Faculty of Science and Engineering Department of Chemical Engineering

Unit Outline

307668 Process Instrumentation and Control 328 Semester 2, 2013

Unit study package number: Mode of study: Tuition pattern summary: 307668 Internal Lecture: 1 x 1 Hours Weekly Workshop: 1 x 1 Hours Weekly Lecture: 2 x 1 Hours Weekly Workshop: 2 x 1 Hours Weekly Computer Laboratory: 1 x 1 Hours Weekly Science Laboratory: 1 x 6 Hours Semester Fieldwork: 1 x 3 Hours Once-only This unit does not have a fieldwork component. Credit Value: Pre-requisite units: Co-requisite units: Anti-requisite units: Result type: Approved incidental fees: Unit coordinator: 25.0 302240 (v.0) Process Principles 227 or any previous version Nil 302198 (v.0) Process Control 514 or any previous version Grade/Mark Information about approved incidental fees can be obtained from our website. Visit f ees.curtin.edu.au/incidental_fees.cfm for details. Name: Phone: Email: Building: Room: Consultation times: Name: Phone: Email: Building: Room: Name: Phone: Email: Building: Room: Tushar Sen +618 9266 9052 T.Sen@curtin.edu.au 204 528/Level 5 Tuesday 11 am to 12.00 noon

Teaching Staff:

Tushar Sen +618 9266 9052 T.Sen@curtin.edu.au 204 528/Level 5 Dr Tushar kanti Sen 92669052 t.sen@curtin.edu.au 204 528

Administrative contact:

Learning Management System:

Blackboard (lms.curtin.edu.au)

307668 Process Instrumentation and Control 328 Bentley Campus 30 Jul 2013 Department of Chemical Engineering, Faculty of Science and Engineering

Page: 1 of 8 CRICOS Provider Code WA 00301J, NSW 02637B

Faculty of Science and Engineering Department of Chemical Engineering

Acknowledgement of Country
We respectfully acknowledge the Indigenous Elders, custodians, their descendants and kin of this land past and present.

Syllabus
Control loop hardware.; Mathematical modelling of chemical processes for control purposes.; Dynamic behaviour of processes.; Development of dynamic models from experimental data for control purposes; Basic components of control systems.; Design of single-loop control systems.; Controller tuning techniques.; Introduction to frequency domain methods.; Experimental rigs on process control.

Introduction
Welcome to Curtin Engineering. The School of Engineering at Curtin aspires to be nationally and internationally recognised as a leader in Engineering education and research. We are dedicated to the enhancement of teaching and research and the pursuit of excellence and innovative applications of engineering technology as a contribution to the advancement of scientific knowledge, understanding and community relevance. LEARNING OUTCOMES On completion of this unit you should be able to demonstrate your achievement of the following learning outcomes: Understanding and modeling of the transient behavior of dynamic systems. Introduction to the theory and practice of automatic control. Introduction to the design and implementation of feedback control systems as well as the concept of closed-loop stability. Demonstrate knowledge of measurement, instrumentation and control loop hardware for main process variables, such as temperature, pressure, flow, level and weight. Demonstrate knowledge of applicable software, e.g., Control Station, for process control simulation studies. Experiences on Practical application through Science Laboratory

Unit Learning Outcomes

On successful completion of this unit students can: 1 Model and explain the transient behaviour of dynamic systems 2 Apply the theory of automatic control to control systems 3 Design and implement feedback control systems and demonstrate the concept of closed-loop stability 4 Use measurement, instrumentation and control loop hardware for process variables such as temperature, pressure, flow, level and weight 5 Undertake process simulation studies using applicable software Graduate Attributes addressed

Curtin's Graduate Attributes

Apply discipline knowledge Communication skills International perspective
(value the perspectives of others)

Thinking skills
(use analytical skills to solve problems)

Information skills
(confidence to investigate new ideas)

Technology skills Cultural understanding

(value the perspectives of others)

Learning how to learn

(apply principles learnt to new situations) (confidence to tackle unfamiliar problems)

Professional Skills
(work independently and as a team) (plan own work)

