DAFTAR

2005

ISI

PETUNJUK PEMAKAIAN

1

KELOMPOK MESIN

2

KELOMPOK RANGKA

3

INDEKS PART NUMBER

4

INDEKS DESCRIPTION

5

ENGINE GROUP
E-1

CYLINDER HEAD

E-2

CYLINDER HEAD

E-3

CAMSHAFT/VALVE

2
E-4

E-7

CAM CHAIN/TENSIONER

ONE WAY CLUTCH

E-5

CYLINDER

E-6

E-8

CLUTCH

E-9

RIGHT CRANKCASE COVER

OIL PUMP

5

ENGINE GROUP
E-10

LEFT CRANKCASE COVER

E-11

GENERATOR

E-12

STARTING CLUTCH

2

6

E-13

STARTING MOTOR

E-14

E-16

TRANSMISSION

E-17

CRANKCASE

GEARSHIFT DRUM

E-15

CRANKSHAFT/PISTON

E-18

KICK STARTER SPINDLE

ENGINE GROUP E-19 CARBURETOR 3 7 .

BRAKE MASTER CYLINDER F-2 SPEEDOMETER F-5 HANDLE PIPE/ HANDLE COVER /SWITCH F-3 F-6 HANDLE LEVER/CABLE STEERING STEM 3 F-7 8 FRONT FENDER F-8 FRONT FORK F-9 FRONT BRAKE PANEL .FRAME GROUP F-1 F-4 HEADLIGHT FR.

FRAME GROUP F-10 F12 FRONT BRAKE CALIPER REAR BRAKE PANEL F-11 F-13 FRONT WHEEL ( 2IN ) REAR WHEEL F-11-1 F-14 FRONT WHEEL (IN) FUEL TANK 3 F-15 SEAT F-16 BODY COVER F-17 AIR CLEANER 9 .

FRAME GROUP F-18 EXHAUST MUFFLER F21 STAND F-24 REAR FENDER F-19 F-22 PEDAL/KICK STARTER ARM SWINGARM F-20 F-23 STEP REAR CUSHION 3 10 F-25 FRONT WINKER F-26 REAR COMBINATION LIGHT .

FRAME GROUP F-27 F30 BATTERY/LUGGAGE BOX TOOLS F-28 F-31 WIRE HARNESS MAIN PIPE COVER / LEG SHIELD F-29 FRAME BODY F-32 CAUTION LABEL 3 F-33 MARK/ STRIPE 11 .

... CAP... 2 3 4 5 NEEDLE....... 30..... R....... L.....E-1 Cylinder Head Cover 2 Service item 12 F.... CARBURETOR......... CYLINDER HEAD SIDE COVER GASKET....... SPARK (U22FS-U)(DENSO) 1 2 1 2 1 1 (1) (1) Notes ... CYLINDER HEAD COVER 1 1 1 2 1 6 7 8 9 10 12394-KFL-850 12395-KFL-850 90201-GF6-010 90442-GF6-010 90443-GF6-010 GASKET.. SEALING..... CYLINDER HEAD COVER... TOP SET..... CYLINDER HEAD SIDE COVER NUT..... CYLINDER HEAD SIDE COVER.... SPARK (C6HSA)(NGK) PLUG...2 0..... VALVE......3 0............7 0.. SEALING..5 7 12 15 25 33 VALVE. SEALING... 6X25 PLUG... FLANGE..........................6 Description QTY ANF100 / ANF100D No.. 6.... Part Number 1 2 3 4 5 12301-GB6-910 12331-KFL-850 12341-KFL-850 12361-035-000 12391-GW8-680 COVER. 7MM WASHER A..................T.. L. TAPPET ADJUSTING HOLE GASKET.... 6X110 BOLT..8 0......5 0.. R......R. 7MM 1 1 4 3 1 11 12 13 14 15 90461-357-000 91302-KEV-900 95701-06110-00 96001-06025-00 98056-56713 98056-56723 98056-57713 98056-57723 WASHER.... SPARK (C7HSA)(NGK) PLUG..... CHAMBER..... CARBURETOR ASSEMBLY... JET....8X3 BOLT. AIR CUT...... 0. COCK ASSY....... THROTTLE......6 0. CYLINDER HEAD SIDE CAP................ FLOAT OR FLOAT VALVE.......... FLANGE. MAIN.5X12 O-RING...... 7MM WASHER............ FUEL..................... 0.......... JET..4 0... FLOAT......... SPARK (U20FS-U)(DENSO) PLUG.....

... INLET CLAMPER...INCLUDES: Valve clearance adjustment and reface 3 GUIDE.INCLUDES: Valve clearance adjustment and reface GUIDE.. FLANGE.....INCLUDES: Valve clearance adjustment and reface 5 7 GASKET...INCLUDES: Valve clearance adjustment and reface 4 GUIDE....... CYLINDER CLIP. IN. THROTTLE BODY/ CARBURETOR .4 8 No... 6X22 BOLT.... 6X23 O-RING... 1 HEAD. 6X32 BOLT... 6X45 2 1 1 1 1 Notes 13 .3 MANIFOLD......INCLUDES: Reaming .... VALVE GASKET..... SPECIAL FLANGE. CYLINDER ......T.....E-2 Cylinder Head 2 Service item F..R. 6X25 (NSHF) 1 1 1 1 2 11 12 13 14 15 90033-041-020 90081-KFL-850 91304-GB1-900 96001-06022-00 96001-06045-00 BOLT.. FUEL TUBE BOLT........ 2. FLANGE..... 0...... 2... 0.. 1...... VALVE :FOR 1 VEHICLE .. CYLINDER HEAD ....INCLUDES: Reaming . 2..0 ........INCLUDES: Reaming ..... VALVE GUIDE GUIDE......3 ........ INTAKE VALVE(ONE) . CYLINDER HEAD 1 2 1 1 1 6 7 8 9 10 16201-KCW-851 16211-KFL-850 17111-KTL-850 17640-KTM-880 90004-GHB-670 GASKET. STUD...INCLUDES: Valve clearance adjustment and reface GUIDE.....4 BOLT........ INTAKE ......INCLUDES: Reaming .....1 INSULATOR..... CARBURETOR INSULATOR INSULATOR.. VALVE GUIDE. 25X2... EXHAUST VALVE(ONE) ....0 .........0 ....... FLANGE...3 .... VALVE :FOR 1 VEHICLE . 2... Part Number Description QTY ANF100 / ANF100D 1 2 3 4 5 12200-KFL-900 12211-KFM-900 12237-KFL-305 12245-KFL-305 12251-KFL-850 HEAD COMP........ 2. EX.. CARBURETOR PIPE....

...................INCLUDES: Valve clearance adjustment ARM.8 1....8 ....E-3 Camshaft / Valve 2 Service item 2 4 6 7 8 14 17 F.. EXHAUST(ONE) ...EXCLUDES: Valve guide replacement VALVE :FOR 1 VEHICLE ...... CAMSHAFT.... 1.. VALVE ROCKER ARM 2 1 1 2 2 6 7 8 9 10 14711-KFM-900 14721-GF6-010 14751-GN5-911 14761-GN5-911 14771-GB4-680 VALVE. VALVE ROCKER :FOR 1 VEHICLE ............................ VALVE SPRING OUTER SEAT.... VALVE SPRING 1 1 2 2 2 11 12 13 14 15 14775-KFM-900 14776-KFM-900 14781-MA6-000 90012-333-000 90206-001-000 SEAT... PLATE COMP. SPRING AND/OR STEM SEAL...6 INCLUDES: Refacing ....8 ............. VALVE. INTAKE VALVE ROCKER(ONE) ..... INTAKE VALVE(ONE) ... 1..4 1.0 No.INCLUDES: Refacing .. VALVE SCREW............EXCLUDES: Valve guide replacement VALVE :FOR 1 VEHICLE ........INCLUDES: Valve clearance adjustment ARM....R..... 1...... VALVE :FOR 1 VEHICLE ........... VALVE ROCKER SHAFT.INCLUDES: Refacing . STOPPER ARM. VALVE STEM (NOK) CAMSHAFT COMP. SPRING..3 1.. 6905 1 1 Notes ... TAPPET ADJUSTING NUT.......... IN.......... CAMSHAFT ....4 1.......EXCLUDES: Valve guide replacement SPRING AND/OR STEM SEAL..INCLUDES: Valve clearance adjustment ARM.5 1...............3 1.........EXCLUDES: Valve guide replacement VALVE.. 1. Part Number Description QTY ANF100 / ANF100D 1 2 3 4 5 12209-GB4-681 14100-KFM-900 14150-GN5-911 14431-GN5-911 14451-035-000 SEAL.. EXHAUST VALVE ROCKER(ONE) ...6 .... TAPPET ADJUSTING 2 2 4 2 2 16 17 90702-KFM-900 91007-GB6-911 DOWEL PIN............... 1.....T. SPRING AND/OR STEM SEAL...... VALVE SPRING INNER COTTER.........3 VALVE.. INTAKE(ONE) .. EXHAUST VALVE(ONE) ...INCLUDES: Refacing .INCLUDES: Valve clearance adjustment 0. 8X12 BEARING.. .. BEARING........ ...... EX.. RADIAL BALL. VALVE OUTER SPRING... VALVE INNER RETAINER....

......E-4 Cam Chain / Tensioner 2 Service item 1 2 3 4 7 9 11 12 F.. CAM .4 1..... 8MM BOLT.. .. CAM CHAIN TENSIONER ROLLER.......... CAM CHAIN TENSIONER . KNOCK. CAM CHAIN TENSIONER PIVOT.0 0...3 1.. 5MM WASHER... 14MM BOLT........... CAM (DID25H-88LE) ARM COMP. CHAIN. CAM CHAIN TENSIONER 1 1 1 1 1 1 6 7 8 9 10 14541-GB4-681 14550-GB0-911 14566-086-030 14610-086-010 14615-KFL-850 SPRING.0 No...... CAM CHAIN GUIDE....... CAM CHAIN TENSIONER .. 6.. CAM CHAIN GUIDE PIN. ROLLER... SEALING. 6X18 1 1 1 Notes 15 ...2 4. ROD.0 4. FLANGE.. CAM CHAIN TENSIONER PUSH . CAM CHAIN TENSIONER PUSH ROD ROLLER COMP. ROLLER(S). CAM (32T) CHAIN.6 1..... SPROCKET. SEALING.............. SPROCKET. CAM CHAIN GUIDE (25T) SPINDLE... CAM CHAIN GUIDE ROLLER ... CAM CHAIN TENSIONER ROD COMP........ SEALING.... 1 2 Part Number Description QTY ANF100 / ANF100D 3 4 5 14321-KFM-900 14401-KFM-900 14401-KFM-901 14500-035-020 14502-086-000 14531-035-000 SPROCKET... .0 1... CAM CHAIN TENSIONER PUSH HEAD.. 14MM 1 1 1 2 1 16 17 18 90461-357-000 90481-035-000 95701-06018-00 WASHER. CAM (88L) (DAIDO) CHAIN. CAM CHAIN GUIDE SPROCKET BOLT.... ARM... GUIDE ROLLER 1 1 1 1 1 11 12 13 14 15 14670-035-030 14675-178-000 90081-035-000 90083-GB6-911 90441-035-000 SPROCKET......R..T..5X12 WASHER...........INCLUDES: Engine removal and installation BOLT.... CAM CHAIN GUIDE.....INCLUDES: Engine removal and installation 0. CAM .

. INSERT BOLT... SPECIAL............T................... 6X30 1 1 1 2 1 6 90701-KFM-900 DOWEL PIN.4 GASKET..R.. CYLINDER. SPECIAL FLANGE. 8X14 4 Notes .. CYLINDER ..... INSERT RUBBER B..... CYLINDER RUBBER A.............5 Cylinder 2 Service item 1 2 16 F......... 1..... GASKET... Part Number 1 2 3 4 5 12100-KFM-900 12191-KFL-850 12195-KFL-850 12196-KFM-900 90082-KFL-850 CYLINDER COMP..... 1...E.3 Description QTY ANF100 / ANF100D No.

