DRY TYPE TRANSFORMERS

Single Phase Isolation Transformers...........A1 Three Phase Isolation Transformers............A2 Autotransformers..........................................A3 Energy Efficient Transformers.....................A5 Electrostatically Shielded Transformers.....A6 Non-Linear Load Transformers....................A7 Drive Isolation Transformers.......................A8 Transformer Construction............................A9 Easy Selection Guide..................................A10 Catalogue Numbering System...................A11

A1

DRY TYPE TRANSFORMERS

Single Phase Isolation (Double-Wound) Transformers
Applications
Isolation transformers should be used on all systems which require grounding of the load. Pioneer Electric single phase distribution transformers are ideal for supplying auxiliary lighting circuits from 600V and lower supplies as well as electric heating equipment.

Features
General purpose ventilated steel enclosure suitable for indoor, dry locations. After fabrication, all metal is finished in ASA 61 gray powder coating suitable for most industrial and commercial installations. Transformers rated up to 75 KVA may be readily hung on H-columns, walls, shelves, or floor mounted to suit each installation. Most units have lifting lugs, conduit KOs, and a removable front cover for convenient access to terminals. Transformers rated above 75 KVA are suitable for floor or platform mounting and come complete with integral lifting lugs and removable front panels for convenient access to terminals. Transformer terminations rated below 330 amps are supplied with suitable hardware and lugs for cable connection. Terminations above 330 amps are supplied with terminal pads only. Primary windings have full capacity taps for supply voltage compensation and split secondaries for flexibility. Class 220 insulation used throughout. CSA certified and UL listed.
H2

Typical Electrical and Tap Configurations:

X1 X1 X2 X1 H2 H4 H6 H5 H3 H1 X2 X3

H2 X3 X2 H4 H3 H1

X3

H1 UP TO 3KVA

X4

X4 5KVA TO 10KVA TAP CONNECTIONS H1-H2 95% H2-H3 100% H3-H4 105%

X4 15KVA AND UP TAP CONNECTIONS H1-H2 95% H2-H3 97.5% H3-H4 100% H4-H5 102.5% H5-H6 105%

Catalog No. KVA 5 7.5 10 15 25 37.5 50 75 100 150 167 250 Taps

Enclosure Dim. (in.)

Al Windings Al Windings Cu Windings Cu Windings Length Depth Height 600V-120V/240V 480V-120V/240V 600V-120V/240V 480V-120V/240V N/A N/A SC5JK/Z SC5HK/Z 0 11.00 11.00 14.25 N/A N/A SC7.5JK/Z SC7.5HK/Z 5% 15.75 16.00 21.00 N/A N/A SC10JK/Z SC10HK/Z 5% 15.75 16.00 21.00 SA15JK/Z SA15HK/Z SC15JK/Z SC15HK/Z 5% 15.75 16.00 21.00 SA25JK/Z SA25HK/Z SC25JK/Z SC25HK/Z 2 x 2.5% 20.50 20.75 26.25 SA37JK/Z SA37HK/Z SC37JK/Z SC37HK/Z 2 x 2.5% 20.50 20.75 26.25 SA50JK/Z SA50HK/Z SC50JK/Z SC50HK/Z 2 x 2.5% 20.50 20.75 26.25 SA75JK/Z SA75HK/Z SC75JK/Z SC75HK/Z 2 x 2.5% 24.50 22.00 31.50 SA100JK/Z SA100HK/Z SC100JK/Z SC100HK/Z 2 x 2.5% 30.75 29.75 31.75 SA150JK/Z SA150HK/Z SC150JK/Z SC150HK/Z 2 x 2.5% 40.00 37.00 45.75 SA167JK/Z SA167HK/Z SC167JK/Z SC167HK/Z 2 x 2.5% 40.00 37.00 45.75 SA250JK/Z SA250HK/Z SC250JK/Z SC250HK/Z 2 x 2.5% 40.00 37.00 45.75

Weight (lbs.) 80 100 110 155 221 325 365 540 720 998 1080 1370

A1

DRY TYPE TRANSFORMERS

Three Phase Isolation (Double-Wound) Transformers
Applications
Designed for indoor installations in hotels, schools, factories, industrial, and commercial buildings where a reliable power source is required for lighting and other low voltage equipment and machinery.

