Bo co k t qu tm hi u khu v c ch bi n.

Ng Ng

i th c hi n : V h

c Anh

ng d n: Nguy n M nh H i

B ph n: B o tr. Cu 7: Nguyn l ho t ng c a c m my thanh trng,bi kh v ng ha

Sau khi h th ng thanh trng c CIP s c ln b c ch s n xu t( Th i gian ch khng qu 24h).Sau khi ln b c s n xu t.S a s i t b n trung gian qua V102,qua V119 chuy n t i b n cn b ng.B m M2 s ht s a t b n chuy n qua gia nhi t ln kho ng 65-68 . Chuy n qua V168B qua V32 vo bi kh.T i y s dung h th ng bi kh tch nh ng kh cn st l i tr c khi vo ng ha( Nh b m M11).B m M5 s ht s a qua V168A vo Homo.T i y nh h th ng piston v it c cao s lm nh m n s a v lm cho s a ng u h n.Sau s a s c y qua V201 vo gia nhi t l n 2 ln kho ng 75-78 .B m M6 chuy n s a qua h th ng thanh xo n HC n u khng t nhi t c n thi t s c chuy n v b n cn b ng.N u t qua V122 qua V152 trao i nhi t v i n c l nh gi m nhi t xu ng kho ng 10 .Sau s a s qua V124 qua V104 r i ra b n tr 5,6.Chu n b cho qu trnh ph i tr n.N u khng t s qua V114 qua V115 quay tr l i b n cn b ng. Qu trnh CIP v u i n c t u i n c-axit- u i n c) ng t qu trnh ch y s n ph m. ( u i n c-xt-

Cu 8: Cc b m,van v ch c n ng c a n trong c m my thanh trng,bi kh, ng ha. STT 1 M code V101 Tn thi t b ,v t t Non-return valve c i m LKC-2-W-51316L EPDM Ch c n ng ng n c vo Khu v c my LacTa

V102

Single seat valve Butterfly valve Single seat valve Butterfly valve Butterfly valve Butterfly valve Single seat valve Single seat valve Butterfly valve Single seat valve

3 4

V103 V104

5 6 7 8

V105 V107 V112 V114

V115

10 11

V119 V120

12 13

V100 V122

Butterfly valve Single seat valve

14

V124

Constant pressure valve

Unique-SSV-W51-300-NCEPDM LKB-W-51-316LEPDM-P85-NO Unique-SSV-W51-300-NCEPDM LKB-W-51-316LEPDM-P85-NC LKB-W-51-316LEPDM-P85-NO LKB-W-51-316LEPDM-P85-NC Unique-SSV-W51-200-NCEPDM Unique-SSV-W51-210-NOEPDM LKB-W-51-316LEPDM-P85-NO Unique SSV-W-51-220NO-EPDM TS Maintainable actuator LKB-W-51-316LEPDM-P85-NO Unique-SSV-W51-111-NCEPDM Maintainable actuator CPMI-2-W-51Kvs 23 EPDM

Cho s a t tank trung gian vo b n Cho s a vo h th ng gia nhi t khng qua b n S a qua b n 5.6

LacTa

LacTa LacTa

M khi CIP ng x khi CIP CIP t b n vo gia nhi t S a khng t quay l i b n cn b ng ng x s a

LacTa LacTa LacTa LacTa

LacTa

ng s a vo b n S a t thanh HC quay lai trao i nhi t v i s a u vo

LacTa LacTa

ng x n

LacTa LacTa

S a t HC v b n cn b ng v v trao i nhi t v i s a

S a sau khi lm l nh i ra

LacTa

15

V130

Constant flow valve Seat valve

16

V131

17

V140

Regulating valve

18

V141

Seat valve

19

V142

Regulating valve Butterfly valve Back pressure valve Non-return valve Regulating valve Butterfly valve Regulating valve Butterfly valve Butterfly

