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307D
EXCAVATOR
Maintenance Intervals
2007 Caterpillar
All Rights Reserved
118
Maintenance Section
Maintenance Interval Schedule
SEBU8340-01
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146
147
155
158
161
165
165
166
When Required
Air Conditioner/Cab Heater Filter (Recirculation) Inspect/Replace ................................................ 120
Battery - Recycle ................................................ 120
Battery or Battery Cable - Inspect/Replace ........ 121
Blade Cutting Edges - Inspect/Replace .............. 122
Bucket Linkage - Inspect/Adjust ......................... 127
Bucket Tips - Inspect/Replace ............................ 128
Cab Air Filter (Fresh Air) - Clean/Replace .......... 130
Circuit Breakers - Reset ...................................... 131
Engine Air Filter Element - Clean/Replace ......... 136
Fuel System - Prime ........................................... 145
Fuses - Replace .................................................. 147
Hydraulic Tank Screen - Clean ........................... 157
Oil Filter - Inspect ................................................ 159
Radiator Core - Clean ......................................... 159
Track Adjustment - Adjust ................................... 163
Window Washer Reservoir - Fill .......................... 166
Window Wiper - Inspect/Replace ........................ 166
Windows - Clean ................................................. 166
143
143
153
154
SEBU8340-01
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Maintenance Section
Maintenance Interval Schedule
141
145
146
153
154
120
120
123
143
144
143
149
160
163
Every Year
Cooling System Coolant Sample (Level 2) Obtain ............................................................... 136
120
Maintenance Section
Air Conditioner/Cab Heater Filter (Recirculation) - Inspect/Replace
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Battery - Clean
NOTICE
An air recirculation filter element plugged with dust will
result in decreased performance and service life to the
air conditioner or cab heater.
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Battery - Recycle
SMCS Code: 1401-561
Always recycle a battery. Never discard a battery.
Always return used batteries to one of the following
locations:
A battery supplier
An authorized battery collection facility
Recycling facility
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Maintenance Section
Battery or Battery Cable - Inspect/Replace
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Belts - Inspect/Adjust/Replace
SMCS Code: 1357-025; 1357-040; 1357-510; 1357;
1358-025; 1358-510; 1359-025; 1359-025-BE;
1359-040; 1359-040-BE; 1359-510-BE; 1359-510;
1361-025; 1361-025-BE; 1361-040-BE; 1361-040;
1361-510-BE; 1361-510; 1397-025; 1397-040;
1397-510; 1405-025; 1405-025-BE; 1405-036;
1405-040-BE; 1405-040; 1405-510; 1405-510-BE;
1802-025; 1802-510
NOTICE
The V-belt must be tensioned correctly. Failure to tension the belt properly could cause damage to the belt
and/or to the air conditioner compressor.
Illustration 212
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122
Maintenance Section
Blade Cutting Edges - Inspect/Replace
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Illustration 214
Illustration 213
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(4) Collar
(5) Adjusting bolt
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Illustration 215
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Maintenance Section
Blade Linkage - Lubricate
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Illustration 216
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Illustration 217
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124
Maintenance Section
Boom, Stick, and Frame - Inspect
Illustration 218
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Illustration 219
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Illustration 221
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Illustration 222
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Maintenance Section
Boom, Stick, and Frame - Inspect
Boom
Illustration 223
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Typical example
Stick
manufacturer.
Boom
Stick
Blade
Lifting points
Upper frame
Lower frame
NOTICE
The areas highlighted are of particular importance but
other areas must not be neglected. The entire structure must be carefully examined.
Illustration 224
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Typical example
126
Maintenance Section
Boom, Stick, and Frame - Inspect
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Blade
Illustration 225
Upper Frame
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Illustration 227
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Typical example
Typical example
Lifting Points
Lower Frame
Illustration 226
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Typical example
Illustration 228
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Typical example
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Maintenance Section
Bucket Linkage - Inspect/Adjust
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Illustration 230
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Illustration 229
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(1) No gap
(2) Stick boss
(3) Bucket clearance
(4) Shims
(5) Pin
(6) Plate
(7) Bolts
(8) Washers
(9) Location
(10) Flange
(11) Bucket boss
128
Maintenance Section
Bucket Linkage - Lubricate
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Bucket Tips
Illustration 232
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(1) Usable
(2) Replace this bucket tip.
