Current Layout

The flow of Repacking otap process is shown in Figure, where the station areas

are marked with circle. The flow starts by cleaning the tables, next is getting the

canisters where the workers 1 and 2 are entered to the entrance and go to the Area 1

and the workers 1 and 2 are going to the Area 2 to get the drums full of otaps before

cleaning the tables. After that the workers do their tasks. The workers 1, 2, 3 and 4 are

starting their task by separating the canisters and repacking the otaps in the Table 1

then, after the workers repacked, the products put in the shelves. However, the workers

5 and 6 waiting on the Table 2 to get the canister to start their tasks, where the Table 2

is the station of cutting stickers, stamping, labeling, sealing and packaging. After the

products are packed their put on the side of the exit door for delivery.

Shelf 6 Shelf 5

Exit
W5 W6

Area 2

Table 2

Shelf 4

W4
Area 1
Table 1
W3

W1 W2 Shelf 3

Entrance Shelf 1 Shelf 2

Proposed Layout

The proponents want to propose a new design layout by redesigning the facility.

In this figure wants to show that the tables, shelve and the drums are near to each

other. The Shelf in the Area 1 is also move near at the entrance door in the right side.

Also, the shelve 1 to 6 is arranged, shelf 1 at the back of the worker 3 and 4 for placing

the canister after the repacking process, it can also put the canister to the shelf 2 if it is

full in the other shelf. In the shelf 3, the workers 1 and 2 can use this, also they can use

the shelf 2. The shelve 4, 5 and 6 is for workers 5 and 6, they can use the shelve by

putting all the products done by labelling and sealing the products. By arranging the

shelve it can help the workers to minimizing the travel. In the current layout, there have

2 areas but in this proposed lay out has 1 Area only for the drums and other materials.

Shelf 1 Shelf 4 Shelf 5 Shelf 6

Shelf 2
Exit
W3 W4 W5 W6

Table 1 Table 2

Shelf 3

W1 W2

Area 1

Entrance