Instruction Manual Temperature, Water Bottom and Analog Outp PDF

Instruction manual Temperature, Water bottom and Analog output options
Version 1.1 September 2002 Part no.: 4416.644_Rev1
Enraf B.V. P.O. Box 812 2600 AV Delft Netherlands Tel.: +31 15 2698600 Fax: +31 15 2619574 E-mail: info@enraf.nl http://www.enraf.com
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Copyright 2002 Enraf B.V. All rights reserved. Reproduction in any form without the prior consent of Enraf B.V. is not allowed. This manual is for information only. The contents, descriptions and specifications are subject to change without notice. Enraf B.V. accepts no responsibility for any errors that may appear in this manual. The warranty terms and conditions applicable in the country of purchase in respect to Enraf B.V. products are available from your supplier. Please retain them with your proof of purchase.
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Preface
Preface
This manual is intended for technicians involved with the commissioning and service of the Enraf gauges with the optional HCU board or ICU_HPI board installed. The description for the analog level output settings are also applicable for the optional ICU_HPO board in the 973 SmartRadar LT. A description preceding the technical procedures gives the technical information necessary to understand its functioning. It is recommended to read this description prior to performing any of the procedures.
Safety and prevention of damage Refer to the chapter Safety in the instruction manual of the applicable instrument (servo/radar gauge or indicator) for detailed safety instructions. "Warnings", "Cautions", and "Notes" have been used throughout this manual to bring special matters to the immediate attention of the reader. A Warning concerns danger to the safety of the technician or user; A Caution draws attention to an action which may damage the equipment; A Note points out a statement deserving more emphasis than the general text, but does not deserve a "Warning" or a "Caution".
The sequence of steps in a procedure may also be important from the point of view of personal safety and prevention of damage; it is therefore advised not to change the sequence of procedure steps or alter a procedure.
Legal aspects The commissioning and trouble shooting to the instrument may only be conducted by qualified engineers, trained by Enraf and with knowledge of safety regulations for working in hazardous areas. The information in this manual is the copyright property of Enraf B.V., Netherlands. Enraf B.V. disclaims any responsibility for personal injury or damage to equipment caused by: Deviation from any of the prescribed procedures; Execution of activities that are not prescribed; Neglect of the general safety precautions for handling tools and use of electricity.
EC declaration of conformity The Enraf instrument, in which the optional HCU, ICU_HPI or ICU_HPO board is installed, is in conformity with the protection requirements of EC Council Directive 93/68/EEC. Refer to CE declaration of conformity delivered with the instrument or to the installation guide of the instrument.
Additional information Please do not hesitate to contact Enraf or its representative if you require any additional information.
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Table of contents
Table of contents
Preface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.1 HCU board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2 ICU_HPI board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.3 Overview of functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.4 HCU compatibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.4.1 Replacement or adding optional board in 854 ATG or 854 XTG servo gauges . . . . . . . . . . . 1.4.2 Replacement or adding optional board in 873 SmartRadar . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.4.3 Replacement or adding optional board in 877 FDI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.5 Optional functions in this manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 6 6 7 7 8 8 8 8
Spot temperature measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 2.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 2.2 Commissioning of spot temperature measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 2.2.1 Spot temperature settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 2.2.2 Additional temperature settings for 877 FDI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 2.3 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 2.3.1 Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 2.3.2 Data items . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 2.4 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 2.4.1 Temperature error request (item EM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 2.4.2 Temperature status request (item MQ) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 2.4.3 Temperature pointer value (item VV) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Average temperature measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.2 Commissioning of average temperature measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.2.1 Average temperature settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.2.2 Additional temperature settings for 877 FDI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.3 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.3.1 Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.3.2 Data items . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.4 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.4.1 Temperature error request (item EM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.4.2 Temperature status request (item MQ) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.4.3 Temperature pointer (items VP and VV) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Water bottom measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1.1 Water probe versions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1.2 Principle of measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.2 Commissioning measurements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.2.1 Commissioning measurements with roof suspended probes . . . . . . . . . . . . . . . . . . . . . . . . 4.2.2 Commissioning measurements for side mounted probes . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.2.3 Water probe settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.3 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.3.1 Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.3.2 Water above / below probe warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.3.3 Data items . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.4 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.4.1 Water error request (item EW) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.4.2 HART communication errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.4.3 Water level (ullage) status bytes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.4.4 Water bottom pointer (items VP and VV) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 15 16 16 19 20 20 20 21 21 21 21 23 23 23 24 24 25 26 27 28 28 28 28 29 29 29 29 30
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Table of contents
Analog level output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.1.1 HCU analog output characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.1.2 ICU_HPO analog output characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.2 Commissioning of analog level output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.2.1 Setting of analog output 973 SmartRadar LT to active . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.2.2 Analog output settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.2.3 Calibrate analog output circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.2.4 Verify output current . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.3 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.3.1 Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.3.2 Data items . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.4 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.4.1 Analog output error request (item EA) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.4.2 Analog output status request (item AQ) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.4.3 Analog output pointer (items VP and VV) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.4.4 Communication board (ICU_HPO) actual status (item OA) . . . . . . . . . . . . . . . . . . . . . . . . . 5.4.5 Communication board (ICU_HPO) last encountered fatal error (item OF) . . . . . . . . . . . . . . Appendix A Appendix B Appendix C Appendix D Appendix E Appendix F ASCII table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Configuration procedure for 964 WaterScout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Configuration procedure for 765 / 766 VITO water probe . . . . . . . . . . . . . . . . . . . . . . . . . Configuration of side mounted water probes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Part numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Related documents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
31 31 31 31 33 33 34 35 37 38 38 38 39 39 39 40 40 41 42 43 46 47 49 50
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
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Introduction
Introduction
1.1 HCU board

