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Can MRP be carried out for one particular level of a bom ( Level code : 0001/0002 etc).

Yes it can be done by running for specific materials (Single Material Single Level) 2 How Requiements( PIR,Sles Order, Customer Requirement) are reduced after they are produced? Reqmts are reduced automatically after Delivery is made to the Particular Order (In case of Strategy 11, the PIRs are consumed after the GR for Production Order) 3. Can't one material be assigned to more than one operation in a routing? One material from a BOM CANNOT be assigned to different Operations. It can be done by defining the material for so many times as required in the BOM 4. How to insert an inspection checkpoint at the end of an operation? If in process sample is to be defined, assign inspection type 03 in the Material Master. Then create MICs and assign them in the Routings. System automatically generates the Inspection Lots 5. Where we have to specify the teardown time in one operation? Teardown time can be defined as one of the Standard Parameters...

6. How the process time is calculated in a WC when both labour, Machine categories exist? Scheduling is done based on the Capacity Category we define in the Workcenter 7. How to create opbject dependencies in a BOM FOR A CONFIGURABLE MATERIAL? Go to Extras -> Object Dependency -> Assign For this U need to create Characteristics and Class (of Class Type 300) earlier 8. Can any body explain me why work scheduling view is required for semi finished and finished products? (Because we'll mention all details in MRP views) A) We need to maintain working scheduling view in order to make that finished or semi finished goods available for production as we assign production scheduler and production scheduler profile in this view, if not maintained conversion of planned order to production will not be possible.

In Level code 0001/0002 etc can the MRP be carried out for one particular level? Ans: Yes, in level code 0001/0002 MRP can be carried out for one particular level.3 For SAP PP module what are the cutover activities followed?

Ans: The following are some of the cut over activities that are to be followed for PP DiscreteManufacturing: Production Planning/ Master Data: In PP only master data shall be migratedto SAP; there is no master data in the first stage. The elements that are related to PP in themaster data are Bill of Materials, Routing and Work Centers.Transaction Data: As per the cut off date, ideally there should not be any work in process,all the open production orders should be closed and semi finished goods would bedismantled and should be added to Raw materials. This strategy should be followed for allproduction order where lead time to complete the production order is not large.Since, the production orders are for longer duration and it is not possible to dismantle theproduct and add it to inventory, following can be the strategy to migrate the data to SAP Itcreate a material master for the work in process and set the standard price as the costincurred for that product (Work in process), create a bill of material, which will be usedonly for this production order including this material and other materials still to beconsumed. It creates Routing for rest of the production process. Bring the work in processmaterial into inventory as of the cut off date. It creates the production orders in SAP for theWork in process and issue materials to production order

Ans: No, one material from a BOM cannot be assigned to different operations, but it can be doneby defining the material for so many times as required in the BOM.10

Where is the Variant Configuration typically used? Ans: The Variant Configuration is typically used at Maketo-Stock Environment. 11 What is the procedure to insert an inspection checkpoint at the end of an operation? Ans: The procedure to insert an inspection is by defining it in the process sample, assigninspection type 03 in the Material Master then create MIC and assign them in the Routings.Then the system automatically generates the Inspection Lots. 12 What is used to generate reports in SAP for a list of material requirements fromLTP? Ans: To generate the reports for the list of material required for LTP is by using MS70 and thenuse MCEC. 13 What is the parameter used to specify the teardown time in one operation? Ans: The teardown time in one operation can be defined by one of the Standard Parameter .14 How to get planned orders scheduled for scheduling planned order for capacityleveling?

Ans: The planned orders scheduled for scheduling planned order while running MRP, byselecting 2 in the scheduling box this will bring planned orders into CM01 and CM02.15 When both labor, Machine categories exist how does process time is calculated inWC? Ans: When both labor, Machine categories exist scheduling is done based on the CapacityCategory it is defined at Work center.16 General Data that contains in Basic Data Screen are? Ans: General data that contains in basic data screen are Material Number, Material Descriptionand Base Unit of Measure.17 How to navigate for creating object dependencies in a BOM for configurablematerials? Ans: Navigation for creating object dependencies in a BOM is for configurable materials is Goto Extras>Object Dependency>Assign.18 Explain me why work scheduling view is required for semi finished and finishedproducts? Ans: Work Schedule view is required for semi finished and finished products because all thedetails are mentioned in MRP views and they are also available for production forscheduler and production scheduler profile in this view, if not maintained conversion of planned order to production will not be possible.19

Which transaction code is used for creating material master? Ans: MM01 is the transaction code for creating material master.

