Finish Textile Machine

Textile Finishing Technology

SMKN 1 KATAPANG KABUPATEN BANDUNG
KELAS XI SEMESTER 3 & 4
Finish Textile Machine

Di susun Oleh :
ASEP RUCHIYAT S, S.Pd Bk Teks
Vocational Competency

1. Inspect cloth weave mechanically inspetion

2. Usage of fur combustion engine
3. Usage of jet propulsion machine
4. Extortion of cloth mechanically sentrifuge
5. Opening of cloth mechanically scutcher
6. Usage of machine of padder
7. Using machine of washing range
8. Draining of cloth mechanically stenter
9. Draining of cloth mechanically cylinder of dryer.
Inspect cloth weave mechanically inspetion

Raw cloth / grey is obtained cloth of result process jacquards /

weaving in a state of rolls with selected length at cloth roll / cloth
beam.

Cloth of Grey

Process
“pemartaian”

Order Card

Machine joint cloth inspecting /

Unrolling
Preparation of cloth of grey

Process ”pemartaian”
• Compilation of textile materials according to cloth type,
long, order no etc
• Tacking on cloth of grey by sewing back part one cloth with
other cloth back part
• Gift of sign at the end of cloth, concerning cloth type, long
and order number, date of
• Carding for the operation
- Type process, long, weight
- Sequence process
 ”Pemartaian” cloth target, yarn, fibre will be processed to
be adapted for machine capacities to be used
 Principle machine of inspecting for the party of cloth
pursuant to cloth type, long, weight and to the number of
cloths to be processed jointed cloth and open cloth of roll
roll form to wide sheet form of cloth.
Parts of machine of join inspection clot

1. Cloth roll of grey

2. Roll cloth basin of grey
3. Cloth of Grey
4. Conductor Rolls
5. Long Pengukur / counter
6. Lamp irradiating tube
 7. Inspection desk
 8. Motor Activator
 9. Plaitor
 10. Rol ”penarik” of cloth
 11. Operator place
 12. Eccentric Rol
 13. Box control panel
 Readiness of machine

 Cloth prepared of machine, arranged according to order

card
 Check the way introductory cloth according to guide
 Check knob at panel box for checking is parts of machine
 Prepare wheels rear machine to accomodate result of
processed cloth pursuant to order card.
 Operational machine procedure standard

 Preparation of cloth
 Tip of cloth jointed with introductory cloth back part
 Buttoning of ON
 Cloth Exit
 Depress knob of OFF
 Depress knob of ON
 Extension Cloth written by article number
 If finishing, re-attached introductory cloth
 Depress knob of OFF
 Maintenance Machine

 Gift of Iubricant at rol wheel so that do not stuck

 Check activator belt and enchain to be given by fat
 Counter checked by position 0000 better
 Rol cleaned in order not to defile cloth
 Motors checked
 Knobs at panel of bok in checking
 Cleaning floor around machine
 Usage of fur combustion engine

Target
 To burn yarn cutting and plume / secretory yarn of cloth
effect of jacquards process, is so that obtained [by] smooth
surface flatten and sparkle after dipping process and of
merserisasi and durability of motif result of chop process.

Combustion of fur can be conducted at :

 Early process, for processed cloth mechanically which do
not cause fur go out from cloth ( for example : machine of
pad, jigger)
 After died, for cloth which was diprosescelup mechanically
able to generate the exit of fur ( jet engine)
 Ad for the so small and fire position at fur combustion engine
influenced : speed of cloth, apart api-kain, fibre type, cloth
construction.
 Process for the cloth of T / speed c 300 m / minute by using 4
burner. Process for the cloth of speed catton 200-300 m / minute by
using 4 burner.
 In general fur combustion engine coalesce denganmesin omission
of starch or continued with ripening process and bleaching to be
recognized with process of kontinu ( machine perble of range)
 Parts of fur combustion engine

1. Box control panel

2. Introductory Rol/ bribery of cloth
3. Rol penyikat of fur ( roll brush )
4. Turbo Filter
5. Box burner of gas fur ( introductory rol, burner )
6. Introductory Rol of expenditure of cloth
7. Rol Guide ( padder )
 Readiness of machine

1. Cloth prepared by of machine, arranged according to order

card
2. Check the way introductory cloth according to guide
3. Check knob at panel box for checking is parts of machine
4. Prepare wheels rear machine to accomodate processed
result cloth pursuant to order card.
 Operational machine procedure standard

