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  • IVECO Product Training PT. Chakra Jawara

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    BroCactus
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    The document discusses specifications and procedures for servicing IVECO vehicle clutches. It describes the pneumo-hydraulic actuation system used in 17" clutches and provides details on clutch components like the disc, reservoir, and servo. It also outlines specifications for flywheel measurement and clutch servo adjustment. Troubleshooting common clutch issues is discussed along with bleeding the hydraulic system. Procedures are provided for inspecting clutch components and settings.

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    4 Clutch

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    The document discusses specifications and procedures for servicing IVECO vehicle clutches. It describes the pneumo-hydraulic actuation system used in 17" clutches and provides details on clutch components like the disc, reservoir, and servo. It also outlines specifications for flywheel measurement and clutch servo adjustment. Troubleshooting common clutch issues is discussed along with bleeding the hydraulic system. Procedures are provided for inspecting clutch components and settings.

    Copyright:

    © All Rights Reserved
    Download as PPT, PDF, TXT or read online from Scribd
    Flag for inappropriate content
    64 views46 pages

    IVECO Product Training PT. Chakra Jawara

    Uploaded by

    BroCactus
    The document discusses specifications and procedures for servicing IVECO vehicle clutches. It describes the pneumo-hydraulic actuation system used in 17" clutches and provides details on clutch components like the disc, reservoir, and servo. It also outlines specifications for flywheel measurement and clutch servo adjustment. Troubleshooting common clutch issues is discussed along with bleeding the hydraulic system. Procedures are provided for inspecting clutch components and settings.

    Copyright:

    © All Rights Reserved
    Download as PPT, PDF, TXT or read online from Scribd
    Flag for inappropriate content
    of 46

    IVECO Product Training PT.

    Chakra Jawara
    SPECIFICATIONS AND DATA

    IVECO Product Training PT. Chakra Jawara


    IVECO Product Training PT. Chakra Jawara
    IVECO Product Training PT. Chakra Jawara
    IVECO Product Training PT. Chakra Jawara
    ( Clutch Actuation: Pneumo-hydraulic Type )

    Clutch Scheme Principle

    Pneumo-hydraulic actuation system


    Pneumo-hydraulic actuation system
    ( 17” version )
    ( 17” version )

    IVECO Product Training PT. Chakra Jawara


    ( Clutch Actuation: Pneumo-hydraulic Type )

    "
    17 Clutch
    cover
    Engine gearbox

    Clutch pedal
    Clutch pedal
    mechanism
    mechanism

    Hydro-pneumatic servo- assistance unit


    Hydro-pneumatic servo- assistance unit

    • High pedal effort reduction


    • Less driver fatigue / More driving concentration

    IVECO Product Training PT. Chakra Jawara


    Clutch Fluid Reservoir

    IVECO Product Training PT. Chakra Jawara


    SPECIFICATION & DATA

    17” CLUTCH - With ZF 16 S 151 /


      VALEO
    181 / 221 O.D. gearbox
    Type   Dry single disc
    Engagement mechanism   Pull with diaphragm spring
    Driven disc hub   With torsion springs
    m
    Gasket outside Ø 430
    m
    m
    Gasket inside Ø 240
    m
    m
    Disc thickness (new) 10 ± 3
    m
    Master cylinder with oil
    reservoir built in-operator
    Hydraulic control  
    cylinder with total wear
    recovery of driven disc
    IVECO Product Training PT. Chakra Jawara
    IVECO Product Training PT. Chakra Jawara
    Clutch Disc
    Benefits
    Features • Environment-friendly
    • The clutch disc is asbestos free
    • greater efficiency
    • The main clutch disc parts are made of :
    - fibber glass ,kevlar,gritty wool ,vermiculite

    • disc design ensures:


    - quick heat elimination
    - specific clutch disc for 370 - 420 HP engine
    - average weight = 4 kg

    IVECO Product Training PT. Chakra Jawara


    TORQUE SPESIFICATION

    1. Nut for stud bolt fixing clutch


    casing to crankcase 46 Nm
    2. Stud bolt fixing clutch casing
    to crankcase 19 Nm
    3. Flanged hex screw fixing
    pressure plate to flywheel
    46.5 Nm +/- 4.5

    IVECO Product Training PT. Chakra Jawara


    FLYWHEEL MEASUREMENT

    I. Bersihkan permukaan kontak yang akan


    diukur oleh dial indikacor.

