1

INTERNSHIP AT
“HLE GLASCOAT LIMITED, MAROLI

PREPARED BY:
KAVISH A DESAI
ROLL NO :- 200170119010
B.E 4TH YEAR OF
MECHANICAL ENGINEERING
  INDE
2
X
Chapter : 1 Overview of company
Chapter : 2 Company certificates
Chapter : 3 Company product
Chapter : 4 Production Deparment
Chapter : 5 Material
Chapter : 6 Cutting
Chapter : 7 Welding
Chapter : 8 ANFD
Chapter : 9 RVPD
Chapter : 10
Quality Inspection
 Chapter : 1 Overview of company 3

 HLE Glascoat Limited is a part of the Patel Group of Companies founded in 1951 by
Late Dr. Khushalbhai H. Patel.
 Established : HLE engineers pvt Ltd. (HLE) was established in the year 1981.
 HLE Glascoat Limited is a leading manufacturer of process equipment for
the
chemical and pharmaceutical industries.
 We are market leaders in Filtration and Drying Equipment and are a leading
manufacturer of Glass Lined Equipment globally.
 2017, HLE acquired a controlling stake in Swiss Glascoat Equipments Limited
(Glascoat). Glascoat, which was established in the year 1991, was a leading
manufacturer of glass lined equipment at the time.
 Chapter : 2 Company certificates 4

ASME Accreditation EU Compliance ISO 9001:2015

JIS Compliance EAC Certification SELO Accreditation

• References: https://www.hleglascoat.com
 Chapter : 4 Company product
 ANF : Agitated nutsche filter 5
 ANFD : Agitated nutsche filter & dryers
 RVPD : Rotary Vacuum Paddle Dryer
 Reactors
Product

RVPD
ANF/ANFD

Cantilever Simply
RVPD supported
Monoblock Detachable
ANF/ANFD ANF/ANFD
 Chapter : 5 Production Department 6

Cutting Feeder
Stor Department Department
e

Semifinished Machine
Assembl
Fabrication shop
y
 Chapter : 5 Material 7
 In These company mainly three types of materials are use most product.
 Stainless still:- S.S316, S.S304, S.S309
 Carbon steel:- C.S, C.Sbq
 Hastelloy C276, C22
 This is the most use material in the company and hastelloy is more costly then other
materials
Material C% Mn% P% S% Si% Cr% Ni% Mo% Fe% Co

Carbon Steel 0.34 1.03 0.04 0.02 0.28 2-5 0.05 0.01 95 0

S.S 304 0.08 2.0 0.045 0.03 1.0 18-20 8-12 0 Rest 0

S.S.304L 0.03 2.0 0.045 0.03 1.0 18-20 8-12 0 Rest 0

S.S.316 0.08 2.0 0.045 0.03 1.0 18-20 10-14 2-3 Rest 0

S.S.316L 0.03 2.0 0.045 0.03 1.0 16-18 10-14 2-3 Rest 0

C22 0.01 0.5 0.04 0.03 0.08 13 56 13 3 2.5

C276 0.01 1 0.04 0.03 0.08 16 57 16 5 1

 Chapter : 6 Cutting 8
A. Messer Oxy-Fuel Machine.
 Oxyfuel cutting is a combustion process using
oxygen/fuel gas flame. The heating flame brings the
material up to its ignition temperature. Then a jet of
Oxygen at least 99,5 % pure is blown onto the heated
spot. The Oxygen jet oxidizes the metal. The torch is
moved and a narrow cutting kerf is created, removing the
slag from the kerf. The quality of the cut depends on the
surface condition of the material, cut-velocity and
thickness.
 CHARACTERISTICS:
• Plate thickness: 3 mm up to 300 mm
• Typical: 6 mm up to 300 mm
• Good cut quality
• Smooth, vertical cutting surface
• Metallurgical perfect surfaces (oxidized)
 B. Messer Plasma
Machine
 Plasma cutting is a process that was originally developed for 9
thermal cutting of materials that were unsuitable for flame
cutting such as high-alloy steels and aluminum.
 Factors such as the material, thickness, cut quality, and
cutting speed should be considered when making
your purchase of a straight cutting plasma machine.
 Argon,N2,H2 and pressure of these three is
10,13,12Kg/cm’2
All material can be cut 1mm to 32mm thickness can be cut
at 15000 rpm.
 Following are key features of Messer Cutting
Systems’ straight and bevel plasma cutters:
 Smooth surface edges.
 Precision quality cutting.
 Variety of cutting speeds and angles.
 Diverse material usage
 Chapter : 7 Welding 1
0

 Welding is a fabrication process whereby two or more parts are fused together
by means of heat, pressure or both forming a join as the parts cool. Welding is
usually
used on metals and thermoplastics but can be used on wood. The
also completed welded joint may be referred to as a
weldment.

