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    This specifications sheet provides technical details for brake components used in a racing application, including callipers, pads, master cylinders, and discs. Key specifications are given for each part, such as dimensions, materials, and performance characteristics. An accompanying analysis calculates the required braking forces and pressures for a 300kg car braking from 100km/h based on the given component specifications. Front and rear braking forces are determined, as well as the necessary master cylinder bore sizes and piston pressures to achieve these forces.

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    This specifications sheet provides technical details for brake components used in a racing application, including callipers, pads, master cylinders, and discs. Key specifications are given for each part, such as dimensions, materials, and performance characteristics. An accompanying analysis calculates the required braking forces and pressures for a 300kg car braking from 100km/h based on the given component specifications. Front and rear braking forces are determined, as well as the necessary master cylinder bore sizes and piston pressures to achieve these forces.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as DOCX, PDF, TXT or read online from Scribd
    Flag for inappropriate content
    42 views5 pages

    Specs

    Uploaded by

    deeya88
    This specifications sheet provides technical details for brake components used in a racing application, including callipers, pads, master cylinders, and discs. Key specifications are given for each part, such as dimensions, materials, and performance characteristics. An accompanying analysis calculates the required braking forces and pressures for a 300kg car braking from 100km/h based on the given component specifications. Front and rear braking forces are determined, as well as the necessary master cylinder bore sizes and piston pressures to achieve these forces.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as DOCX, PDF, TXT or read online from Scribd
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    of 5

    Specifications Sheet:

    No
    1

    Part
    Calliper
    - CP4226-2S0
    - Piston diameter (mm): 25.4 x 2
    - Piston area (cm): 10.2
    - Disc diameter: 220mm
    - Disc thickness (mm): 4
    - Weight (kg): 0.24
    -Lug mounted
    -Two piece aluminium body
    - Machined billet
    - Aluminium piston
    - Hard anodised surface treatment
    Brake pad
    - CP4226D27 APH420
    - : 0.39
    Master cylinder
    - CP2623
    - Weight (kg): 0.31
    - Full stroke (mm): 25.4
    - Travel to cut off (mm): 0.68 1.09
    - Aluminium alloy body
    - Non-captive cylinders available
    - Bore (mm): 17.8
    Disc
    - Diameter (mm): 220
    - Thickness (mm): 4

    Quantity Source
    4
    AP Racing

    AP Racing

    AP Racing

    300kg

    Assuming the entire weight of the car of is focused on a single wheel, the dimensions for the master
    cylinder can be determined.
    FB =W x
    = mg x
    FB = ma
    ma = mg x
    a=gx
    a = g x 0.9
    a = 9.81 x 0.9
    a = 8.829m/s
    v=0
    u = 100km/h
    = 27.78m/s

    a = 8.829m/s
    t=?

    V = u + at
    0 = 27.78 + 8.829t
    t = - 3.146
    t = 3.146s
    FBT = ma
    = 300(8.829)
    = 2648.7N
    FBT = FBFl + FBFr + FBRl + FBRr
    Mo = FB x r
    = 2648.7(0.251)
    Mo = 664.8N.m
    Mo = FD x re
    = 664.8
    0.0965
    FD = 6889.1N

    FD = FBP x BP
    = 6889.1
    (0.39 x 2)
    FBP = 8832.2N
    FBP = FPiston
    PPiston = FPiston
    APiston
    = 8832.2
    1.01x10-3
    = 8.745MPa

    FMC = FD x 6.2
    1
    = 36(9.81) x 6.2
    1
    = 2189.6N
    Ppiston = PMC
    AMC = FMC
    PMC
    = 2189.6
    8.745M
    = 2.504x10-4m
    A = d
    4
    2.504x10-4= d
    4
    d = 0.0179m

    847.04mm
    50.42

    832.96mm
    49.58

    Weight ratio: 49.58/50.42


    With the weight of the car including the driver estimated at 300kg, the front and rear static weights:
    Wsf = 148.74kg
    Wsr = 151.26kg
    FBTf = ma
    = 148.74 (8.829)
    = 1313.2N

    FBTf = ma
    = 151.26 (8.829)
    = 1335.5N

    Using the values found for the master cylinder bores, the braking force needed above can be
    calulated.
    FMC = FD x 6.2
    2
    1
    = 36(9.81) x 6.2
    2
    = 1094.8N
    PMC = FMC
    AMC
    = 1094.8
    2.488x10-4
    = 4.4MPa
    Ppiston = PMC
    PPiston = FPiston
    APiston
    FPiston = (4.4M) 1.01x10-3
    = 4444N
    FBP = FPiston
    FD = FBP x BP
    = 4444(0.39 x 2)
    FD = 3466.32N

    A = d
    4
    = (0.0178)
    4
    = 2.488x10-4m2

    Mo = FD x re
    = (3466.32)0.0965
    = 334.5N
    Mo = FB x r
    = 334.5
    (0.251)
    FB = 1332.7N

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