20 21 22

V143 V144 V145

Flow restrictor G 1/2 REG-1200-D 0.5l/mi 2000/C40 G3/8 SS PTFE NC 15bar(g) Kvs=3.7 Samson 3321/3372 120cm2 GG DIN DN40 PN16 Kvs=25 SS/SS NC 2000/H125 W DN50 316L/PTFE fl.bel. 2702 W38x1.2 SS/PTFE manual Kvs35.0 LKB-W-25-316LEPDM acc.to drawing 6-31880-0235 Metal Work 0521/0602-1/4" 2702 W25x1.2 SS/PTFE manual Kvs15.0 LKB-W-51-316LEPDM-P85-NC SPC-2-W-51-NCKvs=32.0-E%EPDM LKB-W-51-316LEPDM-P85-NC LKB-W-51-316L-

ng x n

c lm mt c M6 c lm mt c M6 c vo HE

ng

LacTa

ng x n

ng

LacTa

LacTa

c vo HE

LacTa

c nng t HE vo trao nhi t v i s a

LacTa

LacTa

X nuc

LacTa

23 24

V147 V150

Kh N

u vo

LacTa LacTa

c l nh vo lm l nh s a

25 26

V151 V152

c l nh vo lm l nh s a

LacTa LacTa

S a t HE v lm l nh v i n c l nh CIP t b n cn b ng v X CIP

27 28

V158 V159

LacTa LacTa

29

V240

valve Regulating valve

30

V80

Seat valve

31

V82

Seat valve

32 33

V84 V85

Ball valve Seat valve

34 35 36

V99 CV4 V168

Butterfly valve Non-return valve Single seat valve Butterfly valve Butterfly valve Regulating valve Regulating valve Constant pressure valve Regulating

37 38 39

V19 V24 V30

40

V31

41

V32

EPDM-P85-NO 2702/G100/1067 N c nng t HE vao trao i rem. W38x1.2 nhi t v i s a l n 1 SS/SS NC Kvs35.0 2000/E63 W NaOH t b n vo CIP DN25 316L/PTFE 11bar NC Kv 19.0 2000/E63 W HNO3 t b n vo CIP DN25 316L/PTFE 11bar NC Kv 19.0 AT13-6666TTX CIP BYB DN20 2000/E63 W X CIP DN25 316L/PTFE 11bar NC Kv 19.0 LKB-W-51-316Lng n c vo EPDM-P85-NC CV-2 SMS 51 EN N c lm mt b m M11 1.4432 EPDM Unique-SSV-WS a vo(ra ) bi kh 51-220-NOEPDM LKB-W-38-316Lng CIP vo bi kh EPDM-P85-NC LKB-W-51-316Lng n c vo bi kh EPDM-P85-NC 2702 W25x1.2 T bi kh qua M11 SS/PTFE manual Kvs15.0 2702 W25x1.2 T bi kh qua M11 SS/PTFE manual Kvs15.0 CPMI-2-W-51ng kh nn vo bi kh Kvs 23 EPDM 2702 W38x1.2 ng n c vo bi kh

LacTa

LacTa

LacTa

LacTa LacTa

Bi kh Bi kh Bi kh

Bi kh Bi kh Bi kh

Bi kh

Bi kh

42

V33

Bi kh

valve 43 V34 Seat valve

44

V23

Seat valve

45

V29

Seat valve

46

M2

Centrifugal pump

47

M5

Centrifugal pump

48

M6

Centrifugal pump Centrifugal pump

49

M9

SS/PTFE manual Kvs35.0 2000/E63 W25 SS PTFE NO 16bar(g) Kvs=19 2000/C40 G3/8 SS PTFE NC 15bar(g) Kvs=3.7 2000/C40 G3/8 SS PTFE NC 15bar(g) Kvs=3.7 LKH-10/163-SSSSMS-4kW-EPDM is SiC/C 50Hz 220240D/380-420Y LKH-20/165-FSSSMS-5.5kWEPDM is SiC/C 50Hz 380420D/660-690Y LKH-10/163-FSSSMS-3.0/3.5kWEPDM is SiC/C SolidC-2/170SSS-SMS-5.5kWEPDM SiC/C 50Hz 220240D/380-420Y

ng x n

c bi kh

Bi kh

ng n

c lm mt M5

Bi kh

ng n

c lm mt M11

Bi kh

B m s a t b n cn b ng vo gia nhi t chu n b a i bi khi

Lacta

B m s a t bi kh vo HOMO

Bi kh

B m s a i lm l nh chu n b a v b n ch a B m n c t HE xu ng trao i nhi t v i s a

Lacta

Lacta

Cu 9: Cc nguy c gy nh h ng n ch t l ng s n ph m trong qu trnh s n xu t tai c m thi t b thanh trng,bi kh, ng ha. +S a b n m khng t yu c u.

