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\
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|
.
|
\
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=
OD
uts
n
OD
D
t
P
o 2
3
2
(10)
n: strain hardening exponent
uts
o : ultimate tensile strength
Strain hardening exponent (n) in the Eq. (10) can be
adopted by using the Eqs. (4) ~ (6) or the Eq. (11) presented in
API 579 code to estimate a Iailure pressure |17|.
2
3 2
746 . 11 0097 . 11 1249 . 1
9643 . 2 3117 . 5 3495 . 1 1
| |
| | |
+
+ +
=
API
n (11)
n
API
: strain hardening exponent in API 579
: ratio oI yield strength to tensile strength
Failure pressures estimated through the Eq. (10) with the
strain hardening exponent oI the equations (4) ~ (6) or the Eq.
(11) are given in Table 5 |18|. Failure pressures predicted
through the equation (12) by applying the internal diameter oI
the pipe instead oI the outer diameter oI the pipe are also
presented in Table 5. As there were no Iailures at the side oI
API X42 pipe in FE analyses except Ior the taper angle oI 4
o
(1:16) at the X42-X80 pipe joint, predicted Iailure pressure oI
the X42 pipe in FE analyses did not provided in Table 5.
-500 -400 -300 -200 -100 0 100 200 300 400 500
0.7
0.8
0.9
1.0
1.1
1.2
AP X65 (OD:30inch, WT:17.5mm) AP X80 (OD:30inch, WT:14.3mm)
H
o
o
p
s
t
r
e
s
s
/
U
T
S
Distance from weId center (mm)
Joint design = 1:4
Taper angIe : 14
0
API X80
API X65
(a) API X65-X80 (thickness ratio1.22)
-500 -400 -300 -200 -100 0 100 200 300 400 500
0.7
0.8
0.9
1.0
1.1
1.2
AP X42 (OD:30inch, WT:27.0mm) AP X65 (OD:30inch, WT:17.5mm)
H
o
o
p
s
t
r
e
s
s
/
U
T
S
Distance from weId center (mm)
Joint design = 1:4
Taper angIe : 14
0
API X65
API X42
(b) API X42-X65 (thickness ratio1.54)
6 Copyright 2012 by ASME
-500 -400 -300 -200 -100 0 100 200 300 400 500
0.7
0.8
0.9
1.0
1.1
1.2
AP X42 (OD:30inch, WT:27.0mm) AP X80 (OD:30inch, WT:14.3mm)
H
o
o
p
s
t
r
e
s
s
/
U
T
S
Distance from weId center (mm)
Joint design = 1:4
Taper angIe : 14
0
API X80
API X42
(c) API X42-X80 (thickness ratio1.89)
Fig. 6. Ratio oI hoop stress to ultimate tensile strength at Iailure
pressure.
Table 5. Predicted Iailure pressure Ior pipe joint with outer
diameter oI 30" (762mm).
Pipe
ID
(mm)
n
(test)
n
(API)
P
(FEA)
P
ID
P
OD
n
(test)
n
(API)
n
(test)
n
(API)
X42
(27t)
708 0.1156 0.1167 29.17 30.04 30.06 27.92 27.93
X65
(17.5t)
727 0.0673 0.0666 24.43 24.84 24.83 23.70 23.69
X80
(14.3t)
733.4 0.0552 0.0519 23.52 23.67 23.64 22.79 22.76
There is a diIIerence within 0.13 in Iailure pressure estimated
the through Eq. (12) by using strain hardening exponent (n
test
)
obtained Irom the tensile test and strain hardening exponent
(n
API
) predicted Irom the Eq. (11).
Failure pressures in FE analyses are consistent with the Eq.
(12) based on internal diameter oI the pipe compared to Eq.
(10) based on outer diameter oI the pipe. Failure pressures can
be predicted more accurately by using the Eq. (12) based on
internal diameter oI the pipe.
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=
ID
uts
n
ID
D
t
P
o 2
3
2
(12)
Effect of the bending moment on load bearing capacity
Moment in the pipes is inIluenced by the curvature, ratio oI
the diameter to thickness, roundness, ovality, yield strength,
tensile strength, material inhomogeneous, localized stress
concentration and temperature, etc |19~21|.
II bending load applied to the pipe, then local shape
variations in the pipe will continue and bending moment
represents the maximum value, Iinally the load bearing capacity
oI the pipe will be lost aIter maximum moment.
