Sizing Guide Oct08

Sizing Guide
Working towards a cleaner future
Table of Contents
Section I
Page General Information..................................................................................................................................1 Relevant British Standard and Codes of Practice ........................................................................................1 Health & Safety at Work Regulations 1993................................................................................................2 Effectiveness in combating Legionellae Pneumophilia ................................................................................2
Section II
Sizing information.....................................................................................................................................3 Hot water consumption per person for various buildings ...........................................................................3 Hot water consumption and temperature (various appliances)...................................................................4 Mixed water temperature chart.................................................................................................................4 Sizing information Natural gas red heaters, LPG and Oil .......................................................................5 Recovery rates at various temperature rises ...............................................................................................7 Heater sizing for: Shower rooms ..............................................................................................................9 Heater sizing for: Wash Basins ...............................................................................................................10 Heater sizing for: Baths..........................................................................................................................11 Heater sizing for: Kitchen Sinks..............................................................................................................12 Heater sizing for: Commercial Sinks .......................................................................................................13
Section III
Typical installation diagrams ..............................................................................................................1421 This guide includes information on our extensive range of Storage Water Heaters to include. Standard, Hi-Flo, RFF, RSC, CSC, CWH Condensing, Oil Fired and Propane models.
Other Equipment Includes:

Supa-Flo High Output Condensing Water Heaters Supa-Heat High Efciency Condensing Boilers
Contact Andrews Water Heaters for further details
ANDREWS WATER HEATERS
SECTION I
General & Safety Information

The Andrews Storage Water Heater has been designed and built to give efcient and reliable service. Like any other piece of mechanical equipment, however, the heater will only operate at maximum efciency if the correct installation, commissioning and servicing procedures are followed. The purpose of this Sizing Guide is to provide information helpful to speciers and installers of Andrews GasFired Storage Water Heaters together with technical data. The guide has been adapted from CIBSE Guide. The information given, however, may be subject to revision in compliance with the Andrews policy of continual improvement. The ultimate responsibility for sizing and installation lies with the specier and/or installer, having regard to the specic requirements of a particular project. It is not the responsibility of Andrews, it employees or agents. The heater(s) must be installed in accordance with the following requirements; The current GAS SAFETY (INSTALLATION AND USE) REGULATIONS The current BUILDING REGULATIONS The current LOCAL WATER BYELAWS N.B. These are Statutory Requirements. In addition the installation of the heater(s) should be in accordance with all relevant requirements of the Gas Supplier, Local Authority and the recommendations of the following British Standards and Code of Practice:
Standard Range, Fan Flued

BS 6700 (1997) Specication for design, installation, testing and maintenance of services supplying water for domestic use within buildings and their curtilages. This standard supersedes and following British Standards and Codes of Practice: CP 99, CP 310, CP 324, 202, CP 342 Part 1, CP 324 Part 2, Centralised hot water supply. BS 5546: 1990 Installation of gas hot water supplies for domestic purposes. BS 5440: 2000 Installation of ues and ventilation for gas appliances of rated output not exceeding 70kW. Part 1: Specication for installation of ues. Part 2: Specication for installation of ventilation for gas appliances. BS 6891: Installation of low pressure gas pipework of up to 28mm in domestic premises. BS 7206: 1990 Specication for unvented hot water storage units and packages.
Hi-Flo Range Balanced Flue and Fanned Balanced Flue as above plus
BS 6644: Installation of gas-red hot water boilers of rated inputs between 60kW and 2MW. N.B. Consideration must be given to any amendments to, or updates of, the above Standards. Details on installation are given in the Installation, Operation and Servicing Manual which is supplied with each heater. Installation must be carried out by a CORGI registered operative.
SECTION I
Health & Safety Regulations 1993

Under Section 6 of the Act, it is the duty of manufacturers and suppliers of products for use at work to ensure, so far as is reasonably practicable, that such products are safe and without risk to health when properly used and to make available to users of such products adequate information about their safe and proper operation. Andrews Water Heaters should only be used in the manner and purpose for which there were intended and in accordance with the recommendations detailed in this Guide. Andrews Water Heaters have been designed, produced and inspected with safety in mind. There are, however, certain basic precautions which must be taken by the user. Particular attention is drawn to the safety precautions in this Guide and in the Operating Instructions provided with each heater. It is imperative that all persons who may use Andrews Storage Water Heaters are provided with all the information and instruction necessary to ensure that these appliances are operated correctly and safely.
Effectiveness in combating Legionellae Pneumophilia

