Standardized Work Analyze Tool+Video Capture

Ver 3,0

Created by Yaser Ali Husen (yaseralie@gmail.com)

###

Source:lean-tool.com

###
-202
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*Dont rename each sheet in this program

Welcome to use "Standardized Work Analyze Tool v.3.0"

Please run it only for 1 computer, if you use in different computer,the license will not be valid

NO

WORK NAME
For walk activity, please write :
Walk; walk; walking; return; Return

PART NO
TYPE

TIME STUDY SHEET

PROCESS NAME

SECTION LINE
TAKT TIME

Manual

OPERATION TIME
9

10

11

12

13

14

15

ADJUSTMENT
(Will be used for SWCT Line)

DATE
MEASURED BY
OPERATION

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
CYCLE TIME

yaser:
Dont change this
name!

Irregular Work (example : Take new polybox, etc)

3
Time

NO

Irregular Work

Average Time
1

10

11

12

13

14

15

Piece

MACHINE TIME

MACHINE NO

Time
(sec/pc)

1
2
3
4
5
0.00

AUTO
(MACHINE TIME)

PART NO

STANDARDIZED WORK COMBINATION TABLE SHEET

PROCESS
NO

WORK NAME

MAN

TOTAL

0.0

AUTO WALK

Wait

= Manual

= Automatic

= Walking

= Waiting

0.0

5"

akhir
0.0

10"

15"

20"

25"

30"

35"

40"

45"

50"

55"

TAKEN BY

TYPE

DATE TAKEN

PCS / DAY

SEC. / LINE

LINE TAKT TIME

60"

65"

70"

75"

80"

85"

90"

95"

100"

105"

110"

115"

NO

WORK NAME
For walk activity, please write :
Walk; walk; walking; return; Return

PART NO
TYPE

TIME STUDY SHEET

PROCESS NAME

SECTION LINE
TAKT TIME

Manual

OPERATION TIME
9

10

11

12

13

14

15

ADJUSTMENT
(Will be used for SWCT Line)

DATE
MEASURED BY
OPERATION

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
CYCLE TIME

Irregular Work (example : Take new polybox, etc)

3
Time

NO

Irregular Work

Average Time
1

10

11

12

13

14

15

Piece

MACHINE TIME

MACHINE NO

Time
(sec/pc)

1
2
3
4
5
0.00

AUTO
(MACHINE TIME)

####

PART NO

STANDARDIZED WORK COMBINATION TABLE SHEET

PROCESS
NO

WORK NAME

MAN

TOTAL

0.0

AUTO WALK

Wait

= Manual

= Automatic

= Walking

= Waiting

0.0

5"

akhir
0.0

10"

15"

20"

25"

30"

35"

40"

45"

50"

55"

TAKEN BY

TYPE

DATE TAKEN

PCS / DAY

SEC. / LINE

LINE TAKT TIME

60"

65"

70"

75"

80"

85"

90"

95"

100"

105"

110"

115"

NO

WORK NAME
For walk activity, please write :
Walk; walk; walking; return; Return

PART NO
TYPE

TIME STUDY SHEET

PROCESS NAME

SECTION LINE
TAKT TIME

Manual

OPERATION TIME
9

10

11

12

13

14

15

ADJUSTMENT
(Will be used for SWCT Line)

DATE
MEASURED BY
OPERATION

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
CYCLE TIME

Irregular Work (example : Take new polybox, etc)

3
Time

NO

Irregular Work

Average Time
1

10

11

12

13

14

15

Piece

MACHINE TIME

MACHINE NO

Time
(sec/pc)

1
2
3
4
5
0.00

AUTO
(MACHINE TIME)

####

PART NO

STANDARDIZED WORK COMBINATION TABLE SHEET

PROCESS
NO

WORK NAME

MAN

TOTAL

0.0

AUTO WALK

Wait

= Manual

= Automatic

= Walking

= Waiting

0.0

5"

akhir
0.0

10"

15"

20"

25"

30"

35"

40"

45"

50"

55"

TAKEN BY

TYPE

DATE TAKEN

PCS / DAY

SEC. / LINE

LINE TAKT TIME

60"

65"

70"

75"

80"

85"

90"

95"

100"

105"

110"

115"

NO

WORK NAME
For walk activity, please write :
Walk; walk; walking; return; Return

PART NO
TYPE

TIME STUDY SHEET

PROCESS NAME

SECTION LINE
TAKT TIME

Manual

OPERATION TIME
9

10

11

12

13

14

15

ADJUSTMENT
(Will be used for SWCT Line)

