Ankit Bakshi 0805620401 Electrical Engg

About plant
Bajaj Hindusthan Ltd (BHL) was incorporated in 1931 by Jamnalal Bajaj. In 1972, the Hindusthan Sugar Mills set up a sugar factory at Palia Kalan in UP.

ACHIEVEMENTS:-

The Company has already begun to supply a significant part of this surplus power to the UP state grid. BHL is Indias largest ethanol producer. BHL is currently producing 38 million litres of ethanol in a year.

Work in BHL
Sugar mill Power production Maintenance of machines

Sugar mill
Working duration from october to march. BHL has the largest cane crushing capacity of 1,36,000 tonnes cane crush per day.

Power production

Fuel Boiler Turbine Generator

Rating of turbine used in plant

Power rated Inlet steam pressure Inlet steam temperature Inlet steam flow Extraction steam pressure Extraction steam flow Exhaust presure Turbine speed Alternator speed Turbine trip Speed (range) First critical speed (range) Direction of rotation 12000 kw 43 ATA 430 c 9000 kg/hr 2.5 ATA 77000 kg/hr 0.12 ATA 6910 rpm 1500 rpm 7600-7946 2300-2800 clockwise

Rating of generator used in plant

Output Standard No. of poles No. of phase Voltage Current Frequency Speed Limited speed p.f. 15000 kva 1S:4722 3 4 11000 v 787 A 50 Hz 1500 rpm 1800 rpm 0.8 Type of stator Exc. Voltage Exc. Current Type Weight Enclosure system Cooling system Coolent temp. Maximum temp. Insulation star 181 v 663 A TC150 32.52 MT IP:54 IC8A1W7 32 c 83 c Type F

Rating of dc motor used in plant

PW Field Voltage Current Armature Voltage Current Type 258 Kw 220 v 8.2 A 400 v 630 A Shunt

Rating of induction motor used in plant

PW 90 Kw Voltage 415 v Rotor speed 1475 rpm Line current 158 Amp p.f. 0.792 Amb 40 c Efficiency 93% Duty cycle S1 Ramp protection IP55