plant pressure vessel training manual 6 of 6 권-2007 div.2-pd번역-1 (강도계산포함) -4-2-간력sample

KOREA ENGINEERING CONSULTING,INC
PROGRAM : NISA(NISA SOFTWARE, INC. USA)

VERSION
: 15.1 ( Windows 2000 / XP )
ASME SEC.VIII, DIV.2, PART 5(STRESS/FATIGUE)

DESIGN & FE ANALYSIS
PAGE NO. : 6-1
Pressure Vessel Basic Concept

ASME 2007 SEC.VIII, DIV.2, PART 5
STRESS/FATIGUE(6)
( )
Korea Engineering Consulting, Inc.

Tel) 02-3486-9324/9377, Fax) 02-3486-9325, hkecc@hkecc.co.kr, http://www.hkecc.co.kr
Pressure Vessel
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ASME 2007 SEC.VIII, DIV.2, PART 5 STRESS/FATIGUE
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ASME 2007 SEC.VIII, DIV.2, PART 5

STRESS/FATIGUE
( )
Korea Engineering Consulting., Inc.

NISA
F E A
Rm.3F, Seonggyun Building, 1359-13, Seocho-Dong, Seocho-Gu, Seoul, Korea

137-863 1359-13 3 e-mail : hkecc@hkecc.co.kr
Tel. (02) 3486-9324, 9377 Fax. (02) 3486-9325 www.hkecc.co.kr (-) www.nisasoftware.com

VERSION
: 15.1 ( Windows 2000 / XP )

PAGE NO. : 6-2
==== Contents ===

[1Book] : Theoretical Strength Calculation & FEA
1.Stress-Strain Curve(Experimental) ............................................................................................ 6
2. Simple Stress() & Strain() Calculation ................................................................................. 8
3. Thin Cylinders & Shells............................................................................................................ 9
4. Thick Cylinders & Shells ........................................................................................................ 16
5. Theories of Elastic Failure ...................................................................................................... 23
6. Torsion Theory........................................................................................................................ 24
7. Basic Lug Calculation ............................................................................................................. 26
8. Basic Skirt Calculation.................................................................................................... 28 ~ 31
8-1. Skirt Stress Calculation.................................................................................................... 31
8-2. Skirt Anchor Bolt Stress Calculation ............................................................................. 32
9. Buckling Equation & Analysis Approach ............................................................................... 32
9-1. Buckling Equation & Analysis Approach........................................................................ 35
10. Circular Flat Plate and Head with Uniform Loading ............................................................ 36
10-1 Roarks Formulas for Stress & Strain ............................................................................. 38
10-2 ASME Code Sec.VIII, Div.2, Appendix4....................................................................... 40
10-3 Perforated Plate Bending Stress Calculation .................................................................. 44
10-4 Doom Head(Dished/Ellipsoidal/Spherical Heads) under External Calculation.............. 46
10-5 Perforated Plate Bending Stress Calculation(H/E Tubesheet) ........................................ 52
11. Blind Flange with Uniform Loading ..................................................................................... 56
12. Internal Components Support Ring under Packing & Pressure Drop Loading............. 58 ~ 62
12-1 Support Ring under Packing & Pressure Drop Loading ................................................. 59
12-2 Intermediate Head Weldment Calculation...................................................................... 63
12-3 Partition Plate Thickness Calculation ............................................................................. 69
12-4 Nozzle Load Application ................................................................................................ 71
12-5 Stress Indices on Nozzle per ASME, Div.2 Para AD-560.7........................................... 74
12-6 Flange Torque Calculation for Sealing Flanges.............................................................. 91
12-7 Bolt Thread Shear/Bending Stress & Nut Length Calculation ....................................... 94
12-8 Girth Flange Calculation................................................................................................. 96
12-9 Buckling(Wrinkling) of Ellipsoidal Head(Internal Pressure) ....................................... 104
12-9-1 Compressive Pressure Calculation Internal Pressure) ........................................... 104
12-9-2 Head Wrinkling Thickness Calculation(ASME Codecase 2261).......................... 110
12-9-3 Stiffening Ring Calculation under External Pressure(ASME UG29) ................... 114
12-9-4 Internal Support Beam Calculation(Pressure Drop + Static Weight) .................... 117
12-10 Linearization of Stress Results and Classification ...................................................... 121
13. ASME Allowable Stress Criteria Concept ...................................................................... 126
14. Vessel Equipment Analysis Approach ................................................................................ 127
14-1. Stress Analysis Approach(based on ASME) ............................................................... 129
14-2. Stress Evaluation Sample 1(based on ASME) ........................................................... 133
14-3. FE Stress/Fatigue Model Sample 2(2D Axisymmetric Solid) ................................... 139
14-4. Stress Analysis Approach(based on ASME) ............................................................... 143
14-5. FE Stress/Fatigue Model Sample 3(3D Shell) ............................................................. 144
14-6. Fatigue Analysis Approach(based on ASME) ............................................................. 147
14-7. Crack/Fracture Analysis Approach(ASME/PD/API) .................................................. 147
14-8. Nozzle Local Stress Analysis....................................................................................... 153
14-9. Agitator Rotating Equipment Analysis ........................................................................ 154