1.
Types of welding
GTAW (Gas Tungsten Arc Welding)
2. SMAW (Shieled Metal Arc Welding)
3. GMAW (Gas Metal Arc Welding)
4. SAW (Submerged Arc Welding)
 Welding position 1
 Groove welding positions
1
1G – ( Flat Welding Position)
2G – (Horizontal Welding position)
3G – (Vertical Welding Position)
4G – (Overhead Welding Position)
5G – (Uphill/downhill Vertical Welding Position)
6G – (Overhead Vertical Welding position)
 Fillet welding positions
1F – (Flat Welding Position)
2F – (Horizontal Welding position)
3F – (Vertical Welding Position)
4F – (Overhead Welding Position)
 GTAW
1
2
 Gas tungsten arc welding (GTAW) also known as
tungsten inert gas (TIG) welding isan arc welding
process that uses a non-consumable tungsten electrode
to lay the weld.
 The weld area is protected from atmospheric
contamination example oxygen by aninert shielding
gas either argon, helium or a mixture of both.
 A filler metal is also normally used. A constant-
current welding power supply produces energy
which is conducted across the arc through plasma.
 Used to weld thin sections of stainless steel as well
non-ferrous metals such as Al, Mg and Cu alloys.
 1
WELDING PARAMETRES 3
Weld process Filler Filler Current Current Volt Travel Other
layers(s) metal metal type amp. range speed
class dia. mm polarity Range range
mm/min

ALL GTAW ER- 385 2.50 DCEN 75~13 11-13 75~100 -

ALL GTAW ER – 3.15 DCEN 90~130 11-13 75 -

385
WPS
GTAW 1
4
 SMAW
1
 A manual metal arc welding process that
5
uses a consumable electrode coated in flux. An
electric current, either alternating current or direct
current, forms electric arc between the electrode
and the metals to be joined.
 As the weld is laid, the flux coating of the
electrode disintegrates, providing a shielding gas
and a layer of slag, both of which protect the weld
from contamination until it cools.
 Because of the versatility of the process and the
simplicity of its equipment and operation, shielded
metal arc welding is the most commonly used
welding.
 Welding parameters 1
6

Weld process Filler Filler Current Current Volt Travel Other

layers(s) metal metal type amp. range speed
class dia. polarity Range range
mm mm/min

ALL SMAW ER-385- 3.15 DCEP 95~130 22-24 100~200 -

16
 WPS
SMAW 1
7
 GMAW 1
 Gas metal arc welding (GMAW) is a semi-automatic or automatic
8
arc welding process in which a continuous and consumable wire
electrode and a shielding gas are fed through a welding gun. The
gas metal arc welding is also known as metal inert gas (MIG)
welding or metal active gas (MAG) welding. MIG and MAG are
the subtypes of the gas metal arc welding.
 Gas metal arc welding was originally developed for welding
aluminum and other non-ferrous materials in the 1940s. Although,
the gas metal arc welding was soon applied to steels as it allowed
for smaller welding time than the other welding methods.
 In case of GMAW, a constant voltage DC power supply is most
commonly used, however a constant current AC power supply can
also be used.
 Today, the gas metal arc welding is the most common industrial
welding process, preferred for its versatility, speed and
automation.
 SAW
1
 Submerged arc welding (SAW) is a process that melts and joins 9
metals by heating them with an arc established between a
consumable wire electrode and the metals, with the arc being
shielded by a molten slag and granular flux, as shown in Figure .
 This process differs from the arc welding processes discussed so
far in that the arc is submerged and thus invisible. The flux is
supplied from a hopper (Figure 10a), which travels with the torch.
 No shielding gas is needed because the molten metal is separated
from the air by the molten slag and granular flux . Direct-current
electrode positive is most often used. However, at very high
welding currents (e.g., above 900A) AC is preferred in order to
minimize arc blow.
 Arc blow is caused by the electromagnetic force as a result of the
interaction between the electric current itself and the magnetic field
it induces.
 Welding
2
0
Weld process Filler Filler Current Current Volt Travel Other
layers(s) Wel procmetalFille r metal
Fill urtype amp.Traverange
Vol speed
d essclassmet Cdia. mm Cur
polarity Range
t l Oth range
laye clasal er ryent rent ran spe er mm/min
rs(s)
SAW ER- s 2.15 met
al tola
peDCEP. ge raned
95~130 ge28-32 200min -
ALL p amp
316L ity m m/
dia. Ra min
ALL SAW ER316L 3.2r mm DCEPn 350~500 28-32 200min -
ALL SM - 3.1 CE 95~1
ge 22- 100~2
ER D P 30 24 0-
AW 385 16 -4 5 0
ALL SAW ER316L DCEP 400~550 28-32 200min
WPS
SAW 2
1
 Chapter : 6 ANF/ANFD 2
 2
Agitated Nutsche Filter with drying is a closed vessel special designed to separate
solid and liquid by filtration under pressure or vacuum.
 Agitated Nutsche Filter-Dryer (ANFD) is a versatile solid-liquid separation equipment
that can filter, wash, re-slurry and dry your product in a single charge and in a fully
enclosed vessel.
 Agitated Nutsche Filter , Agitator Nutsche Filter applications in
chemical,
pharmaceutical, Agro chemicals, fine chemicals, and food industries.
 ANFD is a closed vessel used to separate solid and liquid by filtration under pressure
or vacuum.
 ANF/ANFD
2
3