The optional HCU board is used in Enraf servo gauges 854 ATG, 854 XTG, Enraf 873 SmartRadar gauge and Enraf Indicator 877 FDI to interface optional equipment as:
+ + + +
spot temperature element; average temperature element; water bottom probe; pressure transmitters.
and to provide for an analog level output. This board interfaces the Enraf 762 VITO Interface for:
+ + + +
average temperature measurement with Enraf VITO temperature probe 764; average temperature measurement with Enraf 864 MTT; water bottom measurement with Enraf 765 VITO water probe; average temperature measurement with integrated water probe with Enraf 766 VITO probe.
via HART input 1. The HART input 2 of the HCU board can be used to connect pressure transmitter for HIMS and HTG or vapour pressure measurement, or to connect a side mounted water probe.

Notes:
1 HTG (Hydrostatic Tank Gauging) only applicable with 877 Field Display & Interface. HIMS is available with the level gauges (servo and radar). 2 Standard, the 762 VITO Interface is connected to HART input 1 and other HART transmitters are connected to HART input 2 of the HCU option board. It must be verified that the maximum values for current and power of the HCU option board HART input 2 circuit are not exceeding the maximum values of the connected HART transmitters. If the values of HART input 2 circuit are too high, then connect the other HART transmitters to HART input 1 and the 762 VITO Interface to HART input 2 (only possible when HART input 1 is available!). Product temperature can also be measured with a Pt100 spot element (RTD) by the optional board. The option for analog level output (4 - 20 mA) is available in different combinations with the temperature, water bottom and pressure measurement.
1.2 ICU_HPI board

The optional ICU_HPI board is used in Enraf 973 SmartRadar LT to interface optional equipment as:
+ + + +
spot temperature element average temperature element water bottom probe pressure transmitters
Note:
Analog level output with the 973 SmartRadar LT is provided by the optional ICU_HPO board. For a description of these functions, refer to section 1.1. The ICU_HPI board has the same input functions as the HCU board; the only difference is the shape of the board, which makes it to fit in the 973 SmartRadar LT.
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Introduction 1.3 Overview of functions

The HCU / ICU_HPI option board has the following hardware channels:
+ + + +
SPOT input: HART input 1: HART input 2: 4-20 mA output:
for spot temperature element Pt100 for 762 VITO Interface for HART pressure transmitters and/or external water bottom probe for analog level output (only with HCU option board)
The hardware combinations, together with software emulations gives in total 8 different models according to the table below: Sales code for option B C J U V W X Y Function with HCU and ICU_HPI option board Spot temperature Pt100 VITO temperature and/or water probe VITO temperature and/or water probe + HART device(s) Spot temperature Pt100 + HART device(s) Analog level output Analog level output + VITO temperature and/or water probe Analog level output + VITO temperature probe Analog level output + Spot temperature Pt100 + VITO temperature and/or water probe + HART device(s) Emulation mode TPU-2 / HSU HPU HPU HSU MPU HCU MPU HCU
Notes:
1 Option codes: V, W and X are not available with the 973 SmartRadar LT (analog level output is provided by the ICU_HPO option board). 2 Please note that with option code Y in the 973 SmartRadar LT, the analog level output is provided by the ICU_HPO option board. 3 Option code Y is not available in the 854 XTG servo gauge and 877 FDI. 4 Option code U is only available in the 854 XTG servo gauge and 877 FDI without connection for 977 TSI 5 HART devices can be: - HART pressure transmitters for HIMS/HTG configuration or vapour pressure measurement; - HART water bottom sensors e.g. Side mounted water probe. 6 With sales code Y (all HCU functions), the spot temperature measurement is disabled if the VITO temperature (and water) probe is present.
1.4 HCU compatibility

