PRODUCTION

FILE
NIKKI VERHOEVEN M1A

Introduction

Page 3

Technical drawing of the front- and

back side

Page 4

Size specification

Page 5-7

Style sheet

Page 8

Technical style specifications

Page 5-6

General style specifications

Page 9-10

Sequence of operations

Page 11

Work description

Page 13-15

Cost price calculation

Page 16

10

Correlation of the garment

Page 17-18

11

An lay out of the production and

transport system

Page 19-20

12

Calculation of the lead-time

Page 21

13

Material overview

Page 22

Article: sleeveless
voluminous dress
Style number: A16-380

TECHNICAL DRAWING

Collection: S/S 2016

Target group: 25 - 35
Label: Arabica standard
Features:
Long sleeveless voluminous
dress,
with a high closed neck and
a blind
Zipper. The top is fitted and
fits
perfectly on the body

Nr.

Size specification
34

36

38

40

Tolerance
min/max

Central front length

dress

10
7

105-109

Waist width

36

34-38

Width bottom dress

13
2

130-134

Waist width front

18

17-19

Neck to neck point

13

12-14

chest width

23

22-24

Shoulder to shoulder
point

21

20-22

Width waistband 2x

4-8

12

11-13

2-4

107

105-109

Underarm to waist

Width waistband 1x

Central back Length of

the skirt

Waist width back

18

17-19

shoulder point

10

9-11

Blind zipper

60

55-65

Seams

16

Closing seams

17

Top / Fancy stitching

18

Bottom seam

19

Buttonholes

20

Miscellaneous

Stitch
type

St/c
m

Seam
allowan
ce

Yarn
type /
nr

1cm

Needl
e
type /
nr
70spi

Lock
stitch
Chain
stitch

250
0

100
0

1cm

70spi

120

120

Lock
stitch
Chain
stitch
Lock
stitch
Chain
stitch
Chain
stitch
Lock
stitch
Chain
stitch

REMARKS

Terms of delivery
The garments will be transported per boat. "Arabica Standard" is
focused on sustainability
and transport as cheaply as possible, so that wages can be higher.
"Arabica Standard" makes his products in Turkey, the delivery time isn't
very long, if
your Delivery plan is Well. Each garment will be covered in a plastic for
protection, also
That bag is sustainability

Material

Quant
ity
meter

Main fabric 100% Satin

Lining 100% Silk

2,20 m
0,50 m

Garniture
Yarn

32,50
m

Blind zipper 60
cm
Brand label
Wash label
Price tag
Size label

1
1
1
1
1

piece
piece
piece
piece
piece

Price per
price
25,00
30,00

2,80
*per tube 25,00 m

0,90
0,90
0,80
0,90
0,60

Total
55,00
15,00

3,65

0,90
0,90
0,80
0,90
0,60

Produce
Cute, make, package and finish

9,50

Shipment

5,00

Total price

92,25

Seaso
n
S/S
2016

Divisio Cost price excl.

n
Vat
Ladies
285,10

Style nr.
A16-380

Fabric

Colour

34

36

38

40

42

Satin

Blue,
Yellow,
Orange
(print)

150

200

300

200

150

Date
22.06.2015

Body Lining:
100% silk
Sleeve lining
Contrast fabric:
100% Satin
Interlining
Trimmings
-

This is the print for the

dress. It was not possible
to get this print for the
sample, so I used only
the right fabric.

Others: No
Buttons: No
Zippers: White blind zipper

This is a label that 'Arabica Standard'

placed in the seam outside the
garment. Recognition of the brand.
Brand label:

100% cotton, woven

Wash & Care label: 100% cotton,
woven

Size label:
100% cotton, woven

Topstitching: Contrast
Closing yarn: Contrast
FABRIC QUALITY RESEARCH
Shell fabric composition:
Contrast fabric composition:
100% Satin
Lining composition:
100% Silk

Actual fabric width:

Satin 1,50m / Silk 1,50m

Interlining:
Woven

Fabric consumption:
Satin 2,20 / Silk 0,50m

Wash & Care label

Changes:
-

01

02

03

04

05

06

07

08

09

10

11

12
13 fuse facing

14 stitch front panel lining to side panel lining

15 close side seam and shoulder seam lining

16 stitch facing to armhole

17 stitch facing to collar

front

23 close skirt parts seam safety stitch

topstitch front panel right side

topstitch front panel left side
press open front panel seams
topstitch back panel right side
topstitch back panel left side
press open back panel seam
close shoulder seams
press open shoulder seams
close side seams
press open side seams
set waistband
press open waistband

18 stitch facing + lining to shell

19

20

21

22

set lining hem to armhole

baste facing
press lining seams flat

remove basting thread

24 stitch top to skirt

25 set blind zipper to shell front

26 set ling to skirt panel

27 overlock lower section skirt

28 turn hem bottom

29 press sides

TECHNICAL DRAWING
FRONT

SA
M

Operation

BACK

Seam
symbol

1.