+ p su t ng h i v bar, n c l nh 3-4bar. + Do ng ng.

ng n

c khng

t yu c u : kh nn 6-6.5bar, h i 3-4

i v n hnh khng thnh th o trong cng vi c,

un i

ng ng khng

+ Qu trnh CIP khng + Th i gian CIP my v + Cc van,

t yu c u. t qu 24h ng ng.

ng c b r r s a lm vi khu n vi sinh nhi m vo

_ Cch phng ng a cc nguy c ny: y Tr c v trong khi s n xu t ph i ki m tra th ng xuyn cc i u ki n v i n,n c,kh nn. y Qu trnh ch y CIP ph i t yu c u. y Ng i v n hnh my ph i c trnh nh t nh. y Ki m tra cc my mc ,thi t b th ng xuyn. Cu 10:Nguyn l ho t ch c n ng c a n. ng c a c m my UHT, ng ha,Alsafe.Cc van,b m v

Sau khi my c CIP xong s ti n hnh ln b c ch s n xu t. S a sau khi c ph i tr n xong s c chuy n qua h th ng ti t trng UHT qua V131 qua V08 t i b n cn b ng.B m M2 ht s a t b n qua CV11 qua V20 vo trao i nhi t l n 1 ln kho ng 75-80 .Sau chuy n qua V20 qua V53 qua V52 nh b m M4 ht.Qua CV53 qua V51 t i Homo. ng c M6 s tc d ng ln cc Pistong lm nh m n s a v ng u h t s a.Sau s chuy n i ti t trng nhi t kho ng 138-140 .Sau c chuy n qua Alsafe.Nhi t tr c khi vo b n l 125 .V c l u trong b n nhi t kho ng 24-25 .Chu n b a sang chi t rt. y Cc van,b m v ch c n ng c a n. STT 1 M code V80 Tn thi t b v t t Seat valve c i m 2000/E63 W DN25 Ch c n ng u vo Khu v c my UHT

V81

Seat valve

V82

Seat valve

4 5

V84 V85

Ball valve Seat valve

V05

Seat valve

316L/PTFE 11bar NC Kv 19.0 2000/E63 W DN25 316L/PTFE 11bar NC Kv 19.0 2000/E63 W DN25 316L/PTFE 11bar NC Kv 19.0 AT13-6666TT-BYB DN20 2000/E63 W DN25 316L/PTFE 11bar NC Kv 19.0 SRC-W-25-20-200 EPDM NC Samson 3347/3372 120cm2 WN1.4404 W38 PN16 Kvs=16 SS/SS NO LKB-W-38-316LEPDM-P85-NC LKB-W-38-316LEPDM-P85-NC

xt Xt vo b ng cn b ng u vo axit UHT N c vo b n UHT UHT

UHT

V08

Regulating valve

ng CIP vo b n cn b ng S a vo b n cn b ng

UHT

UHT

V13.1

Butterfly valve

V13.2

Butterfly valve

10 11 12 13

V15 V14 V74 V75

Change over valve SRC-TP-W-38-21600SF-EPDM NO Change over valve SRC-W-38-21-100 SF EPDM NO Constant pressure CPMI-2-W-51-Kvs valve 2/15 EPDM PTFE// Change over valve SRC-W-38-21-200 EPDM NC

S a vo b n cn b ng N c vo b n cho qu trnh CIP ng x CIP ng x n c X n c an c vo b n cn b ng

UHT

UHT

UHT UHT UHT UHT

14 15 16

V76 CV06 CV11

17

V66

18

V68

19 20

CV66 V26

21

V63

22

V64

23

V99

24 25

V22 V27

Change over valve SRC-W-38-22-100 ng h i EPDM NO CIP Non-return valve LKC-2-W-38.0-316L EPDM Non-return valve LKC-2-W-38.0-316L S a t b n EPDM vo trao i nhi t a i ng ha Seat valve 2000/E63 W DN25 316L/PTFE 11bar NC Kv 19.0 Back pressure acc.to drawing N c valve 0164-0011-90 nng v b n Non-return valve LKC-2-W-25.0-316L ng h i EPDM CIP Regulating valve 2632/F80/1067 ng rem.W DN25 NC n c l nh SS/PTFE PN16 vo Kvs14.5 Regulating valve 2632/F80/1067 rem.W DN20 NC SS/PTFE PN16 Kvs7.3 Regulating valve 2632/F80/1067 N c l nh rem.W DN20 NC vo trao SS/PTFE PN16 i nhi t Kvs7.3 v is a Regulating valve 2632/F80/1067 rem.W DN25 NC SS/SS PN16 Kvs14.5 Change over valve SRC-TP-W-38-21600 EPDM NO Change over valve SRC-W-38-21-100 ng x EPDM NO n c