Water systems in buildings have been associated with outbreaks of Legionnaires disease. This is particularly the case in health care facilities where the occupants are signicantly more susceptible to infection than the general public. In recognition of the particular risks posed by water services in hospitals, a Code of Practice for the Control of Legionellae in Health Care premises has been issued by the UK Department of Health (1991). Codes of Practice applicable to non-health care buildings have been published by a number of organisations, principally the Health and Safety Executive (HS)(G)70) and the Chartered Institute of Building Services Engineers (CIBSE, TM13). All Codes of Practice draw attention to the design and operation of water systems with reference to the avoidance of factors which favour colonisation by Legionellae bacteria. These factors include stagnation, lukewarm conditions (20C to 45C) and the accumulation of debris, scale and corrosion products in the base of the tanks and caloriers. Andrews Water Heaters has commissioned an independent evaluation of their water heaters to investigate their performances in terms of resistance to the build-up of Legionellae bacteria. Experiments were conducted to determine whether, following a substantial challenge by Legionallae Pneumophilia, after short term and overnight stagnation conditions, the system was rendered free from viable recoverable Legionellae. It was found that at 61C, following a challenge of approximately 107 organisms per litre, within one hour greater than 99.999% of organisms had been killed. After a subsequent stagnation period sampling did not reveal any residual contamination. The design of the base of the water heater precludes Legionellae colonisation, even after build up of debris, the burner positioning ensures that the water at the bottom of the heater reaches the same, or higher, temperature as in the rest of the heater. Based on the data obtained through experiment the Andrews Water Heater can be described as Legionallae resistant as it is considered unlikely that, at the temperature tested, the organism would colonise the water heater and subsequently present a possible health risk. A copy of the full report is available from Andrews Water Heaters.
SECTION II
Sizing Information
The domestic hot water requirements for a building depend upon the number of occupants, the number of hot water appliances and the function of the building, e.g. Hotel, Flat, Ofce, Factory, School, etc. A guide to the consumption per person for various building types is shown in the Table II.1.
TABLE 1
Typical Hot Water Consumption per person for various types of buildings
Max Daily Demand per person ltrs Max Daily Demand per person gals Storage Requirement per person ltrs Storage Requirement per person gals
Type of Building Colleges & Schools Boarding Day Dwellings House - Luxury House - Average Flat - Luxury Flat - Average Factories Hospitals General Infectious Inrmaries Inrmaries (with Laundry) Maternity Mental Nurses' Homes Hostels Hotels First Class Average Ofces Sports Pavilions (with spray-type showers)
115 15 136 115 136 115 15 136 225 68 90 225 90 136 115 136 114 14 40
25.2 3.3 29.8 25.2 29.8 25.2 3.3 29.8 49.3 14.9 19.7 49.3 19.7 29.8 25.2 29.8 25.0 3.1 8.8
23 4.5 45 45 32 32 4.5 27 45 23 27 32 23 45 32 45 36 4.5 40
5.0 1.0 9.9 9.9 7.0 7.0 1.0 5.9 9.9 5.0 5.9 7.0 5.0 9.9 7.0 9.9 7.9 1.0 8.8
Restaurants
per meal 6 ltrs
per meal 1.3 gals
To determine the size of the water heater(s) required it is necessary to consider both the daily hot water consumption and the maximum peak demand for use in one hour. To calculate these it is necessary to know the hot water consumption of various appliances and the water temperature required. Table 2 gives information for guidance.
SECTION II
TABLE 2
Water Consumption and Temperature of use of various appliances

Hot Water Temperature at draw off 45 - 65c 45 - 65c 45 - 65c 65c 65c Flow Rate of Taps 0.15ltr/sec 0.2ltr/sec 0.3ltr/sec 0.3ltr/sec 0.3ltr/sec Approx capacity of appliance (hot & cold) 45ltrs 5ltrs 80ltrs 12ltrs 80ltrs Typical temperature of use 43c 43c 43c 60c 60c
Appliance Shower Wash Basin Bath Kitchen Sink Commercial Sink
(a) Flow rate for hot water only (b) Flow rates for mixed hot and cold If close temperature control is required the tting of thermostatic mixing valves should be considered, as indicated in British Standard Code of Practice CP342 Part 11, Centralised Hot Water Supply.
These tables show the percentage of Hot Water which is mixed with cold water to obtain the desired outlet temperature
TABLE 3 Hot Water Stored Temperature - 82c Temperature of mixed water 38c 43c 49c 54c 60c 66c 71c 77c 82c Cold Water Supply 4c 43 50 57 65 71 78 86 93 0 Cold Water Supply 10c 38 46 54 61 69 76 85 92 0 Cold Water Supply 16c 33 41 50 58 67 75 83 92 0 Cold Water Supply 21c 27 36 45 54 64 73 82 91 0 Cold Water Supply 27c 20 30 40 50 60 70 80 90 0 Cold Water Supply 32c 11 21 33 44 55 67 78 89 0 Cold Water Supply 38c 0 12 25 37 50 62 75 87 0
TABLE 4 Hot Water Stored Temperature - 66c Temperature of mixed water 38c 43c 49c 54c 60c Cold Water Supply 4c 55 63 73 81 90 Cold Water Supply 10c 50 59 70 79 89 Cold Water Supply 16c 44 54 66 75 88 Cold Water Supply 21c 38 49 62 73 87 Cold Water Supply 27c 28 41 56 69 85 Cold Water Supply 32c 18 32 50 65 82 Cold Water Supply 38c 0 18 39 57 79
TABLE 5 Hot Water Stored Temperature - 54c Temperature of mixed water 38c 43c 49c Cold Water Supply 4c 68 78 90 Cold Water Supply 10c 64 75 89 Cold Water Supply 16c 58 71 87 Cold Water Supply 21c 51 67 82 Cold Water Supply 27c 41 59 81 Cold Water Supply 32c 27 50 77 Cold Water Supply 38c 0 31 69
SECTION II
Sizing Information Natural Gas Fired Heaters, LPG and Oil.