Features
Using computer aided design techniques and modern materials, Pioneer Electric engineers have created a range of highly efficient transformers having long trouble-free life with reduced weight, size, and cost. Ventilation openings in the enclosure are coordinated with the cooling ducts in the coils to ensure proper natural circulation of the cooling air for long life and minimum losses. General purpose ventilated steel enclosure, suitable for indoor locations. After fabrication, the enclosures are finished in ASA 61 gray powder coating suitable for most industrial and commercial installations. Transformers rated up to 75 KVA may be readily hung on H-columns, walls, shelves, or floor mounted to suit each installation. All units have lifting lugs, conduit KOs, and a removable front cover for convenient access to terminals. Transformers rated 112.5 - 300 KVA are suitable for floor or platform mounting and come complete with integral lifting lugs as well as removable top, front, and rear panels for convenient access to terminals. Transformer terminations rated below 330 amps are supplied with suitable hardware and lugs for cable connection. Terminations above 330 amps are supplied with terminal pads only. Class 220 insulation used throughout. CSA certified and UL listed. Enclosure Dim. (in.) Taps 5% 5% 5% 2.5%, 5% 2.5%, 5% 2.5%, 5% 2.5%, 5% 2.5%, 5% 2.5%, 5% 2.5%, 5% Length Depth Height 11.00 15.75 15.75 20.50 20.50 20.50 24.50 30.75 30.75 40.00 40.00 11.00 16.00 16.00 16.00 20.75 20.75 22.00 29.75 29.75 37.00 37.00 14.25 21.00 21.00 21.00 26.25 26.25 31.50 31.75 31.75 45.75 45.75 Weight (lbs.) 85 130 143 188 298 360 515 780 970 1460 1835

Typical Electrical and Tap Configurations:

H2 TAP CONNECTIONS 2 5% H1 X1 H3 X3 105% 100% 95% X2 DELTA PRIMARY 4 WIRE WYE SECONDARY X0

H2

105% 102.5% 100% 97.5% 95%

X2

WYE PRIMARY (NO NEUTRAL CON.) DELTA SECONDARY H3 H1

X1

X3

TAP CONNECTIONS 4 2.5%

Catalog No. KVA 3 6 9 15 30 45 75 112 150 225 300

Cu Windings Cu Windings Cu Windings Cu Windings 600 - 208Y/120 480 - 208Y/120 416 - 208Y/120 600Y - 240 BC3JM/Z BC3HM/Z BC3GM/Z BC3QC/Z BC6JM/Z BC6HM/Z BC6GM/Z BC6QC/Z BC9JM/Z BC9HM/Z BC9GM/Z BC9QC/Z BC15JM/Z BC15HM/Z BC15GM/Z BC15QC/Z BC30JM/Z BC30HM/Z BC30GM/Z BC30QC/Z BC45JM/Z BC45HM/Z BC45GM/Z BC45QC/Z BC75JM/Z BC75HM/Z BC75GM/Z BC75QC/Z BC112JM/Z BC112HM/Z BC112GM/Z BC112QC/Z BC150JM/Z BC150HM/Z BC150GM/Z BC150QC/Z BC225JM/Z BC225HM/Z BC225GM/Z BC225QC/Z BC300JM/Z BC300HM/Z BC300GM/Z BC300QC/Z

Notes
Other primary and secondary voltages available. All enclosures listed are indoor type. Outdoor enclosures available, refer to factory. All dimensions are subject to change and should not be used for construction purposes. Certified drawings provided upon request. Shipping weights are approximate. Actual weights may be higher due to packaging and crating.

A2

DRY TYPE TRANSFORMERS

Autotransformers
Applications
Autotransformers are an economical and compact means of connecting electrical equipment to a power supply of a different voltage. Part of the winding is common to both primary and secondary circuits so there is no isolation between the two. This may not be acceptable on some power systems which do not have a grounded neutral on the secondary side of the main power transformer. Typical applications include motor loads of industrial machinery, electric heating, air conditioners, etc.

Features
Performs same function as an isolation transformer of same KVA and voltage rating without the isolation feature. Generally radiates less noise than equivalent isolation transformer. All terminals are clearly identified and easy to connect. May be used in either step-up or step-down configurations. Low regulation; less than 3%. General purpose ventilated steel enclosure, suitable for indoor locations. After fabrication, the enclosures are finished in ASA 61 gray powder coating suitable for most industrial and commercial installations. Transformers in up to #7 enclosures may be readily hung on H-columns, walls, shelves, or floor mounted to suit each installation. All units have lifting lugs, conduit KOs, and a removable front cover for convenient access to terminals. Transformers in #8 or larger enclosures are suitable for floor or platform mounting and come complete with integral lifting lugs as well as removable top, front, and rear panels for convenient access to terminals. Transformer terminations rated below 330 amps are supplied with suitable hardware and lugs for cable connection. Terminations above 330 amps are supplied with terminal pads only. Class 220 insulation used throughout. CSA certified and UL listed.