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[[2Book] : Theoretical Strength Calculation & FEA

Appendix A................................................................................................................................ 6
Additional Vessel/HE Stress Calculation & Information analyzed by NISA
App 1) ............................................................ 7
App 2) ASME, Sec.II, Part D ..................................... 11
App 3) Internal Support Beam Bending Stress & Displacement ........................................... 16
App 4) Spread Beam Calculation due to Rigging Condition ...................................................... 18
App 5) Vibration Analysis & Design of Tall Towers ................................................................. 28
1) Sample 1 : Zorrilas Function..................................................................................... 33
2) Sample 2 : Zorrilas Function..................................................................................... 35
3) Sample 3 : ASME STS-2006 Code ............................................................................ 38
App 6) Seismic Spectrum Analysis(UBC/ASCE/IBC Code) ..................................................... 50
App 7) Tubesheet Stress Analysis............................................................................................... 57
App 8) Conical Section Calculation under Nozzle Load ............................................................ 66
App 9) Theoretical procedures of Expansion Bellows Calculation ............................................ 68
App 10) Expansion Bellows Stress & Fatigue Calculation......................................................... 83
App 11) Seismic Responses Spectrum Analysis....................................................................... 100
App 12) Reaction Load on Multi-Saddle Supports ................................................................... 106
App 13) Stress Linerization Analysis........................................................................................ 110
App 14) Imperfection Shape on Equipments ............................................................................ 160
App 15) Spring Constants Calculation(Perforated Plate).......................................................... 172
App 16) Thickness & Deflection Calculation of Impingement................................................. 178

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[3Book] : Theoretical Strength Calculation & FEA

Appendix B ................................................................................................................................ 6
Additional Vessel/HE Stress Calculation & Information analyzed by NISA
App 1) Stability Check for Girth Flange/Bolt under Erection Conditions.................................... 7
App 2) Stability Check for Girth Flange/Bolt under Erection Conditions.................................. 17
App 3) Stability Check for Tube/Header Pipe under Thermal Expansion .................................. 22
App 4) Wind Guide Design for Bending Moment due to Wind Load ........................................ 25
App 5) Knee Brace Support Buckling Stability Analysis ........................................................... 32
App 6) Saddle Bending Checking under Sea Motion Load ........................................................ 42
App 7) Tube to Tubesheet Joint Welding Checking & Fatigue .................................................. 54
App 8) High Temp Creep Damage Procedure & Calculation..................................................... 59
App 9) Bending/Buckling Checking of Spread Beam under Erection........................................ 73
App 10) Bending Checking of Circular Plate subjected to Fluid Load....................................... 81
App 11) Tubesheet Calculation(Millers Method) .................................................................... 85
App 12) Thickness Calculation under External Pressure ............................................................ 93
App 12-1) Cylinder Thickness Calculation under External Pressure.......................................... 96
App 12-2) Spherical Thickness Calculation under External Pressure....................................... 103
App 12-3) Cylinder Thickness with Stiffener under External Pressure .................................... 107
App 13) Heating Up Force(Air/Saturated Water) in Isolated Space......................................... 120
App 14) App 14) Main Shell Thickness Calculation(ASME Code 2006 & 2007) ................. 138

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: 15.1 ( Windows 2000 / XP )

PAGE NO. : 6-5
[4Book] : FEA(Finite Element Analysis) Theoretical Course

Appendix C ................................................................................................................................ 4
Finite Element Theoretical & Analysis by NISA
z Theoretical Course A
1. (Finite Element Method) ..................................................... 1-1
2. .......................................................................... 2-1
3. ..................................................................................... 3-1
4. ................................................................................... 4-1
5. ............................................................. 5-1
z Theoretical Course B
1-1. (Linear Spring Element) ..................................................... 1-1
1-2. (Axial Bar Element) .......................................................... 2-1
1-3. (Bending Beam Element) ....................................................... 3-1
1-4. (Plane Frame Element) ....................................................... 4-1
1-5. (Plane Lattice Element) ...................................................... 5-1
1-6. (Plane Element)....................................................................... 6-1
z Theoretical Course C
[1] ........................................... C-1
[2] (Truss) ................................................... C-2
[3] (Beam) ........................................................ C-3
[5Book] : Crack Propagation & Facture Mechanics

Appendix D................................................................................................................................ 7
1. Crack Propagation ..................................................................................................................... 7
1.1 Theoretical Descriptions ..................................................................................................... 7
1) Paris Law .......................................................................................................................... 7
2) Forman Law ...................................................................................................................... 8
3) Elber Law.......................................................................................................................... 9
4) Walker Law..................................................................................................................... 10
2. Fracture Mechanics ................................................................................................................. 37
2.1 Theoretical Descriptions ................................................................................................... 37
2.2 Stress Intensity Calculation..........................................................................................80 ~ 228