.. PLATE... CLUTCH BOLT.....8X24X5 1 1 1 2 1 11 12 13 14 15 91303-001-000 91307-035-000 94030-08000 96001-06040-00 96001-06065-00 O-RING... CLUTCH CAM LIFTER ..... 13. CRANKCASE GASKET... CRANKCASE COVER :RIGHT LEVER.. SCREW. 8MM O-RING... KICK STARTER SPINDLE ........... GASKET... 8X12 OIL SEAL. 8MM DOWEL PIN.T.....6 0.....7 0. CLUTCH CAM .8 0.....6 Description QTY ANF100 / ANF100D No. OIL LEVEL LEVER COMP.. CRANKCASE :RIGHT .......... 6X80 2 Notes 17 . FLANGE....... CLUTCH LIFTER CAM 1 1 1 1 1 6 7 8 9 10 22840-KFL-850 22846-GN5-910 90485-040-000 90702-KFM-900 91202-KFL-841 LIFTER COMP. CRANKCASE COVER GAUGE. R..... CLUTCH PLATE........ CLUTCH ADJUSTING.. 6X40 BOLT... HEX.... R...... 8MM BOLT.7 0.. PLATE. COVER. Part Number 1 2 3 4 5 11330-KTL-690 11394-KFL-850 15651-GN5-912 22810-KTL-740 22823-KFL-850 COVER COMP.... CLUTCH ADJUSTING WASHER..6 0.. 0..... FLANGE....7 0. OIL SEAL........... CLUTCH . 6X65 1 1 1 5 1 16 96001-06080-00 BOLT.... 18X3 NUT.R.E-6 Right Crankcase Cover 2 Service item 1 2 4 5 6 7 10 F.. FLANGE.

. PRIMARY CLUTCH RUBBER. Part Number Description QTY ANF100 / ANF100D 1 2 3 4 5 15431-HF7-010 15439-HF7-000 22530-KFL-850 22606-GN5-910 22610-KFL-850 COVER.0 1........ PLATE. PRIMARY CLUTCH ............. ONE WAY RETAINER PLATE COMP... PRIMARY DRIVE . OUTER. DRIVE ...0 1... LOCK..R...... OIL FILTER WEIGHT SET.. INNER...7 1... WEIGHT SET... 0...... CLUTCH SPRING....... SPECIAL FLANGE.. PRIMARY CLUTCH WASHER.E-7 One Way Clutch 2 Service item 1 3 5 6 11 13 18 F. 5X8 NUT....... OIL FILTER GASKET........0 1.. PRIMARY DRIVE 1 1 1 6 1 6 7 8 9 10 22630-GB2-000 22641-KFL-D00 22642-KFL-850 22643-KFL-D00 22644-KFL-851 INNER COMP.........T.... SUB GEAR PIN COLLAR BOLT..... CLUTCH SIDE 1 3 1 1 1 11 12 13 14 15 22660-KFM-900 22804-GB2-000 23120-KFM-900 23122-KFM-900 23123-KFL-850 OUTER ASSY......1 No... SIDE FRICTION PLATE.. OIL FILTER ... COVER..... CLUTCH . ONE-WAY CLUTCH ... SPRING 1 3 1 1 1 16 17 18 19 20 23124-GCE-900 23125-GN5-910 23126-GCE-900 90083-KFL-850 90231-087-010 SPRING.....0 1..... CLUTCH DAMPER GEAR COMP...... ONE-WAY CLUTCH SPRING.................................. PRIMARY DRIVE SUB GEAR (17T) RETAINER. 14MM 1 1 1 3 1 Notes ... GEAR...... CLUTCH SIDE SPRING........

5X8 1 3 6 Notes 19 . LOCK WASHER B. No. INTERNAL. LOCK WASHER.E-7 One Way Clutch 2 Service item F.8 WASHER. 23MM CIRCLIP. 30X45X0. 7MM ROLLER. Part Number Description QTY ANF100 / ANF100D 21 22 23 24 25 90401-GB2-000 90431-GN5-910 90432-086-000 90433-KW7-900 90455-GB2-000 WASHER. 45MM 1 1 1 1 1 26 27 28 90603-PX0-A00 90605-166-720 91101-GB2-000 SET RING. 17X23X3 CIRCLIP.T.R.

...........0 0....T..... CLUTCH DISK.... FLANGE....... CLUTCH COLLAR..E-8 Clutch 2 Service item 1 2 3 4 6 7 8 18 20 F.. CLUTCH LIFTER ..0 1.... 14MM WASHER...R..... CLUTCH PRESSURE PLATE. OIL ..... SPECIAL FLANGE.0 1......... RADIAL BALL....... THRUST......... 14MM WASHER. NOTE: Same time for two units or more PLATE. CENTER. 6200 1 2 1 Notes ...2 1.. NOTE: Same time for two units or more BEARING.......... 17MM BOLT. Part Number Description QTY ANF100 / ANF100D 1 2 3 4 5 15661-GN5-910 22110-KFL-D01 22121-KFM-900 22201-166-001 22311-KN4-680 PLATE......... CLUTCH FRICTION PLATE.. SPLINE..... PLATE....... CLUTCH LIFTER ..... SPRING.... CLUTCH PRESSURE ... OUTER............ OIL SEPARATOR OUTER COMP............... 17MM 1 1 4 1 1 11 12 13 14 15 90050-KFL-850 90231-198-000 90402-KFM-900 90403-HA0-000 90432-086-000 BOLT...7 No..... 6X20 BEARING.........0 1............ LOCK.... LOCK 4 1 1 1 1 16 17 18 90462-KFL-850 95701-06020-00 96100-62000-00 WASHER B... CLUTCH ..........2 1. CLUTCH LIFTER SPRING.... DISC...... CLUTCH FRICTION .. CLUTCH CENTER SET RING....2 1....... 1..... CLUTCH ......... 6X25 NUT B. 17MM WASHER B. SEPARATOR..... CLUTCH .... THRUST. CLUTCH 1 1 1 4 3 6 7 8 9 10 22350-115-020 22361-KFM-900 22401-KEV-900 23112-GCE-900 23217-GN5-910 PLATE. CLUTCH (69T) CENTER...

E-9
Oil Pump

2
Service item
1
6

F.R.T.

PUMP ASSY., OIL................................... 1.2
SCREEN, OIL FILTER ............................ 0.6

Description

QTY
ANF100 / ANF100D

No.

Part Number

1
2
3
4
5

15100-GBG-932
15119-178-000
15331-GF6-000
15332-GF6-000
15384-178-000

PUMP ASSY., OIL (YAMADA)
GASKET, OIL PUMP BODY
ROTOR, OIL PUMP INNER
ROTOR, OIL PUMP OUTER
PIVOT, OIL PUMP

1
1
1
1
1

6
7
8
9

15421-035-010
93500-05010-0A
93500-06016-0A
93500-06022-0A

SCREEN, OIL FILTER
SCREW, PAN, 5X10
SCREW, PAN, 6X16
SCREW, PAN, 6X22

1
3
2
1

Notes

21

E - 10
Left Crankcase
Cover

2
Service item
1
2
3
5

22

F.R.T.

COVER, CRANKCASE :LEFT ..................
COVER, CRANKCASE :LEFT REAR .......
GASKET, CRANKCASE COVER :LEFT...
SWITCH, GEAR POSITION .....................

0.7
0.1
0.6
0.5

No.

Part Number

Description

QTY
ANF100 / ANF100D

1
2
3
4
5

11341-KFV-840
11361-KTL-690
11395-GBJ-730
32961-KFL-850
35759-KTL-691

COVER, L. CRANKCASE
COVER, L. RR. CRANKCASE
GASKET, L. CRANKCASE COVER
CLAMPER, A.C. GENERATOR CORD
CONTACT ASSY., CHANGE SWITCH

1
1
1
1
1

6
7
8
9
10

90084-GN5-830
90087-GN5-830
90702-KFM-900
91301-028-000
91303-377-000

CAP, A.C. GENERATOR
CAP, 30MM
DOWEL PIN, 8X12
O-RING, 27X2.0
O-RING, 13.8X2.5

1
1
2
1
1

11
12
13
14
15

96001-06016-00
96001-06020-00
96001-06028-00
96001-06032-00
96001-06050-00

BOLT, FLANGE, 6X16
BOLT, FLANGE, 6X20
BOLT, FLANGE, 6X28
BOLT, FLANGE, 6X32
BOLT, FLANGE, 6X50

1
1
2
2
1

16

96001-06070-00

BOLT, FLANGE, 6X70

1

Notes

E - 11
Generator

2
Service item
1
2

F.R.T.

ROTOR OR FLYWHEEL .......................... 0.8
STATOR .................................................... 0.7

No.

Part Number

Description

QTY
ANF100 / ANF100D

1
2
3
4
5

31110-KFV-841
31120-KTL-691
31141-141-860
90410-HC4-000
93301-05006-0H

FLYWHEEL COMP.
STATOR COMP.
CLAMPER, A.C. GENERATOR CORD
WASHER, 10MM
BOLT, HEX., 5X6

1
1
1
1
1

6
7
8

93301-05010-0H
94050-10000
96001-06022-00

BOLT, HEX., 5X10
NUT, FLANGE, 10MM
BOLT, FLANGE, 6X22

2
1
2

Notes

23

6X10 1 1 2 5 1 13 14 15 16 17 18 19 20 24 Description QTY ANF100 / ANF100D No... 30X42X4.7 (ARAI) SCREW...8 0.. FLANGE. Notes ...... 5X11..9X28X5 (ARAI) O-RING.......9 0.5 (ARAI) 2 1 1 3 1 1 1 91202-GB4-692 91301-035-003 91317-171-003 93600-06016-0A 96001-06010-00 OIL SEAL... STARTING (DID25H-62LE) (DAIDO) CHAIN.. STARTER DRIVE...8 0....8 OIL SEAL...... STATOR BASE.12 Starting Clutch 2 Service item 1 2 5 7 13 15 17 F.. . STARTING CLUTCH ROLLER CAP. STARTING CLUTCH SPRING.... STARTER CHAIN PROTECTOR... STARTING CLUTCH.. SPROCKET.. 30X42X4..5 (NOK) OIL SEAL....... 23 BEARING. 10X10 ROLLER. OIL SEPARATE CHAIN.....T.. CRANKSHAFT :LEFT.. STARTER DRIVEN.. 19X23X13 (NSK) ROLLER........... ROLLER.... INTERNAL.... STATOR. STARTING CLUTCH ROLLER SPRING PLATE.... 18.....9 0..NOTE: Same time for two units or more OIL SEAL......8 0. CHAIN.R.8 0. 0. OUTER.. STARTING (TSUBAKIMOTO) GUIDE. O-RING. STARTING CLUTCH. NEEDLE. 6X1........... STARTING (41T) 1 1 1 1 1 1 6 7 8 9 10 28117-KFL-850 28120-179-710 28125-179-710 28126-253-030 28128-179-710 PLATE........... STARTER CHAIN SPROCKET COMP. 107X2 (ARAI) O-RING.E ... 19X23X13 (NTN) BEARING... FLAT. BASE....... STARTING SPROCKET SETTING OUTER.9 Part Number 1 2 3 4 5 11321-179-710 28101-GB4-701 28101-GB4-702 28102-GB4-700 28103-GB4-700 28110-GB4-700 PLATE... 6X16 BOLT. NEEDLE........ STARTING CLUTCH SIDE 1 1 3 3 1 11 12 90464-GB2-701 91005-GB2-701 91005-GB2-702 91101-179-710 91102-179-711 91201-GB4-691 91201-GB4-692 CIRCLIP.........

