Optional Multi-Hopper
46
Item
Part Number
Description
Quantity
504565-001
GEAR, ECCENTRIC, LOCK
507064-001
BRACKET, TRANSPORT, LOCK, NONCONDUCTIVE
504567-001
LATCH, SWINGARM, LOCK
504764-001
PAWL, MH, LOCK
504765-001
SPRING, TORSION, LOCK
504882-001
SPRING, COMPRESSION, LOCK
504883-001
CABLE, HOPPER LOCK
505128-001
PHOTOCELL (NOT SHOWN)
10
505203-001
PAWL, LOCK, LONG
11
538617-001
MOTOR ASSY, DUPLEX
12
566751-001
13
571703-001
14
806850-408
SCREW, PH TORX, TF M3-1.34X8
15
806850-410
16
811004-001
LOCK, KEY, TUBULAR, KEYED ALIKE, 90 DEG CCW
17
811015-508
SCREW, SEMS, PLASTITE, PAN HD TORX, METRIC, M3.121.27 X 8
47
Option, Alarm, Multi-Hopper
48
Item
Part Number
Description
Quantity
505065-003
PWA, MAGNASPHERE SENSOR
506286-001
FILLER, TILT SENSOR
506434-001
BODY, TILT ALARM
507504-001
BALL, 440C SST, ANNEALED, 0.500DIA
806850-410
809716-001
MAGNET, DISC, NEODYMIUM, 0.250 DIA, .125 THICK
49
100-Card Tray
Item
Part Number
504800-001
N/A
50
Description
Quantity
100 Card Input Assembly (Includes Cover and Lid)
See Error! Reference source not found..
543057-001
Interface Panel with LCD
504784-002
25 Card Output Cover
504785-011
Front Bezel, CD800 (Blank)
200-Card Tray
This input tray is available only as a field option for end user installation.
Item
Part Number
504805-002
N/A
Description
Quantity
200 Card Input Lid Assembly (Includes Cover and Lid)
See Error! Reference source not found..
543057-001
Interface Panel with LCD
504784-002
25 Card Output Cover
504785-011
Front Bezel, CD800 (Blank)
51
Smart Card Options
52
Item
Part Number
Description
Quantity
805798-001
DOUBLE-SIDED FOAM TAPE
588345-001
SMART CARD BASE LID
541756-001
CABLE ASSEMBLY, SMART CARD OPTION TO MAIN

BOARD
535349-001
CONTACT SMART CARD MOUNT
588304-001
SMART CARD CARD GUIDE
574318-001
OPTION INTERFACE PWA ASSEMBLY
566751-001
WIDE SLOT PHOTOCELL (SMART CARD REGISTRATION)
552143-002
ADHESIVE STATIC BRUSH
10
588296-001
SMART CARD BASE
11
569419-001
GATE ROLLER
12
503396-001
SMART CARD STATION SPRING
53
Smart Card Options

Item
Part Number
Description
Quantity
Dual Contact/Contactless Smart Card Only:

1
805798-001
588345-001
SMART CARD BASE LID
566348-001
SMART CARD CONTACT BLOCK BOARD
---
503185-001
CABLE ASSEMBLY, DUAL SMART CARD
14
807759-011
STANDOFF
15
504313-999
DUAL SMART CARD READER
iClass or PC Prox Card Reader/Writer Only

1
805798-001
588345-001
SMART CARD BASE LID
16
810040-001
810040-002
ICLASS READ/WRITE BOARD, USB

ICLASS READ ONLY BOARD, USB
810280-001
PCPROX CARD READER
Duali Single Wire Smart Card Only
54
805798-001
566348-001
SMART CARD CONTACT BLOCK BOARD
17
810726-001
DUALI SINGLE WIRE DUAL SMART CARD READER
18
504328-001
USB HOST BOARD
19
807519-102
SPACER, MINI PUSH-IN
20
810129-102
STANDOFF, MINI
55
Magnetic Stripe Option, ISO (IAT), JIS (NTT)

Item
Part Number
543346-001
BACKUP SPRING
538849-001
ENCODER MOUNTING BRACKET
806850-410
TORX SCREW
809413-001
OPTICAL ENCODER
809429-108
PHILLIPS SCREW
538819-001
MAGSTRIPE ENCODER CABLE ASSEMBLY
807519-104
STANDOFF
569585-001
MAGNETIC STRIPE BOARD
543829-001
543830-001
READ/WRITE MS HEAD 3-TRACK GIMBAL ISO

