DESIGN AND MANUFACTURE OF DIE

ANKIT R KUSHAL S ABHISHEK A KRUTAV P

About the Project

Title: Design and Manufacture of Die for LH Latch Lock of Indica Name of Company: Associated Manufacturers Name of Customer: Tata Johnson Controls Complete involvement from inquiry to testing and trial of product by customer Estimated Cost: Rs 472,000

Theory
We would require three dies to manufacture the bracket: Blanking die Piercing die Forming die

Blanking Die

Piercing Die

Forming Die

Elements of Press Tools

Base Plate Die Plate Punch Stripper Plate Punch Holder Plate Top Plate Guide Plate Guide Bush Guide Pillar

Base Plate

Die Plate

Stripper Plate

Guide Bush

ACTIVITIES
RFQ

Feasibility Report

Quotation

ACTIVITIES
PO

Timing Plan

Product and Process Sheet

ACTIVITIES
Design

Manufacture

Powder Coating

Testing and Trial

Total cost estimation

The process contains three die
1. Blanking die 2. Piercing die 3. Forming die

Data required for cost estimation

For flat job shunt height 150mm The cost of the materials for the die is 7500 Rs/meter cube (including manufacturing cost) For clearance allowance 150mm For approx estimation use 0.6 factor as the entire block is solid.

Die type

Initial dimension (mm cube)

Cost of material (Rs)

Multiplication by the factor (Rs)

Total cost (Rs) 1,35,000

1. Blanking die

500*400*150= .6*2,25,00= 3,00,00,000 30*7500= 1,35,000 2,25,000

2. Piercing die 500*400*150= 30*7500= .6*2,25,000= 3,00,00,000 2,25,000 1,35,000 3. Forming die 450*400*250= 45*7500= .6*3,37,000= 4,50,00,000 3,37,500 2,02,500 Total cost

1,35,000

2,02,500

4,72,000 Rs

TIMELINE
Process Study Jan-Feb RFQ,Documentation Design and Documentation Feb-Mar Manufacture Manufacture Mar-Apr Testing and Trial Submission and Evaluation

May

Thank You