9 0. STARTER MOTOR.. 6X45 1 1 1 4 3 Notes 25 .T.... FLANGE....0 0.... DRIVEN (MITSUBA) SUB HARNESS A O-RING A 1 1 1 1 1 11 12 13 14 15 91309-GB2-701 91309-GES-003 93892-04006-08 93892-05030-08 96001-06045-00 O-RING B CIRCLIP SCREW-WASHER.............. STARTING BRUSH SET SPROCKET (12T) SPRING........... SPROCKET. STARTER. 4X6 SCREW-WASHER... BRUSH(STARTER).. Part Number Description QTY ANF100 / ANF100D 1 2 3 4 5 31200-KTL-690 31201-187-701 31202-GB2-700 31204-187-701 31205-GB4-701 MOTOR ASSY......... STARTING....5 No.. SUB HARNESS.. BRUSH PACKING 1 1 1 2 1 6 7 8 9 10 31208-GB4-701 31211-GB4-701 31213-GB4-701 32410-KTL-691 91308-GB4-701 MOTOR COMP.. STARTER DRIVE. STARTING..................9 0.. 0.R. MOTOR UNIT. GEAR COMP..13 Starting Motor 2 Service item 1 2 3 5 6 9 F......... (MITSUBA) CASE A.... TERMINAL.... 5X30 BOLT....8 1..8 0... FR................E .. GASKET. MOTOR........

. 6X199..........14 Crankcase 2 Service item 1 2 3 26 F. STUD...........6 5.. FLANGE. 6X60 BOLT.. .... ...E ..T..... Part Number 1 2 3 4 5 11100-KEV-880 11191-KFM-900 11200-KFM-902 15761-KTL-690 16236-KFV-M20 CRANKCASE COMP...INCLUDES: Engine removal and installation CRANKCASE :BOTH...R..... 12MM 2 2 1 2 1 11 12 13 14 95002-50000 96001-06050-00 96001-06060-00 96001-06065-00 CLIP... CRANKCASE CRANKCASE COMP....... ... DRAIN COCK...0 3........ 10X14 BOLT..INCLUDES: Engine removal and installation 4.... R....0 Description QTY ANF100 / ANF100D No.. 12......... FLANGE........INCLUDES: Engine removal and installation GASKET... STUD. CRANKCASE :RIGHT.. 6X65 2 1 2 4 Notes .... TUBE (C9) BOLT.... L. ..5X20 DOWEL PIN....... DRAIN PLUG.. GASKET........ .....INCLUDES: Engine removal and installation CRANKCASE :BOTH.. 6X50 BOLT..9 4.......5X7 BOLT B....... BREATHER CLAMP. FLANGE...5 5. OVER FLOW TUBE 1 1 1 1 1 6 7 8 9 10 90031-KFM-900 90032-KFM-900 90407-259-000 90703-HC4-000 92800-12000 BOLT A.... CRANKCASE...5X7 PACKING.. TUBE. 6X207..INCLUDES: Engine removal and installation CRANKCASE :LEFT............

.5 BEARING. . BEARING.R. PISTON (STD..INCLUDES: Engine removal and installation ..INCLUDES: Timing sprocket Part Number 4 Notes 1 1 1 1 (1) (1) (1) (1) (1) (1) (1) (1) 1 (1) (1) (1) (1) 1 27 . 4. . WOODRUFF. 13MM CRANKSHAFT COMP. PISTON AND/OR PISTON (ONE) SPROCKET. CRANKSHAFT.. PISTON (0..T... PISTON 6 7 8 9 10 13115-GN5-910 13310-KTL-740 13321-KTL-740 14311-KFL-850 90741-003-010 CLIP....3 No......00) (RIKEN) RING SET.. PISTON (0... CRANKSHAFT :LEFT.... PISTON PIN....2 4.. CRANKSHAFT..25) PISTON (0..INCLUDES: Engine removal and BEARING. RING SET....) (TEIKOKU) RING SET...15 Crankshaft / Piston 2 Service item 2 4 9 11 F. CRANKSHAFT :RIGHT.....75) PISTON (1. R....INCLUDES: Timing sprocket 4.. PISTON (1..) (RIKEN) RING SET....E ..25) (RIKEN) RING SET..8 .) PISTON (0.INCLUDES: Engine removal and installation RING...50) PISTON (0.. CONNECTING CRANKSHAFT COMP.. 4. TIMING KEY.. CRANKSHAFT :BOTH.75) (RIKEN) RING SET. 6304 2 1...INCLUDES: Engine removal and installation ..... PISTON (0...50) (RIKEN) RING SET.. PISTON (0...... SPROCKET... TIMING.......25) (TEIKOKU) RING SET..3 ..00) (TEIKOKU) PISTON (STD. RADIAL BALL..75) (TEIKOKU) RING SET.. PISTON (0. PISTON (0. PISTON (STD.....5 4.... 4MM 2 1 1 1 1 11 91001-GF6-004 BEARING..... PISTON (1.. 1 2 3 Description QTY ANF100 / ANF100D 5 06381-KFM-900 13000-KTL-740 13011-KFL-851 13011-KFL-852 13012-KFL-851 13012-KFL-852 13013-KFL-851 13013-KFL-852 13014-KFL-851 13014-KFL-852 13015-KFL-851 13015-KFL-852 13101-KFV-951 13102-KFV-951 13103-KFV-951 13104-KFV-951 13105-KFV-951 13111-087-000 ROD KIT......50) (TEIKOKU) RING SET.00) PIN... L.

. 4. COUNTERSHAFT :RIGHT.. 20X1.. MAINSHAFT...5 . SPLINE.. 4. SPLINE.......... 4..... TRANSMISSION.. MAINSHAFT FOURTH (24T) GEAR........3 ..INCLUDES: Engine removal and installation BEARING.... SPLINE....5 .. 4...R...... MAINSHAFT :LEFT..INCLUDES: Engine removal and installation BEARING.1 .... MAINSHAFT THIRD (21T) GEAR..... THRUST.. 20X9 GEAR....INCLUDES: Engine removal and installation .. COUNTER GEAR. FIXING COLLAR SPRING PLATE. COUNTERSHAFT :BOTH...2 1 2 3 4 5 23211-KFM-902 23221-KFL-860 23421-KEV-901 23422-GB4-770 23431-KEV-911 MAINSHAFT (12T) SHAFT.Replace countershaft add 0. MAINSHAFT AND COUNTERSHAFT :ALL ......... MAINSHAFT SECOND (17T) 1 1 1 1 1 6 7 8 9 10 23441-KEV-901 23451-KFL-852 23461-GK4-763 23471-KEV-750 23481-GB4-771 GEAR.2 COUNTERSHAFT..INCLUDES: Engine removal and installation .INCLUDES: Engine removal and installation BEARING... 4. 4....16 Transmission 2 1 2 11 24 No..INCLUDES: Engine removal and installation BEARING... 4. COUNTERSHAFT SECOND (29T) GEAR...... TRANSMISSION....1 ... 17MM 1 1 2 2 2 28 BEARING...INCLUDES: Engine removal and installation BEARING... MAINSHAFT AND COUNTERSHAFT :ALL.INCLUDES: Engine removal and installation Part Number Description QTY ANF100 / ANF100D F.... GEARSHIFT DRUM LOCK 1 1 1 1 1 25 16 17 18 19 20 90452-GB4-770 90461-GB4-770 90461-035-000 90461-459-010 90601-001-000 WASHER. COUNTERSHAFT LOW (34T) BUSH............ 20MM CIRCLIP....... 4... DRIVE (14T) PLATE.. DRIVE...1 ... 17MM WASHER... COUNTERSHAFT THIRD (26T) GEAR.....2 WASHER..T... Service item Notes .1 .. 17MM WASHER..2 SPROCKET..... EXTERNAL.E ... 0.....3 . COUNTERSHAFT FOURTH (23T) 1 1 1 1 1 11 12 13 14 15 23801-GF6-002 23802-GN5-910 23911-GB4-770 24305-GB4-770 24306-GB4-770 SPROCKET..Replace mainshaft add 0. MAINSHAFT :BOTH..

...... BEARING. 4.INCLUDES: Engine removal and installation Service item 26 BEARING.3 .. COUNTERSHAFT :LEFT..E ....1 .....5 . 4......... RADIAL BALL. MAINSHAFT AND COUNTERSHAFT :ALL.... 4.. 20MM OIL SEAL. 6203 2 Notes BEARING.. HEX.. 6X10 BEARING.....T.. 17X29X5 (NOK) OIL SEAL.INCLUDES: Engine removal and installation 21 22 BEARING..INCLUDES: Engine removal and installation BEARING..16 Transmission 2 F.... 6001 BEARING.INCLUDES: Engine removal and installation Part Number Description QTY ANF100 / ANF100D 23 24 25 90601-459-000 91203-GB5-761 91203-GB5-762 92101-06010-0A 96100-60010-00 96100-62010-00 CIRCLIP...R.. RADIAL BALL..INCLUDES: Engine removal and installation 29 ...1 . 6201 2 1 1 2 1 1 26 96100-62030-00 BEARING. COUNTERSHAFT :BOTH.. RADIAL BALL. MAINSHAFT :RIGHT. MAINSHAFT :BOTH.. 4..3 . 4... 17X29X5 (ARAI) BOLT.. No.....

.. GEARSHIFT..1 1..1 ....2 Description QTY ANF100 / ANF100D No..... 3X8. 6 8 10 11 30 F...E . GEARSHIFT 1 4 1 1 1 11 12 13 14 15 24630-GN5-942 24641-041-000 24651-041-000 24652-035-000 90071-171-010 ARM COMP. Part Number 1 2 3 4 5 24211-KFM-900 24261-121-742 24263-028-000 2430A-KFM-900 24320-KFL-850 FORK. 6MM 1 1 1 1 1 16 17 18 19 20 91208-KB4-671 94305-20062 96220-30085 96220-40100 96700-06016-10 OIL SEAL..INCLUDES: Engine removal and installation PLATE.. GEARSHIFT DRUM STOPPER STOPPER OR SPRING.. GEARSHIFT SPRING...... GEARSHIFT.... GEARSHIFT FORK GUIDE PIN DRUM... GEARSHIFT PIN... GEARSHIFT RETURN PIN. GEARSHIFT.. 11........1 1.. GEARSHIFT DRUM STOPPER PIN...... SPRING. CONTACT 2 2 2 1 1 6 7 8 9 10 24411-GB4-771 24421-200-000 24430-GB4-772 24435-GB4-772 24601-GN5-902 PLATE..... 4. KNOCK............ GEARSHIFT DRUM ARM COMP..... GEARSHIFT DRUM STOPPER SPINDLE COMP...... SHIFT RETURN SPRING BOLT.... 4X10 BOLT...... 6X16 1 1 2 1 1 Notes .T....... SHIFT DRUM SPINDLE....6X24X10 (ARAI) PIN... GEARSHIFT PLATE ASSY.NOTE: Same time for two units 4 DRUM.R. 4. ..........2 1.......... GEARSHIFT ARM SPRING.... SHIFT DRUM STOPPER SPRING.. ARM... 2X6 ROLLER..... GEARSHIFT.1 1....5 ROLLER...... SOCKET. GEARSHIFT FORK GUIDE CLIP..17 Gearshift Drum 2 Service item 1 FORK..INCLUDES: Engine removal and installation .......

KICK STARTER (22T) RATCHET.. 4. 16MM 1 1 1 2 1 Notes 31 ...R..0 . STARTER DRIVE SPINDLE.. KICK SPRING SPRING. Part Number 1 2 3 4 5 28211-178-000 28221-178-000 28251-KEV-900 28262-041-731 28271-121-690 PINION.18 Kick Starter Spindle 2 Service item F...... 20MM CIRCLIP.1 6 Description QTY ANF100 / ANF100D No.... EXTERNAL.... KICK STARTER RETURN. KICK STARTER RETAINER..INCLUDES: Engine removal and installation 3 SPINDLE.. 4. KICK STARTER.. STARTER PINION FRICTION 1 1 1 1 1 6 7 8 9 10 28281-035-003 90452-115-000 90454-107-000 90605-200-000 94510-16000 SPRING.T...... 20MM SET RING.E ... KICK STARTER............ KICK STARTER (NIPPON HATSUJO) WASHER. 1 PINION.... 1..0 ... 17MM WASHER..INCLUDES: Engine removal and installation SPRING. THRUST......

