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  • Example Control Plan

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    Rohmat Ses
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    This control plan outlines the manufacturing process for assembling a leg, support, and armrest assembly. It identifies three key process steps: 1) placing the parts in an assembly fixture, 2) driving two screws to secure the side support, and 3) driving a screw to secure the armrest. For each process step, critical quality attributes are defined such as screw depth and torque. The plan specifies how characteristics will be measured, sampling plans, control methods used, and reaction plans for out-of-control conditions. Key contacts and approvals from engineering, quality, and operations are also included.

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    This control plan outlines the manufacturing process for assembling a leg, support, and armrest assembly. It identifies three key process steps: 1) placing the parts in an assembly fixture, 2) driving two screws to secure the side support, and 3) driving a screw to secure the armrest. For each process step, critical quality attributes are defined such as screw depth and torque. The plan specifies how characteristics will be measured, sampling plans, control methods used, and reaction plans for out-of-control conditions. Key contacts and approvals from engineering, quality, and operations are also included.

    Copyright:

    © All Rights Reserved
    Download as XLS, PDF, TXT or read online from Scribd
    Flag for inappropriate content
    50 views1 page

    Example Control Plan

    Uploaded by

    Rohmat Ses
    This control plan outlines the manufacturing process for assembling a leg, support, and armrest assembly. It identifies three key process steps: 1) placing the parts in an assembly fixture, 2) driving two screws to secure the side support, and 3) driving a screw to secure the armrest. For each process step, critical quality attributes are defined such as screw depth and torque. The plan specifies how characteristics will be measured, sampling plans, control methods used, and reaction plans for out-of-control conditions. Key contacts and approvals from engineering, quality, and operations are also included.

    Copyright:

    © All Rights Reserved
    Download as XLS, PDF, TXT or read online from Scribd
    Flag for inappropriate content
    of 1

    CONTROL PLAN

    Control Plan Number

    Key Contact/Phone

    ABC101-23

    John Stone - Mfg Engineer, x5412

    Date (Orig.)

    Part Number/Latest Change Level

    Core Team

    Sub-Assembly 987-00

    C. Stone, J. Leard, D. Moores, G. Boyd, S. Miller

    Part Name/Description

    Supplier/Plant Approval/Date

    12/9/2014
    Other Approval/Date (If Req'd.)

    N/A

    PART/
    PROCESS NAME/
    PROCES
    OPERATION
    S
    DESCRIPTION
    NUMBER

    MACHINE,
    DEVICE
    JIG, TOOLS
    FOR MFG.

    Place leg, support,


    and armrest in
    assembly fixture

    Fixture 98701F1

    CHARACTERISTICS
    NO.

    PRODUCT

    Drive three screws


    to secure arm rest

    1D

    Final screw
    depth

    Electric
    screwdriver
    987-01A1

    Pneumatic
    screwdriver
    987-01A2

    2D

    PROCESS
    Parts placed
    properly in
    fixture per
    drawing
    987-00

    Screws
    seated subflush

    Drive torque
    on screw

    N/A
    METHODS

    CTQ?

    2P

    N/A
    Other Approval/Date (If Req'd.)

    Ed Stumpek, Eng VP (12/10/14)

    2D

    Drive two screws


    to secure side
    support

    N/A
    Customer Quality Approval/Date (If Req'd.)

    Supplier/Plant

    In-House (Kansas City)

    12/10/2014

    Customer Engineering Approval/Date (If Req'd.)

    Leg, Support, and Armrest Asm


    Supplier Code

    Date (Rev.)

    1/1/2012

    PRODUCT/PROCESS EVALUATION/
    SPECIFICATION/ MEASUREMENT
    TOLERANCE
    TECHNIQUE
    Parts oriented
    correctly (reference
    drawing 987-00 with
    any questions)

    Screw heads subflush

    Torque between 10
    in-lb and 13 in-lb

    Screw heads subflush

    Page 1 of 1

    Error proofed parts cannot be


    mis-oriented

    Flush gage

    SAMPLE
    SIZE

    FREQ.

    CONTROL
    METHOD

    N/A

    N/A

    Error proofed

    Hourly

    REACTION
    PLAN

    None required

    P-Chart

    Re-inspect all
    product since last
    inspection and
    rework if needed

    Automatically
    monitored with
    electric
    screwdriver alarm will
    sound if torque
    is out of range

    100%

    N/A

    100%
    monitoring

    If torque alarm
    sounds, stop
    production, verify
    proper screws,
    check pilot hole
    diameter. If
    correct, contact
    maintenance and
    engineering.

    Slide flushness
    gage over screw
    locations - must
    move freely

    Hourly

    P-Chart

    Re-inspect all
    product since last
    inspection and
    rework if needed

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