Typical Three Phase Electrical Configuration

HV(H1) LV(X1)

LV(X2) HV(H2)

LV(X3) HV(H3)

Enclosure Dimensions
Size No. 0 1 2 3 4 5 6 7 8 9 10 11 12 Length 9.50 12.00 11.00 15.50 15.75 20.50 20.50 24.50 30.75 40.00 46.00 60.00 73.00

Depth 7.00 9.00 11.00 11.00 16.00 16.00 20.75 22.00 29.75 37.00 40.00 45.00 45.00

Height 8.00 10.00 14.25 14.25 21.00 21.00 26.25 31.50 31.75 45.75 64.50 69.00 78.00

Single Phase Autotransfomers

600V - 480V, 60Hz KVA 3 5 7.5 10 15 25 37.5 50 75 100 150 Cat. No. MC3JH MC5JH MC7H MC10JH MC15JH MC25JH MC37JH MC50JH MC75JH MC100JH MC150JH Encl. Weight Size #0 #0 #1 #1 #1 #2 #2 #4 #4 #4 #6 480V - 240V, 60Hz Cat. No. Encl. Weight Size #1 #1 #1 #2 #2 #4 #4 #6 #6 #6 #7 240V - 208V, 60Hz Cat. No. Encl. Weight Size #0 #0 #1 #1 #1 #2 #2 #4 #4 #4 #4 (lbs.) 20 25 30 35 45 60 90 130 165 200 240 240V - 120V, 50/60Hz Cat. No. MC3CA/50 MC5CA/50 MC7CA/50 M10CA/50 MC15CA/50 MC25CA/50 MC37CA/50 MC50CA/50 MC75CA/50 MC100CA/50 MC150CA/50 Encl. Weight Size #1 #1 #1 #2 #2 #4 #4 #6 #6 #6 #7 (lbs.) 40 55 75 90 110 150 200 235 275 315 345

(lbs.) 8.00 MC3HC 10.00 MC5HC 10.00 MC7HC 10.00 MC10HC 14.25 MC15HC 14.25 MC25HC 21.00 MC37HC 26.25 MC50HC 26.25 MC75HC 31.50 MC100HC 31.50 MC150HC

(lbs.) 40 MC3CB 60 MC5CB 80 MC7CB 90 MC10CB 110 MC15CB 150 MC25CB 200 MC37CB 235 MC50CB 275 MC75CB 315 MC100CB 345 MC150CB

A3

DRY TYPE TRANSFORMERS

600Y PRIMARY VOLTS - 480Y SECONDARY VOLTS, 3 Weight KVA Catalog No. Enclosure Size (lbs.) 3 RC3JH #1 21 6 RC6JH #1 34 9 RC9JH #3 45 15 RC15JH #3 65 30 RC30JH #5 115 45 RC45JH #6 135 75 RC75JH #6 200 112 RC112JH #7 225 150 RC150JH #7 265 225 RC225JH #8 450 300 RC300JH #9 525 240Y PRIMARY VOLTS - 208Y SECONDARY VOLTS, 3 KVA 3 6 9 15 30 45 75 112 150 225 300 Catalog No. RC3CB RC6CB RC9CB RC15CB RC30CB RC45CB RC75CB RC112CB RC150CB RC225CB RC300CB Enclosure Size #0 #0 #1 #1 #3 #3 #5 #5 #6 #6 #7 Weight (lbs.) 18 21 30 52 70 125 135 180 200 240 300

600Y PRIMARY VOLTS - 240Y SECONDARY VOLTS, 3 Weight KVA Catalog No. Enclosure Size (lbs.) 3 RC3JC #1 40 6 RC6JC #1 75 9 RC9JC #3 120 15 RC15JC #3 155 30 RC30JC #5 225 45 RC45JC #6 265 75 RC75JC #6 400 112 RC112JC #7 550 150 RC150JC #7 610 225 RC225JC #8 970 300 RC300JC #9 1300 600Y PRIMARY VOLTS - 208Y SECONDARY VOLTS, 3 KVA 3 6 9 15 30 45 75 112 150 225 300 Catalog No. RC3JB RC6JB RC9JB RC15JB RC30JB RC45JB RC75JB RC112JB RC150JB RC225JB RC300JB Enclosure Size #1 #1 #3 #3 #5 #6 #6 #7 #8 #8 #9 Weight (lbs.) 45 70 130 130 210 250 360 555 650 920 1330