50

Topstitch front
panel right
side

2.

50

Topstitch front
panel left side

3.

60

Press open
front panel
seams

4.

50

Topstitch back
panel right
side

Machi
ne
type
1needle
lockstit
ch
1needle
lockstit
ch

Stitc
h
type
301

1needle
lockstit
ch

301

301

Attachment

SA
M

Operation

Seam
symbol

5.

50

Topstitch back
panel left side

6.

60

Press open
back panel
seam

7.

40

Close shoulder
seams

8.

60

Press open
shoulder
seams

9.

60

Close side
seams

10.

60

Press open
side seams

11.

180

Set waistband

12.

80

Press open
waistband

13.

20

Fuse facing

14.

120

15.

100

Stitch front
panel lining to
side panel
lining
Close side
seam and
shoulder seam
lining

Machi
ne
type
1needle
lockstit
ch

Stitc
h
type
301

1needle
lockstit
ch

301

1needle
lockstit
ch

301

1needle
lockstit
ch

301

1needle
lockstit
ch
1needle
lockstit
ch

301

301

Attachment

SA
M

Operation

Seam
symbol

16.

50

Stitch facing to
arm hole

17.

40

Stitch facing to
collar

18.

140

Stitch facing +
lining to shell
front

19.

120

Set lining hem

to armhole

20.

50

Baste facing

21.

105

Press lining
seams flat

22.

20

Remove
basting thread

23.

80

Close skirt
parts seam
safety stitch

24.

50

Stitch top to
skirt

25.

180

Set blind
zipper to shell
front

26.

150

Set lining to
skirt panel

Machi
ne
type
1needle
topstit
ch
1needle
topstit
ch
1needle
topstit
ch
1needle
topstit
ch

Stitc
h
type
301

5thread
s
safety
stitch
1needle
topstit
ch
1needle
topstit
ch
Blind
stitch
machin
e

504.4
01

301

301

301

301

301

313

Attachment

SA
M

Operation

Seam
symbol

27.

40

Overlock lower
section skirt

28.

50

Turn hem
bottom

29.

60

Press sides

TOTAL SAM

2175

Machi
ne
type
4thread
s
overloc
k
Blind
stitch
machin
e

Stitc
h
type
505

313

Attachment

Style
Article number
Description

Sleeveless voluminous dress

A16 - 380
Sleeveless voluminous dress

Description

Wid
th

2,20
0,50
1

Turkey
1000
22.06.2015

Unit

Unit price

Costs

25,00
30,00
0,90

55,00
15,00
0,90

0,09

1,35

0,09
0,10
0,05
0,05
0,12
0,05
0,05

1,80
0,10
0,05
0,05
0,12
0,05
0,05
74,47

9,50
1,60
2,80
400,00
0,75
1,00
0,00

9,50
3,20
2,80
0,40
0,75
1,00
0,00

0,27

0,27

0,41
0,09

0,41
0,09
18,42

FABRIC 1
Lining 1
Zipper

Satin
Silk
YKK 60 cm

Overlock yarn

Amann Saba 120

15

Sewing yarn
Brand label
Care label
Size label
Hangtag
Spare button bag
Poly bag
COMPONENTS

Amann Saba 120

20
1
1
1
1
1
1

m
m
pc
100
m
100
m
pc
pc
pc
pc
pc
pc

1
2

pc

C.M.T.
Print
Treatments
(Proto) sample(s)
Patterning/grading
Reconditioning
Miscellaneous
Handling central
warehouse
Freight incl. custom
duties
Picking charge
PRODUCTION

150
150

Quanti
ty

Prod country
Plan quantity
Date

damage
1
1
1
1
1
1

SUB TOTAL

92,89

BUYING AGENCY

5%

TOTAL
RETAIL PRICE
COMMERCIAL TICKET
PRICE
COMMERCIAL TICKET
PRICE

4,64
97,54

Incl. 21 % V.A.T.

300%

292,61

87%

84,95

82%

79,95

CMT= 9,50
9,50 + 0,95= 10,45
CUT= 10% of 9,50 = 9,50 : 100 x 10= 0,95
0,19 cent x 10,45=
1,99

TURKEY= 75% efficiency

SALARY PER SAM= 0,19cent

1,99 : 100 x 75= 1,49

Production
target/day
(8 hours)= 250
pieces

Shift hours= 8
hours
or 480 minutes

Plan on
efficiency
= 70%

Opr.
No.

