MAIN DRIVE SPEED REDUCER

GEAR CALCULATION

AGMA 2001 - C95

I Stage

II Stage

III Stage

IV Stage

Bevel

Helical

Helical

Helical

Description
Centre Distance

a0

(mm)

140

200

300

Normal Module

(mm)

Pinion Teeth

z1

(--)

12

25

14

16

Gear Teeth

z2

(--)

54

65

51

49

Normal Pressure Angle

(deg)

20

20

20

20

Helix / Spiral Angle

(deg)

35

15

10

10

Facewidth

(mm)

34

80

80

140

Pinion Speed

n1

(rpm)

1440

320

123

35.2

Power required

Kw

18.5

18.5

18.5

18.5

Total addm. Modification

xt

(---)

0.6

0.07

0.106

Gear Ratio

mg

(---)

4.5

2.6

3.64

3.07

Total Gear Ratio

(---)

Total Contact Ratio

eb

(---)

3.55

3.76

2.16

1.54

Pinion Operating Diameter

(mm)

59.49

85.62

102.4

171.59

Gear Operating Diameter

(mm)

229.16

206.38

321.46

464.19

Total load on teeth

(kN)

11.9

16.89

35.42

75.27

Tangential Load

Ft

(kN)

14.35

36.54

86.5

183.81

Radial Load

Fr

(kN)

8.42

1403.86

31.97

67.93

Axial Load

Fa

(kN)

8.4

13.77

15.15

32.41

(---)

1.2

1.2

1.3

1.3

Contact Load factor K

130.53

Pinion Torque

Mt1

(Nm)

315.3

1418.91

3689.14

13439.2

Gear Torque

Mt2

(Nm)

1418.91

3689.14

13439.2

41955.23

Peripherical speed

(m/sec)

3.85

1.3

0.55

0.26

Gear Speed

n2

Hertz Stress

(rpm)

320

123.08

33.8

11.03

18.5 kW
(Motor power)

(N/mm2)

650.55

770.79

1095.79

979.5

Peak Power

(N/mm2)

1042.44

1241.5

1755.8

1569.5

(N/mm2)

130.1

1546.6

2191.5

1959

(kN/mm2)

0.12

1.64

1.63

1.73

Peak Power

(kN/mm2)

0.3

4.21

4.2

4.43

400% Motor
rating

(kN/mm2)

0.47

6.54

6.9

400% Motor
rating
18.5 kW
(Motor power)
Fatique Stress

Yield Stress of Matl.

17CrNiMo6 to DIN 17210

9.6

(KN/mm2)

All fatigue stress are

70% yield stress