READ/WRITE MS 1-TRACK GIMBAL JIS
10
538891-001
MAGSTRIPE ROCKER ASSEMBLY
56
Description
Quantity
57
Option, JIS, Dual Magnetic Stripe
58
Item
Part Number
Description
Quantity
506623-001
FRAME, MAG
506459-001
DRIVE ASSY, MAG
506807-001
MOTOR ASSY, TRANSPORT, DUAL MAG
506624-001
GUIDE, CARD
543830-001
HEAD,MS,READ/WRITE,JIS,GIMBAL
566752-001
506627-001
ROCKER ASSY, MAG
506730-001
ROCKER ASSY, INPUT
811127-001
ENCODER, OPTICAL, 1024 CPR, 3/16 SHAFT
10
806769-074
11
507626-001
SPRING, ROCKER ARM
12
507625-001
SPRING, CARD GUIDE
13
803072-216
SPRING, COMP, .480 OD 0.880 L, .035W, MW
14
552143-002
15
506490-002
PWA, MAG STRIPE, JIS 5 V ENCODER
16
574154-001
CABLE ASSY, TPH
17
809428-206
18
504226-001
CLIP, WIRE RETAINING
19
507738-001
CABLE ASSY, 5V MAG ENCODER
59
Option, Enclosures, Dual Magnetic Stripe
60
Item
Part Number
Description
Quantity
7a
506182-001
BASE ASSY, MODULAR, LONG
7b
506884-001
ENCLOSURE ASSY, MODULAR, LONG, CD, DUAL MAG
7c
507369-001
ENCLOSURE, SINGLE HOPPER, JIS
7d
811004-002
LOCK, KEY, TUBULAR, KEYED ALIKE, 90 DEG CCW,

W/1/4 OFFSET CAM
61
Option, Multi-Hopper Enclosure, Dual Magnetic

Stripe
62
Item
Part Number
Description
Quantity
506963-001
ENCLOSURE, MAIN, MH6, DUAL MAG
507370-001
ENCLOSURE, MULTI HOPPER, JIS
507490-001
BASE ASSY, MH6, DUAL MAG
811004-002
LOCK, KEY, TUBULAR, KEYED ALIKE, 90 DEG CCW,

W/1/4 OFFSET CAM
63
Functional Block Diagrams

Main Control Board
64
Main Control Board Options
65
Multi-Card Hopper Boards
66
Duplex Board
Lock Option Board
67
Duali Single Wire Smart Card Board
68
Basic Smart Card
69
SCM Dual Smart Card
70

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Datacard CD/CE Series Printer

Illustrated Parts Manual

Part No. 527392-001, Rev A

2013 DataCard Corporation. All rights reserved.

Covers, Single Hopper ____________________________________________________________ 10

Printer Assembly __________________________________________________________________ 14

Swingarm Assembly ______________________________________________________________ 20

Optional Multi-Hopper Components _______________________________________________ 28

Main Frame Assembly, Multi-Hopper_______________________________________________ 34

Upper Hopper Assembly, Optional Multi-Hopper ___________________________________ 40

Lower Hopper Assembly, Optional Multi-Hopper ____________________________________ 42

Lock Option, Optional Multi-Hopper _______________________________________________ 46

Magnetic Stripe Option, ISO (IAT), JIS (NTT) _________________________________________ 56

Embosser - 2nd wheel

JIS ISO (Dual) MagStripe - Japan Only

Data Encryption - D3 board only for SD/CD

Input Hopper (100)

Input Hopper (200)

Locks - Input Hopper, Supply Cover

Locks - Reject Tray

DPCL2 - only D3 boards

3rd party contactless only

HID reader only

Trays and Hoppers

Output Cover (secure)

Software and Drivers

Smart Card - Single Wire

CD/CE Series Printer Parts Manual

CD800 Simplex Printer

CD/CE Series Printer Parts Manual

CE/CD Series Duplex Printer

CD/CE Series Printer Parts Manual

CE/CD Series Printer w/Optional Multi-Card Hopper

CD/CE Series Printer Parts Manual

CLEANING KIT (10 SLEEVES, 10 CARDS AND 1 PEN)

CLEANING SWAB (5 PACK)

CLEANING CARD (10 PACK)

CLEANING SLEEVE KIT (5 PACK)

CLEANING SLEEVE KIT (10 PACK)

RIBBON CARTRIDGE ASSEMBLY

THERMAL PRINTHEAD ASSEMBLY

COLOR RIBBON KIT YMCKT 250 YEILD

COLOR RIBBON KIT YMCKT 500 YEILD

COLOR RIBBON KIT YMCKT 650 YIELD SHORT PANEL

COLOR RIBBON KIT KT 1000 YIELD

COLOR RIBBON KIT YMCKTKT 300 YIELD

COLOR RIBBON KIT YMCKTK 375 YIELD

COLOR RIBBON KIT KTT 750 YIELD

MONOCHROME RIBBON KIT DARK BLUE 1500 YIELD

MONOCHROME RIBBON KIT WHITE 1500 YIELD

MONOCHROME RIBBON KIT RED 1500 YIELD

MONOCHROME RIBBON KIT SILVER 1500 YIELD

MONOCHROME RIBBON KIT GOLD 1500 YIELD

MONOCHROME RIBBON KIT GREEN 1500 YIELD

MONOCHROME RIBBON KIT SCRATCH OFF 1500 YIELD

MONOCHROME RIBBON KIT BLACK HQ 500 YIELD (CD800 ONLY)

MONOCHROME RIBBON KIT BLACK HQ 1500 YIELD

MONOCHROME RIBBON KIT METALLIC SILVER 1500 YIELD

MONOCHROME RIBBON KIT METALLIC GOLD 1500 YIELD

STICKlCARD (100 CARDS)

CD/CE Series Printer Parts Manual

Power Supply and Cords