19 Carburetor 2 Service item 32 F......... AIR CUT O-RING..... FUEL.........................T..... 2 3 4 5 NEEDLE...... VALVE.....7 0......6 0......8 0..4 0...... COCK ASSY... FLOAT 1 1 1 1 1 6 7 8 9 10 16016-KTL-691 16022-KFM-901 16028-KFM-901 16037-KRS-601 16040-KEV-900 SCREW SET VALVE SET..... TOP SET.........5 7 12 15 25 33 VALVE... FLOAT GASKET... FLOAT.. JET... NEEDLE JET 1 1 1 1 1 Notes ... SQUARE VALVE SET............5 0....... AIR CUT... MAIN....4X25 O-RING........ FLOAT OR FLOAT VALVE.. THROTTLE SCREW SET PLATE SET...........6 Description QTY ANF100 / ANF100D No...... 0.... 2............ (PB5JD A) 1 1 1 2 1 16 17 18 19 20 16118-KTL-741 16148-141-881 16155-KRS-861 16163-GBG-960 16165-KTL-741 CAP..............E ................... Part Number 1 2 3 4 5 16010-KRS-601 16012-KTL-851 16013-KEV-900 16014-KTL-741 16015-KTL-741 GASKET SET NEEDLE SET.... JET FLOAT SET TOP SET CHAMBER SET. 0.... CHOKE DUST VALVE COMP. CABLE SEALING CAP..............R............. JET......3 CARBURETOR ASSY.. THROTTLE.............................3 0.... CARBURETOR ASSEMBLY. CHAMBER.3X4.. VALVE GASKET SET 1 1 1 1 1 11 12 13 14 15 16041-GB5-D30 16048-KPH-901 16075-GHB-B40 16075-GHB-640 16100-KTL-691 NUT SET.... 1............. CARBURETOR.. FLOAT CHAMBER HOLDER.......2 0.

TUBE (B6. No. AIR VENT TUBE. COCK SCREW-WASHER.R.19 Carburetor 2 Service item F.T.5) JET. FUEL STRAINER SCREEN. COCK 1 1 1 1 1 26 27 28 29 30 16963-KPW-901 93892-03012-18 93892-04010-18 93892-04018-18 93892-05010-18 LEVER SET. #42 1 1 1 1 Notes 33 . #72 JET. 4X10 SCREW-WASHER. FUEL STRAINER TUBE. TUBE (B8) CLIP. Part Number Description QTY ANF100 / ANF100D 21 22 23 24 25 16175-GB0-911 16176-GB0-911 16199-KTL-741 16199-428-771 16951-KPW-901 CUP. 4X18 SCREW-WASHER. 5X10 1 2 2 2 1 31 32 33 34 95002-02089 95002-02659 99101-KRL-0720 99103-KFM-0420 CLIP. SLOW. 3X12 SCREW-WASHER.E . OVERFLOW BODY SET. MAIN.

...... 1 HEADLIGHT UNIT... 4X12 1 2 Notes . ADJUSTING SCREW..T...4 3 SOCKET. HEADLIGHT........ HEADLIGHT SOCKET COMP....... HEADLIGHT BULB.R.3 4 BULB..... 0.........NOTE: Same time for two units 34 Description QTY ANF100 / ANF100D No..... HEADLIGHT (12V 30/30W) (STANLEY) BULB... Part Number 1 2 3 4 5 33110-KTL-690 33118-KTL-741 33130-KTL-690 34901-GT4-003 34908-GA7-701 HEADLIGHT UNIT BRACKET...... HEADLIGHT......F-1 Headlight Service item 3 F......4W) 1 2 1 1 1 6 7 90101-GJ6-000 93903-34380 BOLT... 0..3 . TAPPING..................... WEDGE BASE (T10) (12V 3.. 0...........

.. HEADLIGHT...... Notes 3 35 .5 (ARAI) O-RING.. SPECIAL........ 4X10 1 1 1 1 2 16 17 90101-KY6-008 91352-671-003 91352-671-004 93903-25310 SCREW........ REFLECTING SCREW-WASHER..3 ...... 0.7W) SPEEDOMETER ASSY. HOLDER. SPEEDOMETER ASSY..... 3X22 1 1 1 1 1 3 ------------- DRUM BRAKE DISK BRAKE 9 10 37212-KTL-691 37213-KPW-901 37224-KTL-691 37224-KTL-701 37302-KTL-741 37305-KE5-008 11 12 13 14 15 38301-GBG-911 38306-KK4-000 44830-KTL-690 44831-KPH-650 90035-166-008 RELAY COMP.. LENS 2 8 1 1 1 1 ------------- DRUM BRAKE DISK BRAKE CASE ASSY.5X1. SOCKET COMP.... WINKER RELAY (MITSUBA) CABLE COMP...... TAPPING. 5X16 1 1 1 2 4 5 6 7 8 18 Description QTY ANF100 / ANF100D No.3 BULB............. TAPPING. 0.. 8..... PLATE ASSY. HEADLIGHT UNIT.... WINKER RELAY SOCKET COMP. HEADLIGHT.F-2 Meter Service item 1 3 4 F.NOTE: Same time for two units Part Number 1 2 3 34908-GA7-701 34908-MB9-871 37200-KTL-690 37200-KTL-700 37210-KTL-691 37211-KTL-691 BULB..... 8..R.5 (NOK) SCREW... SPEEDOMETER COMP....5X1..... WEDGE BASE (12V 1.. 3X14 O-RING......T.4W) BULB. SPEEDOMETER CABLE. INNER SCREW-WASHER.... WEDGE BASE (T10) (12V 3....4 SOCKET... WINKER SUSPENSION.... 0..

.. LEVER......... CABLE..5 0.... FR....1 0.4 0. WAVE SCREW. HANDLE :RIGHT..... LEVER.. HANDLE :BOTH. 0... HANDLE HOUSING..4 Description QTY ANF100 / ANF100D No......... PAN.. FR.... MIRROR COMP.... CHOKE........ LOCK NUT... PLAIN...... GRIP. BOLT...... SWITCH.......6 0...... UNDER THROTTLE 1 1 1 1 1 1 1 1 1 DRUM BRAKE 11 12 13 14 15 53175-KET-920 88113-KET-900 88110-KTL-690 88120-KTL-690 90115-KRS-690 LEVER.... 5X10 SCREW..... LEVER.. FRONT BRAKE.... LOCK NUT MIRROR COMP.4 0....3 0. STOP 1 1 1 1 1 1 1 1 1 - 6 7 8 9 10 45450-KPH-670 53140-KPH-970 53166-KFL-D20 53167-KFM-900 53168-KFM-900 CABLE COMP...... THROTTLE CABLE COMP..................... BRAKE GRIP COMP........ R... THROTTLE.......... FRONT STOP............................ CABLE.....R...T.............. HEX..... THROTTLE.4 0. STEERING HANDLE CAP... THROTTLE GRIP.............. CABLE... HANDLE :LEFT.......... LOCK WASHER. CHOKE STOPPER... 5X25 NUT.....4 0.. PAN. 5MM WASHER.. PAN... 5MM 1 1 1 1 1 DRUM BRAKE DRUM BRAKE DRUM BRAKE ..1 0.F-3 Handle Lever / Cable Service item 3 1 2 3 5 6 7 8 10 11 36 F.. HANDLE LEVER PIVOT 1 2 1 1 1 2 1 1 - DRUM BRAKE 16 17 18 19 20 90314-KFM-900 90314-KRS-690 90442-147-000 93500-05010-0G 93500-05012-0G NUT. CHOKE :HANDLE SIDE.............. CHOKE LEVER. GRIP. 5X12 1 1 1 1 1 1 1 1 1 1 21 22 23 93500-05025-0G 94001-05000-0S 94103-05700 SCREW. L.............. CABLE SWITCH ASSY.. R.. THROTTLE... Part Number Notes 1 2 3 4 5 17910-KTL-690 17950-KFL-D00 17961-KFM-900 17962-KTM-850 35340-KPH-900 CABLE COMP. L.... HOUSING... UPPER THROTTLE HOUSING.....

............... FLAT.. FR...T...... FRONT BRAKE...4 Description QTY ANF100 / ANF100D No.. BRAKE HOSE CLAMPER B.. LEVER.. HANDLE :BOTH........ FRONT STOP.INCLUDES: Bleed brakes DIAPHRAGM....... 4X12 SCREW-WASHER.... MASTER CYLINDER DIAPHRAGM - 1 1 1 1 1 11 12 13 14 15 45521-GW0-752 45530-471-831 53175-KET-921 90102-KGH-900 90114-KGH-900 PLATE. MASTER CYLINDER HOLDER...... Brake Master Cylinder Service item 1 2 6 10 12 13 F.. FR.. 6MM BOLT. HANDLE :RIGHT.....INCLUDES: Bleed brakes LEVER..... OIL... PISTON SET.1 0..... FLANGE.... R.. BRAKE MASTER PROTECTOR CAP.. HOSE..3 0... HANDLE LEVER PIVOT - 1 1 1 1 1 16 17 18 19 20 90145-KM3-751 90545-300-000 90651-MA5-671 93600-04012-1G 93893-04012-17 BOLT........ FRONT BRAKE MASTER ...... SWITCH. BRAKE CLAMPER.7 0..... .. BRAKE HOSE BOOT COMP.7 0.. STOP HOSE COMP.F-4 Fr. 0........ MASTER LEVER.. 6X22 - 1 2 Notes 3 37 ... Part Number 1 2 3 4 5 35340-MA5-671 45126-KTM-851 45156-KTL-750 45157-KAN-850 45504-410-003 SWITCH ASSY. FLANGE.. FRONT BRAKE MASTER .. FRONT BRAKE MASTER CYLINDER.. OIL BOLT CIRCLIP SCREW.. 10X22 (SAGA) WASHER..... FR.. STEERING HANDLE BOLT. FLANGE.....3 0..... 4X12 - 2 4 1 2 1 21 22 94050-06000 95701-06022-07 NUT........INCLUDES: Bleed brakes CYLINDER........ DIAPHRAGM CYLINDER SET... 6X10 BOLT.R. - 1 1 1 1 1 6 7 8 9 10 45500-KPH-880 45512-MA6-006 45513-GW0-911 45517-GW0-751 45520-GW0-911 CYLINDER SUB ASSY.....7 0.

. (WL) .. STEERING HANDLE WEIGHT B... 10X50 1 1 1 1 1 6 1 1 7 8 9 10 11 12 13 14 15 38 Description QTY ANF100 / ANF100D No.....*NH1* BLACK *NH131M* ...4 0. HORN SWITCH...... HANDLE :BOTH F... PEARL TWISTER BLUE *NH1* ... HANDLE COVER SET. STARLIGHT SILVER METALLIC *PB314P* ...... HANDLE :REAR COVER...... HANDLE :FRONT COVER....... HANDLE WEIGHT SNAP 1 1 2 2 4 2 53206-KTL-690 53205-KTL-690FMB 53205-KTL-690FMH 53205-KTL-690FMT 53205-KTL-700FMB 64521-MN5-000 90103-KPH-720 90106-GN5-900 COVER. STARTING SWITCH UNIT..9 0... RR. LIGHTING SWITCH..... STARTER SWITCH. WINKER PIPE. HANDLE COVER BOLT.. LIGHTING SWITCH UNIT..... DIMMER SWITCH UNIT.....4 0. HANDLE :BOTH COVER.. STEERING HANDLE PIPE COMP..F-5 Handle Pipe / Handle Cover / Switch Service item 3 1 2 3 4 5 6 7 11 12 SWITCH. WINKER 1 1 1 1 1 6 53100-KTL-740 53100-KTL-750 53104-KPH-950 53105-KPH-950 53106-KR3-000 53108-KR3-770 PIPE COMP......... 0... DIMMER SWITCH..4 0.. Notes ------------- DRUM BRAKE DISK BRAKE ------------------------- DRUM BRAKE DRUM BRAKE DRUM BRAKE DISK BRAKE . STEERING HANDLE RUBBER A..T. STEERING HANDLE WEIGHT B.2 0... 4MM BOLT... STEERING HANDLE WEIGHT A... BLACK NUT..8 0..2 0.....6 0.4 0..... HANDLE FR.....5 0..8 Part Number 1 2 3 4 5 35150-KPH-880 35160-KPH-881 35170-KPH-651 35180-KPH-881 35200-KPH-901 SWITCH UNIT.. HORN SWITCH UNIT......R.. FLANGE.4 0. HANDLE :LEFT WEIGHT B..... HANDLE :RIGHT WEIGHT B...4 0..... CLIP.. FR.. HANDLE WEIGHT RING. HANDLE :BOTH COVER..