In order to determine the size of a water heater (or heaters) for a specic project it is necessary to have some knowledge of water heater performance. This information is available from several sources, e.g. Specication Sheets Sales Literature Installation Guide, Operation and Servicing Manual Tables 6 to 19 provide additional information regarding water heater outputs through various time periods, assuming that the stored water is at maximum temperature at the outset. Maximum delivery at 56C (133F) rise in temperature Useable storage and recovery for complete draw off
TABLE 6 Model No. 24/39 32/40 40/61 63/62 84/87 Recovery Recovery Recovery Storage Rate/hr Rate/min Minutes Heat Capacity (56 deg) (56 deg) (56 deg) Input kW 10 Mins 109 24 145 32 182 40 286 63 382 84 142 31 146 32 220 49 227 50 316 70 2.4 0.5 2.4 0.5 3.7 0.8 3.8 0.8 5.3 1.2 46.1 46.5 59.6 60.0 49.6 49.0 75.6 75.6 72.5 72.0 12 12.5 19 19 26 100.0 22.0 125.8 27.7 164.1 36.2 238.0 52.4 320.1 70.5
Units litres gallons litres gallons litres gallons litres gallons litres gallons
15 Mins 111.8 24.6 138.0 30.4 182.4 40.3 257.0 56.6 346.4 76.3
20 Mins 123.6 27.1 150.2 33.1 200.7 44.3 275.9 60.8 372.7 82.1
30 Mins 147.3 32.3 174.5 38.4 237.4 52.5 313.7 69.1 425.4 93.8
45 Mins 182.8 40.1 211.0 46.4 292.4 64.8 370.5 81.6 504.4 111.3
60 Mins 218.3 47.8 247.5 54.4 347.4 77.0 427.2 94.1 583.4 128.8
TABLE 7 Model No. 32/143 65/173 81/264 62/341 54/418 54/440 Recovery Recovery Recovery Storage Rate/hr Rate/min Minutes Heat Capacity (56 deg) (56 deg) (56 deg) Input kW 10 Mins 145 32 295 65 368 81 282 62 245 54 245 54 517 114 629 138 959 212 1239 273 1520 334 1598 352 8.6 1.9 10.5 2.3 16.0 3.5 20.7 4.6 25.3 5.6 26.6 5.9 16.8 16.8 28.1 28.3 23.0 22.9 13.7 13.6 9.7 9.7 9.2 9.2 42.8 50 80 102 128 139 187.7 41.4 311.3 68.5 417.4 92.0 403.9 88.9 424.8 93.5 437.8 96.5
Units litres gallons litres gallons litres gallons litres gallons litres gallons litres gallons
15 Mins 230.8 50.9 363.8 80.0 497.4 109.7 507.2 111.7 551.5 121.3 571.0 125.8
20 Mins 273.8 60.4 416.2 91.5 577.3 127.4 610.4 134.4 678.2 149.1 704.2 155.1
30 Mins 360.0 79.4 521.0 114.5 737.1 162.7 816.9 179.9 931.5 204.8 970.5 213.8
45 Mins 489.3 107.9 678.3 149.0 976.9 215.7 1126.7 248.2 1311.5 288.3 1370.0 301.8
60 Mins 618.5 136.4 835.5 183.5 1216.6 268.7 1436.4 316.4 1691.5 371.8 1769.5 389.8
TABLE 8 Model No. RFF 190 RFF 280 Recovery Recovery Recovery Storage Rate/hr Rate/min Minutes Heat Capacity (56 deg) (56 deg) (56 deg) Input kW 10 Mins 190 42 280 62 232 51 272 60 3.9 0.9 4.5 1.0 49.1 49.4 61.8 62.0 19.5 23 171.7 37.9 241.3 53.4
Units litres gallons litres gallons
15 Mins 191.0 42.2 264.0 58.4
20 Mins 210.3 46.4 286.7 63.4
30 Mins 249.0 54.9 332.0 73.4
45 Mins 307.0 67.7 400.0 88.4
60 Mins 365.0 80.4 468.0 103.4
SECTION II
TABLE 9 Model No. CWH30/200 Recovery Recovery Recovery Storage Rate/hr Rate/min Minutes Heat Capacity (56 deg) (56 deg) (56 deg) Input kW 10 Mins 200 44 200 44 200 44 200 44 300 66 300 66 300 66 300 66 450 99 900 198 1350 297 1800 396 450 99 900 198 1350 297 1800 396 7.50 1.65 15.0 3.30 22.50 4.95 30.0 6.60 7.50 1.65 15.0 3.30 22.50 4.95 30.0 6.60 27.0 27.0 14.0 14.0 9.0 9.0 7.0 7.0 40.0 40.0 20.0 20.0 14.0 14.0 10.0 10.0 31.1 62.2 93.3 124.4 31.1 62.2 93.3 124.4 245.0 53.9 320.0 70.4 395.0 86.9 470.0 103.4 330.0 72.6 405.0 89.1 480.0 105.6 555.0 122.1
Units
15 Mins 282.5 62.2 395.0 86.9 507.5 111.6 620.0 136.4 367.5 80.9 480.0 105.6 592.5 130.3 705.0 155.1
20 Mins 320.0 70.4 470.0 103.4 620.0 136.4 770.0 169.4 405.0 89.1 555.0 122.1 705.0 155.1 855.0 188.1
30 Mins 395.0 86.9 620.0 136.4 845.0 185.9 1070.0 235.4 480.0 105.6 705.0 155.1 930.0 204.6 1155.0 254.1
45 Mins 507.5 111.6 845.0 185.9 1182.5 260.2 1520.0 334.4 592.5 130.3 930.0 204.6 1267.5 278.9 1605.0 353.1
60 Mins 620.0 136.4 1070.0 235.4 1520.0 334.4 1970.0 433.3 705.0 155.1 1155.0 254.1 1605.0 353.1 2055.0 452.0
litres gallons CWH60/200 litres gallons CWH90/200 litres gallons CWH120/200 litres gallons CWH30/300 litres gallons CWH60/300 litres gallons CWH90/300 litres gallons CWH120/300 litres gallons
NB The above gures also apply to the CWH Propane range.

