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Exercises
In this exercise you will: Assign Material Parameters Create Walls; Profile, Edge and Extrude Create Bends; Auto/Regular and Flange and Hem Add Cut Outs, Pattern, use Flat Mode and 3D Features Create 2D Flat Pattern drawing Modify; Standard Bend Radii, Wall sizes, Cut Outs, Flanges and Features
Copyright DASSAULT SYSTEMES 2001
70 min
1. The part is not symmetrical 2. The first wall is a profile 3. The Bends are common throughout the part 4. Some Flanges are used in the part 5. Some walls are equal in length and can be extruded from a profile 6. Holes whether they are round or a specific profile are done with wall cuts 7. Speciality features such as extruded hole and strengthening ribs are used 8. All walls, bends and features can be modified 9. A 2D flat view can be created for the part
Copyright DASSAULT SYSTEMES 2001
2. Create Walls, Profile, from edge and extruded from sketch 1.Assign Material Parameters 3. Add Auto Bends and Hem Bends 5. Create 2D Flat Views on Drawings
10 min
Do it yourself
15 min
Do it yourself
Material side Left wall Back walls
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Step 2
Step 1
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10 min
12
Do it yourself
Hem Bend 2 mm Radius this wall only
Flange edges
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Flange edges
1- Select Bend icon and change radii to 2mm and create bend on wall indicated on back of part 2- Select the Automatic Bend icon and create bends for other walls. 3- Select the Flange icon and then the 3 front edges indicated. Key in 1 mm radius, 5 mm length and 90 degree angle. 4- Select the Hem icon and the edge indicated. Key in 0.5 radius and 7 mm length
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Step 2
Step 1 Step 3
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Defining Cut Outs, Patterning them and adding 3D Features to the Control Bracket
10 min
16
Do it yourself
Center Flange Edge to locate flat cut out from
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1- Using Sketch.21 create a simple hole Up to Next 2- Select Sketch.15 create a more complex cut out using Up to Next 3- Pattern hole created in step 1 with 5 instances, 4 mm apart horizontal and 2 instances 3 mm apart vertical 4- Go to Flat mode and create rectangular cut out 2 mm wide by 10 mm long 4 mm from main body of part, wall indicated above. Re-fold part. 5- Create Stiffener Rib in center of Back center flange. R1 and R2 should be 1 mm radius, the angel should be 80 degrees and the length should be 10 mm 6- Create an extruded hole with a 3 mm diameter 4 mm deep with 0.5 radii.
Copyright DASSAULT SYSTEMES 2001
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Step 2
Step 1 Step 3
Step 4
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10 min
20
Do it yourself
Select this Reference plane
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1- Start a 2D drawing and then select the Unfolded View icon 2- Select the reference plane indicated above. 3- Now click anywhere on the drawing to create the 2D Flat View. 4- Add some dimensions
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Step 2
Step 1 Step 3
Step 5 Step 4
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Modifying various features of the part, Wall Size, Bend Radii, Flange size, Cut Outs, and 3D Features
20 min
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Do it yourself
Back Left Wall Back Right Wall
Tab
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1- Using Sketch.14 create a simple hole Up to Next 2- Select Sketch.15 create a more complex cut out using Up to Next 3- Pattern hole created in step 1 with 5 instances, 4 mm apart horizontal and 2 instances 3 mm apart vertical 4- Go to Flat mode and create rectangular cut out 2 mm wide by 10 mm long 4 mm from main body of part, wall indicated above. Re-fold part. 5- Create Stiffener Rib in center of Back center flange. R1 and R2 should be 1 mm radius, the angel should be 80 degrees and the length should be 10 mm 6- Create an extruded hole with a 3 mm diameter 4 mm deep with 0.5 radii.
Copyright DASSAULT SYSTEMES 2001
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15 min
27
Do it yourself
Extrude top wall up from these flanges Back Walll
Side Walls
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Side Walls
1- Select Sketch.1 and the Wall icon. Make sure material arrow points upward. 2- Select the Wall on Edge icon and then then create the back wall making it 7.5 mm long. 3- Select the inside surface of the side wall and go to the sketcher and sketch the first side wall between the two flanges. Use sketch to create a profile wall extruded inward to the part 4- Select the same surface again and sketch between flange and the back relief on the new cover. Again create a profile wall extruded inward. 5- Repeat the process on the other side of the part.
Copyright DASSAULT SYSTEMES 2001
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Adding Bends to the walls already created and adding some Flanges
15 min
30
Do it yourself
Front Edge
Back Wall
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Back Wall
1- Use the Regular Bend icon and create a bend between wall 1 and walls 2 through 6. 2- Select the Hem icon and then the inside edge of the bottom of the back wall and key in .1 mm radius and 5 mm length. 3- Select the Swept Flange icon and then the bottom front edge of the cover for the spine. Select Sketch.7 for the profile.
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10 min
33
Do it yourself
Feature Sketch
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1- Use 4 holes on flanges in base part to make new holes concentric with. They will be 3 mm in diameter 2- Select the Feature sketch (Sketch.9) and key in 2 mm for the height, 0.5 mm for the radii and 45 degrees for the angle. 3- Select the surface to the feature and sketch a hole in the center of the feature. The Diameter should be 10 mm.
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