control in united states in the 1930 • Japan in 1950 • Reactive improvement was added in 1960 and 1970 • Proactive improvement in 1980 Definition • According to Wikipedia • PDCA (plan-do-check-act) is an iterative four- step problem-solving process typically used in business process improvement. It is also known as the Deming cycle, Shewhart cycle, Deming wheel, or plan-do-study-act. Meaning
• PDCA is a cycle of activities (Plan, Do, Check,
Act) designed to drive continuous improvement. Initially implemented in manufacturing, it has broad applicability in business. PDCA CYCLE PDCL CYCLE PLAN • Setting up organization chart • Preparing job statement • Setting measurable objective organization and business unit • Establishing plan for how quality will be assure project or plan • “Plan a change to the process. Predict the effect this change will have and plan how the effects will be measured” Do
• Ensure that work is performed by adequately
trained people • Performing work based on plan ,procedure • Necessary suitable equipment and tools • Maintain record of purchase item • Plan a change to the process. Predict the effect this change will have and plan how the effects will be measured Cheking • Checking can be mean monitoring or measurement of items • Asking customer about there satisfaction • Monitoring and measurement with equipment – care of equipment and machinery • Evaluate the effect • - effective or correcting effort Acting • Taking corrective action • ACT: Decide on changes needed to improve the process Advantages
• - Daily routine management-for the individual
and/or the team - Problem-solving process - Project management - Continuous development - Vendor development - Human resources development - New product development Disadvantages • Initial introduction costs- training workers and disrupting current production whilst being implemented . • Benefits may not be seen for several years • Workers may be resistant to change – may feel less secure in jobs CONCLUSION
• PDCL CYCLE GIVE Clear identification of the
problem and metrics, a prototyping of the solution, evaluation of the changes and subsequently, a full-scale implementation (read replication) of the success.