Heijunka

20
27600
Day
Sec
PRODUCTION PLANING AND LOADING CAPACITY MAY 2010

PACKING
Fluktuasi Takt Time Takt Time
Line
Kbn
CT/kbn
20%
(detik)
(detik)
(detik)
Part Number
Dock
Cycle
Issue
Qty/box
(pcs)
P.O
(Pcs)
Order/Day
(pcs)
Order/Day
(kbn)
89667 - 0K010
43
1-4-x
10
4458
223
23
27
4.39
43.94
92
89667 - 0K010
1L
1-2-x
10
1300
65
4.39
43.94
92
89667 - 0K010
1N
1-2-x
20
23520
1176
59
71
4.39
87.87
113
89667 - 0K020
43
1-4-x
10
465
24
4.39
43.94
92
89667 - 0K020
1L
1-2-x
10
2150
108
11
13
4.39
43.94
92
89667 - 0K020
1N
1-2-x
20
24140
1207
61
73
4.39
87.87
113
89667 - 0K030
43
1-4-x
10
631
32
4.39
43.94
92
89667 - 0K030
1N
1-2-x
20
1880
94
4.39
87.87
113
89667 - 0K030
1L
1-2-x
20
80
4.39
87.87
113
10
89667 - 0K040
1L
1-2-x
10
280
14
4.39
43.94
92
11
89667 - 0K040
1N
1-2-x
20
3820
191
10
12
4.39
87.87
113
12
89668 - 0K010
43
1-4-x
40
3406
171
4.39
175.74
67
13
89668 - 0K010
1L
1-2-x
30
1300
65
4.39
131.81
118
14
89668 - 0K010
1N
1-2-x
30
2370
119
4.39
131.81
118
15
89668 - 0K020
43
1-4-x
50
465
24
4.39
219.68
75
16
89668 - 0K020
1L
1-2-x
10
1300
65
4.39
43.94
159
17
89668 - 0K020
1N
1-2-x
100
13000
650
4.39
439.35
201
18
89668 - 0K030
43
1-4-x
50
1052
53
4.39
219.68
75
19
89668 - 0K030
1N
1-2-x
30
21270
1064
36
43
4.39
131.81
118
20
89668 - 0K040
1L
1-2-x
10
850
43
4.39
43.94
159
21
89668 - 0K040
1N
1-2-x
60
11100
555
10
12
4.39
263.61
131
22
89668 - 0K050
43
1-4-x
30
631
32
4.39
131.81
63
23
89668 - 0K050
1N
1-2-x
30
1860
93
4.39
131.81
118
24
89668 - 0K050
1L
1-2-x
30
80
4.39
131.81
118
25
89668 - 0K060
1L
1-2-x
10
280
14
4.39
43.94
159
26
89668 - 0K060
1N
1-2-x
60
TOTAL
3840
192
125528
6282
279
327
4.39
263.61
131
123.36
34416.35
Over Load 6816.354 Sec
OT
1.89 Hour
Working Hour
Senin-Kamis
7:00
16:00
10:00
10:10
12:00
12:45
15:00
15:10
15:55
16:00
21:00
0:00
3:00
4:55
5:00
0:45
3:10
5:00
9:00
0:10
0:45
0:10
0:05
7:50
8:00
0:45
0:10
0:05
7:00
Jumat
7:00
10:00
11:45
15:00
16:10
470
16:00
10:10
13:00
15:10
16:15
9:00
0:10
1:15
0:10
0:05
7:20
010
PACKING
Time
INSPEKSI
CT/kbn
Time
(detik)
Bottle Neck
Loading
Packing
Inspection
2116
60
1380
2116
9.2
644
60
420
644
9.2
6667
110
6490
6667
5.7
5.5
276
60
180
276
9.2
1012
60
660
1012
9.2
6893
110
6710
6893
5.7
5.5
368
60
240
368
9.2
565
110
550
565
5.7
5.5
113
110
110
113
5.7
5.5
184
60
120
184
9.2
1130
110
1100
1130
5.7
5.5
335
145
725
725
1.7
3.6
354
102
306
354
3.9
3.4
472
102
408
472
3.9
3.4
75
190
190
190
1.5
3.8
1113
90
630
1113
15.9
1407
322
2254
2254
2.0
3.2
150
190
380
380
1.5
3.8
4248
108
3888
4248
3.9
3.6
795
90
450
795
15.9
1310
220
2200
2200
2.2
3.7
126
108
216
216
2.1
3.6
472
108
432
472
3.9
3.6
118
108
108
118
3.9
3.6
318
90
180
318
15.9
524
31785
220
880
880
31207
34703
Over Load
OT
2.2
3.7
7103 sec
1.97 Hour
10
450
3
0
9
0
6
0
2
0
11
10
11
13
19
15
21
17
11
14
20
16
10
22
18
12
WD = 22
WH = 27600
Day
Sec
PRODUCTIONPLANINGANDLOADINGCAPACITYJuni2010
Fluktuasi Takt Time Takt Time