Descript Machi
ion
ne
type

SAM

No of
Calcula
ted
M/C
1000/d
ay

01

Topstitch
front
panel
right side
Topstitch
front
panel left
side
Topstitch
back
panel
right side
Topstitch
back
panel left
side
Close
shoulder
seams

0,5

02

03

04

05

06

Close
side
seams

07

Set
waistban
d

08

Stitch
front
panel
lining to
side
panel

1needle
topstitc
h
1needle
topstitc
h
1needle
topstitc
h
1needle
topstitc
h
1needle
topstitc
h
1needle
topstitc
h
1needle
topstitc
h
1needle
topstitc
h

Plan on
efficiency
= 70%

No of
Calcula
ted
M/C
250/da
y

1,5

Round
of
Machin
e
No.
1000/da
y
2

0,4

Round
of
machin
e
No.
250/da
y
1

0,5

1,5

0,4

0,5

1,5

0,4

0,5

1,5

0,4

0,4

1,2

0,3

0,6

1,8

0,4

1,8

5,4

1,3

1,2

3,6

0,9

09

10

lining
Close
side
seam
and
shoulder
seam
lining
Stitch
facing to
armhole

1needle
topstitc
h

1,0

3,0

0,7

1needle
topstitc
h
1needle
topstitc
h
1needle
topstitc
h

0,5

1,5

0,4

0,4

1,2

0,3

1,4

4,2

1,0

1,2

3,6

0,9

0,8

2,4

0,6

0,5

1,5

0,4

1,8

5,4

1,3

1,5

4,5

1,1

0,4

1,2

0,3

0,5

1,5

0,4

11

Stitch
facing to
collar

12

Stitch
facing +
lining to
shell
front
Set lining 1hem to
needle
armhole
topstitc
h
Close
5skirt
threads
parts
safety
seam
stitch
safety
stitch
Stitch
1top to
needle
skirt
topstitc
h
Set blind 1zipper to needle
shell
topstitc
front
h
Set lining Blind
to skirt
stitch
panel
machin
e
Overlock 4lower
threads
section
overloc
skirt
k
Turn hem Blind
bottom
stitch

13

14

15

16

17

18

19

machin
e
TOTAL

16,0

48,0

48,0

12

23

This correlation has be based on a production of 1000 pieces and an

efficiency of 70%. The production target a day (8hours) is 250 pieces. So
you can see it takes 4 days for 1000 pieces (1000 pieces / 250 pieces = 4
days)

Machine type

Number of
machines

numbers

1- needle
lockstitch

18 machines

1,2,3,4,5,6,7,8,8,9,9,10,11,12,13
,15,18,18

5- threads safety
stitch

1 machine

16

Blind stitch
machine

3 machines

20,20,22

4- threads
overlock

1 machine

21

Transport system
Progress bundling system,
The progressive bundle system, while being somewhat cumbersome in
operation and requiring large quantities of work in progress, in probably
one of the most stable systems as regard output. Unless there is serious
absenteeism or prolonged special machine breakdowns, most of the usual
holdups can absorbed because of the amount of work in progress.
The quality of each component is checked during the individual operation
itself, so the quality is good and that is very important for our brand.

TOTAL SAM

2175 / 100 = 21,75

NUMBER OF EMPLOYEES

25 employees

OPERATIONS

19 operations

CORD SIZE

10*

CYCLE TIME

SAM / number of employees x cord

size
21,75 / 25 x 10 = 8,7 min

Cycle time is the total time from the beginning to the end of your process,
as defined by you and your customer. Cycle time includes process time,
during which a unit is acted upon to bring it closer to an output, and delay
time, during which a unit of work is spent waiting to take the next action.
With a cycle time of 8,7 min it means that each machine/employee needs
an average time of 8,7 min to complete the operation
OPERATIONS

19 operations

CYCLE TIME

8,7 min

LEAD TIME

8,7 min x 19 operations = 165,3

A lead time is the period of time between the initiation of any process of
production and the completion of that process. In industry, lead times
reduction is an important part of lean manufacturing.
It takes an average time of 165,3 minutes for the whole process to run and
complete the garment.
DAILY WORKING MINUTES

480 minutes

TOTAL SAM

21,75

OPERATIONS

19 operations

DAILY OUTPUT

480 / 21,75 x 19 = 419,3

MAIN FABRIC: 100% SATIN

LINING: 100% SILK

COLOUR: PRINT(BLUE, YELLOW,

ORANGE)

Arabica Standard is a fashion company and is a part of Starbucks. The

company, Arabica Standard, forms a bridge between the American

Starbucks and countries where they get their beans from. The collection is
inspired of ethnic movements and brings cultures closer together.
The company will be focused on the consumer who can afford spending in
the mid-high
segment. The main consumer group will be women between the
25 and 35 years who have a steady job and a large salary. Our consumer is
looking
for clothing that can be worn at work and at leisure.
Quality is very important for the brand, so the target group will be more
prepared to pay for a garment. Arabica Standard only use fabrics made of
natural raw materials; such as, silk and cotton. For the best quality and
can be recycled in a biological circle.
Also, the fairness of the production plays an important role in the choices
of Arabica Standard, threat employees in the hole industry on a fair way.
The brand will produce his collection in Turkey. Turkey supplies quality
products, produces luxurious fabrics from natural raw materials and is
easily accessible from the main office.