The HCU board can be used to replace an existing optional board in the 854, 873 and 877 gauges. However, it requires some checking if more boards in the instrument must be updated or external equipment must be replaced.
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Introduction
The HCU board can be used to replace the following optional boards: + TPU(-2) board (restricted to Pt100 RTDs only) + MPU board (for average temperature measurement, restricted to MTT or VITO probes only) + HPU board (for average temperature measurement, restricted to MTT or VITO probes only) + HSU board (for temperature measurement, restricted to Pt100 RTDs only)
Note:
Read carefully the installation guide of the HCU board before starting to replace the existing option board.
1.4.1 Replacement or adding optional board in 854 ATG or 854 XTG servo gauges
The HCU optional board requires an XPU-2 board in the 854 ATG and 854 XTG servo gauges. If there is no XPU-2 board installed, then the installed XPU (or XPU-1) board must be replaced by an XPU-2 board.
Notes:
1 When the HCU board is used to replace an optional board with average temperature measurement, please note the following: The 863 MRT with 862 MIR or the 864 MTT with 862 MIT temperature connection cannot be maintained. + The 864 MTT can be connected to the 762 VITO Interface which interfaces to the HCU board. + The 863 MRT cannot be connected to the 762 VITO Interface. 2 The optional data transmission channel on the XPU-2 (i.s. channel for 977 TSI or RS-232C/RS-485 channel) is only possible when backplane-2 is installed. Backplane-2 is standard installed in instruments + 854 ATG with series number: 854-20-400 and higher; + 854 XTG with series number: 894-02-001 and higher.
1.4.2 Replacement or adding optional board in 873 SmartRadar

The HCU optional board can be installed in the 873 SmartRadar without any problem. Refer to the Note 1 in section 1.4.1.
1.4.3 Replacement or adding optional board in 877 FDI

The HCU optional board can be installed in an 877 FDI when there is an XPU or XPU-1 board. However, be informed that water bottom measurement is not possible with VITO probe and Side mounted water probe. If this function is required, then the installed XPU (or XPU-1) board must be replaced by an XPU-2 board. Refer to Note 1 in section 1.4.1.
Note:
The optional data transmission channel on the XPU-2 (i.s. channel for 977 TSI or RS-232C/RS-485 channel) is only possible when backplane-2 is installed. Backplane-2 is standard installed in indicators 877 FDI with series number: 877-17-001 and higher;
1.5 Optional functions in this manual

This instruction manual describes the optional functions for: + spot temperature measurement + average temperature measurement + water bottom measurement + analog level output The optional functions for HIMS, HTG and vapour pressure measurement are described in the instruction manual: HIMS / HTG and vapour pressure (P3) measurement.
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Spot temperature measurement
2.1 Introduction
A standard Pt100 spot element (RTD) can be measured and its temperature is interpret by the HCU and ICU_HPI board as product temperature. The temperature measurement is intrinsically safe, certified EEx ia IIB. Principle of operation The temperature measurement is based on a 3-wire RTD configuration. Only the ICU_HPI board has the option for a 4-wire RTD configuration. The resistance measurement for 3-wire configuration is performed in the following steps:
+ + + +
The spot element is measured, including the cable resistance The cable resistance is measured separately, and subtracted from the element resistance to avoid influence of the cabling on the temperature measurement Next, the system constant is determined. This is done by measuring an accurate reference resistance (Rref) 0.01% + 2 ppm/C (-40 85C) In order to check the Rref, a test resistor (Rtest) is measured. This resistor has the same accuracy as the reference resistor
These four measurements are performed with and without current to compensate for any thermo or offset voltage in the measuring circuit. The temperature data is displayed (when a display is present) as product temperature and transmitted to the host.
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Spot temperature measurement 2.2 Commissioning of spot temperature measurement

The commissioning of the optional spot temperature part of the HCU or ICU_HPI board should be performed after the basic commissioning of the level gauge or indicator.
2.2.1 Spot temperature settings

Item W2= Name Protection level 2 Description Enter protection level 2. One character; either C or F. Default set to C. C : degrees Celsius F : degrees Fahrenheit Both dimensions have the same format. Two digits (default: 16) which must be set either to: 03 for 3 wire RTD configuration or 04 for 4 wire RTD configuration (ICU_HPI board only).
TD= Temperature dimension
MN= Element configuration
Note:
If a 4 wire RTD configuration is used, strap ST4 on the ICU_HPI board must be placed to the correct position (refer to fig. 2.1). MO= RTD position Format according to item LD. MO represents height of the RTD element with respect to the zero point of the level gauge. If the measured level drops below this height the following two actions takes place: 1) The corresponding status bit (bit 3) is set in status byte 1 of item AP (temperature request); 2) The temperature status on the instrument display (if applicable) is set to LR. Format according to item LD. Default: +000.1000 (m). Item MI is a switch hysteresis around the RTD position item MO. One character; default T. This character is transmitted in the temperature status byte to the host in case of: - level below RTD position (item MO) - invalid level reading If required, this item can be set to another character. Exit protection level.
MI=
Switch hysteresis
TU= Temperature status conversion
EX
Exit
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Figure 2.1 Strap for 3- or 4-wire configuration on ICU_HPI board
2.2.2 Additional temperature settings for 877 FDI