DATE
MEASURED BY
OPERATION

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
CYCLE TIME

Irregular Work (example : Take new polybox, etc)

3
Time

NO

Irregular Work

Average Time
1

10

11

12

13

14

15

Piece

MACHINE TIME

MACHINE NO

Time
(sec/pc)

1
2
3
4
5
0.00

AUTO
(MACHINE TIME)

###
###

PART NO

STANDARDIZED WORK COMBINATION TABLE SHEET

PROCESS
NO

WORK NAME

MAN

TOTAL

0.0

AUTO WALK

Wait

= Manual

= Automatic

= Walking

= Waiting

0.0

5"

akhir
0.0

10"

15"

20"

25"

30"

35"

40"

45"

50"

55"

TAKEN BY

TYPE

DATE TAKEN

PCS / DAY

SEC. / LINE

LINE TAKT TIME

60"

65"

70"

75"

80"

85"

90"

95"

100"

105"

110"

115"

NO

WORK NAME
For walk activity, please write :
Walk; walk; walking; return; Return

PART NO
TYPE

TIME STUDY SHEET

PROCESS NAME

SECTION LINE
TAKT TIME

Manual

OPERATION TIME
9

10

11

12

13

14

15

ADJUSTMENT
(Will be used for SWCT Line)

DATE
MEASURED BY
OPERATION

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
CYCLE TIME

Irregular Work (example : Take new polybox, etc)

3
Time

NO

Irregular Work

Average Time
1

10

11

12

13

14

15

Piece

MACHINE TIME

MACHINE NO

Time
(sec/pc)

1
2
3
4
5
0.00

AUTO
(MACHINE TIME)

####

PART NO

STANDARDIZED WORK COMBINATION TABLE SHEET

PROCESS
NO

WORK NAME

MAN

TOTAL

0.0

AUTO WALK

Wait

= Manual

= Automatic

= Walking

= Waiting

0.0

5"

akhir
0.0

10"

15"

20"

25"

30"

35"

40"

45"

50"

55"

TAKEN BY

TYPE

DATE TAKEN

PCS / DAY

SEC. / LINE

LINE TAKT TIME

60"

65"

70"

75"

80"

85"

90"

95"

100"

105"

110"

115"

0
TYPE
NO. OF
UNITS

NO

SECTION

NAME

PRODUCTION
CAPACITY SHEET

PAGE
OPERATION

MACHINE
NO
MANUAL

TOTAL

0.0

PART NO.

PART NAME

DOC. NO.

DATE

BASIC TIME
AUTO

APPROVED BYCHECKED BYCREATED BY

TOOLS
TIME TO
COMPLETE

NO
CHANGE
D

TIME
TAKEN

PROCESSING
CAPACITY
(0)

10

12

Second

Yamazumi Chart

0.9

0.8

0.7

0.6
Baratsuki
Empty
Dandori (sec/pc)
Irregular
CT
Average
Baratsuki
Actual CT

0.5

0.4

0.3

0.2

0.1

Operator1

Second
1

Yamazumi Chart

0.9

0.8

0.7

0.6
Baratsuki
Empty
Dandori (sec/pc)
Irregular
CT
Average
Baratsuki
Actual CT

0.5

0.4

0.3

0.2

0.1

0
0
Operator1

0 0
Operator2

Yamazumi Chart

Second
1

0.9

0.8

0.7

0.6
Baratsuki
Empty
Dandori (sec/pc)
Irregular
CT
Average
Baratsuki
Actual CT

0.5

0.4

0.3

0.2

0.1

0
0
Operator1

0
0 0
Operator2

0
0 0
Operator3

Yamazumi Chart

Second
1

0.9

0.8

0.7

0.6
Baratsuki
Empty

0.5

Dandori (sec/pc)
Irregular
CT
Average
Baratsuki
Actual CT

0.4

Takt Time

0.3

0.2

0.1

0
0
Operator1

0
0 0
Operator2

0
0 0
Operator3

0
0 0
Operator4

Yamazumi Chart

Second
1

0.9

0.8

0.7

0.6
Baratsuki
Empty

0.5

Dandori (sec/pc)
Irregular
CT
Average
Baratsuki
Actual CT

0.4

Takt Time

0.3

0.2

0.1

0
0
Operator1

0
0 0
Operator2

0
0 0
Operator3

0
0 0
Operator4

0
0 0
Operator5