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TRM 2 Assignment
TRM 2 Assignment
Present trends of man made fibre production & their economic & social aspect.
Course code: Tex-201 Course title: Textile Raw Materials-II
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NAME
ID
MD. FAZLUL HAQUE RASEL HOSSAIN MD. KHAIRUK AHSAN Md. Musa ali md. alomgir Bipul shah
Acknowledgement:
At first we give our thanks to Allah. And then we also give our respectful thanks to our course advisor, Muhammad Kamruzzaman for his important advises which are very helpful for us to produce this assignment.
Table of Content
Topic Name
Introduction
Definition History Classification of Manmade Fibres Man-made Fibre Industry Man-made Fibre Industry in Bangladesh
Driving Factors behind Rapid Growth of Manmade Fibre Industry
Present Trends
Conclusion References Reference links
Introduction
The important new trends noted in recent years in the evolution of man made fibre production significantly alter the possibilities of satisfying the demands for textile materials and articles. Today, the properties of traditional kinds of man made fibres are deliberately modified and new fibres and fibre materials are appearing. The high social, technical, and economic efficacy of using chemical fibres and textiles made from them is indisputable, and production is increasing from year to year for this reason. Production of natural fibres- cotton, jute, flax, hemp, wool, and natural silk has now reached a total of 27-28 million tons. No significant increase in production is projected since cultivated areas, water resources, and the possibility of improving agricultural practices are limited to a significant degree. In addition, cultivated areas will be required in the future for growing agricultural food products. For this reason, natural fibre production is gradually approaching its limit, estimated at 32-35 million tons a year. The total volume of fibres manufactured and processed into textiles is close to 60 million tons a year, and the world population is almost 6.1 billion people. Each inhabitant of the planet thus consumes 9-10 kg of fibre materials. As a function of the climate, level of development of the countries and other reasons, this norm is unevenly distributed .it is much higher in developed countries and countries with colder climates. According to the projections of sociologists, the planets population will approach 10-11 billion by the middle of the 21st century, and the demand for fibres and fibre materials per capita (including the needs of developed technology) could reach 12-15 kg and higher, which corresponds to the current level of demand in the most developed countries. Based on the above, the interest in the prospects for development of chemical fibres and textiles made from them, the appearance of new kinds, and the possible substitution of certain kinds of fibres by others is completely understandable. For this reason, the analysis and prediction of the evolution of production and an evaluation of the technical and economic problems in this area are very important. Man made fibres used for manufacturing domestic, industrial, hygienic, medical, and other articles can be divided into several groups. Generalpurpose fibres and filaments, including modified fibres; elastomeric fibres, high-strength fibres, including films manufactured by fibrillation; ultra strong and ultrahigh-modulus fibres; thermo stable and difficult-to-ignite fibres; fibres with specific physical, physicochemical, and chemical properties. In addition, nonwoven fibre materials manufactured by direct melt spinning and acetate and other kinds of cigarette twist not undergoing textile processing should be distinguished. Of the listed groups of generalpurpose fibres and filaments, high-strength fibres and direct-spun nonwoven materials belong to large-tonnage types of production, while the remainder is medium and small tonnage products.
Definition
A fibre or staple fibre is a substance which is usually at least 100 times longer than its diameter. Usually fibres are several thousand times longer than they are thick. Most apparel fibres are about 15 to 150 mm long and 10 to 50 m (m = 0.001 mm) thick but the length of a filament fibre may be several kilometers. Staples offered opportunity to blend with natural fibres and ensures a greater economy in manufacturing (machines are 10 times more efficient). Fibres that are not found in nature in fibre form are called man-made fibre. The fibre forming substances have to be manufactured by chemical method instead of growing them in fields. Because of this, man-made fibres are also called chemical or manufactured fibre. The fibre forming substances are usually made from wood pulp, cotton linters, petrochemicals or natural gas.