480Y PRIMARY VOLTS - 240Y SECONDARY VOLTS, 3 Weight KVA Catalog No. Enclosure Size (lbs.) 3 RC3HC #1 65 6 RC6HC #1 85 9 RC9HC #3 110 15 RC15HC #3 125 30 RC30HC #5 200 45 RC45HC #5 225 75 RC75HC #6 325 112 RC112HC #7 450 150 RC150HC #7 550 225 RC225HC #8 675 300 RC300HC #8 900

480Y PRIMARY VOLTS - 208Y SECONDARY VOLTS, 3 KVA 3 6 9 15 30 45 75 112 150 225 300 Catalog No. RC3HB RC6HB RC9HB RC15HB RC30HB RC45HB RC75HB RC112HB RC150HB RC225HB RC300HB Enclosure Size #1 #1 #3 #3 #5 #5 #6 #7 #7 #8 #8 Weight (lbs.) 65 85 110 130 200 225 325 450 550 675 900

Notes
Other primary and secondary voltages available. Standard units do not have primary taps. Taps available on special order, refer to factory. All enclosures listed are indoor type. Outdoor enclosures available, refer to factory. All dimensions are subject to change and should not be used for construction purposes. Certified drawings provided upon request.

A4

DRY TYPE TRANSFORMERS

Energy Efficient Transformers (e-RatedTM)
Applications
As energy prices rise, it is imperative to reduce the operating costs of electrical systems. All transformers have losses that appear in the form of heat. Transformers designed for temperature rises of 80C or 115C and with the special grade core steel will operate at lower than normal losses. Therefore, have greater life expectancy, lower operating costs, and significantly enhanced overload capabilities.

Features
To meet NEMA TP-1 and CSA C802 transformer efficiency standards, transformer cores are made with higher grade silicon steel, constructed with special miter arrangements, and utilize winding conductors that have lower resistance to reduce losses. Pioneer Electric e-RatedTM transformers meet or exceed TP-1 and C802 requirements. In addition, if the transformers are operating at a temperature rise of 80C or 115C they will have approximately 35% and 20% lower losses, respectively compared to conventional 150C rise units. An additional benefit of Pioneer Electric e-RatedTM transformers is their enhanced overload capability. e-RatedTM transformers with 80C or 115C temperature rise can be operated at 150C and yield overload capability of 30% or 15% without reducing life expectancy or service reliability.

Transformer Losses
Core Losses: Are mainly caused by the resistance of the iron core to the magnetic flux magnetizing it. These losses can be reduced by lowering the flux density, using higher grade steel, special construction, and exacting assembly techniques. In most cases, the core loss has the greater effect on total losses. Since core losses are present at all times when the transformer is energized while load losses are proportional to transformer load. Load Losses: Are caused primarily by the resistance of the winding conductors to the current which flows through them. These losses can be reduced by lowering the resistance of the windings and by lowering the temperature rise of the unit. Total Losses = Core Loss + (%Load2 X Winding Loss)

Enclosure Dimensions
Size No. 0 1 2 3 4 5 6 7 8 9 10 11 12 Length 9.50 12.00 11.00 15.50 15.75 20.50 20.50 24.50 30.75 40.00 46.00 60.00 73.00 Depth 7.00 9.00 11.00 11.00 16.00 16.00 20.75 22.00 29.75 37.00 40.00 45.00 45.00 Height 8.00 10.00 14.25 14.25 21.00 21.00 26.25 31.50 31.75 45.75 64.50 69.00 78.00

