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LAMINAR & TURBULENT FLOWS

Types of flows in pipes and how they influence energy losses in


pipes.

Laminar flow:
Where the fluid moves slowly in layers in a pipe, without much
mixing among the layers.

Typically occurs when the velocity is low or the fluid is very


viscous.

Turbulent flow
Opposite of laminar, where considerable mixing occurs,
velocities are high.

Laminar and Turbulent flows can be characterized and


quantified using Reynolds Number
established by Osborne Reynolds
and is given as

NR =

V D

VD

Where NR Reynolds number


V velocity of flow (m/s)
D diameter of pipe (m)
density of water (kg/m3)
dynamic viscosity (kg/m.s)
kinematic viscosity (m2/s)
when units are considered NR is dimensionless.
NOTE Reynolds number directly proportional to velocity
& inversely proportional to viscosity!
NR < 2000 laminar flow
NR > 4000 Turbulent flow

For 2000 < NR < 4000 transition region or critical region


flow can either be laminar of turbulent difficult to pin down
exactly.
More viscous fluid will tend to have laminar flow or lower
Reynolds number.
Reynolds numbers for some real-life examples
Blood flow in brain ~ 100
Blood flow in aorta ~ 1000
Typical pitch in major league baseball ~ 200000
Blue whale swimming ~ 300000000

Problem 8.1:
Determine the Reynolds number for
Glycerin at 25C
Pipe at D = 150 mm = 0.15 m
Velocity = V = 3.6 m/s
= 1258 kg/m3
= 0.96 Pa.s or (kg/m.s)

NR =

V D

= 3.6 * 0.15 * 1258 / 0.96 = 708


Nr < 2000; therefore flow is laminar!

Friction losses in Pipes


Vary with laminar or turbulent flow
Energy equation can be given as

p1/ + z1 + v12/2g + hA hR hL = p2/ + z2 + v22/2g

where hA, hR, hL are the heads associated with addition,


removal and friction loss in pipes, respectively.
note that the terms are added on the LHS of the equation!
The head loss in pipes = hL can be expressed as
hL = f * (L/D) * v2/2g
- Darcys equation for energy loss (GENERAL FORM)
Where
f friction factor
L length of pipe
D diameter of pipe
v velocity of flow
How do these factors affect losses???????????
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Similarly,
Another equation was developed to compute hL under Laminar
flow conditions only

hL

32 L V
=
D2

- called the Hagen-Poiseuille equation


If you equate Darcys equation and Hagen-Poiseuille equation
Then we can find the friction factor f

64
64
f =
=
V D NR
Thus the friction factor is a function of Reynolds number!

Example Problem 8.4


Determine energy loss if
Glycerin at 25C
L = 30m
D = 150 mm = 0.15 m
V = 4.0 m/s
Density = 1258 k/m3
Dynamic viscosity = 0.96 Pa.s
First determine the Reynolds number to determine if it is
laminar flow

NR =

V D

= 4.0 * 0.15 * 1258 / 0.96 = 786 < 2000 - Laminar flow


Therefore Darcys equation
hL = f * (L/D) * (v2/2g)
= 64/NR * (L/D) * (v2/2g)
= 13.2 m

Friction losses for Turbulent Flow


For Laminar flow we got a nice equation to compute the friction
factor dependent ONLY on Reynolds number!
In case of Turbulent flow friction factor computed based
on inside roughness of the pipe and Reynolds number!

Roughness is expressed as - Relative roughness = D/


(not the best way to express it!)
More rough pipe low D/
Less rough pipe high D/
Friction factor for Turbulent flow ~ Relative roughness &
Reynolds number
Roughness values for various pipes Table 8.2

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Some Roughness values from Table 8.2


Material
Plastic
Steel
Galvanized iron
Concrete

Roughness (m)
3.0 x 10-7
4.6 x 10-5
1.5 x 10-4
1.2 x 10-4

Question - **Why doesnt affect loss in laminar flow


conditions ?????????

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The Moody Diagram


Developed to provide the friction factor for turbulent flow for
various values of Relative roughness and Reynolds number!
Curves generated by experimental data.

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Key points about the Moody Diagram


1. In the laminar zone f decreases as Nr increases!
2. f = 64/Nr.
3. transition zone uncertainty not possible to predict 4. Beyond 4000, for a given Nr, as the relative roughness term
D/ increases (less rough), friction factor decreases
5. For given relative roughness, friction factor decreases with
increasing Reynolds number till the zone of complete
turbulence
6. Within the zone of complete turbulence Reynolds number
has no affect.
7. As relative roughness increases (less rough) the boundary
of the zone of complete turbulence shifts (increases)
If you know the relative roughness, Reynolds number
you can compute the friction factor from the Moody
Diagram

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Swamee and Jain converted the graph into an equation!


For the turbulent portion (less than 1% error)

f =

0.25
2

5.74
1
+ 0.9
log
3
.
7
(
/
)

D

N R

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Example problem 8.5:


Determine friction factor if water at 160 F is flowing at 30
ft/s in an uncoated ductile iron pipe having an inside
diameter of 1.0 inch.

Determine Reynolds number:

NR =

V D

VD

D = 1/12 = 0.0833 ft; V = 30 ft/s; = 4.38 x 10-6 ft2/s


NR = 5.70 x 105
So its turbulent flow, we will have to use Moody diagram
Determine relative roughness
for ductile iron pipe from table 8.2 in text = 8 x 10-4 ft
D/ = 0.0833/8 x 10-4
= 104, use 100 for moody diagram
Using those values and going into Moodys diagram, we get

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f = 0.0038.

