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_ SUB-AMBIENT HOSES AND PLASTICS RUBBER TESTS FLEXIBILITY TEMPERATURE a

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@ Bls1s89 B U R E A UO F I N D I A N S T A N D A R D S
MANAK BHAVAN, 9 BAHADUR SHAH ZAFAR MARG N E WD E L H 1 I 1OOO2
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lS12657:f989 ISO 4672 c 1988

Indian Standard
R U B B EA RN D P L A S T I C S H O S ES SUB-AMBIENT
TEMPERATURE FLEXIBILITY TESTS

N A T I O N A LF O R E W O R D T h i s l n d i a nS t a n d a r dw , f r i c hi s i d e n t i c a l w i t h I S O 4 6 7 2 : 1 9 8 8 , 'ti'rginiraticn R u b b o r a n d p l a s t i c s h o s a sSub-^ambient'tethperatur-e.flexibility tests' issuedby the tni"inatioi.af for Srandardization (-lSO )-w.a.s adoptedby_theBureauof Indian Standards on Z1 npni iS'eg, on the recommendation of the RubbetProductsSectional Committee( PCDC13 ) and ipprou"t of rhe petroleum, Coal anciRelatedProductsDivisionCouncil. f n d i a n S t a n d a r dl S 4 4 3 : 1 9 7 5 ' M e t h o d s o f s a m p l i n g a n d t e s t f o r r u b b e r 'h o s e s ' ( s e c o n d 'meihods revision_1,-has alreadybeenformulatedto prescribe oi-iamjting and test fo)'rubber ^roses, Reference has been given to lS 443 : 1975 in standards on iheriroplasticJhoses lor a 'tumber of tests such 6s, bore size,lining and coverthict<ness una-pi"rrure tsts. However, --G there are a numbetof othet methodsof testJtowhich hosos,both rubber ptjsrlis, are being sujbected to and are not covsredin tS 443 : 1975. Therefore, "na it has Oeen deciOed to sdopt ISO test mothodstandards, whereveravailable. lS 443 : 1975 wilt be revi.eOin duecourrie to-rlpOire and align it with international standards to the extent possible, The text of tSO standardhas been aporovedas suitatrle for publication as IndianStandardwithout deviations, Certainconvontions are, however,not identicai io nose usea in Indian Srandards. Attention is particularly drawn to the following: a) wherever the words 'lnternational Standard'appearreferring to this standard, they should be readas ,lndian Siandard,. b) Comma( , ) has been used as a decimal marker while in Indian Standards, the current practice is to use a point ( . ) as the docimalmirker. C R O S SR E F E R E N C E ln this Indian Standard, the fotlowing International Standardis referredto. Readin its placethe following:
lntcrnailonal Standard lndian Standard

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Degree of Cortespondence Technica!ly equivalent

The se:tional committee,responsible for

fs o 1 4 o 2 : 1 9 8 4R u b b e r . , ap nfd asrics crause g o f r S 4 4 3: 1 g 7 s hoses a n dho so a sse mb ri e s_ H y;;;: M er hods oi sampr ing and statictesting test for rubber hoses ( secondrevision )

provisions of the

la6;i;;;uros anJnis-JJiu"orhat theyaro acceptabre for use in l?]qyi"q conjunctionwith this stand-ard:

the preparation o f t h i s s t a n d a r c lh a s r e v i e w e d the

l s o 4 7 1 : 1 9 8 3 R u b b e r- S t a n d a r d temporatures h,u m i d i t i e s a n d r i m e sf o r t h e c o n d i t i o n i n g and testingof test pieces. lso 3383 : tg85 RubberGeneral directions for achieving elevated or subnormal temperaturesfor test purpgrrr.

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1 Scope
ihis Intsrnatiopal.EtanrJard specifiestwo methodsfor assessing whethera.rubber or plasticshoseretains adequate flexibility at sub-ambient temperotures. Method A is applicable to non-collapsible hosewith a bore size up to and including 25 rnm. lt measures the increase in stiffness cornparedto the flexibilityat a standardlaboratorytmperature. Method B is a simpler,qualitativemethod suitablefor control lesting and is applicableto hose with a bore size up to and including100mm.