Energy Efficient Transfomers

KVA 3 6 9 15 30 45 75 112 150 225 300 115C Temp. Rise, 600V - 120Y208V Enclosure Cat. No. Taps Size BC3JM/T115 #4 BC6JM/T115 5% #4 BC9JM/T115 5% #5 BC15JM/T115 5% #6 BC30JM/T115 2.5%, 5% #6 BC45JM/T115 2.5%, 5% #7 BC75JM/T115 2.5%, 5% #8 BC112JM/T115 2.5%, 5% #9 BC150JM/T115 2.5%, 5% #9 BC225JM/T115 2.5%, 5% #9 BC300JM/T115 2.5%, 5% #10 Weight (lbs.) 105 135 168 230 290 430 610 920 1230 1650 2600 80C Temp. Rise, 600V - 120Y208V Enclosure Weight Cat. No. Taps Size (lbs.) BC3JM/T80 #4 120 BC6JM/T80 5% #4 160 BC9JM/T80 5% #5 185 BC15JM/T80 5% #6 260 BC30JM/T80 2.5%, 5% #7 360 BC45JM/T80 2.5%, 5% #8 500 BC75JM/T80 2.5%, 5% #9 780 BC112JM/T80 2.5%, 5% #9 1140 BC150JM/T80 2.5%, 5% #9 1460 BC225JM/T80 2.5%, 5% #9 1850 BC300JM/T80 2.5%, 5% #10 2800

A5

DRY TYPE TRANSFORMERS

Electrostatically Shielded Transformers
Applications
Hospital operating rooms and X-ray equipment Computer installations Data processing Programmable controllers Instrumentation

Features
Shielded transformers are available with copper or aluminum windings. Knock outs provided for simplified wiring. General purpose ventilated steel enclosure, suitable for indoor locations. After fabrication, the enclosures are finished in ASA 61 gray powder coating suitable for most industrial and commercial installations. Transformers rated up to 75KVA may be readily hung on H-columns, walls, shelves, or floor mounted to suit each installation. All units have lifting lugs, conduit KOs, and a removable front cover for convenient access to terminals. Transformers rated above 75KVA are suitable for floor or platform mounting and come complete with provisions for lifting as well as removable top, front, and rear panels for convenient access to terminals. Internal ground lugs. Class 220 insulation used throughout. CSA certified and UL listed.

Electral Noise
Electrostatically (faraday) shielded transformers are designed to protect sensitive electrical equipment and electronic devices and systems from high frequency voltages (electrical noise) or transients that occur due to switching and loading on distribution lines. Electrical noise and transients are classified in two ways: Normal mode: Noise which appears between the hot and neutral current carrying conductors. Common mode: Noise which appears between the ground wire, hot, and neutral current carrying conductors. Common mode noise is more prevalent and should be the key criterion for any noise suppression device.

Electrostatic Shielding
The shielded transformer suppresses common mode noise by introducing a grounded shield between its primary and secondary windings. The grounded shield provides a low resistance path to ground by the effect of capacitive coupling which prevents high frequency signals present in the source voltage from reaching the secondary of the transformer and subsequently the connected load. The electrostatic shield will not perform any function with regard to harmonic current or voltage distrotion of waveforms. By redirecting unwanted commom mode electrical noise and transients generated on the source side of the transformer to ground the shield is extremely valuable in protecting sensitive equipment connected to the transformer output. The ratio of the common mode noise attenuation on the input to that of the output is expressed in Decibels (dB). Isolation transformers with electrostatic shields installed can have input to output noise ratios within the range of 10:1 to 1,000,000 or higher. Shielded Transformer
Secondary Protected Load

Winding Capacitance Primary

Dirty power with noise and spikes into the shielded transformer
Ground

Clean power out of the shielded transformer

Three Phase Isolation Transformer Shield No Shield Single Shield Double Shield Triple Shield Ultra Isolating

Common Mode Noise Attenuation Minimum (dB) 12 50 65 90 120 Range (dB) 12 - 20 50 - 65 65 - 90 90 - 120 120 - 150 Ratio Range 10:1 1000:1 10,000:1 100,000:1 1,000,000:1

A6

DRY TYPE TRANSFORMERS

Non-Linear Load Transformers (K-Factor Rated)
Applications
Today`s modern electronic, electrical components, and circuitry such as computers, copiers, printers, fax machines and display terminals utilize switching mode power supplies for their operation. These switching mode power supplies are non-linear in nature and cause significant power system problems: Circuit breakers and fuses blowing far below their current ratings. Neutrals in transformers and panelboards are much hotter than their ratings. Distribution transformers are overheating even when operating well within their specified nameplate ratings.