...................................... HANDLE SETTING SCREW...2 0..........F-5 Handle Pipe / Handle cover / Switch Service item 1 2 3 4 5 6 7 11 12 F........ PIPE... 5X11. PAN....... HANDLE :BOTH...........8 Description QTY ANF100 / ANF100D No.................... U. SWITCH..... HANDLE :FRONT...........T.6 0.. COVER........... HANDLE :REAR. 6X50 NUT....... TAPPING....... OVAL..... SWITCH...... HORN.......................4 0...4 0.. 10MM COLLAR A.. 4X16 SCREW-WASHER. HANDLE :BOTH..8 0...............4 0. SWITCH.. Part Number 16 17 18 19 20 90191-KPP-900 90304-KGH-901 90501-KPH-880 90505-KPH-880 91509-GE2-760 SCREW.......5 2 1 1 1 1 21 22 23 93891-04016-07 93891-04020-07 93903-34380 SCREW-WASHER. HANDLE :LEFT. 4X12 2 4 2 Notes 3 39 ...... HANDLE :BOTH...........2 0.. SWITCH..... STARTER... COVER.. DIMMER.................... WEIGHT B. 4X20 SCREW. STEERING HANDLE............4 0....... HANDLE SETTING COLLAR B. SWITCH........ WEIGHT B.........5 0...R......... WINKER................9 0.. LIGHTING. COVER. WEIGHT B.... 0.........4 0..... COVER.4 0. HANDLE :RIGHT.

STEERING STEM NUT STEM SUB ASSY..6 1..T. FLANGE...F-6 Steering Stem Service item 3 3 RACE. 1. 1.. STEERING TOP BALL RACE...... STEERING TOP CONE. #6X23 BALL SET... STEERING 1 1 1 1 1 11 12 53220-GN5-900 95801-10045-00 THREAD COMP. STEERING STEM LOCK 1 1 1 1 1 6 7 8 9 10 53211-KPH-720 53212-KPH-720 53214-GN5-900 53216-GN5-830 53200-KTM-850 RACE. STEERING HEAD WASHER. 0.. 10X45 1 4 Notes ..2 RACE......... STEEL...3 1.. STEERING BALL :LOWER.. 1.. #6X29 RACE... RACE....... 1....2 6 7 10 11 40 F. THREAD. STEERING HEAD TOP BOLT.2 4 RACE. STEERING................ STEERING BALL :BOTH. STEERING BOTTOM CONE. STEERING BALL :BOTH..2 0...R. STEERING HEAD TOP. STEERING BOTTOM BALL NUT...6 Description QTY ANF100 / ANF100D No.. STEERING TOP CONE RACE. STEERING BALL :UPPER. STEM OR SHAFT ASSY........ Part Number 1 2 3 4 5 06530-GBG-B20 06531-GBG-B20 50301-KPH-720 50302-KPH-720 50306-GN5-900 BALL SET..2 RACE. RACE..... STEEL.. STEERING BOTTOM CONE DUST SEAL.

FENDER SETTING 1 1 1 2 1 6 7 8 9 90503-KBP-900 96001-06014-00 96001-06016-00 96001-06025-00 COLLAR. COLLAR. FR.3 No. 6X25 3 2 2 1 Notes 3 41 .NOTE: Same time for two units F.3 0. Part Number Description QTY ANF100 / ANF100D 1 2 3 4 5 45465-KTL-740 61100-KTL-690FMB 61200-KTL-690 81312-KPH-900 84601-HA7-670 GUIDE. FLANGE. FR. 0.R. 6X14 BOLT. BRAKE CABLE FENDER A. *NH1* BLACK FENDER B.T. FR. FRONT . FR. MAIN SIDE COVER BOLT.NOTE: Same time for two units FENDER B.F-7 Front Fender Service item 2 3 FENDER A. FENDER NUT. FLANGE. FRONT . FLANGE. 6X16 BOLT.

. SEAL SET.... FORK ASSY...... FRONT FORK :LEFT........ SPECIAL....... REBOUND CASE... FR.5 0...............5 Part Number 1 51400-KTM-850 51400-KTM-860 51401-KPH-881 51410-KTM-881 51412-GN5-901 51420-KPH-881 51420-KPH-891 FORK ASSY...... R.... FR. FRONT :BOTH......... SPRING... SPRING RING...5 0...F-8 Front Fork Service item 3 1 2 3 5 12 13 14 42 F.. R.... STOPPER RING...8 1. 0.. FRONT :LEFT.. OIL SEAL STOPPER 2 2 2 2 2 11 12 13 15 51470-KPH-901 51490-KGH-901 51500-KTL-700 51500-KTM-860 51520-KPH-891 51520-KTL-700 90116-KV3-701 PIPE. BOTTOM CASE. SEAL SET......R..7 0... CASE...... FRONT FORK :LEFT.........7 1..... FR. PIPE.... BOTTOM :BOTH.3 CASE... FRONT FORK :BOTH..... SPRING... PISTON SEAT B.. R. BOTTOM 1 ------1 -----2 2 2 1 ------1 ------- 6 7 8 9 10 51425-GN5-901 51437-KGH-901 51454-KEV-881 51456-KPH-901 51466-065-901 DUST SEAL RING......... FORK SPRING.....9 1... FORK ASSY. FORK ASSY. 0... PIPE.. FRONT :BOTH. FR. CASE.. FRONT :RIGHT....... 8MM 2 2 1 1 1 1 2 16 17 90544-283-000 91356-GM0-003 WASHER. FRONT FORK :RIGHT........... FR.......... SEAL SET............7 0. FR... CASE... L.... 8MM O-RING 2 2 2 3 4 5 14 Description QTY ANF100 / ANF100D No. L. FR...3 0.... L..... FRONT FORK :RIGHT..... BOTTOM :BOTH. FRONT FORK :LEFT...... FR.... FR..8 0.0 0.5 0......8 0....9 1...... SPRING.. SEAT SEAL SET..7 0... FORK ASSY................ FORK ASSY. PIPE....... FORK PIPE COMP....... L...T. SPRING...... FR..... CASE.. R..... ------------------------- Notes DISK BRAKE DRUM BRAKE DISK BRAKE DRUM BRAKE DISK BRAKE DRUM BRAKE DRUM BRAKE DISK BRAKE .... BOTTOM :RIGHT. BOTTOM BOLT.. FORK FORK ASSY. FRONT FORK :BOTH...... FRONT FORK :RIGHT...... FORK ASSY. FRONT FORK :BOTH.. BOTTOM CASE..............8 1. FR. SOCKET....... BOTTOM :LEFT...

SPEEDOMETER WASHER.R. SPEEDOMETER...4 0..3 0.... Part Number 1 2 3 4 5 06430-KPH-900 43141-KTM-850 44806-KFM-901 44809-KFM-900 45010-KPW-900 Description QTY ANF100 / ANF100D SHOE SET...... FR...... FLANGE. BRAKE CAM..... BRAKE ROD ADJUSTING BOLT. BRAKE :FRONT...... 42X54X7 NUT..... BRAKE :FRONT.... BRAKE ARM NUT B..... FRONT BRAKE... SHOE(PAD) SET..1 No. RR.. FR. 6MM JOINT B. BRAKE *NH255M* SHIMMER SILVER METALLIC 1 1 1 1 ----- 1 -- 6 7 8 9 10 45133-028-000 45134-250-000 45145-KTM-860 45410-KTM-860 45435-121-010 SPRING.....T..3 0.. BRAKE SPRING... BRAKE ARM.... PANEL.. SPEEDOMETER GEAR PANEL SUB COMP.......F-9 Front Brake Panel Service item 1 2 3 5 9 F. BRAKE GEAR....... BRAKE :FRONT............ CAM.. BRAKE SHOE DUST SEAL.... BRAKE ARM RETURN 2 1 1 1 1 ------ 11 12 13 14 15 91251-KFM-901 94050-06000 95015-32001 95015-42000 95701-06028-00 OIL SEAL.. FR... ARM.. FLANGE. 6X28 1 1 1 1 1 ------ Notes 3 43 . GEAR...... BRAKE CAM INDICATOR............4 0... 0... FR...

... BLEEDER PISTON ------ 2 1 1 1 2 6 7 8 9 10 45108-ML4-006 45131-GZ0-006 45132-166-016 45133-MA3-006 45203-MG3-016 SPRING. Part Number Description QTY ANF100 / ANF100D 1 2 3 4 5 06451-GE2-405 06455-KW6-843 43352-568-003 43353-461-771 45107-MN5-006 SEAL SET... PIN ------ 1 1 1 1 2 11 12 13 14 15 45215-KA3-732 45216-166-006 45200-KPH-882 45290-KEV-651 90131-KPH-880 PIN.. BLEEDER (NISSIN) CAP. CALIPER BOLT.. FR. HANGER WASHER..4 No......10 Front Brake Caliper Service item 3 2 5 13 14 44 F. .T.5 0. R.1 0. PIN BUSH (NISSIN) BOOT B PLUG. 8X25 ------ 2 1 1 1 2 0. BRAKE :FRONT...INCLUDES: Bleed brakes CALIPER... FR. R..... SCREW.F .. 0... FRONT BRAKE.. TORX.. ..INCLUDES: Bleed brakes BRACKET..... PISTON PAD SET. BRAKE (NISSIN) BRACKET SUB ASSY... FR. PAD BOLT....... FRONT BRAKE CALIPER.....R.. WAVE CALIPER SUB ASSY. FRONT CALIPER... SHOE(PAD) SET.. PISTON.2 Notes .. PIN BOOT...

....... FRONT WHEEL.. AXLE. RIM.... WHEEL SIDE COLLAR. *NH255M* SHIMMER SILVER METALLIC WHEEL SUB ASSY.1 0....2 2.... WHEEL :FRONT...... *NH255M* SHIMMER SILVER METALLIC QTY ANF100 / ANF100D 1 1 1 ---- 1 -- 1 -- 6 7 8 9 10 44701-KPH-880 44711-KTM-850 42712-GBG-881 42713-GBG-881 90306-KGH-901 RIM....... Part Number 1 2 3 4 44301-KPH-900 44311-KPH-900 44620-400-000 44601-KPH-900 5 44650-KPH-890ZB Description AXLE..... FR..F ... FR......... 6201U SPOKE SET .................... FR.........7 2...4 No... WHEEL TIRE.... . TIRE (80/90-17) FLAP. HUB.7 0... FR.. BEARING. 12MM 1 1 1 1 1 ------ 11 12 13 91251-KPH-901 HB6201 111-160 DUST SEAL.11 Front Wheel (Drum) Service item 1 4 5 6 7 8 12 F.. FRONT WHEEL..... U.3 0............. FRONT WHEEL(ONE)............R. AXLE DISTANCE HUB SUB ASSY........ 21X37X7 BEARING.T....... TIRE NUT...... WHEEL COLLAR.. 11X160 1 2 36 ---- Notes 3 45 .......Replace 1 bearing add 0........ FRONT TIRE(ONE)............2 0.7 0........ FRONT TIRE(ONE). FR..... TUBE. RADIAL BALL. FR. FR. FRONT WHEEL.. (SRI) (70/90-17 M/C 38P) TUBE...