ReIerence point was assigned at the center oI the pipe end
to apply bending load which is constrained with the end Iace oI
the pipe using the multi-point constraint option within
constraint module oI ABAQUS. The bending moment is
determined Irom reaction moment in output variables within
ABAQUS.
There are several deIinitions to identiIy the plastic
collapse load oI the pressurized piping systems. Firstly, the
plastic instability moment is a structural instability load that
depends on the yield strength oI the material and the inIluence
oI signiIicant changes in shape oI the structure. The plastic
instability load is characterized by the zero angle oI the load vs.
deIlection curve, which means the maximum load in the
monotonic load vs. deIlection curve.
Secondly, the tangent intersection method (TIM) deIines
the plastic collapse load as the point oI intersection oI tangents
drawn to the initial elastic and Iinal plastic responses oI the
moment vs. bending angle curve.
Another criterion is the twice elastic angle (TES) which is
speciIied in The ASME Boiler and Pressure Vessel Code
Section Div 2. The plastic collapse load in TES criterion is
deIined by plotting a straight line Irom the origin with twice the
angle oI the initial elastic response: that is tan42tan0. The
plastic load corresponds to the intersection point oI the curves.
The plastic instability moment, maximum moment, was
adopted among the above criteria to deIine load bearing
capacity on the diIIerent wall thickness pipe in the present
investigation.
Figure 7 shows the variation oI maximum moment with
respect to the taper angle in the longitudinal direction oI the
low strength thick pipe. Maximum moments Ior API X42, API
X65 and API X80 plain pipes without taper machining are
presented in Table 6.
Table 6. Maximum moment oI plain pipes Ior API X42, API
X65 and API X80 with outer diameter oI 30" (762mm).
Pipe
Thickness
(mm)
ID
(mm)
Maximum moment
(kNm)
API X42 27.0 708.0 4,380
API X65 17.5 727.0 4,561
API X80 14.3 733.4 4,429
Bending responses oI the pipe joints with the diIIerent wall
thickness and strength show a similar tendency to those oI
7 Copyright 2012 by ASME
tensile load in section 4. Maximum moment in the X65-X80
pipe joints with the wall thickness ratio oI 1.22 represent a little
change with respect to the taper angle in a longitudinal
direction oI the low strength thick pipe. Maximum moment
decreased with increasing the wall thickness ratio and the taper
angle. Maximum moments in the X42-X65 pipe joints with the
wall thickness ratio oI 1.54 and the taper angle oI 9
o
(1:6) to
45
o
(1:1) did not represent a major change while maximum
moment decreased with decreasing the taper angle Irom 9
o
(1:6).
Maximum moments in the X42-X80 pipe joints with wall
thickness ratio oI 1.89 and the taper angle having Irom 14
o
(1:4)
to 45
o
(1:1) did not show a considerable variation while
maximum moment suddenly decreased with decreasing taper
angle Irom 14
o
(1:4).
0 5 10 15 20 25 30 35 40 45 50
2,800
3,000
3,200
3,400
3,600
Taper angIe = 45
Taper angIe = 4
M
a
x
M
o
m
e
n
t
(
k
N
m
)
Taper angIe (deg.)
AP X80 (OD:30inch, WT:14.3mm)
AP X65 (OD:30inch, WT:17.5mm)
(a) API X65-X80 (thickness ratio1.22)
0 5 10 15 20 25 30 35 40 45 50
2,800
3,000
3,200
3,400
3,600
Taper angIe = 45
Taper angIe = 4
M
a
x
M
o
m
e
n
t
(
k
N
m
)
Taper angIe (deg.)
AP X42 (OD:30inch, WT:27.0mm)
AP X65 (OD:30inch, WT:17.5mm)
(b) API X42-X65 (thickness ratio1.54)
0 5 10 15 20 25 30 35 40 45 50
2,800
3,000
3,200
3,400
3,600
Taper angIe = 45
Taper angIe = 4
M
a
x
M
o
m
e
n
t
(
k
N
m
)
Taper angIe (deg.)
AP X80 (OD:30inch, WT:14.3mm)
AP X42 (OD:30inch, WT:27.0mm)
(c) API X42-X80 (thickness ratio1.89)
Fig. 7. Maximum moment oI pipes with diIIerent wall
thickness.
CONCLUSIONS
The present paper provided an elastic-plastic behavior on
the pipe joints with diIIerent wall thickness and strength.
Detailed elastic-plastic, large strain Iinite element analyses
were perIormed to estimate the load bearing capacity on the
pipe joints with the wall thickness ratio values between 1.22 ~
1.89 under tensile load, internal pressure or bending stress. The
Iollowing conclusions were drawn as Iollows.