Item W2= Name Protection level 2 Description Enter protection level 2. Three ASCII characters. This item informs the XPU (and XPU-1) what option board is installed. It has to be set to HPU. One ASCII character; either D or E. With this item can be selected if the 877 FDI shall answer on a temperature request (C-record), addressed to the connected level gauge. E : transmission of temperature record enabled D : transmission of temperature record disabled
OB= Optional board *)
EG= Enable temperature transmission*)
Note:
When item EG is set to E, make sure the related level gauge has no temperature option installed. TF= Temperature source selection One ASCII character; either I or E. This item selects if there is a temperature measurement inside the indicator (Internal), or the temperature has to be fetched from the Enraf field bus (External). I : Internal (HCU optional board installed) E : External One ASCII character. With XPU-2, the 877 FDI can be set in stand alone temperature gauge mode. Then item IM has to be set to T. Exit protection level.
IM=
Indicator mode
EX
Exit
*) This item is not implemented in the XPU-2.
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Spot temperature measurement 2.3 Operation 2.3.1 Display

For operation of the display and the information on it (if applicable), refer to the instruction manual of the related level gauge or indicator. Below, only an overview is given which display formats gives information about the spot temperature measurement. Display format A D Displayed information Product level and temperature Product temperature and status
2.3.2 Data items

The table below lists a number of data items. They contain measured data, verification data and error data. The verification data can be used to check the results of certain steps in the measuring sequence. The temperature status indicates the validity of the measured data. The error data provides low level error information about the temperature measurement (refer to section 2.4).
Item AP MU MQ VV EM FH H0
Description Measured data Measured temperature (dimension according to item TD); the value is preceded by four characters from the temperature status item MQ. Measured test resistance (floating point format); must be: 166.5 0.03 %. Temperature status request (refer to section 2.4.2). Refer to description at section 2.4.3. Error HCU / ICU_HPI request (refer to section 2.4.1). Fatal HCU / ICU_HPI errors Last fatal HCU / ICU_HPI error
Verification data Diagnostic data
Page 12
Spot temperature measurement 2.4 Troubleshooting 2.4.1 Temperature error request (item EM)
This item contains the most recent temperature error encountered by the optional HCU / ICU_HPI board.
xx00 xx10 xx15 xx29 xx30 xx34 xx70 xx98 xx99 No error, value at initialisation Counter error UTI time-out R_cable error Connection error Rtest error Wrong element configuration specified No temperature sources found Spot option print not installed Hardware error. Reset instrument; if error persist, replace HCU or ICU_HPI board Resistance of B- and C-wire too high (loop resistance: 24 ) Check the wiring connections of RTD to instrument Hardware error. Reset instrument; if error persist, replace HCU or ICU_HPI board Check item MN (must be set to 03 or 04) No RTD (and no VITO temperature probe) connected Change HCU or ICU_HPI board for the correct type
xx:
28 for HSU / TPU-2 emulation 30 for HCU emulation
2.4.2 Temperature status request (item MQ)

The temperature status request item contains four status bytes (Byte 0, Byte 1, Byte 2, Byte 3) from the optional HCU / ICU_HPI board. For decoding, refer to the ASCII table in appendix A.
Status byte 0: always 0 Status byte 1: bit 0 : General HCU / HPI temperature fail 1 : Fail in spot temperature reading 2: 1 3 : Product level below RTD position 4: 0 5: 0 6: 1 7: 0 Status byte 3: bit 0 : No previous store command 1-5 : 0 6: 1 7: 0 Status byte 2: bit 0 : Last valid level used 1 : Manual level used 2 : Level time-out 3: 0 4: 0 5 : Temperature out of range 6: 1 7: 0
Note:
Only the bits which are set to 1 have an active status.
Page 13
Spot temperature measurement 2.4.3 Temperature pointer value (item VV)

By means of the value pointer (item VP) a vector can be loaded to the HCU or ICU_HPI option board. Next, with item VV, the selected data is returned. Item VP consists of 4 positions, in the middle separated by a . or , : v w . x y (or v w , x y). The values for the value pointer are listed in the table together with the obtained data.
vw 00 , , xy 00 Selected data HCU / ICU_HPI Emulation & Function Emulation: MPU, HSU, HPU, HCU Function: HC: HART channel installed AO: analog output ST: spot temperature MT: VITO average temperature WS: external water bottom probe WT: VITO water bottom probe PR: pressure transmitters Configuration boot code Sales code option: B boot code: 01 U 25 Y 3F HCU / ICU_HPI hardware version Boot code software version Measured spot resistance Calculated spot temperature Measured cable resistance Temperature update counter (floating point format) (floating point format) (floating point format) Example / Dimension VV=HCU HCAOST- - PR
00
01
VV=HCU CONFIG: 3F
00 00 01 01 01 01
, , , , , ,
02 03 00 01 02 50
VV=HW VERSION: 00 VV=BOOTSW VERS:01

