FLOW PROCESS FOR YP8 PROJECT

FLOW
START

RULES TO BE FOLLOWED

Receive material from Pune plant

1. boxes/cages containing left side tail parts are stored in LH and those containing right side parts in RH area. 2. A single column must contain boxes/cages

Determine the location to store the received lot in Hall 1

boxes/pallets belonging to a single lot only. 3. a cell can either contain cages to a maximum of 3 stacked over each other or boxes to maximum of 12 in form of 6 layers maximum of 12 in 6 layers. 4. Storage of material starts from A1 for LH area and G1 for RH area. 5. Storage of material in a column starts only if the material assigned to its precessor column has been placed. 6. Fill the balance sheet for incoming to Hall1

Placed the material at the defined locations.

1. Material lots are moved out in same sequence

Transfer the material to Hall 2

they are brought in. 2. Fill the balance sheet for outgoing from Hall 1.

Boxes/cages are brought to inspection line

1. boxes/cages containing left side tail lamps are brought to eft side those containing right side tail LH and RH inspection line. 1. A part is verified okay only if if all bulbs function nly

GLOW YES TEST NO

accurately and sensors detect the presence of washers, pivots and caps. 1. Paste a yellow tag, describing details of the

Rejection Area VISUAL INSOECTIO N TEST OK? YES A2

defect, on the part and place the part in yellow bin. 1. Part is verified okay only if there are no scratches flashes,bubble marks, flow marks, finger prints

NO Rejection Area
1. Paste a yellow tag, describing details of the defect, on the part and palce the part in yellow bins.