Part
Kbn
20%
(detik)
(detik)
Part Number
Dock
Cycle
Issue
Qty/box
(pcs)
Tipe
Box
P.O
(Pcs)
Order/Day
(pcs)
Order/Day
(kbn)
89667-0K010
43
1-4-x
10
6644
4705
214
22
26
128.97
1289.72
89667-0K010
1L
1-2-x
10
112
1280
59
467.80
4677.966
89667-0K010
1N
1-2-x
20
112
21760
990
50
60
27.88
557.5758
89667-0K020
43
1-4-x
10
6644
460
21
1314.29
13142.86
89667-0K020
1L
1-2-x
10
112
1600
73
378.08
3780.822
89667-0K020
1N
1-2-x
20
112
27060
1230
62
74
22.44
448.7805
89667-0K030
43
1-4-x
10
6644
726
33
836.36
8363.636
89667-0K030
1N
1-2-x
20
112
3320
151
10
182.78
3655.629
89667-0K030
1L
1-2-x
20
112
80
6900.00
138000
10
89667-0K040
1L
1-2-x
10
112
230
11
2509.09
25090.91
11
89667-0K040
1N
1-2-x
20
112
3780
172
11
160.47
3209.302
12
89668-0K010
43
1-4-x
40
6644
3705
169
163.31
6532.544
13
89668-0K010
1L
1-2-x
30
112
1280
59
467.80
14033.9
14
89668-0K010
1N
1-2-x
30
112
2520
115
240.00
7200
15
89668-0K020
43
1-4-x
50
6644
460
21
1314.29
65714.29
16
89668-0K020
1L
1-2-x
10
111
970
45
613.33
6133.333
17
89668-0K020
1N
1-2-x
100
112
15500
705
39.15
3914.894
18
89668-0K030
43
1-4-x
50
6644
1000
46
600.00
30000
19
89668-0K030
1N
1-2-x
30
112
19260
876
30
36
31.51
945.2055
20
89668-0K040
1L
1-2-x
10
111
630
29
951.72
9517.241
21
89668-0K040
1N
1-2-x
60
112
11640
530
11
52.08
3124.528
22
89668-0K050
43
1-4-x
30
6644
726
33
836.36
25090.91
23
89668-0K050
1N
1-2-x
30
112
3360
153
180.39
5411.765
24
89668-0K050
1L
1-2-x
30
112
80
6900.00
207000
25
89668-0K060
1L
1-2-x
10
111
230
11
2509.09
25090.91
26
89668-0K060
1N
1-2-x
60
112
TOTAL
3780
172
130142
5926
257
307
160.47
9627.907
89667-BZ040
Assy
200
6644
#DIV/0!
#DIV/0!
89539-BZ150
Assy
50
6464
#DIV/0!
#DIV/0!
89539-BZ150
150
6464
#DIV/0!
#DIV/0!
89539-BZ150
150
6464
#DIV/0!
#DIV/0!
89539-BZ180
Assy
30
6464
#DIV/0!
#DIV/0!
89539-BZ180
TMMIN
[A]
30
6464
#DIV/0!
#DIV/0!
89539-BZ230
Assy
100
6644
#DIV/0!
#DIV/0!
89539-BZ210
Assy
15
6644
#DIV/0!
#DIV/0!
89539-BZ240
Assy
15
6644
#DIV/0!
#DIV/0!
10
89539-BZ200
Assy
100
6644
#DIV/0!
#DIV/0!
TMMIN
[A]
TMMIN
KRW
NGCAPACITYJuni2010
PACKING
Takt Time Takt Time
Line/Part Line/Kbn CT/kbn
Time
(detik)
(detik)
(detik)
INSPEKSI
CT/kbn
Time
(detik)
Bottle Neck
4.66
46.57
92
2024
60
1320
2024
4.66
46.57
92
552
60
360
552
4.66
93.15
113
5650
110
5500
5650
4.66
46.57
92
276
60
180
276
4.66
46.57
92
736
60
480
736
4.66
93.15
113
7006
110
6820
7006
4.66
46.57
92
368
60
240
368
4.66
93.15
113
904
110
880
904
4.66
93.15
113
113
110
110
113
4.66
46.57
92
184
60
120
184
4.66
93.15
113
1017
110
990
1017
4.66
186.30
67
335
145
725
725
4.66
139.72
118
236
102
204
236
4.66
139.72
118
472
102
408
472
4.66
232.87
75
75
190
190
190
4.66
46.57
159
795
90
450
795
4.66
465.74
201
1608
322
2576
2576
4.66
232.87
75
75
190
190
190
4.66
139.72
118
3540
108
3240
3540
4.66
46.57
159
477
90
270
477
4.66
279.45
131
1179
220
1980
1980
4.66
139.72
63
126
108
216
216
4.66
139.72
118
708
108
648
708
4.66
139.72
118
118
108
108
118
4.66
46.57
159
318
90
180
318
4.66
279.45
131
393
220
29285
Ave
130.77
Load
33607.03
Over Load 6007.025
OT
1.67
660
660
29045
32031
Over Load
4431 sec
1.23 Hour
0.00
0.00
131
220
0.00
0.00
131
220
0.00
0.00
131
220
0.00
0.00
131
220
0.00
0.00
131
220
0.00
0.00
131
220
0.00
0.00
131
220
0.00
0.00
131
220
0.00
0.00
131
220
0.00
0.00
131
220
75
45
10
18
0.0521
0.0313
0.0069
12:18 AM
0.0007
Pulling Time
1 18.5416667
Shift 1 470
Freq
Shift 2
Total
890
420 Freq
Freq
890
WD 22
No.
Part No.
Customer
Cycle
Delivery
Truck
0.2
Qty
/Box
Tipe
Box
Order
Juni
Order Kbn Fluktuasi