Find out more about Curtin's Graduate attributes at the Office of Teaching & Learning website: ctl.curtin.edu.au

307668 Process Instrumentation and Control 328 Bentley Campus 30 Jul 2013 Department of Chemical Engineering, Faculty of Science and Engineering

Page: 2 of 8 CRICOS Provider Code WA 00301J, NSW 02637B

Faculty of Science and Engineering Department of Chemical Engineering

Learning Activities
Teaching Mode: 3 hr per week) Commence: Last Class: Tuesday, 5th Aug 2013 Friday, 8th Nov 2013 (Lectures: 4 hrs per week; Computer lab: 1 hrs per week; Science Lab:

Learning Resources
Essential texts
The required textbook(s) for this unit are: All the lecture notes of this unit are available through E-reserve. It is available on Black-board. All Worked Class Problems & Computer lab problems: Will be given as hardcopy (also available in black-board) during respective class/workshop session TEXT BOOK You may need to purchase the following textbook in order to complete this unit: However reference book by G. Stephanopoulos is also a very good text book Riggs, J.B. and Karim, M.N. (2006): Chemical and Bio-Process Control, 3rd Ed, Ferret Publishing, Texas, USA. ISBN: 9780136060659

References:
You do not have to purchase the following textbooks but you may like to refer to them. 1. Seaborg, D E, Edgar, T F and Mellichamp, D A (2004): Process Dynamics and Control, 2nd Ed, John Wiley and Sons, NY. 2. Coughanowr, D. R. Process Systems, Analysis and Control, McGraw-Hill, Inc, ISBN 0-07-013212-7 3. Stephanopoulos, G-Chemical Process Control-An Introduction to Theory and Practice, PHI , New Delhi ISBN-978-81-203-0665-3 4. Luyben, W L (1990): Process Modeling, Simulation and Control for Chemical Engineers, McGraw-Hill Pub Co, NY. 5. The MathWorks, Inc, (1995): Matlab Version 4 Users Guide, Student Edition, Prentice Hall. 6. Considine, D M (1993): Process/Industrial Instruments and Control Handbook, 4th Ed. McGraw-Hill, New York. ISBN: 0070124450. 7. Pitt, M J and Preece, P E (1990: Instrumentation and Automation in Process Control. Ellis Horwood, New York. ISBN: 013465949X. 8. Smith C A, Corripio A (2005): Principles and Practice of Automatic process control, 3rd Ed. Wiley, USA

Other resources
i-lectures are available. Digital full study materials (Power point presentation, Class Problems and their solutions, lab problems etc) are available.

307668 Process Instrumentation and Control 328 Bentley Campus 30 Jul 2013 Department of Chemical Engineering, Faculty of Science and Engineering

Page: 3 of 8 CRICOS Provider Code WA 00301J, NSW 02637B

Faculty of Science and Engineering Department of Chemical Engineering

Assessment
Assessment schedule
Task Test 1 1 Test 2 2 Laboratory 3 Exam 4 50 percent 10 percent 20 percent Value % 20 percent Date Due Unit Learning Outcome(s) Assessed 1,2,3,4

Week: 6 Day: 12th Sept 2013 Time: 3.15 pm to 4.45 pm 1,2,3 Week: 13 Day: 31st Oct 2013 Time: 3.15 pm to 4.45 pm 3,4,5 Week: 3-13 Day: TBA Time: TBA 1,2,3,4 Week: Final Exam week Day: TBA Time: TBA

Detailed information on assessment tasks

1. There is a closed book exam on Test 1 2. There is a closed book exam on Test 2 3. Continuous assessment will be conducted on Lab component, lab report submission etc 4. There is a closed book final and end semester exam on this unit

Fair assessment through moderation

Moderation describes a quality assurance process to ensure that assessments are appropriate to the learning outcomes, and that student work is evaluated consistently by assessors. Minimum standards for the moderation of assessment are described in the Assessment Manual, available from policies.curtin.edu.au/policies/teachingandlearning.cfm