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PAGE NO. : 6-6
[6Book] : ASME 2007, Div.2 Part 5( )

z Part 5( Design by Analysis Requirement)
5.1 General Requirements ..............................................................................................................9
5.2 Protection Against Plastic Collapse .......................................................................................13
5.3 Protection Against Local Failure............................................................................................25
5.4 Protection Against Collapse Form Buckling..........................................................................28
5.5 Protection Against Failure From Cyclic Loading ..................................................................31
5.6 Supplemental Requirements for Stress Classification in Nozzle Necks ................................63
5.7 Supplemental Requirements for Bolts....................................................................................65
5.8 Supplemental Requirements for Perforated Plates .................................................................67
5.9 Supplemental Requirements for Layered Vessels..................................................................67
z Annex 5.A(Linearization of Stress Results for Stress Classification)
5.A.1 Scope ..................................................................................................................................95
5.A.3 Selection of Stress Classification Lines .............................................................................97
5.A.4 Stress Integration Method ..................................................................................................99
5.A.5 Structural Stress Method based on Nodal Forces.............................................................102
z Annex 5.B(Histogram Development and Cycle Counting for Fatigue Analysis)
5.B.1 General .............................................................................................................................119
5.B.2 Definition..........................................................................................................................119
5.B.3 Histogram Development...................................................................................................120
5.B.4 Cycle Counting using the Railflow Method .....................................................................120
z Annex 5.C(Alternating Plasticity Adjustment Factors and Effective --- Fatigue Analysis)
5.C.1 General .............................................................................................................................127
5.C.2 Effective Alternating Stress for Elastic Fatigue Analysis ................................................127
z Sample Strength Calculation for Reactor
Main Shell/Hemi-Head/Nozzle Opening, Local Stress/Girth Flange,,,, ..........................137 ~ 237
Internal Support Ring Calculation.....................................................................................138~ 242

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: 15.1 ( Windows 2000 / XP )

PAGE NO. : 6-8
PART 5
DESIGN BY ANALYSIS REQUIRMENTS


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: 15.1 ( Windows 2000 / XP )

PAGE NO. : 6-9
5.1 General Requirements

5.1.1
Scope
5.1.1.1 Design-by-analysis Part 5

.
Plastic Collapse, Local Failure, Buckling Cyclic Loading
. Bolts, Perforated Plates Layered
Vessels .
.
5.1.1.2 Design-by-analysis
failure
modes
protection . Applicable failure mode

. Failure mode
,
.
a) The Scope of this Division Pressure Vessels,
, overpressure Protection
.
b) Protection Against Plastic Collapse
configuration Design-by Analysis
.
c) Protection Against Local Failure configuration
Design-by Analysis .
Part 4 (i.e. component wall Thickness and weld Detail per paragraph 4.2)
Local strain Limit Criterion .
d) Protection Against Collapse From Buckling -

configuration
Design-by
Analysis
compressive stress field applied loads result .

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PAGE NO. : 6-10
e) Protection Against Failure From Cyclic Loading -
configuration
Design-by
Analysis
applied loads . ,
Design-by Analysis Cyclic Loading
qualify .
5.1.1.3 Part5 Design-by-Analysis Annex 3.A

Allowable
stress
time-independent
properties
specific design procedure .

Annex 3.A Allowable stress time-independent properties
Fatigue Screening criteria of Paragraph 5.5.2.2 ,
paragraph 5.2.2, 5.3.2, 5.6, 5.7.1, 5.7.2 5.8 Elastic Stress Analysis
Procedures .

VERSION
: 15.1 ( Windows 2000 / XP )
5.1.2

PAGE NO. : 6-11
Numerical Analysis
5.1.2.1 Part5
Design-by-analysis
procedures
detailed
stress
analysis
component results use . Loading condition

temperature distribution thermal analysis resulting thermal
stresses .
5.1.2.2 Plastic Collapse, Local Failure, Buckling Cyclic Loading
protection Performing Stress Analyses .
development of loading conditions, selection of material properties,
post processing of results component suitability acceptance
criteria comparison consistent result
detail .
5.1.2.3
Stress analysis method, modeling validation of analysis

. analysis
subject
detailed
approaches
treatment
design
processes
validation Stress analysis design

.
5.1.2.4
Stress Analysis Part 3 Data

Material models .
a) Physical Properties Youngs Modulus, coefficient, , ,

, Poissons ratio
b) Strength Parameters Allowable Stress, Minimum Specified yield strength, minimum
specified tensile strength
c) Monotonic Stress-Strain Curve elastic perfectly plastic elastic-plastic true stressstrain curve with strain hardening
d) Cyclic Stress-Strain Curve Stabilized true Stress-Strain

VERSION
: 15.1 ( Windows 2000 / XP )
5.1.3

PAGE NO. : 6-12
Loading Conditions
5.1.3.1 component applicable applied design-by-analysis

. applicable load cases applied
pressure . load case ,
loading histogram specific load time variation
. Load Case Users Design Specification
design
loading
conditions table 5.1 .