(3) Overworn
Check the bucket tips for wear. If the bucket tip has a
hole, replace the bucket tip.
1. Remove the pin from the bucket tip. The pin can
be removed by one of the following methods.
Illustration 231
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Illustration 233
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Illustration 234
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Maintenance Section
Bucket Tips - Inspect/Replace
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Illustration 236
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(8) Pin
Illustration 237
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Illustration 235
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130
Maintenance Section
Cab Air Filter (Fresh Air) - Clean/Replace
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Illustration 238
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Side Cutters
Illustration 240
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(1) Bolt
(2) Filter cover
Illustration 239
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Illustration 241
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4. After you clean the air filter, inspect the air filter.
If the air filter is damaged or badly contaminated,
use a new air filter.
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Maintenance Section
Circuit Breakers - Reset
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Illustration 242
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Illustration 244
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Typical example
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3. Use clean water to wash off all dust and dirt from
the condenser.
4. Close the access door.
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132
Maintenance Section
Cooling System Coolant (ELC) - Change
SEBU8340-01
NOTICE
Mixing ELC with other products will reduce the effectiveness of the coolant.
This could result in damage to cooling system components.
If Caterpillar products are not available and commercial products must be used, make sure they
have passed the Caterpillar EC-1 specification for
pre-mixed or concentrate coolants and Caterpillar
Extender.
Note: This machine was filled at the factory with
Caterpillar Extended Life Coolant.
If the coolant in the machine is changed to Extended
Life Coolant from another type of coolant, see Special
Publication, SEBU6250, Caterpillar Machine Fluids
Recommendations.
1. Unlatch the engine hood and raise the engine
hood.
Illustration 246
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Illustration 245
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Maintenance Section
Cooling System Coolant Extender (ELC) - Add
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Illustration 247
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(1) FULL
(2) LOW
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Maintenance Section
Cooling System Coolant Level - Check
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Illustration 248
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Illustration 249
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Maintenance Section
Cooling System Coolant Sample (Level 1) - Obtain
Illustration 250
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Maintenance Section
Cooling System Coolant Sample (Level 2) - Obtain
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Illustration 251
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Pressurized System: Hot coolant can cause serious burns. To open the cooling system filler cap,
stop the engine and wait until the cooling system
components are cool. Loosen the cooling system
pressure cap slowly in order to relieve the pressure.
1. The machine needs to be operated in order to
circulate the coolant. Collect the sample after a
normal workday. Collect the samples from one to
two hours after the engine has been shut off.
NOTICE
Service the air cleaner only with the engine stopped.
Engine damage could result.
1. Open the engine hood.
2. Start the engine.
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Illustration 252
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Maintenance Section
Engine Air Filter Element - Clean/Replace
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Illustration 255
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Illustration 253
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Illustration 254
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Maintenance Section
Engine Air Filter Element - Clean/Replace
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Illustration 257
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Illustration 258
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Pressurized air
Vacuum cleaning
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Maintenance Section
Engine Air Filter Element - Clean/Replace
Pressurized Air
Pressurized air can be used to clean primary air filter
elements that have not been cleaned more than two
times. Pressurized air will not remove deposits of
carbon and oil. Use filtered, dry air with a maximum
pressure of 207 kPa (30 psi).
Illustration 260
Illustration 259
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Vacuum Cleaning
Vacuum cleaning is another method for cleaning
primary air filter elements which require daily cleaning
because of a dry, dusty environment. Cleaning with
pressurized air is recommended prior to vacuum
cleaning. Vacuum cleaning will not remove deposits
of carbon and oil.
