Water Balance Chart for Dyeing

Process of yarn dyeing 725 Kgs pre day Yarn Dyeing machine MLR 1 : 15 Number of bath 9 no Raw Water Markup 24 KLD Total RO Product water Recycling -78 KLD Total Recycling Brine NaCl 12 KLD

2 ton Boiler - 40KLD

Water Requirements per Day : 114 KLD Process : 98.0 KLD Lab &Machine Cleaning : 02.0 KLD Domestic : 02.0 KLD Boiler : 12.0 KLD

Condensate recovery28 KLD

Boiler Blow Down 2 KLD

Lab &Machine Cleaning 2.0KLD

Process Effluent Wash water 98 KLD

Septic tank 2 KLD With soak bit

Evaporatio n Loss- 10 KLD

Process Effluent Wash water Collection sump 102 KLD RO II Reject 22 KLD Effluent Treatment plant 100 KLD

Evaporation loss for Process & ETP Each 1KLD Total Loss 2 KLD

Filtration system 100 KLD

Lime soda softening 22 KLD

RO System I Product -52 KLD TDS : 300 mg/l

RO System I Stage two TDS : 7000 mg/l Feed 100 KLD Recovery - 52%

Ultra Filtration 22 KLD

RO System I Product -26 KLD TDS : mg/l

RO System Stage two TDS : 15000 mg/l Feed 45 KLD Recovery - 55%

Nano Filtration Stage two TDS : 30000 mg/l Feed 21 KLD Recovery - 52%

Nano filtration Reject 10KLD

NF Recovery NaCl Brine solution Product -12KLD

Solar Evaporation pond 10 KLD (2250 Sqm)

SM MARKETINGS 162 Rasi Building,Ponniaharajapuram, Coimbatore 641001 , Phone : + 91 422 3012112 ,Email : smmarketings@gmail.comProject ZERO LIQUID DISCHARGE PLANT DescriptionDateTitleWater balance chart 100 KLDDesign 11.09.2011Client SS Colour DrawnMKAddressChecked GMRApproved PASRThis drawing is the property of M/S SM Group of companies and must
not be copied in whole or part or lent out without their written permission