Medidas para Mecanizar Alojamiento Anillo Sello Espejo

D11T TRACK-TYPE TRACTOR GEB00001-UP (MACHINE) POWERED BY C32 En...
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Producto: TRACK-TYPE TRACTOR

Modelo: D11T TRACK-TYPE TRACTOR GEB
Configuración: D11T TRACK-TYPE TRACTOR GEB00001-UP (MACHINE) POWERED BY C32 Engine
Instrucción Especial
Installation of Improved Final Drive Seals {4052, 7561}
Número de medio -REHS2815-10 Fecha de publicación -29/10/2014 Fecha de actualización -18/07/2018
i07451696
Installation of Improved Final Drive Seals {4052, 7561}

SMCS - 4052; 7561
Track-Type Tractor
D11R (S/N: AAF1-UP; 9TR1-UP; 9XR1-UP; 7PZ1-UP)
D11T (S/N: GEB1-UP; TPB1-UP)
Introduction
This special instruction provides the procedures to modify existing Hub-Support and Hub-Sprocket to
accommodate the updated replaceable labyrinth rings. The procedure provides adaptability,
machining dimensions, and assembly procedures.
Refer to the necessary parts list.
After installation of the repaired final drive is complete prepare the machine for service. Follow the
procedure in the Operation and Maintenance Manual for your machine.
Do not attempt any procedure in this special instruction or order parts until you understand the
information.
Note: This modification is not applicable for arctic conditions.
Safety
Do not attempt to assemble this machine until you read and you
understand the assembly instructions.
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D11T TRACK-TYPE TRACTOR GEB00001-UP (MACHINE) POWERED BY C32 En... Page 2 of 11
Improper assembly procedures could result in injury or death.
When a hoist is used to lift any part or assembly, stand clear of the area
under the part being raised. Always make sure that the hoist has
adequate lifting capacity and the wire cable is not damaged.
Failure to follow this instruction could lead to injury or death.
Approximate weights of the components are shown in the table which

follows.
References
Reference: Disassembly and Assembly, SENR1782, "Final Drive-Remove"
Reference: Disassembly and Assembly, SENR1782, "Final Drive -Disassemble"
Reference: Disassembly and Assembly, SENR1782, "Final Drive -Assemble"
Reference: Disassembly and Assembly, SENR1782, "Final Drive - Install"
Reference: Disassembly and Assembly, SEHS8364, "Assembly and Installation of Conventional Duo
-Cone Seals"
Reference: Disassembly and Assembly, SENR1782, "Assembly and Installation of Conventional

Duo-Cone Seals"
Reference: Disassembly and Assembly, SENR1782, "Track-Separate"
Reference: Disassembly and Assembly, SENR1782, "Track-Connect"
Reference: Service Magazine, SEPD0497, "Final Drive Duo-Cone Seals"
Required Parts
Table 1
Required Parts List(1)
QTY Part Number Description
1 246-2941 Ring
1 539-1899 Ring
1 212-2784 Duo-Cone Seal Gp
12 2D-4534 Bolt
12 4D-3120 Bolt
2 2R-0098 O-Ring Seal
(1)
The following parts will do one Final Drive.
Parts are available if the existing Hub-Support and Hub-Sprocket cannot be salvaged. The 246-2935
Hub-Support and the 324-2342 Hub-Sprocket have a Labyrinth seal that is a bolt on design.
Table 2
Weight of the Parts
436.5 kg (962 lb) 134-5994 Hub-Support
134-5995
574 kg (1265 lb) 160-5761
Hub-Sprocket
estimated 175-7149
199-2807
9.4 kg (20 lb) 246-2941 Ring
13.53 kg (30 lb) 539-1899 Ring
Adaptability
This modification is adaptable to D11R (S/N: 9TR1-UP; 9XR1-UP; 7PZ1-UP; AAF1-UP) and D11T
(S/N: GEB1-490; TPB1-176).
This modification is effective with D11T (S/N: TPB177-UP; GEB491-UP).
Note: 134-5995 Hub-Sprocket, 160-5761 Hub-Sprocket, 175-7149 Hub-Sprocket, and 199-2807 Hub-
Sprocket must first be modified per Service Magazine, SEPD0497, "Final Drive Duo-Cone Seals".
Modification to Hub-Support
The 134-5994 Hub-Support must be machined to the following dimensions to mate to the 246-2942
Ring.
Illustration 1 g01202904
Table 3
Dimensions of the Bolt Hole Pattern
Diameter of 8.20 mm (0.323 inch) with a depth of 25.00 mm (0.984 inch)
(A)(1)
3/8 by 16 with a depth of 17.00 mm (0.669 inch)
(B) 124 mm (4.881 inch)
(C) 214.77 mm (8.456 inch)
(D) 248 mm (9.764 inch)
(E) 248 mm (9.764 inch)
(F) 214.77 mm (8.456 inch)
(G) 124 mm (4.881 inch)
(1)
12 equally spaced holes
Detail (H)
Detail (LL) material that will be removed by machining.
Table 4
Machining Dimensions of Area (H)
466.15 ± .03 mm (18.352 ± 0.0012 inch) Runout to (N) a maximum of 0.1 mm
(P)
(0.0039 inch)
(K) 39 ± .25 mm (1.535 ± 0.010 inch)
(L) radius 1.6 ± .25 mm (0.063 ± 0.010 inch)
(M) 45° Chamfer 1.6 ± 0.5 mm (0.063 ± 0.020 inch)
(N) Reference diameter
(J) 49.14 ± .25 mm (1.935 ± 0.010 inch)
Modification to Hub-Sprocket
The 134-5995 Hub-Sprocket, 160-5761 Hub-Sprocket, 175-7149 Hub-Sprocket, and 199-2807 Hub-
Sprocket must be machined to the following dimensions to mate to the 246-2941 Ring.
(JJ) A minimum thickness of 44 mm (1.732 inch)
Note: Check the hub sprocket for the minimum thickness requirement before performing this
modification. Refer to Illustration 5. The minimum thickness is 44 mm (1.732 inch). If the minimum
thickness requirement is not met, do not apply this Special Instruction to the hub sprocket.
Note: Orient the OPL ring (± 15 degrees) using the hole pattern shown in Illustration 6.
Table 5
Dimensions of the bolt hole Pattern
Diameter of 8.2 mm (0.323 inch) with a depth of 25 mm (0.984 inch)
(R)(1)
3/8 by 16 with a depth of 17.00 mm (0.669 inch)
(S) 124 mm (4.881 inch)
(T) 248 mm (9.764 inch)
(U) 214.77 mm (8.456 inch)
(V) 248 mm (9.764 inch)
(W) 214.77 mm (8.456 inch)
(X) 124 mm (4.881 inch)
D11T TRACK-TYPE TRACTOR GEB00001-UP (MACHINE) POWERED BY C32 ... Page 10 of 11
(1)
12 equally spaced holes
Table 6
Machining of Hub-Sprocket
(BB) 68.25 ± 0.25 mm (2.687 ± 0.010 inch)
(CC) 58.11 ± 0.18 mm (2.288 ± 0.007 inch)
(DD) Chamfer 12 ± .2 mm (0.472 ± 0.008 inch)
(EE) radius 1.6 ± .25 mm (0.063 ± 0.010 inch)
(FF) 45° Chamfer 1.6 ± 0.5 mm (0.063 ± 0.020 inch)
466.15 ± 0.03 mm (18.352 ± 0.00118 inch) Runout to (HH) a maximum of 0.1 mm
(GG)
(0.0039 inch)
(HH) Ref Diameter
(JJ) A minimum thickness of 44 mm (1.732 inch)
Assembly Process for the Rings
Exploded view of the modified final drive
Table 7
Parts Identification
Item Part Number Description QTY
(1) 134-5994(1) Hub-Support 1
(2) 246-2942 Ring 1
D11T TRACK-TYPE TRACTOR GEB00001-UP (MACHINE) POWERED BY C32 ... Page 11 of 11
(3) 4D-3120(2) Bolt 12