 Preparation of cloth
 Back part cloth jointed with introductory cloth back part
 Machine run buttoned ON
 Cloth through rol bribery of cloth, passing rol brush ( 4 rol) every
couple of rol peripatetic by contrary with the other rotation direction
 Cloth enter [at] unit burner of fur [pass/through] introductory rol and
pass 2 burner arrange big the so small fire.
 Arrange speed the way wanted cloth
 Cloth go out from box burner of fur, rol guide is overcome at
( padder) the the interior of there are aqueduct to channel cool
temperature able to kill ember which brought at surface of cloth
 Introductory cloth decided
 Ad for process
 Machine temperature degraded
 Machine in stopping.
 Maintenance Machine

 Knobs at Panel of bok checked

 Burner checked and cleaned hole of[is to of do not closed
 Turbo Filter of blower checked and cleaned
 Gift of Iubricant at rolls in order not to stuck
 Replacement of rol comb as according to petujuk of manual book or
if the comb of have not good
 Activator motors checked
 Cleaning floor around machine.
 Usage of jet engine

Target
Generally for the process of cloth dipping of polyester with
dyestuff Dispersi by using high temperature and high
pressure

Workmanship principle
 Process jet engine that is machine dye cloth in the form of
rope as repair of dipping way use to use winch
 This machine put hand to high pressure and temperature,
condensation dye sirkulation with pump at least 4-5 times,
rill in one minute pass a nozzle so that the second cloth of
back part of jointed to impel ( jet) and rotate
 Advantage of this machine for example cloth protected
from matting ( to be folded), without experiencing of
tension and can obtain, get depth of colour.
 Parts of jet engine

 Dyeing vessel
 Nozzle
 Winch reel
 Pleating device
 Heat exchanger
 Circulation pump
 Chemical tank
 Chemical pump
 Box kontrol panel
 Readiness of machine

 Check knob at panel box for checking is parts of machine

 Cloth prepared in front of machine, arranged according to
order card
 Prepare chemicals to be used according to recipe
 Prepare wheels rear machine to accomodate processed
result cloth pursuant to order card.
 Operational machine procedure standard

 Prepare cloth of machine, according to requirement

vlot = 1 : 2
weight materials = 1000 kg
water = 2000 lt
 Door opened
 Machine filled by water pass late in water and stop after
water read at required water measure
 Tip of input cloth pass door, reel drive / reel winch and of
nozzle
 Gauge Presurre work, cloth will step into tube conveyance
and fall in cloth chamber strorege impel and tip of
searching and taken.
 Operational machine procedure standard

 Tied on last Cloth back part of back part the other one with sewing
machine. Machine run so that rotary cloth
 Door closed
 Preparation of condensation dye tank diadition/ Tank Chemical
 Fill with water (water in let)
 Chemicals to tank addition, swirl with stirrer is when needed heated
to run let on steam at tank
 Input condensation to machine with pump adition
 Pump Chemical
 Depress knob of run let cloth walk condensation to enter [at] cloth.
 Operational machine procedure standard

 Dipping process run exchanger heat and program of circulation

pump work
 Process finish according to program, outlet water coling
 Flow Over until clean condensation
 Door opened
 Searching tip of cloth, tip of cloth decided, cloth which under
released
 Cloth pass unloading / Device Pleating will go out and accomodated
by cloth wheel.
 Maintenance Machine

 Berry Iubricant of movement of Pleating device/ reel

unloading
 Reel Winch / Drive Reel checked
 Nozzel, cleaned
 Tank Chemical / Addition Tank cleaned
 motor movement checked and when needed give Iubricant
 Check pumps treatment / repair if/when required
 Cleaning floor of disaekitar machine
 wash of machine.
Extortion of cloth mechanically sentrifuge

Target
To extort cloth so that content irrigate in cloth not too wet
and not too dry. Cloth result of him become damp and of
memperlancar process hereinafter

 Workmanship principle
 Basically give rotation movement which the was him of
high will generate centrifugal style so that rotary cloth and
happened extortion as a result water will go out to pass
dismissal channel. Old of process depended thick /
attenuate cloth him, speed of rotation of mesin2500 rpm,
15 – 20 minute.
 Parts of machine sentrifuge.