(1) The maximum tensile load was largely unaIIected with
variation oI the taper angle in the wall thickness ratio less
than 1.5.
(2) The tensile strength was considerably aIIected with respect
to the taper angle in the wall thickness ratio more than 1.5.
(3) Failure pressures due to hoop stress caused by internal
pressures acting on the pipeline wall were not inIluenced
by the change oI the taper angle.
(4) The maximum moment is not aIIected by the case oI the
wall thickness less than 1.5, however, maximum moment
reduced with decreasing the taper angle when the wall
thickness ratio has excessively greater than 1.5.
(5) Load bearing capacity oI pipe joints with taper angle oI 4
o
(1:16) ~ 45
o
(1:1) was not aIIected by the tensile load,
pressure and bending load when the wall thickness ratio
has less than or equal to 1.5.
8 Copyright 2012 by ASME
REFERENCES
(1) George, H. H. and Rodabaugh, E. C., 1959, "Tests oI Pups
Support "Bridging EIIect", Pipe Line Industrv, Oct., pp.
218~223.
(2) Xian-Kui, Z. and Brian N. L., 2005, "Plastic Collapse
Assessment Method For DiIIerent Wall Transition Joints in
Transmission Pipelines" Journal of Pressure Jessel Technologv,
Vol. 127, No. 4, pp. 449~456.
(3) Michael, L., Peter, T. and Phillip, V., 2010, "Thickness
Limit Ior Welded Joints between Pipes oI DiIIerent Yield
Strengths", Journal of Pipeline Engineering, Vol. 9, No. 2, pp.
99~105.
(4) ASME B31.8, 2010, Gas Transmission and Distribution
Piping Svstems, The American Society oI Mechanical
Engineers.
(5) CSA Z662, 2007, Oil and Gas Pipeline Svstems, Canadian
Standards Association.
(6) AS 2885.2, 2007, Pipelines-Gas and liquid Petroleum, Part
2. Welding, Australian Standard.
(7) GB 50251, 2003, Code for Design of Gas Transmission
Pipeline Engineering, Chinese Standard.
(8) SP 42-102, 2004, Design and Construction of Gas Pipeline
from Metal Pipes, Russian Standard.
(9) KS B6733, 2003, Pressure Jessel (General Standard),
Korean Standard.
(10) KGS GC205, 2009, Code for Welding and Nondestructive
Test of Gas Facilities, Korea Gas SaIety Code.
(11) KGS FS 451, 2009, Facilitv/Technical/Inspection/Safetv
Diagnosis Code for Outside of Producing and Supplving Places
of Wholesale Gas Business, Korea Gas SaIety Code.
(12) API 5L, 2007, Specification for Line Pipe, 44th ed.,
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(13) AWS A5.5, 2005, Specification for Low-Allov Steel
Electrodes for Shielded Metal Arc Welding. American Welding
Society.
(14) Holloman, J. H., 1949, "Tensile DeIormation",
Transactions of the American Institute Metallurgical and
Petroleum Engineers, Vol. 16, pp. 268~290.
(15) ABAQUS Version 6.10, 2010, Analvsis Users Manual,
ABAQUS Inc., Rhode Island, USA.
(16) Riks, E., 1987, "Progress in Collapse Analysis", Journal of
Pressure Jessel Technologv, Vol. 109, No. 1, pp. 33~41.
(17) API 579, 2007, Fitness-for-Service, 2nd ed., American
Petroleum Institute.
(18) Brabin, T. A., Christopher, T. and Rao, B. N., 2011,
"Bursting pressure oI mild steel cylindrical vessels",
International Journal of Pressure Jessels and Piping , Vol. 88,
No. 2-3, pp. 119~122.
(19) Chattopadhyay, J., Kushwaha, H. S. and Roos E., 2006,
"Some recent developments on integrity assessment oI pipes
and elbows. Part I: Theoretical investigations", International
Journal of Solids and Structures, Vol. 43, No. 10, pp.
2904~2931
(20) Bai, Y., Igland, R. and Moan, T., 1993, "Tube collapse
under combined pressure, tension and bending", International
Journal of Offshore and Polar Engineering, Vol. 3, No. 2, pp.
121~129.
(21) Hauch, S. and Bai, Y., 2000, "Bending moment capacity oI
groove corroded pipes", Proceedings of the 10th International
Offshore and Polar Engineering Conference (ISOPE 2000-
YB003),Seattle,USA.