Professional Documents
Culture Documents
08 Plasticity 06 Strain Hardening PDF
08 Plasticity 06 Strain Hardening PDF
Strain Hardening
In the applications discussed in the preceding sections, the material was assumed to be
perfectly plastic. The issue of strain hardening materials is addressed in this section.
8.6.1
Strain Hardening
In the one-dimensional (uniaxial test) case, a specimen will deform up to yield and
then generally harden, Fig. 8.6.1. Also shown in the figure is the perfectly-plastic
idealisation (horizontal line). In the perfectly plastic case, once the stress reaches the
yield point (A), plastic deformation ensues, so long as the stress is maintained at Y. If
the stress is reduced, elastic unloading occurs. In the strain-hardening case, once
yield occurs, the stress needs to be continually increased in order to drive the plastic
deformation. If the stress is held constant, for example at B, no further plastic
deformation will occur; at the same time, no elastic unloading will occur. Note that
this condition cannot occur in the perfectly-plastic case, where there is one of plastic
deformation or elastic unloading.
strain-hardening
stress
Yield point Y
perfectly-plastic
elastic
unload
strain
219
Kelly
Section 8.6
f ( ij ) = 0
(8.6.1)
Suppose that the stress state, represented by the vector in stress space, is such that
one is on the yield surface, Fig. 8.6.2. The normal vector to the surface is n. An
increment in stress d now takes place. The notions of (plastic) loading, neutral
loading and (elastic) unloading are then defined through:
n d < 0
n d = 0
n d > 0
unloading
neutral loading
loading
(8.6.2)
f
f
f
d 1 +
d 2 +
d 3 ,
1
2
3
(8.6.3)
(8.6.4)
As mentioned above, neutral loading does not occur for the perfectly plastic material.
In this case, the criteria for loading and unloading can be expressed as
n d < 0
n d = 0
unloading
loading
(8.6.5)
Because of its importance (definition) in describing the loading pattern, the yield
surface function f is also called the loading function.
neutral loading
d loading
d unloading
f
Figure 8.6.2: Loading and unloading in stress space
Initially, the loading function is the initial yield surface. Increments of stress inducing
loading in the strain hardening case then produce a new loading function, as
illustrated in 8.6.3. Further increments in stress must again satisfy n d > 0 , where f
and n now refer to the new loading function.
220
Kelly
Section 8.6
d
n
d
initial yield
surface
new loading
surface
Figure 8.6.3: A new loading surface, due to stressing to outside the initial yield
surface
Strain Softening
Materials can also strain soften, for example soils. In this case, the stress-strain
curve turns down, as in Fig. 8.6.4. The loading function for such a material will in
general decrease in size with further straining.
stress
strain
8.6.2
Isotropic Hardening
The simplest means by which the loading function (yield surface) can change is
through isotropic hardening. This is where the loading function remains the same
shape but expands with increasing stress, Fig. 8.6.5.
221
Kelly
Section 8.6
elastic
unloading
plastic
deformation
(hardening)
stress at
initial yield
subsequent
yield surface
initial yield
surface
elastic
loading
Kinematic Hardening
The isotropic model implies that, if the yield strength in tension and compression are
initially the same, i.e. the yield surface is symmetric about the stress axes, they remain
equal as the yield surface develops with plastic strain. In order to model the
Bauschinger effect, and similar responses, where a strain hardening in tension will
lead to a softening in a subsequent compression, one can use the kinematic
hardening rule. This is where the yield surface remains the same shape and size but
merely translates in stress space, Fig. 8.6.6.
elastic
loading
plastic
deformation
(hardening)
elastic
unloading
stress at
initial yield
initial yield
surface
subsequent
yield surface
More complex models can be used, for example the mixed hardening rule, which
combines features of both the isotropic and kinematic hardening models.
222
Kelly
Section 8.6
8.6.3
In order to predict and describe the possible changes to the loading function outlined
in the previous section, one can introduce the concept of the flow curve.