 Rol interest of cloth enter

 Rol interest of exit cloth
 Motor activator of rol
 Ring holding of cloth
 Box control panel
 Magle room
 Cover of machine basin
 Rem
 Channel Dismissal.
 Readiness of machine
 Check knob at panel box for checking is parts of machine
 Cloth prepared of machine, arranged according to order
card
 Prepare wheels rear machine to accomodate processed
result cloth pursuant to order card.
 Operational machine procedure standard

 Preparation of cloth
 Cover of crank case in opening buttoned open door hand
panel of control
 Scource Power in ON
 Input cloth into machine pass holding ring and of rol
interest of cloth enter with ON men isn't it reel to the and
part of magle room turned around cloth to lapped over
natty
 Room magle of basin cover machine re-closed with knob of
hand close door.
 Operational machine procedure standard

 Knob press ON
 Knob press OFF
 Cover of crank case in reopening depressed open door
hand
 Look for tip of cloth and draw exit overcoming to rol
penarik of cloth go out ring dab penahan of knob and cloth
of ON depressing
 Process have, scource power OFF.
 Maintenance Machine

 Interest rolls cleaned and given by Iubricant

 Check channel pembuanagan of water don't stuff up
 Rem, giving fluent Iubrication so that / not stuck
 Enchains to be given by fat
 Magle room always clean situation
 Movement motor cheque
 Cleaning floor about machine.
 Opening of cloth mechanically scutcher

Tujuan
Untuk membuka kain ke bentuk lembaran/ lebar yang asalnya
berbentuk lilitan/ untaian akibat hasil proses sentrifuge atau hasil
celupan pada mesin jet

Prinsip pengerjaan
 Mesin ini untuk membuka kain dari bentuk lilitan/ untaian menjadi
lembaran kearah lebar kain dengan cara kain dilewatkan melalui
rol pembuka puntiran kain dan rol pembuka kain kearah lebar kain
 Perlu diperhatikan yaitu jalur kain, kain lembut, halus dan
sambungan/ piece kain tidak buka terbalik
 Bagian- bagian mesin scutcher

 Pembuka puntiran kain

 Ring penahan kain
 Rol pemukul
 Rol pembuka kain
 Rol penarik bawah
 Rol penarik atas
 Motor penggerak
 Pelipat kain
 Box kontrol panel panel
 Readiness of machine

 Kain disiapkan di depan mesin, diatur sesuai kartu order

 Periksa jalannya kain pengantar sesuai petunjuk
 Periksa tombol pada box panel untuk pengecekan bagian-bagian
mesin
 Siapkan roda-roda di belakang mesin untuk menampung kain hasil
yang diproses berdasarkan kartu order
 Operational machine procedure standard

 Persiapkan kain sesuai order

 Sambungkan tiap ujung kain yang akan diproses
 Power source pada mesin di ON kan
 Kain pengantar di pasang melewati rol penahan kain dan masuk
pada rol pembuka puntiran kain, kain dilewatkan ke rol pemukul, rol
pembuka kain, rol penarik bawah dan rol penarik atas dan melewati
pelipat kain
 Operational machine procedure standard

 Sambungkan ujung kain dengan ujung kain penghantar

 Tekal tombol Run pada posisi ON, maka kain akan berjalan
 Jika proses selesai kain pengantar di hubungkan kembali ke ujung
kain terakhir diproses, sampai kain proses selesai
 Tekan tombol Run pada posisi OFF untuk kain tidak jalan
 Maintenance Machine

 Periksa motor-motor penggerak rol

 Periksa , bersihkan pembuka puntiran kain
 Beri pelumas untuk rol-rol agar tidak macet
 Bersihkan lantai sekitar mesin
 Menggunakan mesin washing range

 Hasil kain yang diproses penyempurnaan tekstil dapat berbentuk :

a. Rope : bentuk kain dalam keadaan untaian dan hasil dari
proses pada mesin winch, jet, kier
b. Width : bentuk kain dalam keadaan terbuka lebar dan hasil
dari proses pada mesin jigger, beam, padding

 Agar hasil kain untuk proses selanjutnya dalam keadaan bersih

maka kain harus dicuci, biasanya digunakan mesin washing range
Tujuan
Proses pencucian kain agar lebih bersih untuk diproses selanjutnya
sehingga kain yang akan dihasilkan kualitasnya baik.

