PARTS

MANUAL
Models

DY23-2 / DY27-2
ENGINE

PUB-EP5754A
Rev. 07/00

940 Lively Blvd. Wood Dale, IL 60191 Phone: 630-350-8200 Fax: 630-350-8212
e-mail: sales@robinamerica.com www.robinamerica.com

Copyright 2000 Robin America, Inc.

HOW TO USE THIS MANUAL

Robin engines are identified by MODEL, SPECIFICATION, and CODE NUMBER. For each
model there may be many different versions called specifications. Each specification will be
unique in some way. The difference may only be the paint color or it may have a different
type of PTO or some other significant difference.
In order the identify the correct service part number, it is important to confirm the specification and code numbers for your engine. The specification and code number together are
know as the PRODUCT NUMBER.
All Robin 4 cycle engines have a Product Number label similar to the label illustrated below.

PRODUCT NUMBER LABEL

PRODUCT NUMBER LABEL LOCATIONS

The Product Number Label has a 15 digit alphanumeric string that consists of the
SPECIFICATION (SPEC) number (11 digits) and the CODE number (4 digits). Please
note the illustration below:

DY232

XXXX

SPEC NO. (11 digits)

CODE NO. (4 digits)

PRODUCT NO. (15 digits)

-3-

'00-07

MANUAL LAYOUT

1. SECTION NAME

Parts are broadly classified according to their functions.

Refer to the Group Index (table of contents) for respective section name.

2. FIG. No.

The FIG. number indexes the reference and part numbers to the illustration. Figure numbers
that vary only in the tens place (i.e..: 700 and 710) are in a group of the same section
(i.e..:Electrical Device Group).

3. REF. No .

The Reference number identifies the part illustration with the corresponding part number in the
part list.

4. SUBASSEMBLY

SUBASSEMBLY parts of part assembly are listed below the assembly part. The subassembly
part reference number is indicated by the number led by "-" such as "-1", "-2".

5. PART NUMBER

It is the number assigned for sales unit. Use the PART No. when making an order.

6. DESCRIPTION

It is designation of the part.

7. QTY.

Quantity of each part used for each product.

8. REMARKS

This gives a distinctive feature and/or a supplementary comment for the type, the specification,
and the part concerned. It also shows part number(s) interchangeable for the part.

9. FROM-TO

This section shows the CODE No. to indicate the history of progress in which improved parts
have been introduced in the product. The FROM-TO CODE No. helps to identify PART No.
being employed in the product concerned. See the examples below:

2101- 2100

The part is used in the product irrespective of CODE No.

The part is used in the products with CODE No. of 2101 and after this number.
The part is used in the products with CODE No. of 2100 and before this number.

-4-

'00-07

GROUP INDEX
Group Name

Page

CRANKCASE GROUP ............................................................................... 6

CRANKSHAFT GROUP ............................................................................ 10
INTAKE and EXHAUST GROUP ............................................................... 12
GOVERNOR GROUP ............................................................................... 16
COOLING and STARTING GROUP ......................................................... 18
FUEL, LUBRICANT GROUP ..................................................................... 20
ELECTRIC DEVICE GROUP .................................................................... 24
ACCESSORIES GROUP .......................................................................... 28

INDEX OF DESCRIPTION SYMBOLS

SYMBOL
DESCRIPTION
AY .......................... ASSEMBLY
CP .......................... COMPLETE
EX .......................... EXPORT (from Japan)
FIG. ........................ FIGURE
FR. ......................... FRONT
" .............................. INCH
INCL. ...................... INCLUDE
~L ........................... LITER
L= ........................... LENGTH (in. mm)
L.H. (LH) ................ LEFT-HAND SIDE
MECH .................... MECHANICAL
NO (NON) .............. NONE
OPT. ....................... OPTIONAL
O.S. ........................ OVER SIZE

