05-904

DIAGNOSTICS

ELECTRONIC CONTROLLED AUTOMATIC TRANSAXLE [ECT] (U241E/U140F)

0527M-47

PROBLEM SYMPTOMS TABLE

HINT: If a normal code is displayed during the diagnostic trouble code check although the trouble still occurs, check the electrical circuits for each symptom in the order given in the charts on the following pages and proceed to the page given for troubleshooting. The Matrix Chart is divided into 2 chapters. 1. Chapter 1: Electronic Circuit Matrix Chart S Refer to the table below when the trouble cause is considered to be electrical. S If the instruction Proceed to next circuit inspection shown on matrix chart is given in the flow chart of each circuit, proceed to the circuit with the next highest number in the table to continue the check. S If the trouble still occurs even though there are no abnormalities in any of the other circuits, check and replace the ECM. HINT: *1: When the circuit on which mark *1 is attached is a malfunction, DTC could be output (see page 05-920 ).
Symptom No up-shift (1st 2nd) No up-shift (2nd 3rd) No up-shift (3rd O/D) No down-shift (O/D 3rd) No down-shift (3rd 2nd) No down-shift (2nd 1st) No lock-up or No lock-up off Shift point too high or too low Up-shift to O/D from 3rd (While O/D main switch is OFF) ECM ECM 1. Transmission control switch (O/D OFF) circuit 2. ECM ECM ECM ECM ECM ECM 1. Transmission control switch (O/D OFF) circuit 2. ECM 1. Engine coolant temp. sensor circuit *1 2. ECM ECM ECM ECM ECM ECM 1. Park/neutral position switch 2. ECM circuit *1 Suspect Area See page 01-36 01-36 05-981 01-36 01-36 01-36 01-36 01-36 01-36 05-981 01-36 05-48 01-36 01-36 01-36 01-36 01-36 01-36 05-922 01-36

Up-shift to O/D from 3rd while engine is cold Harsh engagement (N D) Harsh engagement (Lock-up) Harsh engagement (Any driving position) Poor acceleration Engine stalls when starting off or stopping Malfunction in shifting

2005 HIGHLANDER REPAIR MANUAL (RM1144U)

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DIAGNOSTICS

ELECTRONIC CONTROLLED AUTOMATIC TRANSAXLE [ECT] (U241E/U140F)

05-905

2.

Chapter 2: On-Vehicle Repair and Off-Vehicle Repair (L: U140F AUTOMATIC TRANSAXLE Repair Manual Pub. No. RM836U U241E AUTOMATIC TRANSAXLE Repair Manual Pub. No. RM840U)
Symptom 1. 2. 3. 4. 5. 6. 7. 1. 2. 3. 4. 5. Suspect Area Manual valve Primary regulator valve Front and rear planetary gear U/D planetary gear U/D one-way clutch (F2) Forward clutch (C1) U/D brake (B3) Front and rear planetary gear unit U/D planetary gear unit Direct clutch (C2) U/D brake (C3) 1st and reverse brake (B2) See page L L L L L L L L L L L L 40-40 L L 40-40 L L L L 40-40 40-40 L 40-29 L 40-40 L L L 40-40 L L L 40-29 40-40 40-40 40-40 40-40 40-29 L L L L L 40-40 L L L

Vehicle does not move in any forward positions and reverse positions

Vehicle does not move in R position

No up-shift (1st 2nd)

1. Valve body assy 2. No. 1 one-way clutch (F1) 3. 2nd brake (B1) 1. Valve body assy 2. Direct clutch (C2) 1. Valve body assy 2. U/D clutch (C3) Valve body assy Valve body assy Valve body assy 1. Lock-up relay valve 2. Torque converter clutch 1. 2. 3. 4. 5. C1 accumulator Valve body assy Forward clutch (C1) U/D one-way clutch (F2) No. 1 one-way clutch (F1)

No up-shift (2nd 3rd) No up-shift (3rd O/D) No down-shift (O/D 3rd) No down-shift (3rd 2nd) No down-shift (2nd 1st) No lock-up or No lock-up off

Harsh engagement (N D)

Harsh engagement (N R)

1. Valve body assy 2. Direct clutch (C2) 3. 1st and reverse brake (B2) 1. Lock-up relay valve 2. Torque converter clutch Valve body assy Valve body assy Valve body assy 1. 2. 3. 4. 5. 6. 7. Oil strainer Torque converter clutch Forward clutch (C1) Direct clutch (C2) U/D brake (C3) No. 1 one-way clutch (F1) U/D one-way clutch (F2)

Harsh engagement (Lock-up) Harsh engagement (2nd 3rd) Harsh engagement (3rd O/D) Harsh engagement (O/D 3rd)

Slip or shudder (Forward position: After warm-up)

Slip or shudder (R position)

1. Oil strainer 2. Direct clutch (C2) 3. 1st and reverse brake (B2) No. 1 one-way clutch (F1)

Slip or shudder (1st) 2005 HIGHLANDER REPAIR MANUAL (RM1144U)

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Date :

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05-906

DIAGNOSTICS

ELECTRONIC CONTROLLED AUTOMATIC TRANSAXLE [ECT] (U241E/U140F) L L L L L L L 40-29 L L L 40-29 40-40

Slip or shudder (2nd) Slip or shudder (3rd) Slip or shudder (O/D) No engine braking (1st 3rd: D position) No engine braking (1st: L position) No engine braking (2nd: 2 position) Poor acceleration (All position)

1. U/D one-way clutch (F2) 2. 2nd brake (B1) Direct clutch (C2) U/D clutch (C3) U/D brake (B3) 1st and reverse brake (B2) 2nd brake (B1) 1. Torque converter clutch 2. U/D planetary gear 1. U/D clutch (C3) 2. U/D planetary gear Torque converter clutch Valve body assy

Poor acceleration (O/D) Large shift shock or engine stalls when starting off or stopping No kick-down

2005 HIGHLANDER REPAIR MANUAL (RM1144U)

Author :

Date :

1096