Day /Cycle
20%
1 89539-BZ240
2 89539-BZ210
ADM
1-6-x
6 ARMAS
15
6644
453
20.59
ADM
1-6-x
6 ARMAS
15
6644
4178
189.9
3 89668-0K050-43
4 89668-0K030-43
TMMIN
1-4-x
4 RK 05
30
6644
726
33
TMMIN
1-4-x
4 RK 05
50
6644
1000
45.45
5 89668-0K020-43
6 89668-0K010-43
TMMIN
1-4-x
4 RK 05
50
6644
460
20.91
TMMIN
1-4-x
4 RK 05
40
6644
4985
226.6
7 89667-BZ040
8 89667-0K030-43
ADM
1-4-x
4 ARMAS
10
6644
3150
143.2
TMMIN
1-4-x
4 RK 05
10
6644
726
33
9 89667-0K020-43
10 89667-0K010-43
TMMIN
1-4-x
4 RK 05
10
6644
460
20.91
TMMIN
1-4-x
4 RK 05
10
6644
4705
213.9
11 89539-BZ230
12 89539-BZ200
ADM
1-4-x
4 ARMAS
100
6644
170
7.727
ADM
1-4-x
4 ARMAS
100
6644
170
7.727
13 89539-BZ190
14 89539-BZ180-Assy/TMMIN [A]
ADM
1-4-x
4 ARMAS
15
6644
160
7.273
ADM
1-4-x
4 ARMAS
30
6464
160
7.273
15 89539-BZ150
16 89667-0K010-1L
ADM
1-4-x
4 ARMAS
50
6464
3320
150.9
TMMIN
1-2-x
2 RS 13
10
112
1280
58.18
17 89668-0K060-1N
18 89668-0K060-1L
TMMIN
1-2-x
2 RS 13
30
112
3780
171.8
TMMIN
1-2-x
2 RS 13
10
111
230
10.45
19 89668-0K050-1N/1L
20 89668-0K040-1N
TMMIN
1-2-x
2 RS 13
30
112
3440
156.4
TMMIN
1-2-x
2 RS 13
30
112
11640
529.1
11
21 89668-0K040-1L
22 89668-0K030-1N
TMMIN
1-2-x
2 RS 13
10
111
630
28.64
TMMIN
1-2-x
2 RS 13
30
112
19260
875.5
15
18
23 89668-0K020-1N
24 89668-0K020-1L
TMMIN
1-2-x
2 RS 13
50
112
15500
704.5
TMMIN
1-2-x
2 RS 13
10
111
970
44.09
25 89668-0K010-1N/1L
26 89667-0K040-1N
TMMIN
1-2-x
2 RS 13
30
112
3800
172.7
TMMIN
1-2-x
2 RS 13
20
112
3780
171.8
27 89667-0K040-1L
28 89667-0K030-1N/1L
TMMIN
1-2-x
2 RS 13
10
112
230
10.45
TMMIN
1-2-x
2 RS 13
20
112
3400
154.5
29 89667-0K020-1N
30 89667-0K020-1L
TMMIN
1-2-x
2 RS 13
20
112
27060
1230
31
37
TMMIN
1-2-x
2 RS 13
10
112
1600
72.73
31 89667-0K010-1N
TMMIN
1-2-x
2 RS 13
20
112
21760
989.1
25
30
2
9
26.11111
23.33333
Pulling Time
Max
Kbn
2
4
2
2
2
3
5
2
2
7
2
2
2
2
2
4
4
2
4
11
3
18
9
4
4
6
2
5
37
5
30
52.2
3
18
26.1
4
27
17.4
5
36
13.1
6
45
10.4
7
54
8.7
8
63
7.5
9
72
6.5
10
81
5.8
11
90
5.2
12
99
4.7
13
108
4.4
14
117
4.0
15
126
3.7
135
3.5
46.7 23.3 15.6 11.7