The coolantshall not affect the hose to be testedand shall be in ISO 338. used as prescribed with crushed A suitable coolantliquidis methanolor ethanol coolantsmay be dry ice (solidcarbondioxideladded Gaseous is such that tesls employedwhen the designof the apparatus using such coolantsgive resultsequivalontto those obtained with liquidcoolants. g.2 Test specimens

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3,2.1 Type The test soecimens shall be cut from th hose undel test and shallhavea lengthegualto 2lxR + dl whero R is the minimumbend radiusas specifiedin the relevan, hose product standard; d is the hosebore.

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Normative ref@rences

Ttto follolrringstandar<is contain provisionswhich, through reference in this text, constituteprovisions of this International Standard. At the time of publicarion,the edirionsindicated ,,vere valid. All standards are subject to revision,and partiesto .tgreements basedon lhis lnternationalStandardare oncour ;rgedto investigat the possibility of applyingthe most recent eclitions o{ the standards listedbelow. Membersof IECand.tSO maintainregisters of currentlyvalid International Standards, ISO 471 : 19fB.,Rubbet' - Standard tempentures, humidities and times for the condtttioning and testing of test pieces. iSO 1402: 14, Rubber and plastics hoses and hose assemblies - Hydrostatic testing. ISO 3383 : 198..Rubbqr - General directions for achieving elevatedor subnormal tlemperatures for testpurposes.

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3.2.2 Number At least thre test specimens shellbe used for each test. No test shallbe carriedout lessthan 24 h after manufacture of the hose. 3.3 Test temperature

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The test shall be conduded at one of the following temperatures:

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i MethodA - Siub-ambient temperaturo stiffnesstest

3 1 Apparatus (seethe figure!

00c+2"c - 1 0 0 ct 2 0 c -25 0C+ 20c -rK)0c + 2 0c

-55 0C + 2 0C

3.1.1 Torque whecl, havinga diameterequal to twice the rninirnum bend radius specified for the hose, or equal to 12 times the nominalbore of the hose, providedwith equipn,{jnt for holding tho hose tangentialto the wheel, a suitable deviceto bend the hosearound the wheel, and aSuelngxqgeand graphical recorder to measure the torquewith'jn ,ccwacy

or at any othor sub-ambient temperature as definedin the relevantproductstandard, 3.4 Procedure

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3.1.2 Gooling containor. equipped with an agitaror, a temperatur-measuring deviceand a rollerhavinga diameterof 50 mm for guidingthe lhose.

Clampone end of the test specimen(3.2)on the wheel (3. ! 1), with the rest of the specirnen straight. l? the hose has natura{ curvature.this curvatureshallfollow that of the whee Withoutcoolantin the container tht torQu {3.1.2},dtermine requiredto bend the test spcimenthrough 1&" round the

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d -'-i al tne stdndatd temwraturc chosenlrom three given in the Sl 471 The time for bendirrg shallbe 12 s t 2 s. Repeat ?st wrth lne containerfilleclwith coolant at lhe chosentest the test spcimen in a cold eno ature isee3.3). Condition 'rr:fmoerat lhe test tsmperatura lor 24h, followed by con-rt cning at :he test ternpertturg in the apparatus for at least il nin beforelesilng. 3.5 Expressionof results

4.2 Tost specimen

The test specimen shall be cut from the hose under test and shall have a length adequateto provido a grip at each end in additionto a sectionwhich can be bent round the periphery of the mandrel. The testspocimen shallbe discarded on complotion of the test. 4.3 Test temperature