Late assessment policy

This ensures that the requirements for submission of assignments and other work to be assessed are fair, transparent, equitable, and that penalties are consistently applied. 1. All assessments which students are required to submit will have a due date and time specified on the Unit Outline. 2. Accepting late submission of assignments or other work will be determined by the unit coordinator or Head of School and will be specified on the Unit Outline. 3. If late submission of assignments or other work is not accepted, students will receive a penalty of 100% after the due date and time ie a zero mark for the late assessment. 4. If late submission of assignments or other work is accepted, students will be penalised by ten percent per calendar day for a late assessment submission (eg a mark equivalent to 10% of the total allocated for the assessment will be deducted from the marked value for every day that the assessment is late). This means that an assignment worth 20 will have two marks deducted per calendar day late. Hence if it was handed in three calendar days late and marked as 12/20, the student would receive 6/20. An assessment more than seven calendar days overdue will not be marked. Work submitted after this time (due date plus seven days) may result in a Fail - Incomplete (F-IN) grade being awarded for the unit.

307668 Process Instrumentation and Control 328 Bentley Campus 30 Jul 2013 Department of Chemical Engineering, Faculty of Science and Engineering

Page: 4 of 8 CRICOS Provider Code WA 00301J, NSW 02637B

Faculty of Science and Engineering Department of Chemical Engineering

Assessment extension
A student must apply for an assessment extension on the Assessment Extension Form, as prescribed by the Academic Registrar. The form is available on the Forms page at http://students.curtin.edu.au/administration. The student will be expected to lodge the form and supporting documentation with the unit coordinator before the assessment date/time or due date/time. An application may be accepted up to five working days after the date or due date of the assessment task where the student is able to provide an acceptable explanation as to why he or she was not able to submit the application prior to the assessment date. An application for an assessment extension will not be accepted after the date of the Board of Examiners' meeting.

Additional assessment information Pass requirements

Achieve a grade/mark greater than or equal to 5/50. All assessments are compulsory

Referencing style
The referencing style for this unit is Chicago. More information can be found on this style from the Library web site: library.curtin.edu.au.

Plagiarism
Plagiarism occurs when work or property of another person is presented as one's own, without appropriate acknowledgement or referencing. Plagiarism is a serious offence. For more information refer to academicintegrity.curtin.edu.au.

Plagiarism monitoring
Work submitted may be subjected to a plagiarism detection process, which may include the use of systems such as 'T urnitin'. For further information, see academicintegrity.curtin.edu.au/students/turnitin.cfm.

Additional information
Enrolment
It is your responsibility to ensure that your enrolment is correct - you can check your enrolment through the eStudent option on OASIS, where you can also print an Enrolment Advice.

Supplementary/Deferred exams
Supplementary and deferred examinations will be held at a date to be advised. Notification to students will be made after the Board of Examiners meeting via the Official Communications Channel (OCC) in OASIS. It is the student's responsibility to check their OASIS account on a weekly basis for official Curtin correspondence. If your results show that you have been awarded a supplementary or deferred exam you should immediately check your OASIS email for details.

Student Rights and Responsibilities

It is the responsibility of every student to be aware of all relevant legislation, policies and procedures relating to their rights and responsibilities as a student. These include: the Student Charter the University's Guiding Ethical Principles the University's policy and statements on plagiarism and academic integrity copyright principles and responsibilities the University's policies on appropriate use of software and computer facilities Information on all these things is available through the University's "Student Rights and Responsibilities website at: students.curtin.edu.au/rights.

Disability
Students with a disability or medical condition (e.g. mental health condition, chronic illness, physical or sensory disability, learning disability) are encouraged to seek advice from Disability Services www.disability.curtin.edu.au. A Disability Advisor will work with you and liaise with staff to identify strategies to assist you to meet unit (including fieldwork education) and course requirements, where possible. It is important to note that the staff of the university may not be able to meet your needs if they are not informed of your individual circumstances.
307668 Process Instrumentation and Control 328 Bentley Campus 30 Jul 2013 Department of Chemical Engineering, Faculty of Science and Engineering Page: 5 of 8 CRICOS Provider Code WA 00301J, NSW 02637B

Faculty of Science and Engineering Department of Chemical Engineering

Recent unit changes

We welcome feedback as one way to keep improving this unit. Students are encouraged to provide unit feedback through eVALUate, Curtin's online student feedback system (see evaluate.curtin.edu.au/info/). Recent changes to this unit include: We welcome your feedback as one way to keep improving this unit. Later this semester, you will be encouraged to give unit feedback through eVALUate, Curtins online student feedback system (see http://evaluate.curtin.edu.au

See evaluate.curtin.edu.au to find out when you can eVALUate this unit.