SYMBOL
DESCRIPTION
P= .......................... PITCH (in mm)
P.T.O. (PTO) .......... POWER TAKE OFF
REF. ....................... REFERENCE
R.H. (RH) ............... RIGHT HAND SIDE
RR. ......................... REAR
STD. ....................... STANDARD
SW ......................... SWITCH
T= ........................... THICKNESS (in mm)
UN .......................... UNIT
U.S. ........................ UNDER SIZE
~V .......................... VOLTAGE
~W ......................... WATT
W/ .......................... WITH
W/O ........................ WITHOUT

-5-

'00-07

SECTION 1

CRANKCASE GROUP

FIG. 100

DY23-2 / DY27-2

-6-

'00-07

SECTION 1

CRANKCASE GROUP

REF.
10

DESCRIPTION
QTY. REMARKS
CRANKCASE CP
1
DY23-2
CRANKCASE CP
1
DY23-2, Electric Start
CRANKCASE CP
1
DY27-2
CRANKCASE CP
1
DY27-2, Electric Start
OIL SEAL
1
OIL SEAL
1
BALL BEARING
1
DOWEL PIN
2
STUD
3
DOWEL PIN
1
PLUG
2
GASKET
2
DOWEL PIN
2
TENSION BOLT CP
3
TENSION BOLT CP
1
GROMMET
1
Electric Start
MAIN BEARING COVER CP
1
OIL SEAL
1
GOVERNOR GEAR SET
1
FLYWEIGHT
2
PIN
2
GOVERNOR SLEEVE
1
OIL GAUGE
2
GASKET
2
GASKET, main bearing cover
1
BOLT and WASHER AY
12
BOLT and WASHER AY
1
MAIN BEARING
1
STD.
MAIN BEARING
1
0.25mm undersize
MAIN BEARING
1
0.50mm undersize
BLIND PLUG
1

10
30
36
45
50
65
66
80
90
105
135
155
205
210
220
250
251
252
260
270
280
290
300
310
320

361

PART NO.
243-10101-61
243-10105-61
244-10101-61
244-10105-61
044-03000-60
044-00800-30
060-01700-40
005-26081-80
001-37062-21
031-00500-10
040-11400-30
021-11400-20
031-00600-10
244-16002-11
244-16002-11
243-75001-03
244-11009-21
044-03000-30
243-45011-07
220-41601-03
030-73000-70
205-41901-03
214-63601-13
021-32000-10
243-15026-03
001-13083-50
001-13084-00
243-15801-03
243-15802-03
243-15803-03
212-15008-13

DY23-2 / DY27-2

-7-

FROM-TO

FIG.
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100
100

'00-07

SECTION 1

CRANKCASE GROUP

FIG. 110

DY23-2 / DY27-2

-8-

'00-07

SECTION 1

CRANKCASE GROUP

REF.
20
60
610
620

DESCRIPTION
VALVE GUIDE
STUD
CYLINDER HEAD CP
GASKET, T= 0.2
GASKET, T= 0.3
GASKET, T= 0.2
GASKET, T= 0.3
FLANGE NUT
STUD
STUD
ROCKER COVER CP
GASKET, rocker cover
FLANGE BOLT
PLUG
GASKET SET
GASKET SET

620
635
650
660
680
690
710
730
*960
*960

PART NO.
243-14204-13
001-37082-01
243-13001-71
243-15027-13
243-15028-13
244-15027-13
244-15028-13
018-00900-10
001-39066-00
010-50601-50
243-17101-01
243-1 5032-13
011-00601-70
243-15030-03
255-99001-07
256-99001-07

QTY.
2
2
1
1
1
1
1
4
1
1
1
1
4
1
1
1

REMARKS

Select one piece only, DY23-2

Select one piece only, DY23-2
Select one piece only, DY27-2
Select one piece only, DY27-2

FROM-TO

FIG.
110
110
110
110
110
110
110
110
110
110
110
110
110
110

DY23-2
DY27-2

* The gasket set for the DY23-2 contains the following:

Fig. 100 items 90, 280, 290
Fig. 110 items 620, 690
Fig. 310 items 340, 555
* The gasket set for the DY27-2 contains the following:
Fig. 100 items 90, 280, 900
Fig. 110 items 620, 690
Fig. 310 items 340, 510-2, 555