according to item TD
Item VP=
Name Temperature value pointer
Description Temperature value pointer; format: 2 digits, separator, 2 digits (refer to table above). Example: VP=01.00: value pointer loaded to request the measured spot resistance. Temperature pointer value. This item holds the value requested by item VP (refer to table above). Example: the requested measured spot resistance (standard floating point format).
VV
Temperature pointer value
Page 14
Average temperature measurement
3.1 Introduction
An Enraf average temperature probe can be: a 764 VITO temperature probe; a 766 VITO water and temperature probe; a 864 MTT.
Depending on the type of 764 VITO temperature probe, there are 15 or 16 spot elements (thermocouples) equally spaced over the measuring range. The temperature measurement is based on thermocouples (spots) and one Pt100 reference resistor. The measuring range is defined as: distance from reference resistor to position highest element. Refer to figure 3.1. A This model has the reference resistor located close to the lower end of the probe. There are 16 spots, equally divided over the measuring range; B Here, the reference resistor is placed at 1 m (3ft3) from the lower end of the probe. One spot is located close to the lower end of the probe to measure temperature at low levels. With this model, there are 15 spots, equally divided over the measuring range; C This is a 766 VITO temperature and water probe. For temperature measurement, this model is equal to B; D This model of 766 VITO temperature and water sensor has 16 spots, equally divided over the measuring range. Hence, there is no spot at the lower end of the water probe.
Figure 3.1 VITO temperature probes & MTT
Using the Enraf average temperature probes (764 VITO temperature probe, 766 VITO water and temperature probe or the 864 MTT) a 762 VITO Interface is required. This 762 VITO Interface is powered by the level gauge (or 877 FDI) over the same two wires as the HART communication takes place to the level gauge. In the level gauge, or 877 FDI, the temperature is calculated. The temperature of all spots immersed in the liquid, are averaged for product temperature calculation. All spots above the liquid surface are used to calculate the average gas temperature. With the temperature (and water) probe models, which have a spot below the reference resistor, that spot temperature is not used in the average product temperature calculations. Its temperature is only used when the product level drops below 1 m (location of reference resistor) to provide the user with a temperature value. However, with status: level exceeds lowest spot element; item MQ, bit 3 of byte 1 is set).
Page 15
Average temperature measurement 3.2 Commissioning of average temperature measurement

The wiring sequence of all blue thermocouple wires is only measured once at start-up and the information is stored in the HCU / ICU_HPI memory. The time required to complete all 15 thermocouple measurements after powering up the instrument is approximately 2 minutes. The commissioning of the optional average temperature part of the HCU or ICU_HPI board should be performed after the basic commissioning of the level gauge or indicator.
3.2.1 Average temperature settings

Before programming the temperature data, the sensitive length and the offset of the temperature probe must be known. The sensitive length is equal to the measuring range. Standard, the measuring ranges are:
+ + +
for 764 VITO temperature probe (model code: . . . . 764B<ol><he>) for 864 MTT for other VITO temperature (and water) probe
: overall length - 700 mm; : overall length - 700 mm; : overall length - 1700 mm.
Other (smaller) measuring ranges (sensitive lengths) are possible; check on identification label of the VITO probe (or MTT) for the position of the highest element (last 4 digits; units: cm). The offset is the distance from the lowest element to the tanks zero point (datum plate). The 764 VITO temperature sensor and 766 water and temperature sensor can have the lowest element on different places. This is identified on the instrument label:
+ + + +
. . . . 764A <ol><he> . . . . 764B <ol><he> .A . . 766B <ol><he> .A . . 766A <ol><he>
lowest element at 0.065 m from lower end of probe; lowest element at 0.065 m from lower end of probe; lowest element at 0.065 m from lower end of probe; lowest element at 1 m from lower end of probe.
With the 864 MTT, the lowest element is at 0.065 m from lower end of probe.
Note:
In the model code given above a dot . represents any character, the notation <ol> means: overall length (4 positions) and the notation <he> means: position of highest element (4 positions). The notation <sl> means: sensitive length (4 positions) and is only used with 864 MTT. The position of the lowest element can also be verified by requesting the VITO device type & s/w version by means of items VP and VV, provided you know if a 764 VITO sensor is connected, or a 864 MTT. Refer to the table below and to section 3.4.3 how to obtain data with the temperature pointer items:
Item VP VP=03.10 VP=03.10 VP=03.10 Item VV VV : 764 PT TC 10 sensor model code . . . . 764A<ol><he> .A . . 766B<ol><he> . . . . 764B<ol><he> .A . . 766A<ol><he> . . . . 864. <ol><sl>
VV : 766 PT TC W 10 VV : 864 PT TC 10 VV : 864 PT TC W 10 VV : 864 PT TC 10
Page 16
Figure 3.2 Tank and temperature probe data
Page 17