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Hazen-William formula
Alternate formula to compute head loss due to friction
Applicable for
- Water
- D larger than 2 inches and less than 6ft
- Velocity should not exceed 10 ft/s
The formula is unit-specific
For SI units

Q
hL = L
0.63
A
C
R
0
.
85
h

1.852

Where

Q = 0.85 A C h R 0.63 s 0.54


Where R hydraulic radius = area/perimeter of pipe.
Ch Hazen Williams Coefficient
and s slope gradient of the pipe.

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Head Additions and Losses due to Pumps and Motors


(CHAPTER 7)

Bernoullis Energy equation can be given as

p1/ + z1 + v12/2g + hA hR hL = p2/ + z2 + v22/2g


where hA, hR, hL are the heads associated with addition, removal
and friction loss in pipes, respectively.
also known as the GENERAL ENERGY EQUATION
represents the system in reality (not idealized conditions)
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hA head/energy additions due to pumps.


hR head/energy removal due to motors.
hL head losses due to friction and losses due to fittings, bends,
valves.
MAJOR LOSSES motors, friction loss
MINOR LOSSES valves, fittings, and bends
Typically
hL = K * v2/2g
thats what we saw before with respect to Darcys Equation.

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Example Problem 7.1: Finding TOTAL head loss due to


friction, valves, bends etc.

Given
Water moving in the system
Q = 1.20 ft3/s
Calculate TOTAL head loss due to valves, bends, and pipe
friction.
How should we proceed???????????

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Apply the General Energy Equation for pts 1 and 2!

p1/ + z1 + v12/2g - hL = p2/ + z2 + v22/2g


cancel out the terms

p1/ + z1 + v12/2g - hL = p2/ + z2 + v22/2g


and we get

hL = (z1- z2) - v22/2g


(z1- z2) = 25 ft
How do we find v2???
Area of 3 inch dia pipe = 0.0491 ft2
v2 = 1.20 / 0.0491 = 24.4 ft/s

hL = 25 (24.4)2/2*32.2 = 15.75 ft

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Example Problem 7.2: - Now we will introduce a Pump and


determine the energy added by a pump!

Q = 0.014 m3/s
Fluid Oil at Sg = 0.86; = 0.86 * 9.81 = 8.44 kN/m3
hL = head loss due to friction, fittings, etc. = 1.86 Nm/N
Energy added by Pump????????????????????

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Apply the General Energy Equation for pts. A and B!

pA/ + zA + vA2/2g + hA - hL = pB/ + zB + vB2/2g

Rearrange the equation!

hA = hL + (pB pA) / + (zB zA) + (vB2 - vA2 ) / 2g


(pB pA) / = (296-(-28))/8.44 = 38.4 m
(zB zA) = 1.0 m
How will you find velocities?????
Area at A = 0.004768 m2
Area at B = 0.002168 m2
vA = 2.94 m/s
vB = 6.46 m/s
plug all terms back in the original equation

hA = hL + (pB pA) / + (zB zA) + (vB2 - vA2 ) / 2g

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and hA = 1.86 + 38.4 + 1.0 + 1.69 = 42.9 m or 42.9 N.m/N

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Power supplied by Pumps


Power of the pump = energy being transferred
PA = hA * W (where W is the weight flow rate)
= hA * *Q
SI units of power = watt (W) = 1.0 N.m/N or 1.0 Joule
US units of Power = lb-ft/s
1 horsepower = 1 hp = 550 lb-ft/s
1 hp = 745.7 Watt
Efficiency of the Pump
= (Power delivered to the fluid/ Power supplied to the pump)
= (PA/PI)

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Example Problem 7.3: Determine the efficiency of the Pump

PI = 3.85 hp
Q = 500 gal/min of oil = 1.11 ft3/s
of oil = 56.0 lb/ft3
What is PA????
And what is efficiency (em) ????
So how do you proceed????????????????????
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Apply the General Energy Equation for pts 1 and 2!

p1/ + z1 + v12/2g + hA = p2/ + z2 + v22/2g


Rearrange the equation!

hA = (p2 p1) / + (z2 z1) + (v22 - v12 ) / 2g


lets solve for each term
m = 13.54*62.4 = 844.9 lb/ft3
pressure difference using the manometer
p1 + o y + 20.4*m 20.4*o -

o y = p2

(p2 p1) / o = (m*20.4 / o) 20.4


= (844/56 -1) * 20.4 = 24.0 ft
Elevation difference is zero!
Find out the velocity head term???
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A1 = 0.2006 ft2
A2 = 0.0884 ft2
V1 = 5.55 ft/s
V2 = 12.6 ft/s
(v22 - v12 ) / 2g = 1.99 ft
Substituting the terms
hA = (p2 p1) / + (z2 z1) + (v22 - v12 ) / 2g
hA = 24.0 + 0 + 1.99 = 25.99 ft
PA = hA

* o *Q = 25.99 * 56.0 * 1.11 = 1620 lb-ft/s

= 1620/550 = 2.95 hp
em = 2.95/3.85 = 0.77
We have the answer!
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Similarly, Power delivered to motors


PR = hR * *Q
Efficiency of the motor
= (Power output/ Power delivered by fluid)
= (PO/PR)

ASSIGNMENT # 6
1. 7.7M
2. 7.13M
3. 8.1E
4. 8.33E

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