TABLE 10 Model No. RSC150 RSC190 CSC39 CSC59 CSC78 CSC93 Recovery Recovery Recovery Storage Rate/hr Rate/min Minutes Heat Capacity (56 deg) (56 deg) (56 deg) Input kW 10 Mins 150 33 190 42 276 61 276 61 276 61 350 77 127 28 145 32 600 132 922 203 1213 267 1445 318 2.1 0.5 2.4 0.5 10.0 2.2 15.4 3.4 20.2 4.5 24.1 5.3 70.9 70.7 78.6 78.8 27.6 27.7 18.0 18.0 13.7 13.7 14.5 14.5 9.5 10.5 44 66 88 106 126.2 27.8 157.2 34.7 293.2 64.7 346.9 76.5 395.4 87.2 485.8 106.9
15 Mins 136.8 30.1 169.3 37.4 343.2 75.7 423.7 93.5 496.5 109.5 606.3 133.4
20 Mins 147.3 32.4 181.3 40.1 393.2 86.7 500.5 110.4 597.5 131.7 726.7 159.9
30 Mins 168.5 37.1 205.5 45.4 493.2 108.7 654.2 144.2 799.7 176.2 967.5 212.9
45 Mins 200.3 44.1 241.8 53.4 643.2 141.7 884.7 195.0 1103.0 243.0 1328.8 292.4
60 Mins 232.0 51.1 278.0 61.4 793.2 174.7 1115.2 245.7 1406.2 309.7 1690.0 371.9
TABLE 11 Model No. L24/31 L32/35 L40/36 L63/71 L84/74 Recovery Recovery Recovery Storage Rate/hr Rate/min Minutes Heat Capacity (56 deg) (56 deg) (56 deg) Input kW 10 Mins 109 24 145 32 182 40 286 63 382 84 113 25 127 28 131 29 258 57 269 59 1.9 0.4 2.1 0.5 2.2 0.5 4.3 1.0 4.5 1.0 57.9 57.6 68.5 68.6 83.4 82.8 66.5 66.3 85.2 85.4 9.5 11 11 22 22 95.1 21.0 122.7 27.1 149.2 32.8 243.2 53.6 312.2 68.6
15 Mins 104.6 23.1 133.3 29.4 160.2 35.3 264.7 58.4 334.7 73.6
20 Mins 114.0 25.1 143.8 31.7 171.1 37.7 286.2 63.1 357.1 78.5
30 Mins 132.8 29.3 165.0 36.4 192.9 42.5 329.2 72.6 401.9 88.3
45 Mins 161.1 35.6 196.8 43.4 225.7 49.8 393.7 86.9 469.2 103.1
60 Mins 189.3 41.8 228.5 50.4 258.4 57.0 458.2 101.1 536.4 117.8
TABLE 12 Model No. L32/143 L65/169 L81/251 L62/309 L54/399 Recovery Recovery Recovery Storage Rate/hr Rate/min Minutes Heat Capacity (56 deg) (56 deg) (56 deg) Input kW 10 Mins 145 32 297 65 370 81 280 62 245 54 517 114 613 135 913 201 1122 247 1449 319 8.62 1.90 10.22 2.25 15.22 3.35 18.70 4.12 24.15 5.32 16.8 16.8 29.1 29.1 24.3 24.3 15.0 15.0 10.1 10.2 41.8 49 76 92.5 122 187.7 41.4 308.7 68.0 409.8 90.2 384.4 84.6 413.0 91.0
15 Mins 230.8 50.9 359.8 79.3 485.9 107.0 477.9 105.2 533.8 117.6
20 Mins 273.8 60.4 410.8 90.5 561.9 123.7 571.4 125.7 654.5 144.1
30 Mins 360.0 79.4 513.0 113.0 714.1 157.2 758.4 166.9 896.0 197.3
45 Mins 489.3 107.9 666.3 146.8 942.4 207.5 1038.9 228.7 1258.3 277.1
60 Mins 618.5 136.4 819.5 180.5 1170.6 257.7 1319.4 290.4 1620.5 356.8
SECTION II
TABLE 13 Model No. LCSC39 LCSC59 LCSC78 LCSC93 Recovery Recovery Recovery Storage Rate/hr Rate/min Minutes Heat Capacity (56 deg) (56 deg) (56 deg) Input kW 10 Mins 276 61 276 61 276 61 350 77 600 132 922 203 1213 267 1445 318 10.0 2.2 15.4 3.4 20.2 4.5 24.1 5.3 27.6 27.7 18.0 18.0 13.7 13.7 14.5 14.5 44 66 88 106 293.2 64.7 346.9 76.5 395.4 87.2 485.8 592.0
Units litres gallons litres gallons litres gallons litres gallons
15 Mins 343.2 75.7 423.7 93.5 496.5 109.5 606.3 133.4
20 Mins 393.2 86.7 500.5 110.4 597.5 131.7 726.7 159.9
30 Mins 493.2 108.7 654.2 144.2 799.7 176.2 967.5 212.9
45 Mins 643.2 141.7 884.7 195.0 1103.0 243.0 1328.8 292.4
60 Mins 793.2 174.7 1115.2 245.7 1406.2 309.7 1690.0 371.9
TABLE 14 Model No. OFS25 OFS29 OFS63 OFS90 OFS108 OFS163 Storage Capacity 192 42 265 58 146 32 146 32 378 83 306 67 Recovery Rate/hr (56 deg) 390 86 443 97 975 214 1398 307 1677 368 2516 552 Recovery Rate/min (56 deg) 6.5 1.43 7.4 1.62 16.2 3.57 23.3 5.12 27.9 6.13 41.9 9.2 Recovery Minutes Heat (56 deg) Input kW 10 Mins 29.5 29.5 35.8 35.8 9.0 9.0 6.3 6.3 13.5 13.5 7.3 7.3 30.8 34.9 71.8 102.6 123.1 184.6 199.4 43.7 259.5 56.8 264.7 58.1 335.2 73.6 544.1 119.4 633.5 138.9