20 What is the procedure when a program is run for capacity planning Transaction codeCM01 and where the plan orders are not included in the pegged requirements, evenchecked the profile and the check box for order and plan order are all activated? Ans: When the planned orders have been created without capacity requirement indicator in MRP2 lead time scheduling, in such case they would be converted to process orders they willhave impact on the resource. If the planned orders, re-run the MRP or change in everyplanned order, going to the menu and edit the Scheduling. Another possibility is to do withrouting/work centers used and whether it is actually calculates consumption of capacity of the category at the work center being displayed in CM 01, it may consume a capacity poolor it may not consume the category.21 What is Batch? Ans: The partial quantity of material managed separately from other quantity of same materialin stock is called Batch.22

How to delete a group of products that are created in Screen MC84 and group of products? Ans: The product group is created as a material master record with material type PROD and thisrecord is deleted in SARA and the members deleted in the product group and then archivethe product group in transaction SARA. Object MM_MATNR.23 Which component in BOM is allocated to operation? Ans: Routing is the component in BOM which is allocated to operation.24 What is the procedure for MPS in Back ground online when it was run for a planteither ways? Ans: MPS in Back ground online was run for a plant in either ways it would run MPS for asingle material/plant, if it does not work it need to run a planning file and a consistencycheck first, transaction OMDO and MDRE respectively it require to set up two jobs to do itbut it is straight forward, once it was done this set up the back ground job MPS to run anddo it in NEUPL first time round and then change to NETCH after that.25 In which unit the stock keeping is done in a company? Ans: The Stock keeping in a company is done at Base unit of measure.26 What is the output of MPS run?

Ans: MPS is run to plan the materials which are of 'A' type in the abc analysis (80% dollarvalue) that have to be planned before. MPS is also a type of MRP only in whichcomponents just below the materials on which MPS run is taken place, are planned.27 Where BOM does always created? Ans: BOM is always created at Single Level.28 List some components of BOM? Ans: Components of BOM are List of Components, Quantity of Components and Unit of Measure of Components.29 How does SAP know that an operation has components as indicated by the
component allocation indicator? Ans: Component allocation is done by routing maintenance or BOM maintenance for theassembly. This is master data maintenance. As soon as a PO is created, the master data isread into the PO.30 In which table the planning values are maintained in MC93 transaction? Ans: The planning values that are maintained by using transaction code MC95 to display theentries and the table are S076. 1. Can MRP be carried out for one particular level of a bom ( Level code : 0001/0002 etc).

Yes it can be done by running for specific materials (Single Material Single Level) 2 How Requiements( PIR,Sles Order, Customer Requirement) are reduced after they areproduced? Reqmts are reduced automatically after Delivery is made to the Particular Order(In case of Strategy 11, the PIRs are consumed after the GR for Production Order) 3. Can't one material be assigned to more than one operation in a routing? One material from a BOM CANNOT be assigned to different Operations.It can be done by defining the material for so many times as required in the BOM 4. How to insert an inspection checkpoint at the end of an operation? If in process sample is to be defined, assign inspection type 03 in the Material Master.Then create MICs and assign them in the Routings.System automatically generates the Inspection Lots 5. Where we have to specify the teardown time in one operation? Teardown time can be defined as one of the Standard Parameters... 6. How the process time is calculated in a WC when both labour, Machine categories exist? Scheduling is done based on the Capacity Category we define in the Workcenter

7. How to create opbject dependencies in a BOM FOR A CONFIGURABLE MATERIAL? Go to Extras -> Object Dependency -> AssignFor this U need to create Characteristics and Class (of Class Type 300) earlier 8. Can any body explain me why work scheduling view is required for semi finished andfinished products?(Because we'll mention all details in MRP views) A) We need to maintain working scheduling view in order to make that finished or semi finishedgoods available forproduction as we assign production scheduler and production scheduler profile in this view,if not maintainedconversion of planned order to production will not be possible.

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