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Illustration 261
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Maintenance Section
Engine Oil Level - Check
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Date of cleaning
Number of cleanings
Illustration 263
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Illustration 264
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Illustration 262
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Illustration 265
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Maintenance Section
Engine Oil Sample - Obtain
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Illustration 266
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Maintenance Section
Engine Oil and Filter - Change
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Illustration 269
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Illustration 270
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Illustration 271
12. Clean the oil filler plug and install the oil filler plug.
13. Start the engine and allow the oil to warm.
14. Check the engine for leaks.
15. Stop the engine.
16. Wait for thirty minutes in order to allow the oil to
drain back into the crankcase.
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Illustration 273
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Maintenance Section
Engine Valve Lash - Check
Illustration 274
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Illustration 275
(1) Oil drain plug
(2) Oil level plug
(3) Oil filler plug
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144
Maintenance Section
Final Drive Oil Level - Check
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Illustration 276
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Illustration 277
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Maintenance Section
Fuel System - Prime
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Illustration 278
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Illustration 279
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146
Maintenance Section
Fuel System Water Separator - Drain
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Illustration 281
Illustration 282
Illustration 280
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Maintenance Section
Fuel Tank Water and Sediment - Drain
Illustration 283
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Fuses - Replace
SMCS Code: 1417-510
The fuse panel is located on the inside of the cab
behind the seat.
Fuses Fuses protect the electrical
system from damage that is caused by
overloaded circuits. Change a fuse if the
element separates. If the element of a new fuse
separates, check the circuit and/or repair the circuit.
NOTICE
Always replace fuses with the same type and capacity
fuse that was removed. Otherwise, electrical damage
could result.
NOTICE
If it is necessary to replace fuses frequently, an electrical problem may exist.
Contact your Caterpillar dealer.
To replace a fuse, use the puller that is stored in
the fuse panel. Two fuses of 5 Amperes, six fuses
of 10 Amperes, and three fuses of 15 Amperes are
contained in the fuse panel as spare fuses.
The following list identifies the circuits that are
protected by each fuse. The amperage for each fuse
is included with each circuit.
Illustration 284
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148
Maintenance Section
Fuses - Replace
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Illustration 285
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Maintenance Section
Hydraulic System Oil - Change
Relays
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Lubricants
Approved hydraulic oil must be used to obtain the
4000 hour hydraulic oil change. Refer to the list that
follows for approved oils.
Caterpillar Hydraulic Oils
Cat HYDO
Illustration 286
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TDTO
TDTO (TMS)
DEO
MTO
Commercial Oils
CF
CF-4
CG-4
CH-4
150
Maintenance Section
Hydraulic System Oil - Change
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Illustration 289
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Illustration 287
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Illustration 290
Illustration 288
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(1) Bolt
(2) Washer
(3) Cover
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Illustration 291
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Maintenance Section
Hydraulic System Oil - Change
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Illustration 292
Illustration 293
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Illustration 294
(4)
(5)
(6)
(7)
(8)
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Bolts
Washers
Cover
Spring
Screen
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Maintenance Section
Hydraulic System Oil - Change
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Illustration 297
Illustration 295
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Illustration 296
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Maintenance Section
Hydraulic System Oil Filter (Pilot) - Replace
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Illustration 298
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Illustration 299
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Illustration 301
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Maintenance Section
Hydraulic System Oil Filter (Return) - Replace
Illustration 302
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Illustration 304
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Illustration 305
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Illustration 306
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Maintenance Section
Hydraulic System Oil Level - Check
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(1) Bolts
(2) Washers
(3) Cover
Illustration 308
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(4) Bolts
(5) Washers
(6) Cover
(7) Spring
(8) Valve
(9) Element
(10) O-ring seal
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156
Maintenance Section
Hydraulic System Oil Level - Check
Illustration 309
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Illustration 310
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Illustration 311
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Illustration 312
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Illustration 313
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Maintenance Section
Hydraulic System Oil Sample - Obtain
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Illustration 316
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(1) Bolts
(2) Washers
(3) Cover
Illustration 314
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Illustration 315
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