15 Mins 231.9 50.9 296.5 64.9 346.0 75.9 451.7 99.2 683.9 150.1 843.2 184.9
20 Mins 264.4 58.1 333.5 72.9 427.2 93.7 568.2 124.7 823.6 180.8 1052.9 230.9
30 Mins 329.4 72.4 407.5 89.1 589.7 129.4 801.2 175.9 1103.1 242.1 1472.2 322.9
45 Mins 426.9 93.9 518.5 113.4 833.5 182.9 1150.7 252.7 1522.4 334.1 2101.2 460.9
60 Mins 524.4 115.4 629.5 137.6 1077.2 236.4 1500.2 329.4 1941.6 426.1 2730.2 598.9
As a further guide Tables 15 to 19 give details of the recovery rates for various temperature rises for Standard, Hi-Flo, CSC, Oil Fired and CWH Ranges.
TABLE 15 Recovery Rates Per Hour Andrews Model No. Temp Rise 50c 55c 60c 65c Units litres gallons litres gallons litres gallons litres gallons 24/39 158 35 144 31 132 29 0 0 32/40 161 35 147 32 134 29 0 0 40/61 244 53 222 49 203 44 0 0 63/62 252 55 229 50 210 46 0 0 84/87 350 77 318 70 292 64 0 0 32/143 573 126 521 114 478 105 441 97 65/173 695 152 632 138 579 127 535 117 81/264 1064 233 967 212 887 194 818 179 62/341 1373 301 1248 273 1144 251 1056 231 54/418 1682 368 1529 335 1401 307 1294 283 54/440 1771 388 1610 353 1476 323 1362 298
Note: Maximum thermostat temperature settings Standard Range 71C (160F) Hi-Flo Range CSC Range 82C (180F) 80C (176F)
Oil Fired Range 82C (180F) CWH Range 70C (158F)
TABLE 16 Recovery Rates Per Hour Andrews Model No. Temp Rise 50c 55c 60c 65c Units litres gallons litres gallons litres gallons litres gallons RFF190 RFF280 RSC150 RSC190 257 56 234 51 215 47 0 0 300 66 273 60 250 55 0 0 141 31 128 28 117 26 0 0 161 35 147 32 134 29 0 0 CSC39 664 146 604 132 553 121 511 112 CSC59 1019 223 927 203 849 186 784 172 CSC78 1344 294 1221 268 1120 245 1034 226 CSC93 1601 351 1455 319 1334 292 1232 270 CWH30 CWH60 CWH90 CWH120 510 112 460 101 420 92 n/a n/a 1020 224 920 202 840 184 n/a n/a 1530 336 1380 303 1260 276 n/a n/a 2040 448 1840 404 1680 368 n/a n/a
TABLE 17 Recovery Rates Per Hour Andrews Model No. ANDREWS WATER HEATERS Temp Units L24/31 Rise 50c 55c 60c 65c litres gallons litres gallons litres gallons litres gallons 163 36 148 32 136 30 0 0 L32/35 189 41 172 38 157 34 0 0 L40/36 189 41 172 38 157 34 0 0 L63/71 378 83 343 75 315 69 0 0 L84/74 378 83 343 75 315 69 0 0 L32/143 L65/169 L81/251 717 157 652 143 598 131 552 121 841 184 764 167 701 154 647 142 1304 286 1186 260 1087 238 1003 220 SECTION II L62/309 L54/399 1587 348 1443 316 1323 290 1221 268 2094 459 1903 417 1745 382 1610 353
TABLE 18 Recovery Rates Per Hour Andrews Model No. ANDREWS WATER HEATERS Temp Units LCSC39 Rise 50c 55c 60c 65c litres gallons litres gallons litres gallons litres gallons 664 146 604 132 553 121 511 112 LCSC59 1019 223 927 203 849 186 784 172 LCSC78 1344 294 1221 268 1120 245 1034 226 SECTION II LCSC93 1601 351 1455 319 1334 292 1232 270
TABLE 19 Recovery Rates Per Hour Andrews Model No. ANDREWS WATER HEATERS Temp Units OFS25 Rise 50c 55c 60c 65c litres gallons litres gallons litres gallons litres gallons 432 95 393 86 360 79 333 73 OFS29 491 108 446 98 409 90 378 83 OFS63 1081 237 983 215 901 197 832 182 OFS90 1550 340 1409 309 1291 283 1192 261 OFS108 1858 407 1689 370 1549 339 1430 313 SECTION II OFS163 2789 611 2535 555 2324 509 2145 470
SECTION II
Hot Water for Shower Rooms