ANFD(Detachable ANFD) ANFD(Monoblock ANFD)

 Chapter : 7 RVPD 2
 Rotary Vacuum Paddle Dryer / RVPD Dryer is a cylindrical vessel with a large Diameter 4
Hollow
shaft. The Jacket or Limpet Coil provided for heating the cylindrical shell. The shaft is attached
with hollow paddles provided with specially designed scraper blades, which scrap the entire
internal surface of the Dryer and continuously move and rotate the material thereby precluding
the possibility of material remaining in contact with a hot surface for protracted periods of time.
 The jacket/limpet coil and hollow shaft with paddles can be heated with hot water, steam, or any
other thermal fluid capable of providing a large indirect heat transfer area. Cooling can be also
be done by water, Brine, or any other refrigerant through the jacket and hollow shaft.
 The hard facing of shaft provided in way of gland packing areas of trunions. Arrangements for
Nitrogen purging provided. Bag cleaning arrangement with pulsation by Nitrogen jet injector
provided.
 Heavy-duty trunnions and bearing support the hollow shaft (agitator) and the drive are
provided by means of a motor through reduction gears chain and sprocket.
 In special cases, a stationary scraper blade can be provided to scrap the rotating agitator, for
highly sticky materials
RVPD Working Principle:-
25

 Slurry / Wet cake is charged through the charging door while keeping a rotation of the
agitator on. The vacuum is then applied to the Dryer along with Dust Catcher (mounted
on the Dryer) Condenser and Receiver. The heating medium is passed through the jacket
and Agitator. Vigorous evaporation of moisture takes place under a vacuum.
 The vapor passes through the Bag Filters of the Dust Catcher, goes into the Condenser
and the Condensate is collected in the receiver. Evaporation under high vacuum and
low-temperature results in faster recovery of maximum solvents. Adequate provision has
been provided to cater for fluctuations in steam pressure/temperature, in Condenser
cooling water temperature, moisture content of the feed, etc.
 The dry product is discharged via the discharge valve by reversing the Agitator
rotational direction to the “Discharge” direction.
RVPD 2
6
 RVPD Manufacturing & Assembly Steps:- 2
7
• Marking on plate
• Cutting of plate
• Bending of plate to make shell.
• Dish forming
• Nozzle arrangement on dish
• Shaft and paddle Arrangement
• Shell to shell & shell to dish Setup
• Limpet Bending
• Dust collector & bottom outlet manufacturing
• Limpet arrangement on shell and dish
• Assembly of all parts
 A

2
8
• Shaft centering and scraper gap reading
• Assembly dismantle After final reading of scraper
gap
• Final Assembly
• Hydro Test & Running Trial
• Client Inspection
• Dismantle all the parts
• Finish all the parts
• Reassemble & loose parts packing.
• Wrapping & Dispatch.
 Chapter : 10 Quality Inspection 2
9
 Non Destructive Testing (NDT) is a testing and analysis technique used by industry to
evaluate the properties of a material, component, structure or system for characteristic
differences or welding defects and discontinuities without causing damage to the
original part. NDT also known as non- destructive examination (NDE), non-destructive
inspection (NDI) and non- destructive evaluation (NDE).
 TYPES OF QUALITY INSPECTION:
• Liquid Penetrant Testing (PT)
• Ultrasonic Testing (UT)
• Radiography Testing(RT)
 Liquid Penetrant Testing (PT) 3
0
 When the PT is high, it takes longer for the blood to
clot (17 seconds, for example). This usually
happens because the liver is not making the right
amount of blood clotting proteins, so the clotting
process takes longer. A high PT usually means that
there is serious liver damage or cirrhosis.
 Contaminated workpiece
 Cleaning the workpiece
 Apply the flaw Detection ink
 Rinsing the Workpiece
 Applying the Dye Developer
 Inspecting the Crack
 Ultrasonic Testing (UT) 3
1
 Ultrasonic testing (UT) comprises a range of
non-
destructivetesting(NDT)techniquesthatsend
ultrasonic waves through an object or material.
 These high frequency sound waves are
transmitted into materials to characterise the material
or for flaw detecting. Most UT inspection
applications use short pulse waves with frequencies
ranging from 0.1-15 MHz, although frequencies
up to 50 MHz can be used.
 One common application for this test method is
ultrasonic thickness measurement, which is used to
ascertain the thickness of an object such as when
assessing pipework corrosion.
 Radiography Testing(RT) 3
2
 Radiography testing (RT) is one of the most
widely used non-destructive test (NDT) methods.
With the help of this method, we can detect
hidden flaws or discontinuities present in welds
such as cracks, porosity & blowholes, slag, flux or
oxide inclusions, lack of fusion, incomplete
penetration, Mismatch, and tungsten inclusion,
etc.
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