Strain hardening in the uniaxial tension test can be described using a relationship of
the form
= h( p )
(8.6.6)
A typical plot, the flow curve, of this function for a strain-hardening material is shown
in Fig. 8.6.7. The slope of this flow curve is the plastic modulus, Eqn. 8.1.9,
H=
d
d p
(8.6.7)
= h ( p )
perfectly-plastic
H
d
d p
Figure 8.6.7: uniaxial stress plastic strain curve (for a typical metal)
In the multi-axial case, one needs again a flow curve, of the form 8.6.6, but one which
relates a complex three-dimensional stress state to a corresponding three dimensional
state of plastic strain. This formidable task is usually tackled by defining an effective
stress and an effective strain, which describe in a simple way the amount of stress
and plastic strain, and then by relating these effective parameters using an expression
equivalent to 8.6.6.
Effective Stress
Introduce an effective stress , some function of the stresses, which reduces to the
stress 1 in the uniaxial case. It is to be a measure of the amount of stress in the
general 3D stress state. Since the loading function determines whether additional
plastic flow takes place, the effective stress can be defined through f.
The yield function can usually be expressed in the form
f ( ij , k ) = F ( ij ) k = 0
223
(8.6.8)
Kelly
Section 8.6
(8.6.9)
1/ 2
1
2
2
2
( 1 2 ) + ( 2 3 ) + ( 3 1 )
6
= C n
(8.6.10)
1
2
( 1 2 )2 + ( 2 3 )2 + ( 3 1 )2
= 3J 2
=
3
2
(8.6.11)
sij sij
This is the Von Mises stress 8.3.11, and equals the yield stress in uniaxial tension at
first yield, but it must increase in some way with strain hardening in order to continue
to drive plastic deformation.
Similarly, the effective stress for the Drucker-Prager yield criterion is {Problem 1}
I 1 + J 2
+ 1/ 3
(8.6.12)
The idea now is to introduce an effective plastic strain so a plot of the effective stress
against the effective plastic strain can be used to determine the multi-axial hardening
behaviour. The two most commonly used means of doing this are to define an
effective plastic strain increment:
(i)
which is a similar function of the plastic strains as the effective stress is of the
deviatoric stresses
(ii)
by equating the plastic work (per unit volume), also known as the plastic
dissipation,
224
Kelly
Section 8.6
dW p = ij d ijp
(8.6.13)
to the plastic work done by the effective stress and effective plastic strain:
dW p = d p
(8.6.14)
Consider first method (i), which is rather intuitive and non-rigorous. The deviatoric
stress and plastic strain tensors are of a similar character. In particular, their traces are
zero, albeit for different physical reasons; J 1 = 0 because of independence of
hydrostatic pressure, the first invariant of the plastic strain tensor is zero because of
material incompressibility in the plastic range: d iip = 0 . For this reason, one chooses
the effective plastic strain (increment) d p to be a similar function of d ijp as is of
the s ij .
For example, for the Von Mises material one has 8.6.11, =
3
2
chooses d p = C d ijp d ijp , where the constant C is to ensures that the expression
reduces to d p = d 1p in the uniaxial case. Considering this uniaxial case,
d 11p = d 1p , d 22p = d 33p = 12 d 1p , one finds that
d p =
2
3
d ijp d ijp
(d
2
=
3
p
1
) + (d
p 2
2
p
2
) + (d
p 2
3
p
3
p 2
1
(8.6.15)
Consider now method (ii). Consider also the Prandtl-Reuss flow rule, Eqn. 8.4.1,
d ip = s i d (other flow rules will be examined more generally in 8.7). In that case,
working with principal stresses, the plastic work increment is (see Eqns. 8.2.7-10)
dW p = i d ip
= i si d
=
(8.6.16)
1
( 1 2 )2 + ( 2 3 )2 + ( 3 1 )2 d
3
Using the effective stress 8.6.11 and 8.6.14 then gives, again with d ip = si d ,
2
3
2
=
3
d p =
( 1 2 )2 + ( 2 3 )2 + ( 3 1 )2 d
(d
p
1
) + (d
p 2
2
p
2
) + (d
p 2
3
p
3
(8.6.17)
p 2
1
This is the same expression as derived using method (i), Eqn. 8.6.15, but this is so
only for the Von Mises yield condition; it will not be so in general.
225
Kelly
Section 8.6
Note also that, in this derivation, the Von Mises term J 2 conveniently appeared in the
Prandtl-Reuss work expression 8.6.16. It will be shown in the next section that this is
no coincidence, and that the Prandtl-Reuss flow-rule is indeed naturally associated
with the Von-Mises criterion.