The domestic hot water requirements for a building depend upon the number of occupants, the number of hot water appliances and the function of the building, e.g. Hotel, Flat, Ofce, Factory, School, etc. A guide to indicate the possible number of outlet uses from an individual model water heater is shown in tables 20 to 24.
TABLE 20
Sizing chart for modern (multiple) spray type showers (5 minutes shower assumed)
Model 24/39 32/40 40/61 63/62 84/87 32/143 65/173 81/264 62/341 54/418 54/440 RFF190 RFF280 RSC150 RSC190 CSC39 CSC59 CSC78 CSC93 L24/31 L32/35 L40/36 L63/71 L84/74 L32/143 L65/169 L81/251 L62/309 L54/399 LCSC39 LCSC59 LCSC78 LCSC93 OFS25 OFS29 OFS63 OFS90 OFS108 OFS163 CWH30/200 CWH60/200 CWH90/200 CWH120/200 CWH30/300 CWH60/300 CWH90/300 CWH120/300 Max showers in 10 mins 4 5 6 9 12 7 12 16 15 16 16 6 9 5 6 11 13 15 18 4 5 6 9 12 7 12 15 14 16 11 13 15 18 8 10 10 13 20 24 9 12 15 18 12 15 18 21 Max showers in 20 mins 5 6 8 10 14 10 16 22 23 26 27 7 10 6 7 15 19 23 27 4 5 6 11 13 10 15 21 22 25 15 19 23 27 10 13 16 21 31 40 12 18 23 29 15 21 27 32 Max showers in 30 mins 6 7 9 12 16 14 20 28 31 35 37 9 13 6 8 19 25 30 36 5 6 7 12 15 14 19 27 29 34 19 25 30 36 12 15 22 30 42 55 15 23 32 40 18 27 35 44 Max showers in 60 mins 8 9 13 16 22 23 31 46 54 64 67 14 18 9 10 30 42 53 64 7 9 10 17 20 23 31 44 50 61 30 42 53 64 20 24 41 57 73 103 23 40 57 74 27 44 60 77
This table assumes a mixed water temperature of 43C (109F) with the water heater thermostat set at 66C (151F); a cold water inow temperature of 10C (50F) and a discharge rate for a typical shower of 0.15 litres/sec (2.0 gals/min). If the output of the largest water heater is insufcient to satisfy the maximum hot water demand of the system it may be necessary to use more than one unit or, alternatively, install an auxiliary storage tank. (Contact Andrews for details.) The use of time ow valves is recommended to save water and energy. 9
SECTION II
TABLE 21
Wash Basins
(average capacity 5 litres/1.1 gals, initial temperature of hot water 66C (151F) temperature of use 43C (109F))
Max wash basins in 10 mins 34 43 56 81 109 64 106 141 137 144 148 58 82 43 53 99 118 134 165 32 42 51 82 106 64 105 139 130 140 99 118 134 165 68 88 90 114 184 215 83 108 134 159 112 137 163 188 Max wash basins in 20 mins 42 51 68 94 126 93 141 196 207 230 239 71 97 50 61 133 170 203 246 39 49 58 97 121 93 139 190 194 222 133 170 203 246 90 113 145 193 279 357 108 159 210 261 137 188 239 290 Max wash basins in 30 mins 50 59 80 106 144 122 177 250 277 316 329 84 113 57 70 167 222 271 328 45 56 65 112 136 122 174 242 257 304 167 222 271 328 112 138 200 272 374 499 134 210 286 363 163 239 315 392 Max wash basins in 60 mins 74 84 118 145 198 210 283 412 487 573 600 124 159 79 94 269 378 477 573 64 77 88 155 182 210 278 397 447 549 269 378 477 573 178 213 365 509 658 925 210 363 515 668 239 392 544 697
Model 24/39 32/40 40/61 63/62 84/87 32/143 65/173 81/264 62/341 54/418 54/440 RFF190 RFF280 RSC150 RSC190 CSC39 CSC59 CSC78 CSC93 L24/31 L32/35 L40/36 L63/71 L84/74 L32/143 L65/169 L81/251 L62/309 L54/399 LCSC39 LCSC59 LCSC78 LCSC93 OFS25 OFS29 OFS63 OFS90 OFS108 OFS163 CWH30/200 CWH60/200 CWH90/200 CWH120/200 CWH30/300 CWH60/300 CWH90/300 CWH120/300
10
SECTION II
TABLE 22
Baths
(average capacity 80 litres/18 gals, temperature of use 43C (109F), initial hot water temperature 66C (151F))
Max baths in 30 mins 3 4 5 7 9 8 11 16 17 20 21 5 7 4 4 10 14 17 20 3 3 4 7 9 8 11 15 16 19 10 14 17 20 7 9 12 17 23 31 8 13 18 23 10 15 20 24 Max baths in 60 mins 4 5 7 9 12 13 18 26 30 36 37 8 10 5 6 17 24 30 36 4 5 5 10 11 13 17 25 28 34 17 24 30 36 11 13 23 32 41 58 13 23 32 42 15 24 34 44
11
SECTION II
TABLE 23
Kitchen Sinks
(average capacity 12 litres/2.6 gals, initial hot water temperature 66C (151F), temperature of use 60C (140F))
Max kitchen sinks in 30 mins 14 16 22 29 40 34 49 69 76 87 91 23 31 16 19 46 61 75 91 12 15 18 31 38 34 48 67 71 84 46 61 75 91 31 38 55 75 103 138 37 58 79 100 45 66 87 108 Max kitchen sinks in 60 mins 20 23 33 40 55 58 78 114 134 158 166 34 44 22 26 74 104 132 158 18 21 24 43 50 58 77 110 124 152 74 104 132 158 49 59 101 140 182 256 58 100 142 184 66 108 150 192
12
SECTION II
TABLE 24
Commercial Sinks
(average capacity 80 litres/18 gals, temperature 65C (149F))