Effects on Transformers
The major components in the harmonic currents of switching mode power supplies are the third and fifth harmonics. Harmonics which are multiples of 3 such as the 3rd, 6th, 9th, etc. are called triplen harmonics. When triplen harmonics are present in a three phase system they add together in the neutral conductor. Third harmonics result in a high 180Hz current flowing through the transformer neutral terminal. The core steel of the transformer has stray losses which will increase dramatically with harmonic distortion. These effects cause the transformers to operate at significantly higher temperatures.

K - Ratings
A K-factor rating applied to a transformer is an index of the transformers ability to supply harmonic content in its load current while operating within its temperature limits. For dry-type transformers a K-factor calculation is made to determine the amount of harmonic content present in a power system. K-rated transformers are sized to handle 100% of the fundamental 60Hz load plus the non-linear load specified. The neutral of the transformer is sized at 200% of the current rating of the phase connections. Selecting Transformer K-Rating Based on Load Type: K-factor 1: Motors Incandescent Lighting Resistance Heating Motor Generators (without solid state drives) K-factor 4: HID Lighting Induction Heaters Welders UPS with optional input filtering PLCs and Solid-State Drives K-factor 13: Multiple receptacle circuits in health facilities UPS without input filtering Production or assembly line equipment Facilities and classrooms of schools K-factor 20: SCR variable speed drives Circuits with data processing equipment Main-frame computers Critical care areas and hospital operating rooms Pioneer Electric can calculate and provide K-factor ratings of any magnitude when harmonic values are given.

These problems are the result of harmonics. Solid state switching elements such as SCR`s, transistors, and capacitors which are found in computers, fax machines, energy efficient ballasts, etc. continuously switch on and off producing non-linear or non-sinusoidal wave shapes in the current supplied from the power source. A linear load uses current from the power source continuously over the sinusoidal cycle. A non-linear load uses current in large pulses from the power source which creates harmonic distortion. Harmonic components are represented by periodic waves that have a frequency that is a multiple of the fundamental frequency. Harmonic frequencies superimpose themselves upon the fundamental waveform distorting it and changing the magnitude.

Effects of Harmonic Components on the Sinusoidal Cycle

Distorted Non-Linear Wave = Fundamental + 3rd Harmonic + 5th Harmonic

A7

DRY TYPE TRANSFORMERS

Drive Isolation Transformers (DIT)
Applications
Pioneer Electric drive isolation transformers are specifically designed to meet the requirements of AC and DC variable speed drives or rectifier outputs. Pioneer Electric DIT type transformers are manufactured and rated to match standard motor horsepower and voltage ratings.

Features
Anticipating that harmonics generated by the rectifiers will be present, the steel core is increased to operate the transformer at a lower flux density to prevent saturation. Standard K-factor 4 rating. All K-factor ratings are available. Available in either high quality copper or aluminum windings. Braced to withstand the mechanical stresses of the current reversals and short circuits associated with SCR drives. Isolates the power source from the low frequency noise generated by SCR voltage spikes and transient feedback. Reduces short circuit currents. Lower than normal losses and temperature rise for greater life expectancy and overload capability. Full current neutral. Standard taps supplied, 5% FCAN and FCBN or 2 x 2-1/2% FCAN and FCBN Thermal protectors (thermostats) for over temperature tripping are supplied standard. Class 220 insulation used throughout. CSA certified and UL listed. Enclosure Dim. (in.)

Catalog No. Drive Recommended Rating Transformer Al Windings Al Windings Al Windings Al Windings (H.P.) Size (DIT) 575 - 460Y/266 460 - 460Y/266 460 - 230Y/133 230 - 230Y/133 5 8 DA8J1P1 DA8H1P1 DA8H1S1 DA8C1S1 8 11 DA11J1P1 DA11H1P1 DA11H1S1 DA11C1S1 10 14 DA14J1P1 DA14H1P1 DA14H1S1 DA14C1S1 15 20 DA20J1P1 DA20H1P1 DA20H1S1 DA20C1S1 20 27 DA27J1P1 DA27H1P1 DA27H1S1 DA27C1S1 25 34 DA34J1P1 DA34H1P1 DA34H1S1 DA34C1S1 30 40 DA40J1P1 DA40H1P1 DA40H1S1 DA40C1S1 40 51 DA51J1P1 DA51H1P1 DA51H1S1 DA51C1S1 50 63 DA63J1P1 DA63H1P1 DA63H1S1 DA63C1S1 60 75 DA75J1P1 DA75H1P1 DA75H1S1 DA75C1S1 75 93 DA93J1P1 DA93H1P1 DA93H1S1 DA93C1S1 100 118 DA118J1P1 DA118H1P1 DA118H1S1 DA118C1S1 125 145 DA145J1P1 DA145H1P1 DA145H1S1 DA145C1S1 150 175 DA175J1P1 DA175H1P1 DA175H1S1 DA175C1S1 200 220 DA220J1P1 DA220H1P1 DA220H1S1 DA220C1S1 250 275 DA275J1P1 DA275H1P1 DA275H1S1 DA275C1S1 300 330 DA330J1P1 DA330H1P1 DA330H1S1 DA330C1S1 400 440 DA440J1P1 DA440H1P1 DA440H1S1 DA440C1S1