::o' eachtest specimen, the mean torqueat the stancalculate 'arl rernperature torquat'the test tempratufe and the meran :v caiculating the mean of the peak values containedin the of the respectiv'e torquetraces. -e|tral 50 o/o ro )e ts
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The test shall be conducted at one of ths following temperatures: 00c f 20c 1 0 " ct 2 0 c 2 5 0 Ct 2 0 c 400c t 20c slioc f 20c

ilalculatethe stiffnessS, expressed as the ratio of the rnean :cfque at the test temperatureto that at the standard r3nrperature, from the equation r1 7-"
's,,lFlfg

or at any other sr.tb-ambient temperature as definedin the relevant productstandard. 4.4

l't is the torqqeat the trst (meanvaluefrom temperature ihreetesrs); f0 is the torqueat the standardtemperature (meanvalue :rom threetests). lf the individualvaluesfor lhe throe test specirnens do not it lrF)eto within 15 o/oof the meanvalueat gach tempsrature, ii)e test shallbe repeated. 36 Test roport

Procedure

(4.1.1)and the resrspcimen Condition the mandrel in the {4.21 conditioningchanber ,4.'1 .21at the chosentest ternperarure (see4.3) for 24 h. Without removingthem from the conditioning chamber,bend round the mandrelhosesof up to and in_ cluding2. mm boresizethrough l80o in 10 s t 2 s and hoss of greaterthan 22 mm bore size throuqh90" in l0 s t 2 s. For hosesof greaterthan22 mm bore size.testingoutsidethe conditioningchamber is permitted, but precautions shall be taken againstan unacceptable increase in the temperature Ot the specimen during the test. Observe whetherany cracking or breaking of the hoseliningor cover occurs. After bending, allow the test specimen to regain ambient temperature.and apply the specified proot test pressure, rnasured accurately in accordance with ISO 1402.to confirm whetheror not any crackingor breakingof the lining or cover has occurred. 4.5 Test report

The test reportshallincludeths fqll6rrry;69 particulars: ;r) referonce to thigInternational Standard; tr) a full description of tfl6 hoseand its origin; r:) the dimensions of the test specimens; rhe coolant used; v e) rhe standard temperaluro and the test tempefaturo; fI
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the rorque a! the stanrCard temperature and at the test

the calculated value of the stiffnoss.

lemperature;

Method B - Cold lbendtest

The test roportshaltincludethe followingparticulars: al a reference to this International Standard; bl :l a full description of the hose and its origin; the dimensions of the rest specimen;

4.1 Apparatus 4 L 1 Mandral, havingan outsidediamoter equalto tuvice the r) r'rirylum bend radiusspecified for the hose, or a former with t:- ztrcol ar least 1800.lf the minimum bend radius is not specrfied, the mandrel or formershallhavean outsidediameter equelto 12 timesthe nominalbore of the hose. 1.1.2 Conditioningcharnbor,capable of being maintained (r;ee rt the speci{ied temperatur 4.31.

d) the test temperature; e) the results of the visual examination of the test spcimen after bnding ; f) the bsults of the visual exarninatioriafter the proof pressurgtest; g) a descriptionof the test procedure.

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Anchor for end ol hose

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1989
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Burceu of lndian Standardr undcr the Bureau of lndian Standards Act, 1986 to BtS is s statutoryinstitution established marking and quality promote harmonious development of the activities of standardization, mattersin the country' goods and attsndingto connected o1l certification Copyright in maybe reproduced of all its publications. No part of theccpublications BIS hts tho copyrrght thc free use,in in writing of BlS. This doec not preclude the priorpermission any form withrout typo oI dctails,suchas symbolsandsizes, of necessary the standard, the courseof implementing BIS' (Publications), Director to the bc addressed to copyrrght relating Enquiries grado designarions. R e v i s i o no f I n d i a n $ t a n d a r d s it any, and amcndmonts, when necessary and revised, aro reviowsdporiodically lndianStandarrds arc in thcy that are issued from time to time. Users of Indian Standardsshouldascertain or Edition. commontson this Indianstandardmay be sent possession ol'the latstamendments : to BIS givingthe following toference 1 3 ( 1 0 0 4) D o c :N o , P C D C

lseucdSincePublication Amendmentc
*

Amend f',lo.

Dateof lsssue

Text Affected

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