307668 Process Instrumentation and Control 328 Bentley Campus 30 Jul 2013 Department of Chemical Engineering, Faculty of Science and Engineering

Page: 6 of 8 CRICOS Provider Code WA 00301J, NSW 02637B

Faculty of Science and Engineering Department of Chemical Engineering

Program calendar
Semester-2,2013 Teaching Schedule (Semester 2, 2013) of Dr Tushar Kanti Sen (TKS) on Process Instrumentation & Control 328-Cotaught unit is Process Control 514

Semesters Date and topic Wks

Tuesday Lecture + workshop 1 6/08 Introduction, application, Terminology Thursday Lecture + worshop 8/08 Hardware element, Design of control system, configurations Problem solving Problem solving class included with class problem during workshop session of lecture class and computer lab session Problem solving class included with class problem during workshop session of lecture class and computer lab session Problem solving class included with class problem during workshop session of lecture class and computer lab session Problem solving class included with class problem during workshop session of lecture class and computer lab session Problem solving class included with class problem during workshop session of lecture class and computer lab session Problem solving class included with class problem during workshop session of lecture class and computer lab session

13/08 Design of control system, Measuring sensors, Instrumentation diagram,

15/08 Instrumentation diagram and class problem 1 Dynamic modeling 22/08 Dynamic modeling, Laplace transform

20/08 Dynamic modeling

27/08 Laplace transform, input-output model, Transfer functions and ist-order dynamics

29/08 Dynamic behavior of first-order system

10/09 Dynamic behavior of first-order system

12/09 Test 1 3.15 pm to 4.45 pm 19/09

17/09

Dynamic behavior of 2nd order Dynamic behavior of 2nd-order system system

24/09 Higer-order system

26/09 Higher order system

Problem solving class included with class problem during workshop session of lecture class and computer lab session Problem solving class included with class problem during workshop session of lecture class and computer lab session

10

08/10

10/10

Higher order system dynamics Feed Back control system and their dynamic behavior.

307668 Process Instrumentation and Control 328 Bentley Campus 30 Jul 2013 Department of Chemical Engineering, Faculty of Science and Engineering

Page: 7 of 8 CRICOS Provider Code WA 00301J, NSW 02637B

Faculty of Science and Engineering Department of Chemical Engineering

11 15/10 17/10 Problem solving class included with class problem during workshop session of lecture class and computer lab session

Feed Back control system and Stability Analysis their dynamic behavior,

12

22/10 Stability analysis and Feed back Control system

24/10

Problem solving class Stability Analysis and Design of included with class problem during workshop session of feedback controller lecture class and computer lab session 31/10 Test 2 3.15 pm to 4.45 pm 7/11 Examples on Chemical Plant Control Problem solving class included with class problem during workshop session of lecture class and computer lab session Problem solving class included with class problem during workshop session of lecture class and computer lab session

13

29/10 Frequency response, bode diagram,

14

05/11 Nyquist plot and Ziegler Nichols and class problem-11

Remember all weeks are in terms of semester weeks only. Semester weeks 5 (2nd Sept 2013 to 6th Sept 2013) and semester week 9 (30th Sept to 4th Oct 2013) are Tuition free Week There are computer labs on Control system 1hr x1 class per week. There are 3hr x1 analytical control lab per week. There are also three days afternoon sessions on plant visit

307668 Process Instrumentation and Control 328 Bentley Campus 30 Jul 2013 Department of Chemical Engineering, Faculty of Science and Engineering

Page: 8 of 8 CRICOS Provider Code WA 00301J, NSW 02637B