Max commercial sinks in 10 mins 1 2 2 3 4 3 4 6 6 6 6 2 3 2 2 4 5 6 7 1 2 2 3 4 3 4 6 5 6 4 5 6 7 3 4 4 5 8 9 3 4 6 7 5 6 7 8 Max commercial sinks in 20 mins 2 2 3 4 5 4 6 8 9 10 10 3 4 2 3 6 7 8 10 2 2 2 4 5 4 6 8 8 9 6 7 8 10 4 5 6 8 12 15 4 7 9 11 6 8 10 12 Max commercial sinks in 30 mins 2 2 3 4 6 5 7 10 11 13 14 3 5 2 3 7 9 11 14 2 2 3 5 6 5 7 10 11 13 7 9 11 14 5 6 8 11 15 21 6 9 12 15 7 10 13 16 Max commercial sinks in 60 mins 3 3 5 6 8 9 12 17 20 24 25 5 7 3 4 11 16 20 24 3 3 4 6 8 9 12 16 19 23 11 16 20 24 7 9 15 21 27 38 9 15 21 28 10 16 23 29
13
SECTION III
Standard, RFF, RSC or Oil Fired unvented hot water storage heater with a ST storage cylinder
Hot
4 5 2
Hot Water Storage Heater Storage Cylinder
3 5
HOT WATER OUTLETS
1
Stop cock Primary Return
2 7 6
2
Drain cock
6
Drain cock Cold feed
Key: 1 Pressure Reducing Valve 2 Non Return Valve 3 Expansion Vessel(s) (NB To be sized in accordance with the total system capacity) 4 Expansion Valve 5 Temperature and Pressure Relief Valve 6 Drain Valve 7 Bronze Circulator
Secondary Return
Andrews Water Heaters This schematic drawing is for guidance only. The nal system design is the responsibility of the specier or consultant.
FIG 1
Two Standard, RFF, RSC or Oil Fired unvented hot water storage heaters in parallel with a ST storage cylinder
Hot
5 4
Hot Water Storage Heater
5 4
5
Storage Cylinder HOT WATER OUTLETS
3 2 1
Stop cock
3 2 1
Stop cock
6 2
Secondary Return
Primary Return
2 7 7
Key: 1 Pressure Reducing Valve 2 Non Return Valve 3 Expansion Vessel(s) (NB To be sized in accordance with the total system capacity)
Cold feed
4 Expansion Valve 5 Temperature and Pressure Relief Valve 6 Drain Valve 7 Bronze Circulator
FIG 2
14
SECTION III
Two Standard, RFF, RSC or Oil Fired unvented hot water storage heaters in parallel with two ST storage cylinders
Hot
5 4
5 4
5
Storage Cylinder Storage Cylinder
5
HOT WATER OUTLETS
3 2 1
Stop cock Primary Return
3 2 1
Stop cock
6 2 7
Cold feed
6 2
Secondary Return
Key: 1 Pressure Reducing Valve 2 Non Return Valve 3 Expansion Vessel(s) (NB To be sized in accordance with the total system capacity)
4 Expansion Valve 5 Temperature and Pressure Relief Valve 6 Drain Valve 7 Bronze Circulator
FIG 3
Hi-Flo or CSC unvented hot water storage heater with a ST storage cylinder
Hot
5
5
Primary Return
2 6 7 2
6
Secondary Return
4 3 2 1
Stop cock Cold feed
7
FIG 4
15
SECTION III
Two Hi-Flo or CSC unvented hot water storage heaters in parallel with a ST storage cylinder
Hot
5
Hot Water Storage Heater Hot Water Storage Heater
5 5
6
Primary Return
6 2 4 3 2 1
Stop cock Cold feed
6 2
Secondary Return
4 3 2 1
7
Stop cock
FIG 5
Two Hi-Flo or CSC unvented hot water storage heaters in parallel with two ST storage cylinders
Hot
5
5
5
Storage Cylinder Storage Cylinder
5
HOT WATER OUTLETS
6 6
Primary Return
6 2 4 3 2 1
Stop cock Cold feed
2 7
Secondary Return
4 3 2 1
7
Key: 1 Pressure Reducing Valve 2 Non Return Valve 3 Expansion Vessel(s) (NB To be sized in accordance with the total system capacity) 4 Expansion Valve 5 Temperature and Pressure Reducing Valve 6 Drain Valve 7 Bronze Circulator
Stop cock
FIG 6
16
SECTION III
Two Standard, RFF, RSC or Oil Fired unvented hot water storage heaters in parallel
Hot
5
4 3 2 1
Stop cock
5
4 3 2 1
Stop cock
Cold feed
2
HOT WATER OUTLETS Secondary Return
7
Key: 1 Pressure Reducing Valve 2 Non Return Valve 3 Expansion Vessel 4 Expansion Valve
5 Temperature and Pressure Relief Valve 6 Drain Valve 7 Bronze Circulator
FIG 7
Three Standard, RFF, RSC or Oil Fired unvented hot water storage heaters in parallel
Hot
5
4 3 2 1
5
4 3 2 1
5
4 3 2 1
Stop cock
Stop cock
Stop cock
2
HOT WATER OUTLETS
Secondary Return
7
Cold feed
FIG 8
17
SECTION III
Four Standard, RFF, RSC or Oil Fired unvented hot water storage heaters in parallel
Hot
5
4 3 2 1
5
4 3 2 1
5
4 3 2 1
5
4 3 2 1
Stop cock
Stop cock
Stop cock
Stop cock
Cold feed
2
HOT WATER OUTLETS
Secondary Return
FIG 9
Two Hi-Flo or CSC unvented hot water storage heaters in parallel
Hot
5
HOT WATER OUTLETS
6 2 Secondary
Return
4 3 2
Key: 1 Pressure Reducing Valve 2 Non Return Valve 3 Expansion Vessel 4 Expansion Valve 5 Temperature and Pressure Relief Valve 6 Drain Valve
4 3 2 1
Stop cock Cold feed
1
Stop cock
FIG 10
18
SECTION III
Three Hi-Flo or CSC unvented hot water storage heaters in parallel

