OPERATION BULLET-IN PREPARED ON : 02.12.

08
BUYER:INDIAN TERRIAN REVISED ON : 02.12.08
STYLE NO. . BRENT SS PREPARED BY: I.E Dept
W/O:
ORDER QTY:

TOTAL SAMS 17.6 NO. OF DIRECT OP

MACHINE SAM 16.6 NO. OF IRONERS
MANUAL SAM 0.99 NO. OF HELPERS
Balancing lost 14%
Max.Possible Target @ 100% 818
Max.Possible Target @ 70% 573
Tack time 0.50

DESCRIPTION:3 BUTTON POLO S/S (STRIPES) WITH TWILL TAPE ATTACH TO SIDE SEAM / VENT

SL SAM in Target
NO. OPERATION SAM Sec MACHINE @100% TML
1 Prepare placket pleat 0.26 16 SNLS 1846 0.52
2 Attach Front Placket to Body with tape 0.56 34 SNLS 857 1.12
3 Crease Front Placket 0.51 31 Iron Table 941 1.02
4 Join Shoulder 0.432 26 4 TH O/L 1111 0.86
5 Hem Bottom 0.57 34 3 Th F/L 842 1.14
6 Mark & Tack collar to body 0.82 49 SNLS 585 1.64
7 Prepare & close twill tape 0.54 32 KANSAI 889 1.08
8 Attach twill tape to collar 0.62 37 SNLS 774 1.24
9 Close twill tape 0.66 40 SNLS 727 1.32
10 Close Down Placket 0.55 33 SNLS 873 1.10
11 Close Top Placket 0.54 32 SNLS 889 1.08
12 Placket Safety 0.48 29 SNLS 1000 0.96
13 Placket Box 0.56 34 SNLS 857 1.12
14 Sleeves setting 0.48 29 Manual 1000 0.96
15 Attach Sleeves 0.8 48 4 TH O/L 600 1.60
16 Side Seam/ Placket O/L 0.88 53 4 TH O/L 545 1.76
17 Twill tape attach to side seam 0.78 47 SNLS 615 1.56
18 Twill tape close side seam 0.84 50 SNLS 571 1.68
19 Prepare vent 0.46 28 SNLS 1043 0.92
20 Vent Safety 0.5 30 SNLS 960 1.00
21 Vent attach 0.68 41 SNLS 706 1.36
22 Vent close 0.72 43 SNLS 667 1.44
23 Prepare & attach cuff 0.86 52 4 TH O/L 558 1.72
24 Chain stitch on lable 0.48 29 2 TH F/L 1000 0.96
25 First lable attach to second lable 0.48 29 SNLS 1000 0.96
26 Second lable attach to third lable 0.5 30 SNLS 960 1.00
27 Lable attach 0.52 31 SNLS 923 1.04
28 Sleeve hem tacking / Placket O/L Tacking 0.52 31 SNLS 923 1.04
29 Button Hole(2 nos) 0.36 22 B/H 1333 0.72
30 Button Sew (2 nos) 0.36 22 B/S 1333 0.72
31 Bartack slit (2 nos) 0.24 14 B/T 2000 0.48
TOTAL SAM 17.56

MACHINE REQUIRED
SINGLE NEEDLE LOCK STITCH(SNLS) 24
2 Th FLAT LOCK M/c (3TH F/L) 1
3 Th FLAT LOCK M/c (3TH F/L) 1
4 THREAD OVERLOCK(4TH O/L) 6
BUTTON HOLE (B/H) 1
BUTTON SEW(B/S) 1
BARTACK (B/T) 1
TOTAL 35
RED ON : 02.12.08
D ON : 02.12.08
RED BY: I.E Dept

33
1
1

SEAM / VENT

Target Max.
After Possible
AML Balancing Target REMARKS
0.5 923 857 Bal with 6
1 857 857
1 941 857
1 1111 857
1 842 842
1.5 878 842 Bal with 1
1 889 842
1.5 1161 842 Bal with 9
1.5 1091 842 Bal with 8
1 873 842
1 889 842
1 1000 842
1 857 842
1 1000 842
1.5 900 842 Bal with 16
1.5 818 818 Bal with 15
1.5 923 818 Bal with 18
1.5 857 818 Bal with 17
1 1043 818
1 960 818
1.5 1059 818 Bal with 22
1.5 1000 818 Bal with 21
2 1116 818
1 1000 818
1 1000 818
1 960 818
1 923 818
1 923 818
1000 818
1116 818 Avg the Prod between the
2 three & Bal them
 Avg the Prod between the
2 1116 818 three & Bal them
35
 THREAD CONSUMPTION REPORT FOR ON
DATE:02.12.08
REVISED DATE:02.12.08
BUYER: INDIAN TERRAIN
W/O NO:
DESCRIPTION: 2 BTN POLO

No. of
Needels/M
SL NO. OPERATION MACHINE achine
1 Prepare placket pleat SNLS 1
2 Attach Front Placket to Body SNLS 1
4 Join Shoulder 4 TH O/L 2
5 Hem Bottom 3 Th F/L 2
6 Mark & Tack collar to body SNLS 1
7 Prepare & close twill tape KANSAI 2
8 Attach twill tape to collar SNLS 1
9 Close twill tape SNLS 1
10 Close Down Placket SNLS 1
11 Close Top Placket SNLS 1
12 Placket Safety SNLS 1
13 Placket Box SNLS 1
15 Attach Sleeves 4 TH O/L 2
16 Side Seam/ Placket O/L 4 TH O/L 2
17 Twill tape attach to side seam SNLS 1
18 Twill tape close side seam SNLS 1
19 Prepare vent SNLS 1
20 Vent Safety SNLS 1
21 Vent attach SNLS 1
22 Vent close SNLS 1
23 Prepare & attach cuff 4 TH O/L 2
24 Chain stitch on lable 2 TH F/L 1
25 First lable attach to second lable SNLS 1
26 Second lable attach to third lable SNLS 1
27 Lable attach SNLS 1
28 Sleeve hem tacking / Placket O/L Tacking SNLS 1
29 Button Hole(2 nos) B/H 1
30 Button Sew (3 nos) B/S 1
31 Bartack slit (2 nos) B/T 1

TOTAL THREAD CONSUMED IN MTS 148

THREAD CONSUMED IN MTS 145
CHAIN STITCH CONSUMPTION 3
ION REPORT FOR ONE GARMENT(T-SHIRT)

PREPARED BY:I.E.TEAM

STYLE NO: BRENT SS

chain
stitch
Thread Seam Seam Thread
Consumption Length Length Consumed chain stitch
Ratio (cms) (cms) (cms) (cms) consumption Allowances
3 38 114 10%
3 72 216 10%
18 52 936 10%
17.5 116 2030 10%
3 22 66 10%
8 104 832 10%
3 56 168 10%
3 56 168 10%
3 36 108 10%
3 36 108 10%
3 22 66 10%
3 12 36 10%
18 130 2340 10%
18 120 2160 10%
3 120 360 10%
3 120 360 10%
3 32 96 10%
3 22 66 10%
3 36 108 10%
3 40 120 10%
18 104 1872 10%
8 38 0 304 10%
3 40 120 10%
3 44 132 10%
 3 48 144 10%
3 14 42 10%
71.5 2 143 10%
31.5 3 95 10%
72 2 144 10%
13150 304
 Total Thread
Consumed with
allowance(cms)
125
238
1030
2233
73
915
185
185
119
119
73
40
2574
2376
396
396
106
73
119
132
2059
334
132
145
158
46
157
104
158
14799