DY23-2 / DY27-2

-9-

'00-07

SECTION 2

CRANKSHAFT GROUP

FIG. 200
430

440

DY23-2 / DY27-2

- 10 -

'00-07

SECTION 2

CRANKSHAFT GROUP

REF.
10
25
50
60
70
85

DESCRIPTION
CRANKSHAFT CP
BALL BEARING
NUT
SPRING WASHER
WOODRUFF KEY
THRUST WASHER, T=0.8
THRUST WASHER, T=1.0
THRUST WASHER, T=1.2
FLANGE BOLT
BALANCER CP
SPACER, T= 0.8
SPACER, T= 1.0
SPACER, T= 1.2
CONNECTING ROD AY
CONNECTING ROD BOLT
PISTON PIN
PISTON
PISTON
PISTON
PISTON
PISTON
PISTON
PISTON RING SET
PISTON RING SET
PISTON RING SET
PISTON RING SET
PISTON RING SET
PISTON RING SET
CLIP
LARGE END BEARING
LARGE END BEARING
LARGE END BEARING
ADAPTER
BOLT and WASHER AY
FLYWHEEL

86
210
215

310
320
350
360

360

370

370

380
395

430
440
500

PART NO.
244-20401-11
060-03500-20
002-18180-00
003-20180-00
032-30300-10
243-25001-03
243-25002-03
243-25003-03
011-00600-10
243-24301-01
023-01700-20
023-01700-30
023-01700-40
243-22510-00
243-23002-03
243-23301-03
243-23401-13
243-23402-13
243-23403-13
244-23401-13
244-23402-13
244-23403-13
243-23501-27
243-23502-27
243-23503-27
244-23501-27
244-23502-27
244-23503-27
056-52000-30
243-22801-03
243-22802-03
243-22803-03
244-17501-13
001-13082-50
243-22410-13

DY23-2 / DY27-2

QTY.
1
1
1
1
1
1
1
1
2
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
2
2
1
4
1

- 11 -

REMARKS

Select one piece only

Select one piece only
Select one piece only

Select one piece only

Select one piece only
Select one piece only

STD., DY23-2
0.25mm oversize, DY23-2
0.50mm oversize, DY23-2
STD., DY27-2
0.25mm oversize, DY27-2
0.50mm oversize, DY27-2
STD., DY23-2
0.25mm oversize, DY23-2
0.50mm oversize, DY23-2
STD., DY27-2
0.25mm oversize, DY27-2
0.50mm oversize, DY27-2
STD.
0.25mm undersize
0.50mm undersize

FROM-TO

FIG.
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200
200

'00-07

SECTION 3

INTAKE and EXHAUST GROUP

FIG. 300

DY23-2 / DY27-2

- 12 -

'00-07

SECTION 3

INTAKE and EXHAUST GROUP

REF.
10
35
36
38
39
41
45
50
60
70
75
80
85
90
100

DESCRIPTION
CAMSHAFT CP
RELEASE LEVER
SPRING PIN
RELEASE LEVER
SHAFT, release
DOWEL PIN
SPRING, release
TAPPET
VALVE SPRING
SPRING RETAINER
RETAINER LOCK
INTAKE VALVE
STEM SEAL
EXHAUST VALVE
SPACER, T= 0.8
SPACER, T= 1.0
ROCKER SHAFT
PUSH ROD CP
ROCKER ARM CP
ADJUSTING SCREW
NUT

200
210
220
230
240

PART NO.
255-31703-01
243-35503-23
005-19031-00
243-35505-03
243-35022-03
005-26081-80
243-35021-03
243-33301-03
243-33601-03
243-33701-13
243-33801-13
243-33401-23
237-16008-01
243-33501-23
023-01900-20
023-01900-30
243-35034-03
243-35032-01
243-36002-01
014-90800-21
017-00800-90

DY23-2 / DY27-2

QTY. REMARKS
1
1
1
1
1
1
1
2
2
2
4
1
1
1
1
Select one piece only
1
Select one piece only
1
2
2
2
2