(4) 2D-4534(2) Bolt 12
(5) 246-2941 Ring 1
199-2807(3)
134-5995(3)
(6) Hub-Sprocket 1
160-5761(3)
175-7149(3)
(7) 172-5093 Seal Group 1
(8) 2R-0098 O-Ring 2
(1)
Hub support that can be adapted to this modification
(2)
Torque Specifications for the bolts for the bolt on rings 47 ± 9 N·m (34.7 ± 6.7 lb ft)
(3)
Hub-Sprocket that Can be adapted to this modification
1. Clean all the holes and all the mating surfaces on the Hub-Support (1), Hub-Sprocket (6), and
rings (2) and (5) with a suitable cleaning agent until all the parts are free of debris and residue.
Lightly lubricate each O-Ring (8) with oil that is used in final drive. Assemble O-Rings (8) to
the Hub-Support (1) and Hub Sprocket (6). Make sure that the O-Ring is not twisted. Assemble
Ring (2) to Hub-Support (1) with bolts (3). Assemble ring (5) to the Hub-Sprocket (6) with
bolts (4).
Note: To avoid binding the rings to the new diameters on the Hub-Support and the Hub-
Sprocket, tighten the bolts in an even sequence.
2. Refer to Disassembly and Assembly, SENR1782, "Final Drive Assemble" to finish the
assembly process for the final drive.
The Assembly Process for the Final Drive and Track

Reference: Refer to Disassembly and Assembly, SENR1782 for the assembly process for the final
drive and track.
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D11T TRACK-TYPE TRACTOR GEB00001-UP (MACHINE) POWERED BY C32 En...

Producto: TRACK-TYPE TRACTOR

Installation of Improved Final Drive Seals {4052, 7561}

Refer to the necessary parts list.

Note: This modification is not applicable for arctic conditions.

Improper assembly procedures could result in injury or death.

Failure to follow this instruction could lead to injury or death.

Approximate weights of the components are shown in the table which

Reference: Disassembly and Assembly, SENR1782, "Final Drive -Disassemble"

Reference: Disassembly and Assembly, SENR1782, "Final Drive -Assemble"

Reference: Disassembly and Assembly, SENR1782, "Final Drive - Install"

Reference: Disassembly and Assembly, SENR1782, "Assembly and Installation of Conventional

Reference: Disassembly and Assembly, SENR1782, "Track-Separate"

Reference: Disassembly and Assembly, SENR1782, "Track-Connect"

Reference: Service Magazine, SEPD0497, "Final Drive Duo-Cone Seals"

This modification is effective with D11T (S/N: TPB177-UP; GEB491-UP).

Assembly Process for the Rings

(3) 4D-3120(2) Bolt 12

The Assembly Process for the Final Drive and Track

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