.Replace 1 bearing add 0. FR.. FR.......R..... FRONT WHEEL. *NH255M* SHIMMER SILVER METALLIC ---- 1 1 1 -- 1 -- 1 6 7 8 9 10 44680-166-000 44701-KPH-880 44711-KTM-850 22517-250-170000 44713-KTM-850 RETAINER.. FR............ FR.. TIRE (SRI) (70/90-17) FLAP. TIRE (SRI) (17X1.2 2.... GEARBOX ASSY..... BRAKE DISK................3 0....7 0.... GEAR BOX RIM... BRAKE BOLT.......... TUBE......40) ------ 1 1 1 1 1 11 12 13 14 44800-KPH-651 44806-KGH-901 44809-KFM-900 45251-KTM-850 45251-KTL-702 90105-KGH-900 BOX ASSY... FR. RIM.3 0. FR. FRONT TIRE(ONE). FRONT WHEEL ..F ..... WHEEL TIRE.... FRONT TIRE(ONE).... WHEEL COLLAR......4 No... FR..2 0.......... FRONT BRAKE. 8X24 ------- 1 1 1 1 1 4 15 46 Description Notes .. *NH255M* SHIMMER SILVER METALLIC WHEEL SUB ASSY......7 0..T........ (SRI) (70/90-17 M/C 38P) TUBE. .... FRONT WHEEL.. HUB..11 .2 0............ FRONT WHEEL(ONE).....1 Front Wheel ( Disk ) Service item 3 1 4 5 7 8 9 14 19 F............... FR..... FR........... Part Number 1 2 3 4 44301-KPH-900 44311-KPH-900 44620-KPH-650 44601-KPH-650 5 44650-KTL-700ZA QTY ANF100 / ANF100D AXLE. BEARING....... AXLE DISTANCE HUB SUB ASSY. AXLE.... SPEEDOMETER WASHER......... BRAKE DISK... DISC..... WHEEL SIDE COLLAR... SPEEDOMETER... SPEEDOMETER GEAR DISK......1 0.... WHEEL :FRONT.... SPEEDOMETER GEAR GEAR.8 2..

F .5) -- 36 Notes 3 47 . RADIAL BALL. 12MM DUST SEAL. U. 40X50X5 (ARAI) BEARING. 16 17 18 Part Number Description QTY ANF100 / ANF100D 19 20 90306-KGH-901 91251-KPH-901 91258-KGH-902 91258-410-013 96140-62010-10 96140-63010-10 NUT.11 .T. 40X50X5 (NOK) DUST SEAL. 6301U ------- 1 1 1 1 1 1 21 1110-159NS SPOKE SET (A11X183. RADIAL BALL.1 Front Wheel ( Disk ) Service item F. 6201U BEARING. No. 21X37X7 DUST SEAL.R.

. PANEL........ RR... BRAKE SHOE DUST SEAL. BRAKE RUBBER... 6MM NUT... BRAKE *NH255M*. 0. FR.....5 0.......3 0.......... RR. 8MM PIN... SHOE(PAD) SET..4 0.. 8MM BOLT A..1 No..... FLANGE. CHAIN AXLE. RR.. BRAKE :REAR........ RR..... BRAKE PANEL SIDE PANEL COMP.. STOPPER ARM SPRING.R. BRAKE ARM.. SPLIT... REAR BRAKE. 2.... RR. BRAKE ADJUSTER. R..... AXLE..0X15 BOLT.......T.... WHEEL COLLAR.... HEX.. BRAKE STOPPER 1 1 1 1 1 16 17 18 19 94001-06000-0S 94001-08000-0S 94201-20150 95701-06035-00 NUT.. BRAKE :REAR. U. BRAKE NUT..... Part Number Description QTY ANF100 / ANF100D 1 2 3 4 5 43125-KPH-903 40543-KEV-900 42301-KPG-900 42313-GBG-B20 43100-KPH-700 SHOE SET.... REAR WHEEL..F ..12 Rear Brake Panel Service item 3 1 3 5 7 48 F. SPECIAL... 6MM WASHER. BRAKE CAM 1 1 1 2 1 11 12 13 14 15 45145-KFM-900 90301-KGH-901 90302-KBP-900 90505-425-000 92811-10000 INDICATOR.SHIMMER SILVER METALLIC 1 1 1 1 6 7 8 9 10 43141-KTM-850 43410-KPH-900 43434-ME1-670 45133-028-000 45134-250-000 CAM....... 6X35 1 1 1 1 1 Notes ... 6MM NUT. ARM. HEX...

FINAL DRIVEN FLANGE.. AXLE DISTANCE HUB SUB ASSY.........Replace 1 bearing add..... TIRE (2. FINAL DRIVEN (35T) SLEEVE..............R. RR.... HUB.... STUD. 40. REAR WHEEL. WHEEL COLLAR. TIRE (17x1....1 0. WHEEL ADJUSTER.. 6MM 1 1 4 1 1 Notes 3 1 1 1 49 .60) BOLT...... SLEEVE................... REAR WHEEL(ONE)..... RR..3 0..8 0... HEX... REAR TIRE(ONE). BEARING.. SHIMMER SILVER METALLIC O-RING................. Part Number 1 2 3 4 5 41241-KFL-850 40543-KEV-900 41201-KTL-700 42303-KAN-401 42304-KFM-900 DAMPER SET... FINAL DRIVEN. RR...........4 0. U...... RR... RR. FINAL DRIVEN COLLAR.5 0..... SPROCKET.. 0. REAR WHEEL.5 NUT...5 Description QTY ANF100 / ANF100D No............... 8x19................ REAR TIRE(ONE)........... BEARING....... *NH255M* ..... DAMPER.... TUBE..13 Rear Wheel Service item 1 3 4 6 8 9 11 12 13 21 22 F.. 27x40x4. SHIMMER SILVER METALLIC WHEEL SUB ASSY... (80/90-17) TUBE.......3 0.... REAR WHEEL......F .5X3 (NIPPON DUST KEEPER) 11 12 13 14 15 42701-383-701 42711-KTM-850 27517-0000-00000 42713-KTM-850 90128-KFM-900 RIM.5 0. REAR WHEEL. RIM....... .8 0....8 2..... HEX......................... 12MM NUT. CHAIN SPROCKET.4 0..... SPECIAL. WHEEL SIDE 1 1 1 1 1 6 7 8 42615-KPH-880 42620-KFL-851 42635-KPH-900 1 1 9 42650-KPH-880 10 42653-001-004 FLANGE SUB ASSY......... WHEEL :REAR...... 6MM NUT..............4 2... R.75-17) FR135 FLAP.... WHEEL (1..... RR. FINAL DRIVEN.60x17) TIRE.........5 1 1 1 1 4 16 17 18 19 20 90302-KBP-900 90306-KGH-901 90309-357-000 91251-KPH-881 94001-06000-0S NUT............... 8MM DUST SEAL. FLANGE ASSY....T. *NH255M* ... RR..........

6203U BEARING. No. 10X159 QTY ANF100 / ANF100D 1 1 1 36 Notes .R. 6201U BEARING. RADIAL BALL.T.F . Part Number 21 22 23 24 96140-62010-10 96140-62030-10 96140-63010-10 1110-159NS Description BEARING. RADIAL BALL. 6301U SPOKE SET.13 Rear Wheel Service item 3 50 F. RADIAL BALL.

.. FUEL...... FUEL TANK COMP.6 METER... 0... FUEL...T. FLANGE..... 0... FUEL CAP............... FUEL FILLER TUBE.............. 5. FUEL........ STRAINER..14 Fuel Tank Service item 1 2 6 F. BASE RETAINER. 6X12 4 Notes 3 51 ................ FUEL........F .... TUBE (B10) 1 1 1 1 4 11 95701-06012-00 BOLT...R.. FUEL...... FUEL UNIT TUBE.......2 Description QTY ANF100 / ANF100D No................. 0........ Part Number 1 2 3 4 5 16910-KFM-902 17510-KTM-850 17620-KEV-900 17631-KTL-850 17631-096-701 STRAINER COMP.. FUEL FILLER CAP 1 1 1 1 1 6 7 8 9 10 37010-KTL-740 37801-GA7-700 37802-KTL-740 95001-55040-40 95002-02100 FUEL UNIT SET PACKING..3X40 (95001-55001-60M) CLIP..3X600 PACKING. 5.5 TANK.

.......... SEAT SPRING.. SEAT LOCK WASHER.......5 Description QTY ANF100 / ANF100D No..... SEAT LOCK....1 0..... Part Number 1 2 3 4 5 50400-KTL-740 75581-GN8-920 77115-KPH-900 77200-KTL-690 77201-KPH-900 RAIL..... LOCK KEY SETTING RUBBER...... SEAT 4 1 1 1 1 11 12 13 14 90105-KPH-900 94001-06070-0S 95701-06012-00 95701-08020-00 BOLT...... SEAT........... CATCH.... SEAT SETTING LOCK COMP.. FLANGE... 6X12 BOLT............15 Seat Service item 3 1 4 5 7 10 52 F.....T.. SEAT :REAR SIDE................. RR...........1 0......... HINGE... RAIL. KEY........F ....R..1 0.. GRAB :REAR.. FLANGE..... HEX... SEAT HINGE NUT. DOUBLE HINGE............. GRAB SPRING.. 0..... SEAT 1 1 1 1 1 6 7 8 9 10 77214-KPH-900 77230-KTL-740 77234-GN2-000 77236-GW0-000 77240-KTL-691 RUBBER B.. 8X20 1 2 2 4 Notes .... 6MM BOLT.... SEAL SEAT COMP... SEAT :DOUBLE... SEAT LOCK LOCK ASSY..6 0...

............. L..... PAN. 5X11. COVER.................... COVER... TAIL *NH1* BLACK 1 1 1 1 1 90107-KGH-600 90108-KTL-740 90677-KAN-T00 91509-GE2-760 93903-24310 SCREW..16 Body Cover Service item 1 2 3 4 5 F. COVER.. COVER..... CENTER (WL) *TYPE1* COVER R........... BODY (WL) BLACK COVER L.. 6X12 BOLT............... COVER. BODY :BOTH........ CENTER (WL) *TYPE1* COVER SET..7 0.........T...........F . 1 2 3 4 5 6 7 8 9 10 Part Number Description QTY ANF100 / ANF100D 64325-KTL-690 64330-KTL-690 64410-KTL-690FMB 64420-KTL-690FMB 83510-KTL-690FMB COVER SET....5 0......5 SCREW....... SIDE :BOTH.5 0.. CLIP..... BODY :RIGHT....... BODY :LEFT.... COVER... TAPPING..5 0..... 5MM SCREW..... COVER...... 4X12 1 2 1 5 4 Notes 3 53 ....7 0. SIDE :BOTH... BODY :REAR.................6 0... COVER.................. R.... SIDE :RIGHT............... BODY COVER SETTING NUT............ 0...6 0..R... BODY (WL) BLACK COVER... COVER.................. BODY :BOTH..5 No.. SIDE :LEFT.5 0.....

... COVER. CASE. AIR CLEANER CASE.. AIR CLEANER SEAL. Part Number 1 2 3 4 5 17210-KPH-900 17213-KPH-900 17230-KPH-880 17227-HC0-000 17234-KCW-871 ELEMENT COMP......5 0.. AIR CLEANER..........2 0. AIR CLEANER CONNECTING BAND B..R.... TAPPING.. TUBE (C12) 5 1 1 Notes . 5X20 1 1 1 2 1 11 12 13 93903-25510 95002-41300-08 95002-80000 SCREW... AIR CLEANER CONNECTING TUBE BOLT.2 0. FLANGE. AIR CLEANER COVER CASE AIR CLEANER TUBE... AIR CLEANER... 11X15X45 TUBE.17 Air Cleaner Service item 3 1 3 6 7 54 F... 6MM SCREW.... 5X25 CLAMP...4 Description QTY ANF100 / ANF100D No..... 0... PAN.... TUBE..T... ELEMENT. AIR CLEANER DRAIN 1 2 1 1 1 6 7 8 9 10 17231-KPH-900 17253-KTL-740 17255-GN5-900 90116-ME9-000 93500-05020-0A COVER AIR CLEANER CASE TUBE.. VINYL......... TUBE (D13) CLIP.. AIR CLEANER CONNECTING.F .....