5.1.3.2
Load case combinations Analysis . load

descriptions table 5.2 . Elastic analysis, limit load analysis
elastic plastic analysis Load case combinations table 5.3, 5.3 5.4
. Pressure term, P Load cases ,
0 . Applicable load case combinations
Users Design Specification combinations
.
5.1.3.3
, loading histogram
specific load time variation . Loading
histogram significant operating temperatures, pressures, supplemental loads
the corresponding cycles significant events time
periods . loading histogram
.
a) operation event cycles , events

start-ups , normal operation, upset conditions shutdowns.
b) Histogram , assessment history operation anticipated
sequence . operation actual
sequence
histogram
histogram .
, cyclic evaluation loading combinations
.

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PAGE NO. : 6-13
c) , , , support displacement nozzle reaction loadings

applicable loadings
d) Time history Applied loadings
Protection Against Plastic Collapse
5.2
5.2.1
Overview
5.2.1.1 three alternative analysis methods protection against plastic collapse

. analysis methodologies
.
a) Elastic Stress Analysis Method - Elastic analysis ,
categories , plastic collapse
allowable values .
b) Limit-Load Method bound
. Components Allowable load gross plastic
deformations (plastic collapse) onset design factor limit
load .
c) Elastic-Plastic Stress Analysis Method collapse load applied loading
components deformation characteristics elastic-plastic analysis
.
5.2.1.2 complex
geometry/
complex
loading
components
stresses categorization significant knowledge judgment .

3-D stress fields . Paragraphs 5.2.3 5.2.4
elastic-plastic
analysis
methods
limit
load
application
categorization
process ambiguous results .

5.2.1.3 Heavy-wall(R/t4) pressure containing components Structural integrity
Stress classification procedures Elastic stress analysis
non-conservative
results
structural
discontinuities, . non conservatism the nonlinear

stress distributions the implicit linear stress
distribution utilized in the stress categorization and classification procedure

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: 15.1 ( Windows 2000 / XP )

PAGE NO. : 6-14
yielding
misrepresentation . , calculated peak stresses

5% thickness dimension ,
elastic analysis non-conservative . ,
paragraph 5.2.3 5.2.4 elastic-plastic stress analysis procedures
.
5.2.1.4 Paragraph 5.2.2 Elastic stress analysis Structural evaluation
procedures plastic collapse protection .
Component plastic collapse protection
plastic collapse load elastic-plastic stress analysis
. General membrane equivalent stress limits, local
membrane equivalent stress paragraph 5.2.2 primary membrane plus primary
bending equivalent stress collapse prevention limits analysis principles
paragraph 5.2.3 paragraph 5.2.4 requirements ,

limits .

VERSION
: 15.1 ( Windows 2000 / XP )

PAGE NO. : 6-137
SAMPLE STRENGTH CALCULATION
ASME 2007, DIV.2

VERSION
: 15.1 ( Windows 2000 / XP )

PAGE NO. : 6-138
1. SHELL THICKNESS CALCULATIOB(INTERNAL PRESSURE)

1) Basic Input Data
Inside diamter based on Alloy Lining of main shell
Did := 4200.0mm
Corrosion allowance(Alloy Lining Thickness)
Ca := 5.0mm
Did_wo := Did + 2 Ca
Did_wo = 4.21 10 mm
Design Temperature
Tde := 440.0
Internal Pressure including Liquid+Catalyst

based on Bottom Shell Section
Pin := 12.1576
Pin = 123.973
Internal Presure acting on Bottom Head

including Liquid+Catalyst
N
2
mm
kgf
2
cm
Pin_bot := 12.15985
Pin_bot = 123.996
Internal Pressure acting on Top Head
External Pressure(F.V)
Pex := 0.1029
Pex = 1.049
mm
kgf
2
cm
Pin_top := 12.06218
Pin_top = 123
N
2
mm
kgf
2
cm
N
mm
kgf
2
cm
Used Thickness of Main Shell
t use_shell := 173.0mm
Mill Tolerence of Main Shell
t tol_shell := 0.3mm
Used Thickness of Hemi-Head w/o Lining

Bottom Head
t use_bhead := 100.0mm
Used Thickness of Hemi-Head w/o Lining

Top Head
t use_thead := 98.0mm

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PAGE NO. : 6-139
Inside Diameter of Hemi Heads in Div.2, Table 4.2.5

Detail 4, Joint Type 1, Joint Category A,B(Bottom Head)
Did_bh := 4283.0mm
Inside Diameter of Hemi Heads in Div.2, Table 4.2.5