- 13 -

FROM-TO

FIG.
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300

'00-07

SECTION 3

INTAKE and EXHAUST GROUP

FIG. 310

DY23-2 / DY27-2

- 14 -

'00-07

SECTION 3

INTAKE and EXHAUST GROUP

REF.
300
310
320
340
350
360
380
395
500
510
-2
-7
-110
-120
-160
-170
520
525
555
556
580
584
900

DESCRIPTION
MUFFLER AY
MUFFLER CP
MUFFLER COVER CP
GASKET, exhaust
NUT
BOLT and WASHER AY
TAIL PIPE CP
TAPPING SCREW
INTAKE MANIFOLD
AIR CLEANER AY
PACKING
PACKING
COVER CP
BACK PLATE CP
WASHER
WING BOLT
ELEMENT CP
ELEMENT
GASKET, intake manifold
BOLT and WASHER AY
BOLT and WASHER AY
BOLT and WASHER AY
LABEL, air cleaner

PART NO.
255-30103-00
243-30101-51
243-34201-01
243-35002-03
002-19080-00
001-10061-00
243-37002-11
015-00400-60
243-33101-13
243-32601-00
243-32651-08
243-32650-08
243-32640-08
243-32620-08
243-32660-08
243-32670-08
243-32600-08
243-32611-08
243-35503-13
001-13083-50
001-13061-20
001-13081-60
243-92302-03

DY23-2 / DY27-2

QTY. REMARKS
1
1
1
1
2
4
1
3
1
1
1
1
1
1
1
1
1
1
1
2
2
1
1

- 15 -

FROM-TO

FIG.
310
310
310
310
310
310
310
310
310
310
310
310
310
310
310
310
310
310
310
310
310
310
310

'00-07

SECTION 4

GOVERNOR GROUP

FIG. 400

DY23-2 / DY27-2

- 16 -

'00-07

SECTION 4

GOVERNOR GROUP

REF.
10
20
21
22
80
310
340
350
360
380
390
410
415
490
491
495
496
497
500
501
502
510
520
650
660

DESCRIPTION
CONTROL LINK CP
GOVERNOR LEVER
NUT
SPRING WASHER
GOVERNOR SPRING CP
SPEED CONTROL AY
STOP PLATE
SPRING WASHER
SCREW
SELF LOCK NUT
WIRE BRACKET 1 CP
WIRE BRACKET 2 CP
RETURN SPRING
NUT
BOLT
BOLT
WASHER
BOLT
CONTROL PANEL CP
BOLT and WASHER AY
BOLT and WASHER AY
LABEL, operation
LABEL, operation
SMOKE SET AY
NUT

PART NO.
243-42902-21
243-42301-12
002-18080-00
003-20080-00
243-42503-01
243-43301-30
227-43501-13
227-45002-03
004-31041-00
017-60600-30
243-44202-01
243-44210-01
243-46001-03
002-18060-00
001-66063-00
243-45002-03
003-10060-00
010-00603-70
255-40166-01
001-14061-20
001-13081-60
243-92101-03
243-92102-03
243-45502-00
002-27100-00

DY23-2 / DY27-2

QTY. REMARKS
1
1
1
1
1
1
1
1
2
1
1
1
1
2
1
1
1
1
1
2
3
1
1
1
1

- 17 -

FROM-TO

FIG.
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400
400

'00-07

SECTION 5

COOLING and STARTING GROUP

FIG. 500

DY23-2 / DY27-2

- 18 -

'00-07

SECTION 5

COOLING and STARTING GROUP

REF.
10
40
60
80
150
210
-1
-2
-3
-4
-5
-6
-7
-8
-9
-10
-11
215
230

DESCRIPTION
BLOWER HOUSING CP
BOLT and WASHER AY
CYLINDER BAFFLE
FLANGE BOLT
BOLT and WASHER AY
RECOIL STARTER AY
SPIRAL SPRING
REEL CP
STARTER ROPE
STARTER KNOB
RATCHET
FRICTION SPRING
RETURN SPRING
FRICTION PLATE
THRUST WASHER
CLIP
STARTING PULLEY
LABEL, diesel mark
BOLT and WASHER AY