.. PIPE MUFFLER COMP.. 8X45 1 1 Notes 3 55 .....T..... 8MM 1 1 2 1 1 6 7 95701-08012-00 95701-08045-00 BOLT.. EXHAUST PIPE... GASKET...............F ........3 Description QTY ANF100 / ANF100D No. 8X12 BOLT....... CAP. 6MM NUT... FLANGE..... 0.....18 Exhaust Muffler Service item 1 2 F....... FLANGE. 8MM WASHER...... Part Number 1 2 3 4 5 18291-HB2-900 18350-KTL-690 90207-165-600 94050-08000 94103-08000 GASKET. EX. 0.. EX.R.. NUT.3 MUFFLER... PLAIN. FLANGE.

.... KICK STARTER SWITCH ASSY..... BRAKE RETURN TUBE..R... RR.T.... GEAR CHANGE ARM ASSY.19 Pedal / Kick Starter Arm Service item 3 1 2 4 6 7 56 F........ STOP SPRING.. BRAKE ROD 1 1 1 1 1 16 17 95015-32001 95015-42000 JOINT B.. HEX.... 6X20 BOLT.... BRAKE PEDAL SPRING CLIP... KICK STARTER RUBBER.... GEAR CHANGE.......... RR. RR... REAR BRAKE.......4 0... SPLIT... 6X25 WASHER... Part Number Description QTY ANF100 / ANF100D 1 2 3 4 5 24701-KRS-690 28300-KTL-690 28311-342-000 35350-KPH-B31 35357-KCC-900 PEDAL... REAR STOP :PEDAL SIDE ROD......... BRAKE ARM NUT B.... 2....... STOP SWITCH 1 1 1 1 1 6 7 8 9 10 43451-KTL-690 46500-KTL-740 46513-KBP-900 46514-MK4-000 90601-KAF-003 ROD COMP.7 0...0X15 SPRING A....1 0.. SWITCH. ARM.. PEDAL..F .. BRAKE ROD ADJUSTING 1 1 Notes .. PLAIN..5 No..... REAR BRAKE.... HEX. 5MM PIN... BRAKE PEDAL COMP.... KICK STARTER. BRAKE SPRING ASSY. 0..1 0. SWITCH COVER 1 1 1 1 1 11 12 13 14 15 92101-06020-0A 92101-06025-0A 94101-05000 94201-20150 95014-73100 BOLT... PEDAL.....

. BRACKET.... PILLION STEP :RIGHT..... PILLION STEP PILLION STEP L KIT PILLION STEP R KIT HOLDER...T....... BRACKET. PILLION STEP :BOTH. FLANGE....... MUFFLER MOUNTING COLLAR.1 0.5 0....F . L...... BAR. 6MM PIN.1 0............ 1...R...... FLANGE.... STEP RUBBER............. BAR.. BAR.. 0. PILLION STEP 1 1 1 2 2 6 7 8 9 10 50711-GN5-730 507A4-KRS-690 507A3-KRS-690 50715-KTL-740 50716-KTL-740 PLATE...5 Description QTY ANF100 / ANF100D No......... RUBBER...2 0........ 8X20 2 2 2 2 5 16 95701-08025-00 BOLT..... STEP RUBBER.. PILLION STEP :BOTH.. BRACKET.. PILLION STEP 2 1 1 1 1 11 12 13 14 15 94050-10000 94101-06000 94201-16150 95015-83000 95701-08020-00 NUT...... STEP.. 10MM WASHER... 8X25 1 Notes 3 57 ......3 0. BAR...... BRACKET.......... PILLION STEP :LEFT....2 0...... STEP :BOTH....... R..1 0. PLAIN............ MUFFLER MOUNTING BAR COMP..... STEP :RIGHT..2 0. PILLION STEP HOLDER........ SPLIT........ FLANGE......1 0..... PILLION STEP :LEFT..... RUBBER. STEP :LEFT.20 Step Service item 3 4 7 8 9 10 F.3 0... RUBBER........6X15 PIN C... PILLION STEP :BOTH........ PILLION STEP :BOTH....1 0.. PILLION STEP BOLT.... Part Number 1 2 3 4 5 18421-KBA-900 18422-KPH-900 50610-KTL-740 50661-GN8-920 50710-GN5-830 RUBBER. BAR....... PILLION STEP :RIGHT.

.2 0..... MAIN SHAFT.....R..... MAIN STAND SPRING RUBBER.. MAIN....5 0.... RR. 10MM PIN.... SPRING...... Part Number 1 2 3 4 5 50500-KTM-850 50512-KPH-900 50523-KPH-900 50524-397-000 50530-KTM-850 STAND COMP.....1 Description QTY ANF100 / ANF100D No.......... 0... BAR............ STAND.. SIDE STAND 1 1 1 1 1 Notes ............ SPRING. HEX. SPLIT.... SIDE STAND 1 1 1 1 1 6 7 8 9 10 90108-223-000 94002-10000-0S 94201-30250 95014-71402 95014-72102 SCREW.......... BRAKE PIVOT HOOK....... MAIN STAND.....21 Stand Service item 3 1 5 9 10 58 F...F .. STAND STOPPER BAR COMP........ SIDE STAND..T.. 3........... MAIN STAND SPRING A. SIDE STAND PIVOT NUT....... SIDE STAND......0x25 SPRING A..2 0.

...22 Swingarm Service item 1 2 4 5 6 F... DRIVE CHAIN. ARM.. DRIVE...R.........3 0.. 6X16 1 2 1 Notes 3 59 .1 0......... 10MM WASHER. CHAIN.. 0....0X15 BOLT... HEX......... SLIDER. 6X10 BOLT. DRIVE CHAIN ARM. HEX...7 Description QTY ANF100 / ANF100D No.... 8MM WASHER. FLANGE.. 10MM 1 1 1 1 1 16 17 18 94201-20150 95701-06010-00 96001-06016-00 PIN................. SWINGARM PIVOT COLLAR...........T..... SWINGARM ASSEMBLY.. 2.... RR...2 0......F . R BOLT..3 0.... SPLIT......... STOPPER ARM NUT.. SPRING... FR.... FENDER WASHER...... 8MM NUT. BRAKE STOPPER SLIDER... CHAIN CASE SETTING 1 1 1 1 1 11 12 13 14 15 92812-10000 94001-08000-0S 94031-10000 94101-08000 94111-10000 BOLT A. PLAIN... FLANGE...... 6X9 WASHER.. CHAIN... Part Number 1 2 3 4 5 40510-KTL-850 40530-KTL-690 40531-205-013 43431-KPH-700 52170-KPH-720 CASE. DRIVE (DAIDO) (DID420DX-104RB) JOINT.... CHAIN 1 1 1 1 1 6 7 8 9 10 52100-KTL-690 90121-KTL-740 90503-KEV-880 90513-405-000 90563-KEV-750 SWINGARM ASY. REAR BRAKE STOPPER...... CASE.. DRIVE CHAIN CHAIN.......

10MM BOLT....5 CUSHION ASSY... CUSHION ASSY. 0. RUBBER BUSH NUT....T. 0. CAP. RUBBER BUSH.R. Part Number 1 2 3 4 5 52400-KTM-850 52485-GA7-003 52485-088-901 52486-GA7-003 94021-10000-0S CUSHION ASSY...... REAR :BOTH.... BUSH.... RR.. 10X35 2 2 Notes ........ FLANGE... 0.23 Rear Cushion Service item 3 1 60 F. REAR :LEFT... REAR :RIGHT.5 CUSHION ASSY... RR.F ... PLAIN.. CUSHION RUBBER COLLAR... 10MM 2 2 2 4 2 6 7 94101-10000 95801-10035-00 WASHER...6 Description QTY ANF100 / ANF100D No.

. Part Number 1 3 4 5 80100-KTL-690 90485-286-000 90677-KAN-T00 95701-06012-08 Description FENDER SET... 0. 6X12 QTY ANF100 / ANF100D Notes 3 1 2 4 4 61 ... 5MM BOLT.......8 No..T. CLIP. 6MM NUT. *TYPE1*(WL) WASHER........24 Rear Fender Service item 1 F.F ... RR.. REAR... FENDER........R.. FLANGE....

BASE........ WINKER :BOTH FRONT. BASE...5 0.. WINKER (12V 10W) SCREW. WINKER :RIGHT FRONT... BASE..T.. ........ GASKET LENS.. WINKER WINKER ASSY...25 Front Winker Service item 3 2 5 6 62 F.R.........3 Description QTY ANF100 / ANF100D No. BASE.. WINKER WINKER ASSY. TAPPING...... WINKER :LEFT FRONT.. R.. L.. BULB. WINKER :BOTH FRONT.. L FR 1 1 2 1 1 6 7 34905-KAN-W01 93903-34380 BULB.4 0....... FR....NOTE: Same time for two units 0.. WINKER :FRONT..F .. Part Number 1 2 3 4 5 33402-KTL-691 33400-KTL-690 33404-KTL-691 33452-KTL-691 33450-KTL-690 LENS..4 0....5 0. 4X12 2 6 Notes ... R FR SEAL...... FR.......

.. TAILLIGHT..26 Rear Combination Light Service item 1 6 8 9 F...... TAPPING. RR......... TAILLIGHT LENS. WINKER RUBBER A............. PLAIN..5 0. TAILLIGHT MOUNTING 1 1 1 1 3 6 7 8 9 10 33710-KTL-690 33753-KTL-741 34905-KAN-W01 34906-GB6-921 93901-24480 BASE COMP.. 4X16 1 1 2 1 2 11 12 94103-06000 95701-06012-00 WASHER.. WINKER :REAR.. RR. LICENSE LIGHT LENS.... 0..... RR. TAILLIGHT UNIT. WINKER BULB..... TAILLIGHT (12V 18/5W) SCREW............. LENS. 6X12 2 2 Notes 3 63 ..T................... ..........1 0.. 6MM BOLT.. FLANGE..... COMBINATION LENS.................... L....1 Description QTY ANF100 / ANF100D No.NOTE: Same time for two units BULB.. TAILLIGHT..F . BASE.. Part Number 1 2 3 4 5 33700-KTL-690 33701-KTL-741 33701-KTL-741 33703-KTL-741 33705-KW7-900 LIGHT ASSY... BULB.... R. WINKER (12V 10W) BULB..6 0...R.

.F ... BATTERY COVER BOLT.. LUGGAGE.............. BATTERY BAG.. LUGGAGE RUBBER...... 0..7 No.. LUGGAGE BOX MOUNTING 1 1 1 1 4 6 7 8 9 10 81255-KTL-690 83642-171-000 90502-KPH-900 90634-KPG-900 96001-06030-00 CUSHION.... Part Number Description QTY ANF100 / ANF100D 1 2 3 4 5 31500-GBG-FMO 31502-KTL-690 50381-KTL-690 81250-KTL-690 81253-KPH-900 BATTERY GM5Z-3B TUBE. OWNERS MANUAL COLLAR......... BATTERY BOX COMP. 0..... 6X30 1 1 4 1 4 11 98200-31000 FUSE. BLADE (10A) 1 Notes ...........T..2X20 CLIP.R.27 Battery/ Luggage Box Service item 3 1 4 64 F.......... BATTERY........ FLANGE............. BATTERY BREATHER COVER..... 6.2 BOX.

....3 0..........I.. IGNITION........6 0......... BATTERY..I.. UNIT COIL ASSY... BLADE (10A) 1 Notes 3 65 .... 6MM BOLT.6 1. HARNESS.. Part Number 1 2 3 4 5 30401-KTL-690 30410-GN5-832 30500-KTL-740 30700-KPH-881 31600-KRS-971 CUSHION. SWITCH..R......T...... COIL........ REGULATE 1 1 1 1 1 6 7 8 9 10 32100-KTL-690 32103-KTL-690 33714-KL3-620 35850-GBG-910 38110-KTL-690 HARNESS.........(HIGH) 1 1 2 1 1 11 12 13 14 15 38117-KPH-880 93301-05016-0A 94050-06000 95701-06014-00 95701-06020-00 COLLAR... IGNITION CONTROL MODULE. BATTERY RUBBER.......... C. STARTER MAGNETIC HORN COMP......... WIRE...... SUB HARNESS. HEX...D..... 5X16 NUT. 0........ FLANGE. 6X14 BOLT......... IGNITION CAP ASSY... UNIT C....... TAILLIGHT BRACKET SWITCH ASSY...............2 Description QTY ANF100 / ANF100D No.......F .. HORN SETTING BOLT.... STARTER MAGNETIC. FLANGE........6 0...... 6X20 1 2 2 1 1 16 98200-31000 FUSE..........6 0. FLANGE....D. RECTIFIER... HORN(S)... WIRE SUB HARNESS..28 Wire Harness Service item 2 3 5 6 7 9 10 F.2 0... REGULATE... NOISE SUPPRESSOR RECTIFIER COMP.....