Detail 4, Joint Type 1, Joint Category A,B(Top Head)
Did_th := 4287.0mm
Head Forming Ratio(10%)
t form_r := 0.9
Bottom Head Minimum Thickness
t min_bhead := t use_bhead t form_r
t min_bhead = 90mm
Top Head Minimum Thickness
t min_thead := t use_thead tform_r
t min_thead = 88.2mm
Length of Top T.L to Bottom T.L
Ltl := 13100.0mm
Weld Joint Efficient
E := 1.0
Weight Total Summary for Vertical Load(kg)
Top Head
Cylinder
Bottom
Skirt 1
Skirt 2
Skirt 3
Base
metal
19490.63
243607.2
20836.69
3164.170
8226.390
7119
2643.08
305087.2
insulation
1240.33
7154.97
1237.44
3218.990
8369.390
7242.68
0
lining
1130.47
6792.57
1125.73
0.000
0.000
0
0
9048.77
iquid
nozzle packing
4738.3
51101.2 2615.8 234051.5
20561.2 1373.7 44105.93
0.000
0.000
0
0
71662.4 8727.7 278157.4
tray s. Total Weight

26599.71 26599.71
915.3 546238.51 572838.2
0
89240.62 662078.8
6383.16
668462
16595.78 685057.8
14361.68 699419.5
2643.08
702062.5
915.3 702062.54

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PAGE NO. : 6-140
Weight/Wind/Seismic Load Input(Refer to Chapter 8. for Wind/Seismic)

based on results of Compress Program Running
Seismic Load shall be used in this calculation due to higher than wind load
Compressive Axial Weight Focre acting at the point

of consideration
26599.710
572838.20
668462.00
W ver :=
kg Fver := W ver g
685057.80
699419.50
702062.50
2.609
5.618
6.555
Fver =
6.718
6.859
6.885
6
10
6
10
N
6
10
6
10
6
10
5
10
Bending Moment Focre acting at the point

of consideration
4320.8800
380109.11
380120.70
Mben :=
kg m
425575.94
555199.11
667901.60
M := M ben g
4.237 107
3.728 109
9
3.728 10
M=
N mm
4.173 109
5.445 109
9
6.55 10
Torsion Moment Focre acting at the point

of consideration
00000
00000
00000
kg m
Mtor :=
00000
00000
00000
M t := M tor g
0
0

0
M t = N mm
0
0

0

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PAGE NO. : 6-141
Shear Focre acting at the point
4121.750
57076.77
57077.34
Vshe :=
kg
62321.15
62860.31
63040.03
V := Vshe g
4.042
5.597
5.597
V=
6.112
6.164
6.182
5
10
5
10
N
5
10
5
10
5
10
4
10
Angle of Force acting at the point of consideration
:= 0deg
Angle measured around circumferential from Shear Force
:= 90deg
Density of Hydrotest Water
hydro := 1000.0
kg
3
Hydrostatic Head
Hhydro := Ltl + Did
Hhydro = 1.73 10 mm

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PAGE NO. : 6-142
2) Allowable Stress in ASME 2007 Div.2 Code

2007 Sec.II, Part D, Table 5A(METRIC UNIT)
Allowable stress of main shell(at 440 deg C)
425 degC=158.0MPa, 450 degC=154.0, 440 deg C=155.6MPa
Sm7 := 155.6
N
2
mm
kgf
Sm7 = 1.587 10
Allowable stress of Pipe Neck(Top/Bot Nozzles)
Connection Pipe/Elbow Pipe(SA234-WP22)
Sn := 121.4
N
2
mm
Sn = 1.238 10
ST := 207.0
Allowable stress of main shell(at ambient)
cm
kgf
2
cm
N
2
mm
ST = 2.111 10
kgf
2
cm
Ltl := 13100.0mm
Length of Top T.L to Bottom T.L
Assume an Unsupported Total Length[2007,Div.2,4.4.17 Figures,(a)]

1
Lu := 2 Did_bh + t use_bhead t form_r + Ltl
3
Lu = 1.602 10 mm
Coefficient of End Connection

Free & Fixed(Skirt Support)
Ku := 2.1
Yield Strength of Main Shell/Top Skirt Support

at Design Temp
Sy := 234.0
N
2
mm
Sy = 2.386 10
Yield Strength of Skirt Support(SA516-60)
at Design temp as Critical Conditions
Sy_516 := 146.0
kgf
2
cm
N
mm
kgf
Sy_516 = 1.489 10
Yield Strength of Main Shell at Test Temp
Sy_hydro := 310.0
cm
N
2
mm
Sy_hydro = 3.161 10
Elastic Modulus of Main Shell at Design Temp
Ey := 180800.0
N
2
mm
6
Ey = 1.844 10
kgf
2
cm
kgf
2
cm

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Allowable Buckling Stress(Main Shell)