History
1664 1855 1884 1891 1905 1921 1938 1941 1950 1953 1959 1963 1981 1992 1998 English physicist Robert Hooke suggested the possibility of extruding artificial silk by a mechanical imitation of the silkworm. A patent was issued to French scientist Georges Audemars for the manufacture of nitrocellulose (gun cotton). Extreme flammability made them unacceptable for textile use. Count Hilaire de Chardonnet in France produced regenerated cellulose (de-nitrated) fibre from nitrocellulose at the same time as Sir Joseph Wilson Swan in Britain. Manufacture of the first commercially produced man-made fibre known as Chardonnet Silk began. Viscose Rayon was discovered by CF Cross and EJ Bevan. First commercial production of Viscose Rayon by Courtaulds. First commercial production of Acetate (Celanese) by British Celanese. First Synthetic fibre Nylon was discovered by WH Carothers at Du Pont. He also discovered neoprene synthetic rubber and aliphatic polyester. Commercial production started in 1939. Polyester was discovered by JT Dickson and JR Whinfield at Calico Printers Association, UK. Commercial production of Acrylic (Orlon) by Du Pont. Commercial production of Polyester by ICI (Terylene) in UK and Du Pont (Dacron) in USA. Commercial production of Spandex (Lycra) by Du Pont. Commercial production of Aramid (Nomex) by Du Pont. Genesis by Courtaulds started, leading to the discovery of Lyocell (Tencel). Full commercial production of Lyocell (Tencel) by Courtaulds. Commercial production of PBO (poly-para-phenylene bisoxazole) by Toyobo (Japan).
In addition, man-made fibres satisfy the following growing demand of a modern consumer: # Natural aesthetics Natural appearance e.g. dull, silky, crimped Easy care characteristics e.g. wash and go! High fashion appearance: styling and colorways # Strength e.g. Kevlar = 26.5 gpd, PBO = 40 gpd, Cotton = 4 gpd [a single fibre of PBO, a mere 1 mm in diameter is strong enough to lift 400 kg (the weight of a cow)]. # Reproducibility to specification # Chemical/biological/thermal resistance # Comfort e.g. second skin with stretch and breathability # Multifunctional end uses i.e. break the boundaries between sports, leisure and casual wears e.g. Jacket
Present Trends
1. Most R&D is devoted to Polyester (mostly used for blends with cotton & wool and to make silk-like fabrics; most existing microfibres are polyesters; FR, anti-bacterial, spun-look Polyester filament proved successful). 2. In apparel sector, development will continue to focus on active sportswear, womens fashionwear. 3. Development of high-tech fibres e.g. fibres maintaining constant body temperature & change color with temperature, producer-dyed microfibres, biodegradable fibres, super-strong fibres, optical fibres, environmental change responsive fibres etc.
Conclusion
At last we can say man made fiber products are very popular in recent time because these fibers are comfortable for wearing & quality is high. Our countrys man made fiber production is very insufficient. So every year our government loss more foreign currency for importing these man made fibers. But our man made fiber production increase gradually. So it is necessary for our country to increase these man fiber productions. Our government can take & offer to the private sector for developing this site. In this way we can easily full fill our man made fiber demand & save our foreign currency.
References
1. Textiles: Fiber to Fabric, Sixth Edition, 1983 by BP Corbman; McGrahill, USA 2. Textile Science, Second Edition, 1983 by EPG Gohl and LD Vilensky; Longman, UK 3. Handbook of Textile Fibres, Vol II, Fifth Edition, 1984 by JG Cook; Woodhead, UK 4. Polyester: 50 Years of Achievement, 1992 by The Textile Institute, UK 5. Advanced Fibre Spinning Technology, 1994 by T. Nakajima; Woodhead, UK 6. New Fibers, Second Edition, 1997 by T Hongu and GO Phillips; Woodhead, UK
Reference links
1. www.scribd.com 2. www.yahoo.com 3. www.google.com
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