Weight Length Depth Height (lbs.) 15.75 15.75 20.50 20.50 20.50 20.50 20.50 24.50 24.50 24.50 30.75 30.75 30.75 40.00 40.00 40.00 40.00 46.00 16.00 16.00 16.00 20.75 20.75 20.75 20.75 22.00 22.00 22.00 29.75 29.75 29.75 37.00 37.00 37.00 37.00 40.00 21.00 21.00 21.00 26.25 26.25 26.25 26.25 31.50 31.50 31.50 31.75 31.75 31.75 45.75 45.75 45.75 45.75 64.50 135 150 182 247 275 310 336 455 485 565 755 820 890 1250 1470 1750 1990 2700

A8

DRY TYPE TRANSFORMERS

Transformer Construction
Core
All Pioneer Electric three phase transformers utilize three legged cores Only high quality grain oriented silicon steel is used Core steel is precision cut and stacked for reduced noise and losses Cores are clamped with heavy steel brackets

Coils
All coil windings are of high quality magnet wire (copper or aluminum is available) Class H 220C insulation is utilized throughout the coil winding process All Pioneer Electric transformers are designed with substantial cooling ducts for effective cooling Every coil is impregnated and baked in polyester resin varnish Standard 5% or 2x2.5% taps are provided on all isolation type transformers

Quality Assurance and Testing

All Pioneer Electric transformers are produced and tested in full compliance with the requirements of CSA Z299.3 and ISO 9002 quality assurance programs. All Pioneer Electric transformers are tested as per the requirements of CSA standard C9 M1981.

Available Options
Epoxy impregnated windings Epoxy cast coil designs 50 Hz designs (or other frequencies when specified) All non-standard voltages Special configurations: delta-delta, delta or wye zig-zag Special impedance designs Temperature sensing devices Multiple windings Special tap arrangements Low audible noise designs Tropicalization Special paint available upon request Anti-vibration pads: all transformers have standard internal vibration isolators; external pads are available Lightning and surge arrestors Non-sinusoidal load designs Optional tests are available Enclosures: NEMA and CSA Type 2: ventilated, Standard) indoor, driproof (Pioneer

Insulation System
Pioneer Electric transformers are manufactured with insulating materials complying with CSA Winding Insulation System Class 220, which is the highest insulation level recognized by the transformer industry.

Enclosure
Standard enclosures are constructed of heavy gauge steel Ventilation openings are arranged so that each standard enclosure is suitable for either NEMA or CSA type 1 or type 2 applications All enclosures are designed to minimize the possibility of accidental contact with live parts and to restrict the access of falling particles into the transformer All Pioneer Electric standard enclosures are finished in ASA 61 grey powder coating

Approval
Pioneer Electric transformers are manufactured in accordance with the requirements of CSA Standard C22.2 No 47. Pioneer Electric transformers are CSA certified and UL listed.

Type 3: ventilated indoor or outdoor weather resistant Type 4: non-ventilated indoor or outdoor watertight (protection against splashing and hose directed water) Type 12: non-ventilated indoor industrial dust-tight and driproof

A9

DRY TYPE TRANSFORMERS

Easy Selection Guide
Steps for selecting required single phase transformer
1. 2. 3. 4. 5. Determine primary or supply voltage Determine secondary or load voltage Verify single phase operation Standard transformers are suitable for operation on a 60 Hz system. Refer to factory for other frequencies. Determine KVA rating of load. Select a transformer having a standard KVA rating equal to or greater than that required by the load. Select autotransformer or double-wound isolation type. Formula for calculating single phase KVA: KVA = Volts x Amps 1000

Line currents at rated voltage single phase

KVA 1 2 3 5 7.5 10 15 25 37.5 50 75 100 150 120V 8.3 16.7 25.0 41.7 62.5 83.3 125.0 208.0 313.0 417.0 625.0 833.0 1250.0 240V 4.2 8.3 12.5 20.8 31.3 41.7 62.5 104.0 156.0 208.0 313.0 417.0 625.0 480V 2.1 4.2 6.3 10.4 15.6 20.8 31.3 52.1 78.0 104.0 156.0 208.0 313.0 600V 1.7 3.3 5.0 8.3 12.5 16.7 25.0 41.7 62.5 83.3 125.0 167.0 250.0

6.