Refer to figure 3.2. Item W2= Name Protection level 2 Description Enter protection level 2. One character; either C or F. Default set to C. C : degrees Celsius F : degrees Fahrenheit Both dimensions have the same format. Format according to item LD (default: +030.0000). Refer to the description in section 3.2.1 about the sensitive length (measuring length) of the temperature probe. Enter that value in item MK. Format according to item LD (default: +000.0000). Item MO represents the distance from tank zero (datum plate) to the lowest element (spot) in the sensor. The lowest element in the sensor depends on the type of temperature sensor. Refer to the instrument label and figure 3.2. The location of the lowest element can also be found by requesting item VV (with VP=03.10). Refer to section 3.4.3. Format according to item LD (default: +000.1000 m). The distance MI is a hysteresis around the switching point of the temperature elements. Format according to item LD (default: +000.5000 m). The distance MP specifies the minimum required liquid level above a thermocouple before it is taken in the average product temperature calculation. Format according to item LD (default: +000.5000 m for 854 / 873 / 973 and +000.1000 m for 877). The distance MG specifies the minimum required distance below a thermocouple before it is taken in the average gas temperature calculation. One character (default: T). This item is used to indicate the temperature status character incase of a reduced or not guaranteed temperature accuracy. This is the case when the temperature status is: - out of specified temperature range - exceeding differential temperature range - last valid level used - manual level used - level below lowest temperature element If required, this item can be set to another character. Exit protection level 2.
TD= Temperature dimension
MK= Sensitive length temperature probe
MO= Temperature element offset
MI=
Switch hysteresis
MP= Product immersion depth
MG= Gas immersion depth
TU= Temperature status conversion
EX
Exit
Page 18

With the 764 VITO temperature probes and also with an 864 MTT, it might be required to disable the lowest spot element from the average temperature calculation. That can be done by setting the first position in item MW to F. In fact, with item MW any spot temperature element (or more spots) can be disabled from average temperature calculation. Item W2= Name Protection level 2 Description Enter protection level 2 Sixteen hexa-decimal characters; default: 0000000000000000. When one (or more) of the elements must be disabled from average temperature calculation, set the desired position to F. For instance, to disable lowest spot element: MW=F000000000000000
MW= MTT wiring connection
Note:
When entering item MW with the Portable Enraf Terminal, th the display will be cleared after entering the 15 character. Continue with entering the last character and press return. All 16 entered characters will be repeated at the top line of the PET. EX Exit Exit protection level 2
3.2.2 Additional temperature settings for 877 FDI

Item W2= Name Protection level 2 Description Enter protection level 2 Three ASCII characters. This item informs the XPU what option board is installed. That can be: MPU : for HCU option board in MPU emulation mode HPU : for HCU option board in HPU emulation mode One ASCII character; either D or E. With this item can be selected if the 877 FDI shall answer on a temperature request (C-record), addressed to the connected level gauge. E : transmission of temperature record enabled D : transmission of temperature record disabled
OB= Option board *)
EG= Enable temperature transmission *)
Note:
When item EG is set to E, make sure the related level gauge has no temperature option installed. TF= Temperature source selection One ASCII character; either I or E. This item selects if there is a temperature measurement inside the indicator (Internal) or to be fetched from the Enraf field bus (External). I : Internal (HCU option board installed) E : External Exit protection level 2.
EX
Exit
*) This item is not implemented in the XPU-2.
Page 19
Average temperature measurement 3.3 Operation 3.3.1 Display

For operation of the display and the information on it (if applicable), refer to the instruction manual of the related level gauge or indicator. Below, only an overview is given which display formats gives information about the average temperature measurement.
Display format A C D
Displayed information Product level and average product temperature Average gas temperature and status Average product temperature and status
3.3.2 Data items