Prinsip pengerjaan
 Mesin ini untuk mencuci kain dalam Bentuk open width. Mesin ini
terdiri dari beberapa bak untuk tempat pencucian kain
 Kain dilewatkan ke rol-rol yang berada di bak pencucian dan kain
berjalan sesuai dengan kecepatan yang diinginkan dan dibagian
depan dipasang rol padder untuk pemerasan kain
 Bagian – bagian mesin Washing Range

 Box kontrol panel panel

 Rol-rol pengantar pengaturan pemasukan kain :
 Rol pengantar pada mesin cuci
 Rol pembawa kain pada mesin cuci
 Kran pemasukan dan pengeluaran air
 Pemanas air
 Rol padder
 Rol pengantar pengaturan pengeluaran kain
 Readiness of machine

 Kain disiapkan di depan mesin, diatur sesuai kartu order

 Periksa jalannya kain pengantar sesuai petunjuk
 Periksa tombol pada box panel untuk pengecekan bagian-bagian
mesin
 Siapkan roda-roda di belakangmesin untuk menampung kain hasil
yang diproses berdasarkan kartu order
 Operational machine procedure standard

 Persiapan kain sesuai kartu order

 Kain pengantar yang telah terpasang di mesin sesuai petunjuk
 Kain disambung dan dijahit ke kain pengantar
 Bak-bak pencucian diperiksa volume air dan temperature yang
diinginkan
 Mesin dijalankan maka kain akan melewati bak-bak pencuci dan rol
padder sehingga kain yang keluar keadaan lembab
 Kain yang diproses akan selesai ujung kain disambungkan kembali
kain pengantar sampai kain pengantar berada di mesin baru mesin
di stop
 Perawatan Mesin

 Rol pengantar kain pada bak cuci dibersihkan

 Alat pemanas pada bak pencuci, diperiksa
 Pompa pemasukan dan pengeluaran air diperiksa
 Rol padder periksa WPU nya dan di bersihkan
 Gerakan motor Diperiksa dan beri pelumasan
 Bak pencucian dibersihkan
 Roda gigi dibersihkan dan beri gemuk
 Bersihkan lantai sekitar mesin
 Melakukan pengeringan kain
dengan mesin stenter
a. Proses Heat setting
Suatu proses pemantapan panas terhadap kain (pada umumnya)
yang terbuat dari serat termoplastik menggunakan panas dengan
tujuan untuk menstabilkan dimensi serat.

Prinsip prosesnya dilakukan dengan pemanasan temperature tinggi

sambil di control dimensinya menggunakan stenter, lalu didinginkan
dengan segera
Jenis proses heat setting :

 Pre yaitu heat setting yang dilakukan terhadap kain grey, sebelum
kain tsb mengalami proses persiapan penyempurnaan.
 Intermediate yaitu heat setting yang dilakukan terhadap kain yang
telah mengalami proses persiapan penyempurnaan.
 Post yaitu heat setting yang dilakukan terhadap kain yang telah
mengalami proses persiapan penyempurnaan dan proses
pencelupan atau proses pencapan dengan zat warna tahan
sublimasi dan tidak rusak pada waktu heats set
b. Stentering
 Suatu proses pada kain menggunakan mesin stentering untuk
tujuan merapihkan kain sehingga pinggirnya kain rata, kedudukan
benang lusi dan benang pakan saling tegak lurus dan sekaligus
mengatur lebarnya.
 Prinsipnya pinggir kain dijepit / klip jarum stenter yang lebarnya
diatur dan masuk ke kamar mesin stenter yang temperaturnya diset
sesuai proses.
 Hasil kain biasanya dipersiapkan untuk dicelup / di cap dalam
bentuk open width.
c. Finishing
 Disebut juga penyempurnaan khusus, tujuannya yaitu proses
pengolahan tekstil setelah proses persiapan penyempurnaan,
pencelupan, pencapan, secara fisika dan atau secara kimia untuk
meningkatkan mutu tekstil tsb.
Misalnya : sifat tahan kusut, resin finish, tahan air dsb
 Prinsipnya kain yang akan di finish, sebelum masuk mesin stenter,
harus dilewatkan pada mesin/ alat padder/ padding yang diisi
larutan finish dan ruang pemanas temperaturnya bertahap sampai
suhu tinggi mendekati titik leleh serat.
Prinsip stenter yaitu :
 Suatu mesin yang digunakan untuk memproses kain dengan cara
membentangkan kain kearah lebar kain dengan peregangan oleh
jarum atau clip yang diatur oleh over feed dengan temperature
bertahap sesuai ruang pemanas dan bergerak maju menggunakan
rantai berjalan yang sekaligus memegang pinggir kain tersebut.
 Mesin stenter umumnya digunakan untuk proses kain tenun.
 Bagian-bagian mesin stenter