UHT UHT UHT

UHT

UHT

UHT UHT

UHT

UHT

UHT

UHT UHT

26 27 28 29

V28 V95 CV44 V09

30

V59

31

V44

32

V10

33

V49

34 35 36 37

CV07 V78 V96 V97

Change over valve SRC-W-38-21-100 EPDM NO Change over valve SRC-W-38-21-100 EPDM NO Non-return valve LKC-2-W-38.0-316L EPDM Ball valve A44-6666TT-DN10Rp3/8'' A182F316/AISI316PTFE/PTFE-Kvs=6.9 Seat valve 2000/E63 W38 SS PTFE NO 16bar(g) Kvs=35 Regulating valve Samson 3321/3372 120cm2 GG DIN DN20 PN16 Kvs=6.3 SS/SS NC Seat valve 2000/E63 W DN25 316L/PTFE 11bar NC Kv 19.0 Regulating valve Samson 3321/3372 120cm2 GG DIN DN20 PN16 Kvs=6.3 SS/SS NC Non-return valve LKC-2-W-38.0-316L EPDM Constant pressure CPMI-2-W-51-Kvs valve 23 EPDM PTFE Change over valve SRC-W-38-22-100 EPDM NO Regulating valve Samson 3347/3372 120cm2 WN1.4404 W38 PN16 Kvs=16 SS/SS NO

ng x n c

UHT UHT UHT UHT

UHT

UHT

UHT

X n

UHT

UHT UHT UHT UHT

38 39

V98 V53

SRC-W-38-30-200 EPDM NC Change over valve SRC-W-38-21-LA300 EPDM A/A

Seat valve

UHT S a sau khi c nng nhi t c a vo homo ng x n c UHT

40 41 42

V52 CV53 V51

Seat valve Non-return valve Seat valve

SRC-W-38-30-100 EPDM NO CV-2-SMS-38-316 EPDM YQ/T W38 AISI316L Act.108 A/A Viton

UHT UHT

S at trao i nhi t vo Homo

UHT

43 44

V22 V20

Change over valve SRC-TP-W-38-21600 EPDM NO Change over valve SRC-W-38-22-100 EPDM NO

UHT S at trao i nhi t vo Homo B m xut B m axit UHT

45 46 47

M12 M13 M2

Diaphragm Pump

TypeWilden P025 PB 1/4,TT 3PP Diaphragm Pump TypeWilden P025 PB 1/4,TT 3PP Centrifugal pump LKH-25/190-FSSSMS-7.5/8.6kWEPDM iscr

UHT UHT UHT

48

M4

49

M10

Centrifugal pump LKH-114/4x160SSS-SMS11.0/12.5kWEPDM Centrifugal pump LKH-10/163-FSSSMS-3.0/3.5kW-

B ms a t b n vo ng l u nhi t B ms a t ng l u nhi t vo Homo

UHT

UHT

50

M6

EPDM iscr M3AA225SMA4 IEC 225 S/M 60 37KW Seat valve Change over valve ARC-W-51-22TANG/DE-100EPDM NO Change over valve SRC-W-51-22TANG/TR-C-200EPDM NC Change over valve ARC-TP-W-51-21700-SF EPDM NC Ball valve A44-6666TT/LKLAW-25x1.2-NO drill. 2.0mm A182F316/AISI316PTFE/PTFE-Kv Ball valve A44-6666TT/LKLAW-DN20-25x1.2NO A182F316/AISI316PTFE/PTFEKvs=10.4 Regulating valve Research 808/755 1/2" % Kvs=1.7 NO Regulating valve Research 807/754 1/2" % Kvs=1.7NC Ball valve A44-6666TT/LKLAW-DN20-25x1.2NC A182F316/AISI316PTFE/PTFEKvs=10.4 Ball valve A44-6666TT/LKLAW-25x1.2-NO drill. 2.0mm