Prandtl-Reuss Relations in terms of Effective Parameters
With the definitions 8.6.11, 8.6.15 for effective stress and effective plastic strain, one
can now write {Problem 2}
3 d p
2
d =
(8.6.18)
(
)[
= (d / )[
= (d / )[
= (d / )
= (d / )
= (d / )
]
)]
)]
d xxp = d p / xx 12 ( yy + zz )
d yyp
d zzp
d xyp
d yzp
d
p
zx
12 ( zz + xx
yy
zz
3
2
3
2
3
2
12 ( xx + yy
(8.6.19)
xy
yz
zx
or
d ijp =
3 d p
sij .
2
(8.6.20)
A relation between the effective stress and the effective plastic strain will now make
equations 8.6.19 complete.
The Flow Curve
The flow curve can now be plotted for any test and any conditions, by plotting the
effective stress against the effective plastic strain. The idea (hope) is that such a curve
will coincide with the uniaxial flow curve. If so, the strain hardening behaviour for
new conditions can be predicted by using the uniaxial flow curve, that is, it is taken
that the effective stress and effective plastic strain for any conditions are related
through 8.6.6,
= h( p )
(8.6.21)
226
d
d p
(8.6.22)
Kelly
Section 8.6
p = d p =
d
H ( )
(8.6.23)
which is a function of effective stress only. The inverse of this expression will be
= ( p ) = d p
(8.6.24)
Work Hardening
The hardening rule 8.6.21 describes how the yield surface evolves. It is a function
of the effective plastic strain, hence the term strain hardening. An alternative
procedure to describe the hardening process is to plot stress, not against plastic strain,
but against the plastic work. Directly from Fig. 8.6.1, by evaluating the area beneath
the stress plastic strain curve, one can obtain the plot shown in Fig. 8.6.8. Here, the
stress is expressed in the form
= w(W p ) = w d p
(8.6.25)
( )
= w(W p )
Y
d
dW p
W p = d p
Figure 8.6.8: uniaxial stress plastic work curve (for a typical metal)
.
When the effective stress and effective plastic strain are defined using Eqns. 8.6.138.6.14, then dW p = d p and the strain hardening and work hardening rules are
equivalent. In that case the plastic modulus is
H ( ) =
d
d dW p
d
=
=
p
p
p
d
dW d
dW p
227
(8.6.26)
Kelly
Section 8.6
8.6.4
Consider again the thin-walled tube, now brought to the point of yield through tension
and then subjected to a twist whilst maintaining the axial stress constant, at the initial
tensile yield stress. The Prandtl-Reuss equations in terms of effective stress and
effective plastic strain, 8.6.19, reduce to
d xx =
1
d p
d xx +
xx
E
d yy = d zz =
d xy =
d xx
1 d p
xx
2
(8.6.27)
1 +
3 d p
d xy +
xy
2
E
d xx =
1 d
Y0
H
1 1 d
Y0
2 H
1 +
3 1 d
=
d xy +
xy
E
2 H
d yy = d zz =
d xy
(8.6.28)
f = F ( , ) k = 0,
F=
1
3
Y02 + 3 2 ,
k=
(8.6.29)
and the effective stress is = 3F = Y02 + 3 2 . The expansion of the yield surface
is shown in Fig. 8.6.9 (see Fig. 8.3.2).
plastic
loading
Y0 / 3
Y0
Figure 8.6.9: expansion of the yield locus for a thin-walled tube under isotropic
hardening
228
Kelly
Section 8.6
Thus
d xx =
Y0
d
2
H + Y02 / 3
d yy = d zz =
d xy =
1 Y0
d
2
2 H + Y02 / 3
(8.6.30)
1 +
3 1 2 d
d +
E
2 H 2 + Y02 / 3
x
1
2
2
x 2 + a 2 dx = 2 ln x + a ,
x2
x
x 2 + a 2 dx = x a arctan a
(8.6.31)
leading to {Problem 3}
2
1 E
E
xx = 1 +
ln 1 + 3 2
2 H
Y0
Y0
2
E
E
E
yy = zz =
ln 1 + 3 2
4 H
Y0
Y0
Y0
E
xy = (1 + )
Y0
Y0
(8.6.32)
3 E
1
+
arctan 3
3
2 H Y0
Y0
Results are presented in Fig. 8.6.10 for the case of = 0.3, E / H = 10 . The axial
strain grows logarithmically and is eventually dominated by the faster-growing shear
strain.