Hot
5
5
HOT WATER OUTLETS
2 4 3 2 1
Stop cock
Secondary Return
4 3 2 1
Stop cock
4 3 2 1
Stop cock
7
Key: 1 Pressure Reducing Valve 2 Non Return Valve 3 Expansion Vessel 4 Expansion Valve 5 Temperature and Pressure Relief Valve 6 Drain Valve 7 Bronze Circulator
Cold feed
FIG 11
Four Hi-Flo or CSC unvented hot water storage heaters in parallel

Hot
5
5
5
2
Key: 1 Pressure Reducing Valve 2 Non Return Valve 3 Expansion Vessel 4 Expansion Valve 5 Temperature and Pressure Relief Valve 6 Drain Valve 7 Bronze Circulator
Secondary Return
4 3 2 1
Stop cock
4 3 2 1
Stop cock
4 3 2 1
Stop cock
4 3 2 1
Stop cock
Cold feed
HOT WATER OUTLETS
FIG 12
19
SECTION III
Typical installation of two Andrews CWH condensing water heaters

Cold feed
2 3 4
1
Stop cock Stop cock
2 3 4
HOT WATER OUTLETS
Secondary Return
7 5 5
CWH heater
CWH heater
Key: 1 Pressure Reducing Valve/Strainer 2 Non Return Valve 3 Expansion Vessel(s) 4 Expansion Valve
5 Temperature and Pressure Relief Valve(s) 6 Drain Cock 7 Bronze Circulator
FIG 13
Typical installation of an Andrews CWH condensing water heater and a CWH buffer tank
2
Cold feed Stop cock
Secondary Return
3 1 2
4 7 2
HOT WATER OUTLETS
7
Hot
Key: 1 Pressure Reducing Valve/Strainer 2 Non Return Valve 3 Expansion Vessel(s) 4 Expansion Valve 5 Temperature and Pressure Relief Valve(s) 6 Drain Cock 7 Bronze Circulator
6
CWH heater
CWH tank
FIG 14
20
SECTION III
Typical installation of an Andrews CWH condensing water heater and an ST range buffer tank
2
Cold feed Stop cock
Secondary Return
3 1 2
4 7 2 7
Hot HOT WATER OUTLETS
5
Key: 1 Pressure Reducing Valve/Strainer 2 Non Return Valve 3 Expansion Vessel(s) 4 Expansion Valve 5 Temperature and Pressure Relief Valve(s) 6 Drain Cock 7 Bronze Circulator
ST tank
6
CWH heater
6
FIG 15
21
NOTES
22
ANDREWS WATER HEATERS 2005
Reproduction of any information in this publication by any method is not permitted unless prior written approval has been obtained from Andrews Water Heaters. Andrews Storage Water Heaters have been designed and manufactured to comply with current International standards of safety. In the interests of the health and safety of personnel and the continued safe, reliable operation of the equipment, safe working practices must be employed at all times. The attention of U.K. users is drawn to their responsibilities under the Health and Safety Regulations 1993. All installation and service on the Andrews Water Heater must be carried out by properly qualied personnel, and therefore no liability can be accepted for any damage or malfunction caused as a result of intervention by unauthorised personnel. The Andrews Water Heaters policy is one of continuous product improvement, and therefore the information in this manual, whilst completely up to date at the time of publication, may be subject to revision without prior notice.
Further information and assistance can be obtained from: Andrews Water Heaters Wednesbury One, Black Country New Road Wednesbury, West Midlands WS10 7NZ Tel: +44 (0)121 506 7400 Fax: +44 (0)121 506 7401 Email: andrews@andrews-waterheaters.co.uk Website: www.andrewswaterheaters.co.uk
Andrews Water Heaters Wood Lane, Erdington, Birmingham B24 9QP Email: andrews@baxigroup.com www.andrewswaterheaters.co.uk
Sales:
0845 070 1056 0845 070 1057

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Sizing Guide Oct08

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Sizing Guide

Working towards a cleaner future

Other Equipment Includes:

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General & Safety Information

Standard Range, Fan Flued

ANDREWS WATER HEATERS

Health & Safety Regulations 1993

Effectiveness in combating Legionellae Pneumophilia

ANDREWS WATER HEATERS

23 4.5 45 45 32 32 4.5 27 45 23 27 32 23 45 32 45 36 4.5 40

per meal 6 ltrs

per meal 1.3 gals

ANDREWS WATER HEATERS

Water Consumption and Temperature of use of various appliances

Appliance Shower Wash Basin Bath Kitchen Sink Commercial Sink

ANDREWS WATER HEATERS

Sizing Information Natural Gas Fired Heaters, LPG and Oil.

Units litres gallons litres gallons

15 Mins 191.0 42.2 264.0 58.4

20 Mins 210.3 46.4 286.7 63.4

30 Mins 249.0 54.9 332.0 73.4

45 Mins 307.0 67.7 400.0 88.4

60 Mins 365.0 80.4 468.0 103.4

ANDREWS WATER HEATERS

NB The above gures also apply to the CWH Propane range.

ANDREWS WATER HEATERS

Units litres gallons litres gallons litres gallons litres gallons

15 Mins 343.2 75.7 423.7 93.5 496.5 109.5 606.3 133.4

20 Mins 393.2 86.7 500.5 110.4 597.5 131.7 726.7 159.9

30 Mins 493.2 108.7 654.2 144.2 799.7 176.2 967.5 212.9

45 Mins 643.2 141.7 884.7 195.0 1103.0 243.0 1328.8 292.4

60 Mins 793.2 174.7 1115.2 245.7 1406.2 309.7 1690.0 371.9

Oil Fired Range 82C (180F) CWH Range 70C (158F)

ANDREWS WATER HEATERS

Hot Water for Shower Rooms

ANDREWS WATER HEATERS

ANDREWS WATER HEATERS

ANDREWS WATER HEATERS

ANDREWS WATER HEATERS

ANDREWS WATER HEATERS

ANDREWS WATER HEATERS

ANDREWS WATER HEATERS

ANDREWS WATER HEATERS

5 Temperature and Pressure Relief Valve 6 Drain Valve 7 Bronze Circulator

5 Temperature and Pressure Relief Valve 6 Drain Valve 7 Bronze Circulator

ANDREWS WATER HEATERS

5 Temperature and Pressure Relief Valve 6 Drain Valve 7 Bronze Circulator

Two Hi-Flo or CSC unvented hot water storage heaters in parallel

HOT WATER OUTLETS

ANDREWS WATER HEATERS

Three Hi-Flo or CSC unvented hot water storage heaters in parallel

HOT WATER OUTLETS

Four Hi-Flo or CSC unvented hot water storage heaters in parallel

HOT WATER OUTLETS

ANDREWS WATER HEATERS

Typical installation of two Andrews CWH condensing water heaters

HOT WATER OUTLETS

5 Temperature and Pressure Relief Valve(s) 6 Drain Cock 7 Bronze Circulator

ANDREWS WATER HEATERS

ANDREWS WATER HEATERS

ANDREWS WATER HEATERS 2005

0845 070 1056 0845 070 1057