The table below lists a number of data items. They contain measured data, verification data and error data. The verification data can be used to check the results of certain steps in the measuring sequence. The temperature status indicates the validity of the measured data. The error data provides low level error information about the temperature measurement (refer to section 3.4.). Item AG AP MQ MU U0 - UF V0 - VF VV RW EM FH F0 Verification data Description Measured / calculated data Average gas temperature Average product temperature Temperature status request (refer to section 3.4.2) Measured test resistance (floating point format); must be: 166.5 0.03% Calculated spot positions (see below) Spot temperatures (see below) Refer to description at section 3.4.3 Thermocouple wiring connection sequence Error HCU / ICU_HPI request (refer to section 3.4.1) Fatal HCU / ICU_HPI errors Last fatal HCU / ICU_HPI error
Diagnostic data
Item V0 is the temperature of the lowest spot element. The calculated spot position item U0 corresponds with item V0. Refer to figure 3.2 to locate the lowest spot (L) with each particular temperature probe model.
Page 20
Average temperature measurement 3.4 Troubleshooting 3.4.1 Temperature error request (item EM)
This item contains the most recent temperature error encountered by the HCU / ICU_HPI board.
xx00 xx11 xx50 xx51 xx52 : xx64 xx65 xx70 xx71 xx77 xx80 xx84 xx92 xx98 No error, value at initialization No reply on initial HART commands Pt100 (or spot 0) error Spot 1 (or Pt100) error Spot 2 error : Spot 14 error Spot 15 error Sub-system error Wrong probe connection Wrong Pt100 connection Rtest error Standard deviation too large No data available No temperature sources found Communication error. Check connection level gauge - 762 VITO Interface, or change 762 VITO Interface or HCU / ICU_HPI board Brown wire connected to CN1A-1 (or orange wire connected to CN2B-1) not connected Blue wire to CN2B-1 (or brown wire to CN1A-1) not connected Blue wire to CN2A-2 not connected : Blue wire to CN5A-2 not connected Yellow wire to CN5A-1 not connected Data from 762 VITO not valid. Reset instrument; if error persist, replace 762 VITO Interface Thermocouple wires of VITO sensor connected wrongly (blue and yellow wires) Brown and red wires of VITO sensor connected wrongly Measurement on test resistor failed. Reset instrument; if error persist, replace 762 VITO EMC influence (check cable shields) or defective 762 VITO Interface Communication error between 762 VITO Interface and level gauge. Check wiring; replace 762 VITO Interface or HCU / ICU_HPI board No VITO temperature probe (and no RTD) connected
xx :
22 for MPU emulation 24 for HPU emulation 30 for HCU emulation
With error codes xx50 to xx65, connector numbers are mentioned. Refer to Installation guide 762 VITO Interface & 764, 765 or 766 VITO temperature and/or water bottom probe for location of these connectors.
3.4.2 Temperature status request (item MQ)

The temperature status request item contains four status bytes (Byte 0, Byte 1, Byte 2, Byte 3) from the optional HCU / ICU_HPI board. For decoding, refer to the ASCII table in appendix A.
Status byte 0: Contains the characters 0 F, indicating the highest immersed spot element of the temperature probe. At start up: I. Status byte 1: bit 0 : General temperature fail 1 : Fail in average product temperature 2 : Fail in average gas temperature 3 : Level exceeds lowest spot element 4 : Level exceeds highest spot element 5 : Spot element fail (one or more spots defect) 6 : 1 7 : 0 Status byte 3: bit 0 : No previous store command 1-5 : 0 6 : 1 7 : 0 Status byte 2: bit 0 : Last valid level used 1 : Manual level used 2 : Level time out 3 : Device not calibrated 4 : Exceeding differential temp. range 5 : Out of specified temperature range 6 : 1 7 : 0
Note:
3.4.3 Temperature pointer (items VP and VV)

Page 21
vw 00
, ,
xy 00
Selected data HCU / ICU_HPI Emulation & Function Emulation: MPU, HSU, HPU, HCU Function: HC: HART channel installed AO: analog output ST: spot temperature MT: VITO average temperature WS: external water bottom probe WT: VITO water bottom probe PR: pressure transmitters Configuration boot code Sales code option: C boot code: 0A J 2E W 1A X 12 Y 3F HCU / ICU_HPI hardware version Boot code software version Calculated temperature of spot connected to CN1A-1 Calculated temperature of spot connected to CN2B-1 : Calculated temperature of spot connected to CN5A-1 Measured Pt100 resistance Standard deviation Vtest Leak current I1 Leak current I2 (floating point format) (floating point format) (floating point format) (floating point format) (floating point format) (floating point format) (floating point format) (floating point format)
Example / Dimension VV=HCU HCAOMT- - PR
00
01
VV=HCU CONFIG: 3F
00 00 02 02 : 02 02 02 02 02 02 03 03 03
, , , , , , , , , , , , ,
02 03 00 01 : 15 20 25 26 27 28 01 09 10
VV=HW VERSION: 00 VV=BOOTSW VERS:01 according to item TD according to item TD according to item TD V A A VV=0000:0000:0013 VV=- - - - 5 - - - - - - - - VV=766 PT TC W 10 model: ....764A<ol><he> model: .A..766B<ol><he> model: ....764B<ol><he> model: .A..766A<ol><he> model: ....864.<ol><sl>
03 03 03
, , ,
11 12 20
Error counters HART addresses 3, 4 and 5 (762 VITO Interface has HART address 5) Detected HART device addresses (5 for VITO Interface) Initial detected VITO device type & s/w version Description: 764: 764 VITO temperature probe with Pt100 reference resistor at 1 m and spot close to probes end 766: 766 VITO water and temperature probe with spot close to probes end 864: 764 VITO temperature probe with Pt100 reference resistor and lowest spot close to the probes end. 766 VITO water and temperature probe with Pt100 reference resistor and lowest spot at 1 m 864 MTT. PT: Pt100 TC: thermocouples W: water probe 10: software version 1.0 Real active functions of VITO Interface (refer to description of VP=03,10) Actual executed HART commands from 762 VITO Interface Averaging constant 762 VITO Interface (floating point format)
VV=766 PT TC
Item VP=
Name Temperature value pointer
Description Temperature value pointer; format: 2 digits, separator, 2 digits (refer to table above). Example: VP=02.20: value pointer loaded to request the Pt100 element resistance. Temperature pointer value. This item holds the value requested by item VP (refer to table above). Example: the requested Pt100 element resistance (standard floating point format).
VV
Temperature pointer value
Page 22
Water bottom measurement
Water bottom measurement
4.1 Introduction
The water bottom probe is based on a capacitive measurement principle. The probe is one plate of the capacitor and earthed, electrically conducting parts as water and the tank shell, is the other plate. A change in water level is detected by the water bottom probe as a change in capacitance.
4.1.1 Water probe versions