ng c Homo

UHT

51 52

V105 V101

Alsafe Alsafe

53

V102

Alsafe

54 55

V107 V144

Alsafe Alsafe

56

V145

ng x n c

Alsafe

57 58 59

V142 V143 V132

ng x h in c ng x h in c

Alsafe Alsafe Alsafe

60

V138

Alsafe

61

V134.1

62

V131

63 64 65

V103 V136 V112

66

V140

67 68

V141 V148

69

V113

A182F316/AISI316PTFE/PTFE-Kv Ball valve A44-6666TT/LKLAW-DN20-25x1.2NC A182F316/AISI316PTFE/PTFEKvs=10.4 Ball valve A44-6666TT/LKLAW-DN4048.3x4.15-NC A182F316/AISI316PTFE/PTFE-Kvs=69 Seat valve SRC-W-51-20-100 EPDM NO Change over valve SRC-W-51-21-100 EPDM NO Ball valve A44-6666TT/LKLAW-DN20-25x1.2NC A182F316/AISI316PTFE/PTFEKvs=10.4 Ball valve A44-6666TT-WDN20-25x1.2 A182F316/AISI316PTFE/PTFEKvs=10.4 Seat valve SRC-W-38-20-200 EPDM NC Ball valve A44-6666TT/LKLAW-DN32-42.4x4.2NO A182F316/AISI316PTFE/PTFEKvs=41.4 Ball valve A44-6666TT/LKLA-

Alsafe

Alsafe

Alsafe Alsafe ng x n c Alsafe

ng x n c

Alsafe

Alsafe Alsafe

ng x

Alsafe

70

M123

Canh khu y

W-DN20-25x1.2NO A182F316/AISI316PTFE/PTFEKvs=10.4 LF75-10UV EUNP S 3x400x50 7.5kW

Khu y us a trong b n

Alsafe

Cu 11 : Cc nguy c gy nh h s n xu t t i c m thi t b UHT, + p su t bar. + Do ng ng. ng h i v ng n

ng n ch t l ng s n ph m trong qu trnh ng ha,alsafe. c khng t yu c u : kh nn 6-6.5bar, h i 6-7

i v n hnh khng thnh th o trong cng vi c,

un i

ng ng khng

+ Qu trnh CIP khng + Th i gian CIP my v + Cc van, + Nhi t

t yu c u. t qu 24h ng ng.

ng c b r r s a lm vi khu n vi sinh nhi m vo ti t trng khng t yu c u (138-140 oC)

_ Cch kh c ph c cc nguy c ny: y Tr c v trong khi s n xu t ph i ki m tra th ng xuyn cc i u ki n v i n,n c,kh nn. y Qu trnh ch y CIP ph i t yu c u. y Ng i v n hnh my ph i c trnh nh t nh. y Ki m tra cc my mc ,thi t b th ng xuyn. y Theo di nhi t khu v c t yu c u. Cu 12: Nguyn l ho t Sau khi c yu c u ng c a c m CIP

c CIP th nhn vin v n hnh s ti n hnh chu n b CIP.

Cc b m M2 v M3 l n l t b m xt v axit vo cc b n tr n qua cc V023 v V022.N c c ng c b m vo b n tr n v i xut v axit qua cc van trn.T i y dung d ch c ph i tr n theo ng t l nh t nh.Sau khi ti n hnh ki m tra c t l ph i tr n m b o. Sau dung d ch s c lm nng b ng PHE nh h i nng t ng c p h i qua V136.Khi c nng nhi t ln.Nhn vin vn hnh s ti n hnh CIP my theo yu c u b ng cch u n i cc ng ng. Qu trnh CIP ti n hnh tu n t :CIP xt tr Cu 13: Cc nguy c trnh CIP. nh h ng n ch t l c sau m i CIP axit ng s n ph m v thi t b trong qu

+ p su t h i v kh nn khng + Ch y r a CIP khng

t yu c u : p h i 2,5 - 3bar, kh nn 6bar. th i gian)

t yu c u ( Qu hay khng

+ T l ha tan dung d ch xt v axit khng ng t l . + Ng v n hnh my khng t yu c u cng vi c.

_ Cch kh c ph c: y Ki m tra ng h o p su t h i t 6bar. c c p. t 2,5 - 3bar.

y Ki m tra kh nn

y Ki m tra h th ng n

y Ki m tra dung d ch trong b n tu n hon. y Ki m tra ha ch t c n c p khi ch y r a . y i v i xt ( NaOH), ph i pha v pha xt : n c = 1 : 2. u n i, cc b m h i . t yu c u ta ti n hnh ci t ngu i tr c khi c m vi b m vo, t l

y Ki m tra l i h th ng ch ch y r a.

y Sau khi ki m tra t t c cc thng s trn