7/13/2010

Lesson 9 - Estimating & Comparing W

Lesson 1
The Basics of Arc
Welding

LESSON IX

Current
Chapter
Table of
Contents

Lesson 2
Common Electric
Arc Welding
Processes
Go To Test

E7016

Lesson 3
Covered Electrodes
for Welding
Mild Steels

ELECTRODE
DIAMETER

AMPS

1/8

100
130
140
160
190
175
200
225
250
250
275
300
350

5/32

Lesson 4
Covered Electrodes
for Welding Low Alloy
Steels

Lesson 5
Welding Filler Metals
for Stainless Steels

Lesson 6
Carbon & Low Alloy
Steel Filler Metals GMAW,GTAW,SAW
Lesson 7
Flux Cored Arc
Electrodes Carbon
Low Alloy Steels

3/16

1/4

RATE lbs/hr

1.7
2.3
3.0
3.2
3.6
3.8
4.2
4.4
4.8
5.9
6.4
6.8
7.6

Print

63.9%
65.8%
70.5%
69.1%
66.0%
71.0%
71.0%
70.0%
65.8%
74.5%
74.1%
73.2%
71.5%

LOW ALLOY, IRON POWDER ELECTRODES

TYPES E7018, E8018, E9018, E10018, E11018,
AND E12018
ELECTRODE
DIAMETER

3/32

1/8

5/32

3/16
E7024
ELECTRODE

DEPOSITION EFFICIENCY

DIAMETER

AMPS

1/8

140
180
180
210
240
245
270
290
320
360
400

5/32

3/16

Lesson 8
Hardsurfacing
Electrodes

DEPOSITION EFFICIENCY

7/32
1/4

Lesson 9
Estimating &
Comparing Weld
Metal Costs

RATE lbs/hr

4.2
5.1
5.3
6.3
7.2
7.5
8.3
9.1
9.4
11.6
12.6

7/32

71.8%
70.7%
71.3%
72.5%
69.4%
69.2%
70.5%
68.0%
72.4%
69.1%
71.7%

1/4

DEPOSITION EFFICIENCY
AMPS

RATE lbs/hr

70
90
110
120
140
160
140
170
200
200
250
300
250
300
350
300
350
400

1.37
1.65
1.73
2.58
2.74
2.99
3.11
3.78
4.31
4.85
5.36
5.61
6.50
7.20
7.40
7.72
8.67
9.04

Glossary

70.5%
66.3%
64.4%
71.6%
70.9%
68.1%
75.0%
73.5%
73.0%
76.4%
74.6%
70.3%
75.0%
74.0%
73.0%
78.0%
77.0%
74.0%

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DEPOSITION DATA - SMAW - COATED ELECTRODES (Con't.)

FIGURE 9

NOTE: EFFICIENCY RATES DO NOT INCLUDE STUB LOSS

Lesson 10
Reliability of Welding
Filler Metals
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