Motor H.P. up to Actual KVA Required Closest Standard KVA

0.5 1.16 2.0

1 1.9 3.0

1.5 2.30 3.0

2 2.76 3.0

3 3.92 5.0

5 6.45 7.5

7.5 9.23 10.0

10 11.5 15.0

Steps for selecting required three phase transformer

1. 2. 3. 4. 5. Determine primary or supply voltage Determine secondary or load voltage Verify three phase operation Standard transformers are suitable for operation on a 60 Hz system. Refer to factory for other frequencies. Determine KVA rating of load. Select a transformer having a standard KVA rating equal to or greater than that required by the load. Select autotransformer or double-wound isolation type. Formula for calculating three phase KVA: KVA = Volts x Amps x 1.73 1000

Line currents at rated voltage three phase

KVA 3 6 9 15 30 45 75 112.5 150 225 300 208V 8.3 16.6 25.0 41.7 83.4 125 208 313 417 625 834 240V 7.2 14.4 21.7 36.1 72.3 108 181 271 361 542 723 480V 3.6 7.2 10.7 18.1 36.1 54.2 90.3 135 181 271 361 600V 2.9 5.8 8.7 14.5 28.9 43.4 72.3 108 145 217 289

6.

Motor H.P. up to Actual KVA Required Closest Standard KVA

2 2.4 3.0

3 3.42 6.0

5 5.73 6.0

7.5 8.4 9.0

10 10.3 15.0

15 15.0 15.0

20 19.8 30.0

25 24.4 30.0

A10

DRY TYPE TRANSFORMERS

Catalogue Numbering System
B

30

Windings
A - Aluminum Windings C - Copper Windings

Primary Voltage Code

A - 120 A1 - 115 A2 - 110 B - 208 C - 240 C1 - 230 C2 - 220 D - 277 E - 347 F - 380 G 416 G1 - 400 H - 480 H1 - 460 H2 - 440 J - 600 J1 - 575 J2 - 550 K - 120/240 K1 - 115/230 K2 - 110/220 L - 240/480 L1 - 230/460 L2 - 220/440 M - 208Y/120 N - 416Y/240 N1 - 400Y/231 P - 480Y/277 P1 - 460Y/266 P2 - 440Y/254 Q - 600Y/347 Q1 - 575Y/332 Q2 - 550Y/318 R - 380Y/220 S - 240Y/139 S1 - 230Y/133 S2 - 220Y/127 X - Special

Primary Voltage Code

A - 120 A1 - 115 A2 - 110 B - 208 C - 240 C1 - 230 C2 - 220 D - 277 E - 347 F - 380 G 416 G1 - 400 H - 480 H1 - 460 H2 - 440 J - 600 J1 - 575 J2 - 550 K - 120/240 K1 - 115/230 K2 - 110/220 L - 240/480 L1 - 230/460 L2 - 220/440 M - 208Y/120 N - 416Y/240 N1 - 400Y/231 P - 480Y/277 P1 - 460Y/266 P2 - 440Y/254 Q - 600Y/347 Q1 - 575Y/332 Q2 - 550Y/318 R - 380Y/220 S - 240Y/139 S1 - 230Y/133 S2 - 220Y/127 X - Special

Special Requirement
Blank - No Requirement 50 - 50 Cycles (Hz) S - Electrostatic Shield E - Special Enclosure T - Special Temperature Rise K - K-Factor Rated P - Special Paint Finish M - Special Mounting Brackets Z - Energy Efficient EP - Encapsulated Transformer

KVA Designation Type

R - 3 Phase Autotransformers M - 1 Phase Autotransformers B - 3 Phase Isolation (Distribution) S - 1 Phase Isolation (Distribution) D - 3 Phase Drive Isolation 25 50 75 100 150 200 250 350 500 750 1000 1500 2000 3000

A11