.... FR.. FRAME STAY...1 0..... COMBINATION & LOCK. FRAME. FLANGE...... HEX. Part Number 1. F.............. HEX.......... BLANK (TYPE 2) (KEY NO................. AXX / BXX) KEY... 8X32 2 2 1 1 2 6 7 8 9 10 66 Description QTY ANF100 / ANF100D No.......7 5.0 1 2 3 0.. CXX / DXX) BODY COMP........ BLANK (TYPE 1) (KEY NO.29 Frame Body Service item 3 1 2 4 5 KEY SET...... FRONT COVER..R. TOP COVER STAY.. 8X110 BOLT.T..... 6X12 NUT..... U-LOCK FLAT.. SWITCH..INCLUDES: Engine removal and installation STAY. TOP COVER 1 1 (1) (1) 1 1 ------1 ------- 90164-028-000 94030-08000 95301-08100-00 95301-08110-08 95701-08032-00 SCREW........F . FR. BODY... 8X100 BOLT.. .........3 4 5 35010-KTL-690 35100-KTL-691 35121-KV8-680 35122-KV8-680 50100-KTL-690 64221-KTL-690 64221-KTL-700 KEY SET SWITCH ASSY. Notes DRUM BRAKE DISK BRAKE . COMBINATION & LOCK KEY.............. HEX.. 8MM BOLT..

Part Number 1 2 3 4 5 89102-538-000 89103-538-000 89216-GBG-770 99001-10120 99001-14170 SHAFT.T. TOOL.R. - Description QTY ANF100 / ANF100D No. 160MM 1 1 Notes 3 67 . 14X17 1 1 1 1 1 6 7 99002-13500 99008-01600 PLIERS. 10X12 SPANNER. SPARK PLUG SPANNER. SCREW DRIVER GRIP WRENCH. 135 BAG.30 Tools Service item NOT INFORMATION F.F .

WINNING RED 1 1 1 1 2 64450-KTL-690FMB 64450-KTL-690FMH 64450-KTL-690FMT 64450-KTL-690FMV COVER.F . LEGSHIELD :BOTH... LEGSHIELD :RIGHT..STARLIGHT SILVER METALIK COVER. L M/P SIDE ...STARLIGHT SILVER METALIK SHIELD.. MAIN PIPE SIDE :RIGHT.... M/P UPPER ..... LEGSHIELD :LEFT......TWISTER PEARL BLUE COVER.3 0. TOP COVER SHIELD.. COVER.... M/P UPPER .BLACK SHIELD........ M/P UPPER . L M/P SIDE .....TWISTER PEARL BLUE COVER.. R LEG .R..... MAIN PIPE SIDE :LEFT....TWISTER PEARL BLUE SHIELD... R M/P SIDE .. R LEG ...... LEGSHIELD COVER....... MAIN PIPE SIDE :BOTH.......... COVER.TWISTER PEARL BLUE COVER...3 0...... Part Number Description QTY ANF100 / ANF100D 1 64400-KTL-690FMB 64400-KTL-690FMH 64400-KTL-690FMT 64400-KTL-690FMV COVER... OVER. R LEG .STARLIGHT SILVER METALIK COVER..3 0.......31 Main Pipe Cover / Leg Shield Service item 3 1 2 4 7 8 68 F..3 No......3 0...............2 0. L M/P SIDE ....BLACK COVER.......... MAIN PIPE UPPER..STARLIGHT SILVER METALIK COVER.WINNING RED 1 1 1 1 1 6 7 64510-KEV-900 64430-KTL-690FMB 64430-KTL-690FMH 64430-KTL-690FMT 64430-KTL-690FMV CUSHION.BLACK COVER. M/P UPPER ......... COVER... R M/P SIDE .... R M/P SIDE . COVER. R M/P SIDE ...WINNING RED 1 1 1 1 3 4 64311-KTL-740 64320-KTL-690FMB 64320-KTL-690FMH 64320-KTL-690FMT 64320-KTL-690FMV STAY.BLACK COVER.......T.....WINNING RED 2 1 1 1 1 Notes ... 0..2 0..2 0. MAIN PIPE SIDE :BOTH.. R LEG ........ L M/P SIDE .. FR......... LEGSHIELD :BOTH....2 0.

TWISTER PEARL BLUE SHIELD. TAPPING. 6X20 SCREW.. L LEG . 6X28 2 2 Notes 3 69 . L LEG . FAIRING SETTING NUT.F . 5MM BOLT. SPECIAL. L LEG .31 Main Pipe Cover / Leg Shield Service item F. PLAIN. COWL SETTING (A) BOLT.STARLIGHT SILVER METALIK SHIELD. L LEG . 5X12 2 2 2 2 8 16 17 94103-06000 95701-06028-00 WASHER.T.WINNING RED BRACKET. FR. No. NUMBER PLATE SCREW.BLACK SHIELD. 6MM BOLT. 8 Part Number Description QTY ANF100 / ANF100D 9 10 64440-KTL-690FMB 64440-KTL-690FMH 64440-KTL-690FMT 64440-KTL-690FMV 81110-KTM-850 90104-KPH-900 SHIELD.R. FLANGE. HEX. CLIP. 5MM 1 1 1 1 1 3 11 12 13 14 15 90107-KTL-740 90109-KTL-740 90677-KAN-T00 92101-06020-0A 93903-25210 SCREW.

1 2 3 4 5 Part Number 87505-KTM-850 87506-KPH-880 87507-KTL-690 87513-KPH-880ZB 87560-KPH-880ZA Description LABEL. DRIVE CAUTION *TWHITE* WHITE QTY ANF100 / ANF100D 1 1 1 1 1 Notes . DRIVE CHAIN LABEL. TIRE MARK. - No.T.F .32 Caution Label Service item 3 NOT INFORMATION 70 F.R. ENGINE STARTER *TWHITE* WHITE MARK. BATTERY CAUTION LABEL.

33 Mark / Stripe ( Drum ) Service item NOT INFORMATION F. LEG SHIELD *TYPE1* *TYPE2* *TYPE3* *TYPE4* 1 1 1 1 - DRUM BRAKE DRUM BRAKE DRUM BRAKE DRUM BRAKE 4 87102-KTL-700ZA 87102-KTL-700ZB 87102-KTL-700ZC 87102-KTL-700ZD 87102-KTL-700ZE STRIPE. L. LEG SHIELD *TYPE1* *TYPE2* *TYPE3* *TYPE4* 1 1 1 1 - DRUM BRAKE DRUM BRAKE DRUM BRAKE DRUM BRAKE 2 87101-KTL-700ZA 87101-KTL-700ZB 87101-KTL-700ZC 87101-KTL-700ZD 87101-KTL-700ZE STRIPE. - No. R.F .R. LEG SHIELD *TYPE1* *TYPE2* *TYPE3* *TYPE4* *TYPE5* - 1 1 1 1 1 DISK BRAKE DISK BRAKE DISK BRAKE DISK BRAKE DISK BRAKE 5 87103-KTL-690ZA 87103-KTL-690ZB 87103-KTL-690ZC 87103-KTL-690ZD STRIPE. Part Number Description QTY ANF100 / ANF100D Notes 1 87101-KTL-690ZA 87101-KTL-690ZB 87101-KTL-690ZC 87101-KTL-690ZD STRIPE. L.T. R. LEG SHIELD *TYPE1* *TYPE2* *TYPE3* *TYPE4* *TYPE5* - 1 1 1 1 1 DISK BRAKE DISK BRAKE DISK BRAKE DISK BRAKE DISK BRAKE 3 87102-KTL-690ZA 87102-KTL-690ZB 87102-KTL-690ZC 87102-KTL-690ZD STRIPE. MAIN PIPE SIDE *TYPE1* *TYPE2* *TYPE3* *TYPE4* 1 1 1 1 - DRUM BRAKE DRUM BRAKE DRUM BRAKE DRUM BRAKE 3 71 . R.

R. L. BODY COVER *TYPE1* *TYPE2* *TYPE3* *TYPE4* 1 1 1 1 - DRUM BRAKE DRUM BRAKE DRUM BRAKE DRUM BRAKE . Part Number QTY ANF100 / ANF100D Description Notes 6 87103-KTL-700ZA 87103-KTL-700ZB 87103-KTL-700ZC 87103-KTL-700ZD 87103-KTL-700ZE STRIPE.33 Mark / Stripe ( Drum ) Service item 3 72 F. R.F . MAIN PIPE SIDE *TYPE2* *TYPE3* *TYPE4* *TYPE1* 1 1 1 1 - DRUM BRAKE DRUM BRAKE DRUM BRAKE DRUM BRAKE 8 87104-KTL-700ZA 87104-KTL-700ZB 87104-KTL-700ZC 87104-KTL-700ZD 87104-KTL-700ZE STRIPE. MAIN PIPE SIDE *TYPE1* *TYPE2* *TYPE3* *TYPE4* *TYPE5* - 1 1 1 1 1 DISK BRAKE DISK BRAKE DISK BRAKE DISK BRAKE DISK BRAKE 7 87104-KTL-690ZA 87104-KTL-690ZB 87104-KTL-690ZC 87104-KTL-690ZD STRIPE. No. CENTER COVER *TYPE1* 2 2 10 87107-KTL-690ZA 87107-KTL-690ZB 87107-KTL-690ZC 87107-KTL-690ZD STRIPE. MAIN PIPE SIDE *TYPE2* *TYPE3* *TYPE4* *TYPE5* *TYPE1* - 1 1 1 1 1 DISK BRAKE DISK BRAKE DISK BRAKE DISK BRAKE DISK BRAKE 9 87105-KTL-690ZA MARK. L.R.T.

BODY COVER *TYPE2* *TYPE3* *TYPE4* 13 87108-KTL-700ZA 87108-KTL-700ZB 87108-KTL-700ZC 87108-KTL-700ZD 87108-KTL-700ZE 87120-KTL-690ZA 87120-KTL-690ZB 87130-KTL-690ZA 87130-KTL-690ZB 87130-KTL-690ZC 87130-KTL-690ZD 87140-KTL-690ZA 14 15 16 QTY ANF100 / ANF100D Description *TYPE1* Notes - 1 1 1 1 1 DISK BRAKE DISK BRAKE DISK BRAKE DISK BRAKE DISK BRAKE *TYPE1* 1 1 1 1 - DRUM BRAKE DRUM BRAKE DRUM BRAKE DRUM BRAKE STRIPE. BODY COVER *TYPE2* *TYPE3* *TYPE4* *TYPE5* 12 87108-KTL-690ZA 87108-KTL-690ZB 87108-KTL-690ZC 87108-KTL-690ZD STRIPE. HONDA (60MM) *TYPE1* 1 1 2 2 2 2 1 1 1 1 1 1 DISK BRAKE DISK BRAKE DISK BRAKE DISK BRAKE DISK BRAKE 2 2 2 1 DRUM BRAKE 3 DISK BRAKE 73 . HONDA (110MM) *TYPE1* *TYPE2* *TYPE3* *TYPE4* MARK. L.R. No. BODY COVER *TYPE1* *TYPE2* *TYPE3* *TYPE4* *TYPE5* MARK. Part Number 11 87107-KTL-700ZA 87107-KTL-700ZB 87107-KTL-700ZC 87107-KTL-700ZD 87107-KTL-700ZE STRIPE. R. HONDA (80MM) *TYPE1* *TYPE2* MARK.T.F .33 Mark / Stripe Service item F. L.

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