Input value from 4.4.5.1 c) step 3 External pressure
calculation para in this calculation sheet
Fic_shell := 218.825
N
2
mm
kgf
Fic_shell = 2.231 10
cm
Allowable Buckling Stress(Top Skirt Part)

In order to get critical design factor, FS=2.0 shall be
used in this calculation using (Fic< 0.55Sy)
Fic_tskirt := 0.55 Sy
Fic_tskirt = 128.7
N
2
mm
kgf
Fic_tskirt = 1.312 10
cm
Allowable Buckling Stress(Bottom Skirt Part)

In order to get critical design factor, FS=2.0 shall be
used in this calculation using(Fic<0.55Sy)
Fic_bskirt := 0.55 Sy_516
Fic_bskirt = 80.3
N
2
mm
Fic_bskirt = 818.832
kgf
2
cm
Used Thcikness of Skirt Support
t use_skirt := 30.0mm
Corrosion Allowance of Skirt Support
Cca_skirt := 1.6mm
Thickness of Skirt Support

tskirt := t use_skirt Cca_skirt
t skirt = 28.4mm
Outside Diameter of Main Body Shell
Dm_sk := Did_wo + 2tuse_shell
Dm_sk = 4.556 10 mm
O.D of Skirt Support

Dod_skirt := Dm_sk
Dod_skirt = 4.556 10 mm
I.D of Skirt Support(Corroded I.D)

Did_skirt := Dm_sk 2t skirt
Did_skirt = 4.499 10 mm

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Length of Skirt Support assumed as Full Length
Lu_skirt := 5850.0mm
Yield Strength of Skirt Support(SA-516 60)

at Design Temp as Critical Conditions
Sy_516 := 146.0
N
2
mm
Sy_516 = 1.489 10
Elastic Modulus of Main Shell(SA516-60)

at Design Temp
Ey_516 := 163800.0
Coefficient whose values is established

for an unbraced skirt support vessel
Cm := 1.0
cm
N
2
mm
Ey_516 = 1.67 10
kgf
kgf
2
cm

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: 15.1 ( Windows 2000 / XP )

PAGE NO. : 6-145
3) Thickness Calculation
Inside Diameter w/o Weld Overlay

3
Did_wo := Did + 2.Ca
Did_wo = 4.21 10 mm
Thickness Calculation[(2007, Div.2, 4.3.3, 4.3.3.1/(4.31 equation)]
t7_shell :=
Did_wo
2
Pin
1 + ttol_shell
Sm7 E
exp
t7_shell = 171.367mm
Thickness Evaluation
ts_check :=
"No Acceptable Thickness-Redesign"

"Acceptable Thickness"
ts_check = "Acceptable Thickness"
otherwise
if t7_shell > tuse_shell

VERSION
: 15.1 ( Windows 2000 / XP )

PAGE NO. : 6-146
4) Combined Load Checking
(1) Combined Loading Calculation(2007, Div.2, 4.3.3.2/4.3.10/4.3.10.2 paragraph)
a) Step 1(calculation membrane stress)

3
Dod := Did_wo + 2 tuse_shell
Dod = 4.556 10 mm
Equation(4.3.32)
Pin
m :=
m = 153.928
Dod
Did_wo
E ln
N
2
mm
3
m = 1.57 10
kgf
2
cm
Equation(4.3.33)
2
Did_wo
Fver
32 M Dod cos ( )
sm := Pin
+ 4
+
2
2
2
2
4
4
E
Dod Did_wo
Dod Did_wo
Dod Did_wo
16 M t Dod
4
Dod Did_wo
71.172
74.886
75.279 N
sm =
75.525 mm2
76.089
76.54
Equation(4.3.34)
:=
0
0

0
= Pa
0
0

0

VERSION
: 15.1 ( Windows 2000 / XP )

PAGE NO. : 6-147
(2) Calculation for the principal stresses
b) Step 2(1st/2nd/3rd pricipal stress calculation)

Equation(4.3.31)
1 := 0.5 m + sm +
(m sm)2 + 4 2
153.928
153.928
153.928 N
1 =
153.928 mm2
153.928
153.928
(m sm)2 + 4 2
71.172
74.886
75.279 N
2 =
75.525 mm2
76.089
76.54
Equation(4.3.42)
2 := 0.5 m + sm
Equation(4.3.43)
( )
3 := 0.5 Pin
3 = 6.079
N
2
mm
(3) Equivalent Von-mises Stress Calculation for limitation and safety creitera
c) Step 3(Von-mises streess calculation)

Equation(4.3.44)
eq :=
1
2
check :=
)2 + (2 3)2 + (3 1)2
1 2
128.345
128.143
128.128 N
eq =
128.119 mm2
128.101
128.088
0.5
"No Acceptable Thickness & Re-design"
"Acceptable Thickness for Main Body Shell"
check = "Acceptable Thickness for Main Body Shell"
( )
if max eq > Sm7

otherwise

VERSION
: 15.1 ( Windows 2000 / XP )