PART NO.
243-51201-21
001-13082-00
243-52601-33
011-00600-10
001-13083-00
243-50201-20
106-50116-08
239-50220-08
243-50110-08
236-50101-08
106-50128-18
106-50132-08
106-50136-18
106-50144-08
106-50185-08
106-50186-08
243-50145-08
243-95004-13
001-14061-20

DY23-2 / DY27-2

QTY. REMARKS
1
2
1
5
2
1
1
1
1
1
2
1
1
1
1
1
1
1
3

- 19 -

FROM-TO

FIG.
500
500
500
500
500
500
500
500
500
500
500
500
500
500
500
500
500
500
500

'00-07

SECTION 6

FUEL, LUBRICANT GROUP

FIG. 600

DY23-2 / DY27-2

- 20 -

'00-07

SECTION 6

FUEL, LUBRICANT GROUP

REF.
10
16

DESCRIPTION
FUEL TANK CP
LABEL, trademark
LABEL, trademark
LABEL, instruction
LABEL, warning
FUEL TANK CAP CP
FUEL FILTER
RUBBER PIPE
RUBBER PIPE
CHECK VALVE
CLAMP
BOLT and WASHER AY
HOSE CLAMP
HOSE CLAMP
VINYL PIPE
BOLT and WASHER AY

20
27
30
40
80
81
86
88
89
90
95
100
105

PART NO.
243-60102-41
255-91701-03
256-91701-03
243-91907-13
073-20039-00
043-04300-15
064-13600-10
085-14500-00
085-14500-00
228-65032-13
150-75201-03
001-10061-00
056-10800-10
056-10800-20
085-00500-40
001-13082-00

DY23-2 / DY27-2

QTY.
1
1
1
1
1
1
1
1
1
1
1
1
5
1
1
2

- 21 -

REMARKS
DY23-2
DY27-2

4.5 X 9 X 45
4.5 X 9 X 95

5 X 8 X 120

FROM-TO

FIG.
600
600
600
600
600
600
600
600
600
600
600
600
600
600
600
600

'00-07

SECTION 6

FUEL, LUBRICANT GROUP

FIG. 610

DY23-2 / DY27-2

- 22 -

'00-07

SECTION 6
REF.
250
-1
260
265
270
300
-1
-2
-3
-4
-5
-6
-21
305

310
330
340
350
355
356
400
-7
-8
420
-1
-2
430
600
610
620
700
710
720
730

PART NO.
243-63201-00
243-63204-08
228-65004-03
002-38060-00
243-66001-01
255-63103-00
243-63131-08
243-63103-08
243-63104-08
243-63105-08
243-63107-08
243-63129-08
243-63130-08
243-65001-03
243-65002-03
243-65003-03
085-10600-00
085-10600-00
085-14500-00
085-14500-00
056-11100-20
056-10800-10
243-62101-20
228-62112-08
228-62111-08
243-66520-10
243-66521-08
243-66506-08
243-63301-21
243-64301-00
001-14061-60
006-26202-00
228-63902-03
006-26103-30
243-66020-01
004-11061-60

DY23-2 / DY27-2

FUEL, LUBRICANT GROUP

DESCRIPTION
NOZZLE AY
NOZZLE
GASKET, nozzle
FLANGE NUT
BRACKET CP, nozzle 1
INJECTION PUMP AY
PLUNGER AY
DELIVERY VALVE
DELIVERY SPRING
GASKET
O RING
O RING
SCREW
GASKET, T= 0.1
GASKET, T= 0.2
GASKET, T= 0.3
RUBBER PIPE
RUBBER PIPE
RUBBER PIPE
RUBBER PIPE
HOSE CLAMP
HOSE CLAMP
FUEL FILTER AY
PACKING
PLUG
T-CONNECTOR AY
NUT
PACKING
INJECTION PIPE CP
OIL FILTER AY
BOLT and WASHER AY
O RING
OIL PUMP, outer
O RING
COVER CP, oil pump
SCREW, countersink