    2. Posisikan dial indikator dengan aman pada


    bagian sisi dari flywheel.
    3. Putar fly wheel dengan melihat dial indikator,
    maksimum toleransi 0.2mm.

    IVECO Product Training PT. Chakra Jawara


    4. Pada posisi yang sama pindahkan pointer
    pada pcrmukaan pilot bearing; run-out
    maksimum 0.12 mm

    IVECO Product Training PT. Chakra Jawara


    Penyetelan servo dilakukan sesuai dengan mereknya.
    •Fichtel & Sachs: 32 mm;
    •Valeo: 25 mm;
    •Borg & Beck (AP): 25 mm.

    IVECO Product Training PT. Chakra Jawara


    Clutch Servo Adjustment

    Nut (2) pada push rod (1) putar dan longgarkan push rod seperti pada gambar.
    Push rod (1) pengukuran dengan menggunakan spacer kira-kira 110mm
    Push rod (1) pengukuran tanpa menggunakan spacer kira-kira 90mm

    IVECO Product Training PT. Chakra Jawara


    Letakkan/pasang servo pada housing dengan menempatkan push rod terhadap releaser lever.
    Dorong/tekan servo secara manual terhadap housing sampai posisi tidak dapat ditekan lagi,
    Terlihat masih ada jarak seperti gambar diatas

    IVECO Product Training PT. Chakra Jawara


    Kurangi panjangnya push rod dan diulangi kembali prosedur pengukurannya hingga piston servo benar-benar
    pada posisi stop.

    IVECO Product Training PT. Chakra Jawara


    Longgarkan Nut (2) hingga ukuran E disesuaikan dengan batas pemakaian masing-masing merk clutch yang
    digunakan, dan hati-hati jangan sampai push rod terputar.

    •Fichtel & Sachs: 32 mm;


    •Valeo: 25 mm;
    •Borg & Beck (AP): 25 mm

    IVECO Product Training PT. Chakra Jawara


    Putar push rod hingga nut (2) rapat pada sevo, kencangkan.
    Note; Pastikan nut tidak ikut berputar ketika push rod diputar.

    IVECO Product Training PT. Chakra Jawara


    Indikasi keausan clutch disc

    IVECO Product Training PT. Chakra Jawara


    Masukkan plastik strip (1) hingga stop didalam servo
    Masukkan karet (2)

    IVECO Product Training PT. Chakra Jawara


    Keluarkan kembali plastik strip (1) bersamaan dengan karet pembatas, dan janga sampai berubah posisinya.
    Ikat karet dengan plat yang sudah ada pada kit nya.

    IVECO Product Training PT. Chakra Jawara


    Potong plastik bagian belakang yang tidak terpakai.

    IVECO Product Training PT. Chakra Jawara


    Masukkan plastik strip hingga karetpun rapat.

    IVECO Product Training PT. Chakra Jawara


    Periksa langkah-kerja Clutch-actutor ( max. 28mm )

    IVECO Product Training PT. Chakra Jawara


    Bleeding Clutch Hydraulic System

    IVECO Product Training PT. Chakra Jawara


    IVECO Product Training PT. Chakra Jawara
    KERUSAKAN-KERUSAKAN PADA KOPLING

    IVECO Product Training PT. Chakra Jawara


    IVECO Product Training PT. Chakra Jawara
    IVECO Product Training PT. Chakra Jawara
    IVECO Product Training PT. Chakra Jawara
    IVECO Product Training PT. Chakra Jawara
    IVECO Product Training PT. Chakra Jawara
    IVECO Product Training PT. Chakra Jawara
    IVECO Product Training PT. Chakra Jawara
    IVECO Product Training PT. Chakra Jawara
    IVECO Product Training PT. Chakra Jawara
    IVECO Product Training PT. Chakra Jawara
    IVECO Product Training PT. Chakra Jawara
    IVECO Product Training PT. Chakra Jawara
    IVECO Product Training PT. Chakra Jawara
    IVECO Product Training PT. Chakra Jawara
    IVECO Product Training PT. Chakra Jawara
    IVECO Product Training PT. Chakra Jawara
    IVECO Product Training PT. Chakra Jawara

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