PAGE NO. : 6-148
5) Axial Compressive Stress Checking

Main Shell Buckling Evaluation
(1) Compressive Stress Checking[2007, Div.2, 4.4.12.2, b)]
Design Factor
Equation(4.4.1 thru 4.4.3)
FS :=
2.0 if Fic_shell 0.55 Sy
Fic_shell
if 0.55 Sy < Fic_shell < Sy
Sy
2.407 0.741
1.667 otherwise
FS = 1.714
Radius of Gyration
Equation(4.4.123)
2
rg := 0.25 Dod + Did_wo
rg = 1.551 10 mm
A. Axial Compressive Stress(Local Buckling, c<0.15)

Equation(4.4.61 thru 4.4.64)
Fxa1 :=
Sy
FS
if
Dod
tuse_shell
135.0
466 Sy
Dod
FS 331 +
t use_shell
0.5 Sy
FS
if 600 <
if 135 <
Dod
tuse_shell
Dod
t use_shell
< 600
2000
Fxa1 = 136.518
N
2
mm
3
Fxa1 = 1.392 10
kgf
2
cm

VERSION
: 15.1 ( Windows 2000 / XP )

PAGE NO. : 6-238
[INTERNAL SUPPORT RING CALCULATION]

"WEIGHT LOAD DUE TO PRESSURE DROP+VERTICAL WEIGHT"
1. CATALYST SUPPORT GRID SUPPORT RING
Shell inside radius
Rin := 2100.0mm
Thickness of weld overlay
Tlay := 5.0mm
Total inside radius of main shell
Rt_in := Rin + Tlay
Support ring width
Rt_in = 2.105 10 mm
Bring := 90.00mm
Inside radius of support ring
Rt_ring := Rt_in Bring
Rt_ring = 2.015 10 mm
Poisson ratio
:= 0.3
Elastic modulus at design temp(440 deg C)
E := 180800.0
N
2
mm
Beam width acting on support ring

(sheet no. 22)
W b := 170.0mm
Thickness of support ring
Tring := 150.0mm
Allowable yield strength of support ring

(design temperaature 440 deg C)
Sy := 233.0
N
2
mm

VERSION
: 15.1 ( Windows 2000 / XP )

PAGE NO. : 6-239
2. LOAD CALCULATION
Unit load acting on support ring

(assumed as loading subject to edge of support ring
No. reaction point
n := 2
Maximum reaction load among suppot beams

164079kg, 136856 kg, 98898 kg(sheet no. 9)
F1 := 164079.0kgf
F1N := F1
F1N = 1.609 10 N
F1N
w1 :=
n W b
3 N
w1 = 4.733 10
mm

164079kg, 136856 kg, 98898 kg(sheet no. 9)
F2 := 136856kgf
6
F2N := F2
F2N = 1.342 10 N
F2N
w2 :=
n W b
3 N
w2 = 3.947 10
mm

164079kg, 136856 kg, 98898 kg(sheet no. 9)
F3 := 98898.0kgf
F3N := F3
F3N = 9.699 10 N
F3N
w3 :=
n W b
3 N
w3 = 2.853 10
mm
Maximum load among above load
Fmax := max F1N, F2N, F3N
Fmax = 1.609 10 N
Fmax
wmax :=
n W b
3 N
wmax = 4.733 10
mm

VERSION
: 15.1 ( Windows 2000 / XP )

PAGE NO. : 6-240
3. PROPERTY CONSTANT CALCULATION

(BASED ON ROARK's FORMULA FOR STRESS/STRAIN, 7TH, P461/CASE 1e)
C1 :=
Rt_ring
1 + Rt_ring Rt_in 1 Rt_in
ln
+
Rt_in
Rt_in
2
4
Rt_ring
Rt_ring
C1 = 0.042
Rt_ring
Rt_in
1
+ (1 )
C4 := ( 1 + )
Rt_in
Rt_ring
2
C4 = 0.988
Rt_ring
Rt_in
1
2
C7 := 1
Rt_in
2
Rt_ring
C7 = 0.04
Rt_ring Rt_ring
ln Rt_in +

+
1
L3 :=
R
4 Rt_in Rt_in
t_ring
2
2
Rt_ring
1
R
t_in
L3 = 1.274 10
Rt_ring Rt_ring
Rt_in
L6 :=

1
+
2
ln
4 Rt_in Rt_in
t_ring
2
L6 = 8.878 10
Rt_ring 1 + Rt_in 1
L9 :=
ln
+ 4 1
Rt_in 2
Rt_ring
Rt_ring
R
t_in
L9 = 0.041

VERSION
: 15.1 ( Windows 2000 / XP )