 Kain yang akan diproses

 Bak larutan / padder
 Rol pengantar pemasukan kain
 Rol pengatur lebar kain/ over feed
 Kipas sirkulasi/ blower
 Ruang stenter/ ruang pemanas
 Penjepit kain/ jarum
 Plaiter
 Kain setelah proses
 control panel
 Readiness of machine

 Kain disiapkan di depan mesin, diatur sesuai kartu order

 Periksa jalannya kain pengantar sesuai petunjuk
 Periksa tombol pada box panel untuk pengecekan bagian-bagian
mesin
 Siapkan roda-roda di belakang mesin untuk menampung kain hasil
yang diproses berdasarkan kartu order
 Operational machine procedure standard

 Periksa panel box

 Kain yang akan diproses persiapkan di depan mesin
 Kain disambung ke kain pengantar
 Siapkan larutan pada tank larutan (jika proses finishing)
 Masukan larutan ke bak larutan (jika proses finishing)
 Set temperature ruang pemanas sesuai yang diinginkan
 Mesin dijalankan dengan menekan tombol pada panel box
 Operational machine procedure standard

 Kain akan jalan dengan mengatur lebar kain dan tegangan (over
feed)
 Atur kecepatan jalannya kain yang diinginkan
 Jika kain yang diproses akan selesai ujungnya dijahit ke kain
pengantar
 Kain pengantar berada di mesin
 Temperature mesin diturunkan
 Mesin dimatikan
 Maintenance Machine

 Periksa gerakan-gerakan motor dan beri pelumas

 Periksa tekanan padder/ rol padder dan bersihkan
 periksa rol-rol pengantar kain, beri pelumas dan bersihkan
 Periksa blower dan temperature ruang pemanas dibersihkan
 Periksa penjepit kain/ jarum ,bila ada yang rusak diperbaiki atau
diganti
 Rantai-rantai diberi gemuk bila kurang
 Roda gigi dibersihkan dan beri gemuk
 Lantai disekitar mesin dibersihkan
 Melakukan pengeringan kain
dengan mesin silinder dryer
Tujuan
Biasanya dipakai sebagai pengeringan akhir kain setelah proses
pencucian dalam keadaan open width (terbuka kearah lebar kain)
umumnya untuk pengeringan kain rajut dan proses finishing kain
rajut

Prinsip proses silinder dryer

 Umumnya mesin pengeringan silinder dryer terdiri dari beberapa
deret silinder panas yang tersusun vertikal dan berputar.
 Kain akan melewati silinder-silinder panas dimana pemanas
dipasang didalamnya kearah datar dengan kecepatan kain yang
dikehendaki agar kain keluar menjadi kering (hasilnya kering).
 Mesin silinder dryer biasanya dibelakang terpasang bak padder
untuk proses finishing.
 Bagian-bagian mesin silinder dryer

 Rol pengantar/ penyuapan kain

 Ring penahan
 Rol pengantar lebar kain
 Bak padder
 Silinder drum
 Pipa pemanas silinder
 Rol pengantar pengeluaran kain
 Pelipat kain/ plaiter
 Box kontrol panel
 Readiness of machine

 Kain disiapkan di depan mesin, diatur sesuai kartu orde

 Periksa jalannya kain pengantar sesuai petunjuk
 Periksa tombol pada box panel untuk pengecekan bagian-bagian
mesin
 Siapkan roda-roda di belakang mesin untuk menampung kain hasil
yang diproses berdasarkan kartu order
 Operational machine procedure standard

1. Persiapan kain dalam keadaan lebar, sesuai kartu order

2. Kain disambungkan dengan kain pengantar
3. Kain melalui rol penyuapan kain, melewati silinder dryer sesuai
petunjuk jalankannya kain
4. Atur kecepatan jalannya kain
5. Kain pengantar diputus jika kain yang akan diproses telah keluar
untuk ditampung
6. Kain pengantar dibawa kedepan untuk disambungkan kembali pada
ujung kain terakhir yang akan diproses
7. Mesin dimatikan ,bila kain pengantar berada dimesin dan suhu
diturunkan sesuai petunjuk
 Maintenance Machine

 Periksa gerakan-gerakan motor beri pelumas

 Rol pengantar dibersihkan dan bagian yang menggerakan
beri gemuk
 Periksa pipa pemanas, perbaiki bila ada kereusakan
 Silinder drum dibersihkan
 Roda gigi diberi gemuk
 Rantai-rantai diberi gemuk
Thank You