QTY.
1
1
1
4
1
1
1
1
1
1
1
2
2
1
1
1
1
1
1
1
4
4
1
1
1
1
1
1
1
1
2
1
1
1
1
3

- 23 -

REMARKS

Select one piece only

Select one piece only
Select one piece only
6 X 12 X 120
6 X 12 X 180
4.5 X 9 X 90
4.5 X 9 X 315

FROM-TO

FIG.
610
610
610
610
610
610
610
610
610
610
610
610
610
610
610
610
610
610
610
610
610
610
610
610
610
610
610
610
610
610
610
610
610
610
610
610

'00-07

SECTION 7

ELECTRIC DEVICE GROUP

FIG. 700

DY23-2 / DY27-2

- 24 -

'00-07

SECTION 7

ELECTRIC DEVICE GROUP

REF.
10
11
20
35
90
92
130
170
200
210
220
-1
230
240
261
262
340

DESCRIPTION
FLYWHEEL CP
CHARGE COIL CP
RING GEAR
SCREW and WASHER AY
CLAMP
SCREW and WASHER AY
BOLT and WASHER AY
BOLT and WASHER AY
CONTROL BOX CP
LABEL, starter switch
SWITCH
KEY
DIODE RECTIFER CP
BOLT and WASHER AY
CLAMP
BOLT and WASHER AY
WIRE 2 CP

PART NO.
243-70110-41
243-70102-21
243-71002-13
004-35062-50
226-75101-03
004-35061-00
001-14083-00
001-13081-60
243-40601-11
073-20010-90
066-00003-30
066-00099-80
243-71401-01
001-10061-00
056-60001-70
001-13081-20
243-73104-11

DY23-2 / DY27-2

QTY. REMARKS
1
1
1
2
1
1
2
1
1
1
1
2
1
1
2
1
1

- 25 -

FROM-TO

FIG.
700
700
700
700
700
700
700
700
700
700
700
700
700
700
700
700
700

'00-07

SECTION 7

ELECTRIC DEVICE GROUP - STARTER MOTOR

FIG. 710

DY23-2 / DY27-2

- 26 -

'00-07

SECTION 7

ELECTRIC DEVICE GROUP - STARTER MOTOR

REF.
120
-1
-2
-3
-4
-6
-7
-8
-9
-10
-11
-12
-14
-15
-17
-25
-29
-30
-32
140
160

DESCRIPTION
STARTING MOTOR AY
YOKE AY
BRUSH SET
BRUSH SPRING
BRUSH HOLDER AY
AMATEUR AY
PINION AY
PINION STOPPER SET
GEAR CASE AY
BRUSH (-)
REAR COVER AY
REAR COVER METAL
SHIFT LEVER KIT
MAGNETIC SWITCH AY
THROUGH BOLT
THRUST WASHER KIT
REAR COVER METAL
DUST COVER KIT
BOLT
NUT
SPRING WASHER

PART NO.
255-70502-00
255-70580-08
255-70551-08
228-70516-08
255-70531-08
255-70561-08
255-70521-08
210-70534-08
255-70501-08
228-70514-08
255-70505-08
210-70542-08
243-70525-08
255-70515-08
207-70524-08
210-70533-08
210-70542-08
255-70570-08
228-70522-08
002-28080-00
003-20080-00

DY23-2 / DY27-2

QTY. REMARKS
1
1
1
4
1
1
1
1
1
2
1
1
1
1
2
1
1
1
2
1
1

- 27 -

FROM-TO

FIG.
710
710
710
710
710
710
710
710
710
710
710
710
710
710
710
710
710
710
710
710
710

'00-07

SECTION 8

ACCESSORIES GROUP

FIG. 800

40

DY23-2 / DY27-2

- 28 -

'00-07

SECTION 8

ACCESSORIES GROUP

REF.
10
30
40

DESCRIPTION
TOOL KIT
OIL FEEDER AY
KEY

PART NO.
243-90301-00
243-65006-00
207-26001-03

DY23-2 / DY27-2

QTY. REMARKS
1
1
1

- 29 -

FROM-TO

FIG.
800
800
800

'00-07

PRINTED IN THE USA