PAGE NO. : 6-241
4. BENDING STRESS CALCULATION
Plate constant calculation
E Tring
D :=
12 1
10
D = 5.588 10 N mm
Moment calculation
M := wmax Rt_in L9
C7 L6
C4
M = 4.101 10 N
Bending stress
b :=
6 M
Tring
b = 109.372
Allowable bending stress checking(66% Sy)
b_check :=
"Problem & Re-design" if b > 0.66 Sy

"No problem under maximum load" otherwise
b_check = "No problem under maximum load"
N
2
mm

VERSION
: 15.1 ( Windows 2000 / XP )

PAGE NO. : 6-242
5. DEFLECTION CALCULATION
Maximum Deflection under maximum load
max :=
wmax Rt_in
D
C1 L6
C4
L3
max = 0.02mm
Allowable deflection checking(0.1% ID)
max_check :=
"Problem & Re-design" if max >
(2 Rt_in )
1000
"No problme under maximum load" otherwise
max_check = "No problme under maximum load"
6. SHEAR STRESS CALCULATION
Unit shear force(force per unit of circumferential length)
Q :=
wmax Rt_ring
Rt_in
Q = 4.53 10
mm
Maximum shear stress on unit ring

Q
Ss :=
Tring
Ss = 30.201
Allowable shear stress checking(40% Sy)
s_check :=
"Problem & Re-design" if Ss > 0.4 Sy

"No problem under maximum load" otherwise
s_check = "No problem under maximum load"
N
2
mm

NISA
F E A


NISA
F E A


NISA
F E A


NISA
F E A


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KOREA ENGINEERING CONSULTING,INC

PROGRAM : NISA(NISA SOFTWARE, INC. USA)

ASME SEC.VIII, DIV.2, PART 5(STRESS/FATIGUE)

Pressure Vessel Basic Concept

Korea Engineering Consulting, Inc.

Pressure Vessel Basic Concept

Pressure Vessel Basic Concept

Pressure Vessel Basic Concept

Pressure Vessel Basic Concept

Pressure Vessel Basic Concept

Pressure Vessel Basic Concept

ASME 2007 SEC.VIII, DIV.2, PART 5 STRESS/FATIGUE

ASME 2007 SEC.VIII, DIV.2, PART 5

Korea Engineering Consulting., Inc.

Rm.3F, Seonggyun Building, 1359-13, Seocho-Dong, Seocho-Gu, Seoul, Korea

KOREA ENGINEERING CONSULTING,INC

ASME SEC.VIII, DIV.2, PART 5(STRESS/FATIGUE)

==== Contents ===

KOREA ENGINEERING CONSULTING,INC

ASME SEC.VIII, DIV.2, PART 5(STRESS/FATIGUE)

[[2Book] : Theoretical Strength Calculation & FEA

KOREA ENGINEERING CONSULTING,INC

ASME SEC.VIII, DIV.2, PART 5(STRESS/FATIGUE)

[3Book] : Theoretical Strength Calculation & FEA

KOREA ENGINEERING CONSULTING,INC

ASME SEC.VIII, DIV.2, PART 5(STRESS/FATIGUE)

[4Book] : FEA(Finite Element Analysis) Theoretical Course

[5Book] : Crack Propagation & Facture Mechanics

KOREA ENGINEERING CONSULTING,INC

ASME SEC.VIII, DIV.2, PART 5(STRESS/FATIGUE)

[6Book] : ASME 2007, Div.2 Part 5( )

KOREA ENGINEERING CONSULTING,INC

ASME SEC.VIII, DIV.2, PART 5(STRESS/FATIGUE)

KOREA ENGINEERING CONSULTING,INC

ASME SEC.VIII, DIV.2, PART 5(STRESS/FATIGUE)

KOREA ENGINEERING CONSULTING,INC

ASME SEC.VIII, DIV.2, PART 5(STRESS/FATIGUE)

5.1 General Requirements

5.1.1.1 Design-by-analysis Part 5

protection . Applicable failure mode

d) Protection Against Collapse From Buckling -

compressive stress field applied loads result .

KOREA ENGINEERING CONSULTING,INC

ASME SEC.VIII, DIV.2, PART 5(STRESS/FATIGUE)

e) Protection Against Failure From Cyclic Loading -

5.1.1.3 Part5 Design-by-Analysis Annex 3.A

specific design procedure .

KOREA ENGINEERING CONSULTING,INC

ASME SEC.VIII, DIV.2, PART 5(STRESS/FATIGUE)

component results use . Loading condition

Stress analysis method, modeling validation of analysis

validation Stress analysis design

Stress Analysis Part 3 Data

a) Physical Properties Youngs Modulus, coefficient, , ,

KOREA ENGINEERING CONSULTING,INC

ASME SEC.VIII, DIV.2, PART 5(STRESS/FATIGUE)

5.1.3.1 component applicable applied design-by-analysis

conditions table 5.1 .

Load case combinations Analysis . load

a) operation event cycles , events

KOREA ENGINEERING CONSULTING,INC

ASME SEC.VIII, DIV.2, PART 5(STRESS/FATIGUE)