9.3
7.8
6.7
5.8
5.2
4.7
4.2
3.9
3.6
3.3
3.1
98.9 49.4 33.0 24.7 19.8 16.5 14.1 12.4 11.0
9.9
9.0
8.2
7.6
7.1
6.6
S-K 7:00 7:18 7:37 7:56 8:14 8:33 8:52 9:10 9:29 9:48 10:16 10:35 10:54 11:12 11:31
J 7:00 7:18 7:37 7:56 8:14 8:33 8:52 9:10 9:29 9:48 10:25 10:44 11:02 11:21 11:40
16
17
144
3.3
18
153
3.1
19
162
2.9
20
171
2.7
21
180
2.6
22
189
2.5
23
198
2.4
24
207
2.3
25
216
2.2
F
225
2.1
I
N
26
27
234
2.0
28
243
1.9
29
252
1.9
30
261
1.8
31
270
1.7
32
279
1.7
288
1.6
2.9
2.7
2.6
2.5
2.3
2.2
2.1
2.0
1.9
1.9
I
1.8
1.7
1.7
1.6
1.6
1.5
1.5
6.2
5.8
5.5
5.2
4.9
4.7
4.5
4.3
4.1
4.0 SH
3.8
3.7
3.5
3.4
3.3
3.2
3.1
11:50 12:53 13:12 13:31 13:49 14:08 14:27 14:45 15:14 15:33 15:51 21:00 21:17 21:36 21:54 22:12 22:30 22:49
13:08 13:27 13:46 14:04 14:23 14:42 15:00 15:19 15:38 15:56 16:15 21:00 21:17 21:36 21:54 22:12 22:30 22:49
33
34
297
1.6
35
306
1.5
36
315
1.5
37
324
1.5
38
333
1.4
39
342
1.4
40
351
1.3
41
360
1.3
42
369
1.3
43
378
1.2
44
387
1.2
45
396
1.2
46
405
1.2
47
414
1.1
48
423
1.1
F
432
1.1
I
N
1.4
1.4
1.3
1.3
1.3
1.2
1.2
1.2
1.1
1.1
1.1
1.1
1.0
1.0
1.0
1.0
I
3.0
2.9
2.8
2.7
2.7
2.6
2.5
2.5
2.4
2.4
2.3
2.2
2.2
2.1
2.1
2.1 SH
23:06 23:25 23:43 0:46 1:05 1:23 1:41 2:00 2:18 2:36 3:05 3:24 3:41 4:00 4:18 4:36 4:55
23:06 23:25 23:43 0:46 1:05 1:23 1:41 2:00 2:18 2:36 3:05 3:24 3:41 4:00 4:18 4:36 4:55
1
3
2
4
3
5
4
6
5
7
2
0
6
8
7
9
8
10
9
11
10
12

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20

PRODUCTION PLANING AND LOADING CAPACITY MAY 2010

Fluktuasi Takt Time Takt Time

Order Kbn Fluktuasi

46.7 23.3 15.6 11.7

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