Y0
xx
xy
0.2
0.4
0.6
0.8
Y0
Figure 8.6.10: Stress-strain curves for thin-walled tube with isotropic linear
strain hardening
229
Kelly
Section 8.6
8.6.5
In the above, hardening rules have been discussed and used for the case of isotropic
hardening. In kinematic hardening, the yield surface translates in stress-space, in
which case Eqn. 8.6.8 take the general form
f ( ij , k , ij ) = F ( ij ij ) k = 0
(8.6.33)
The stress ij is known as the back-stress; the yield surface is shifted relative to the
stress-space axes by ij , Fig. 8.6.11.
2
ij
initial yield
surface
subsequent
loading
surface
There are many hardening rules which define how the back stress depends on
development of plastic strain. The simplest is the linear kinematic (or Pragers)
hardening rule,
ij = c ijp
or d ij = cd ijp
(8.6.34)
where c is a material constant. Thus the yield surface is translated in the same
direction as the plastic strain increment. This is illustrated in Fig. 8.6.12, where the
principal directions of stress and plastic strain are superimposed.
2 , d 2p
d p
p
d = cd
1 , d 1p
230
Kelly
Section 8.6
( )
d ij = da ijp ( ij ij )
(8.6.35)
where a is some scalar function of the plastic strain, for example da = d p , where
p is the effective plastic strain and is a material constant. Here, then, the loading
function translates in the direction of ij ij , Fig. 8.6.13.
When there is a combination of isotropic and kinematic hardening, then the hardening
rule will be of the form
( )
f = F ( ij ij ) k p = 0
8.6.6
(8.6.36)
It has been seen that the loading function can in general be expressed in the form
f ( ij , ) = 0
(8.6.37)
where represents one or more hardening parameters, which are zero when there
is no plastic loading. For example, in isotropic hardening, 8.6.37 can be written in the
form 8.6.8 through
f ( ij , k ) = F ( ij ) k
= F ( ij ) (Y + ) = 0
(8.6.38)
231
Kelly
Section 8.6
df =
f
f
d ij +
d
ij
(8.6.39)
The second term here is zero when there is no plastic straining or perfect plasticity.
When there is plastic deformation, then, for the stress to remain on the yield surface,
i.e. for the yield criterion to remain satisfied, one must satisfy the following
consistency condition:
df =
f
f
d ij +
d = 0
ij
(8.6.40)
Thus the stress state and also the hardening parameters change to ensure the yield
criterion remains satisfied.
8.6.7
Problems
3 d p
2
3. Integrate Eqns. 8.6.30 and use the initial (first yield) conditions to get Eqns.
8.6.32.
4. Consider the combined tension-torsion of a thin-walled cylindrical tube. The tube
is made of an isotropic hardening Von Mises metal with uniaxial yield stress Y0 .
The strain-hardening is linear with plastic modulus H. The tube is loaded,
keeping the ratio / = 3 at all times throughout the elasto-plastic deformation
Show that the stresses and strains at first yield are given by
(i)
1
1
1 Y0
1 + v Y0
Y
Y0 , Y =
Y0 , xxY =
, xy
=
Y =
2
6
2 E
6 E
Use the hardening rule 8.6.18 to express the Prandtl-Reuss equations
(ii)
8.6.18 in terms of effective stress and only. Eliminate using
/ = 3 .
(iii) Eliminate the effective stress to obtain
1
1
d xx = d + d
E
H
1 1 +
3 1
d xy =
d +
d
2 H
3 E
Solve the differential equations and evaluate any constants of integration
(iv)
Hence, show that the strains at the final stress values = Y0 , = Y0 / 3
(v)
are given by
232
Kelly
Section 8.6
E
E
1
xx = 1 + 1
Y0
H
2
E
1 +
3 E
1
xy =
+
1
Y0
2 H
3
2
233
Kelly