There are three different water probe versions which can be interfaced: the 765 VITO water probe; the 766 VITO water and temperature probe; the external HART water bottom probe (Side mounted water probe or 964 WaterScout). The 765 VITO water probe and 766 VITO water and temperature probe are connected to the 762 VITO Interface, which is connected to the HCU board or ICU_HPI board. The external water bottom probe is connected to HART input 2 (same input where pressure transmitters are connected).
Figure 4.1 VITO water probes, Side mounted water probe & 964 WaterScout Refer to figure 4.1. A) 765 VITO water probe Can be delivered in three sensitive lengths for the water measurement: 0.5 m, 1.0 m and 2.0 m. B) 766 VITO water and temperature probe There is one sensitive length for the water measurement: 0.5 m. C) 964 WaterScout (previous model) With the introduction of the VITO family, the 964 WaterScout has become obsolete. It can, however, be connected to the HCU / ICU_HPI option board D) Side mounted water probe
Page 23
Water bottom measurement 4.1.2 Principle of measurement

When correctly calibrated, the capacitance value given in PV LRV (Primary Variable Lower Range Value) is the capacitance measured by the probe when no water is present (sensitive part of probe completely immersed in product). The capacitance value given in PV URV (Primary Variable Upper Range Value) is the capacitance measured by the probe when the sensitive part of probe completely immersed in water.
Note:
The 765 and 766 VITO water probes uses items VR and VT to store the minimum and maximum capacitance values. The measured capacitance by the water probe has a linear function with the water level. Hence, the water level is calculated as: Water level PV PV LRV sensitive length probe water probe bottom position PV URV PV LRV
where:
PV = the measured capacitance by the water probe; with VITO water sensor, item MX is used PV LRV = the minimum capacitance (0% water); with VITO water probe, item VR is used PV URV = the maximum capacitance (100% water); with VITO water probe, item VT is used
or, LW MX VR WP WB VT VR
where:
LW WP WB
= water level = water probe length = water probe bottom position
4.2 Commissioning measurements

The purpose of these calibration measurements is to determine the water probe offset and a control measurement for the water level. With these measurements the product level is used as a horizontal line between the point where the tank zero point is located and the point where the water probe is installed.
Page 24
Water bottom measurement 4.2.1 Commissioning measurements with roof suspended probes
Figure 4.2 Calibration measurements for water probe If the commissioning takes place directly after installation, the measurements at the probe position in figure 4.2 have already been made if the instructions are followed from the installation guide. Otherwise, that measurement should be made now, by partly removing the probe to enable a measuring tape to be lowered from the nozzle. The following values are obtained: Nozzle height Product level at water probe location Water level at water probe location From these measurements, calculate the ullage value A: A = Nozzle height - product level at water probe location The next step is to fetch the product level with respect to the tank zero point. This can be done in several ways: Read the level from the level gauge if that has recently been checked (calibrated); Take a manual innage measurement to the datum plate of the tank; Take a manual ullage measurement from the Upper Reference Point and calculate the level by: level = URP - ullage. Refer to figure 4.2. At the bottom part of the probe there is an inactive metal part with a height of 25 mm (1"). That is represented as distance B . The offset, which has to be programmed in item WB, can be found from: WB = (A + product level at reference point) - (Nozzle height - B)
Note:
If WB is a negative figure then it is possible to have a negative water level reading.
Calibrating the water probe Refer to Appendix C for information about calibrating the water probe. Where is mentioned the water dip, refer to the measured water level at the probe position as described before.
Page 25
Water bottom measurement 4.2.2 Commissioning measurements for side mounted probes
Figure 4.3 Calibration measurements for side mounted probe From the probe installation must be known: + Active length of probe + Total length of probe + Angle of installation () + Height H of nozzle The water probe length (WP) can be calculated as: WP = active length of probe x cos() Offset (WB) can be calculated as: WB = H - (total length x cos()) When the water bottom measurement has no relation to the tank zero, the offset WB can be used as water probe bottom position. If the water bottom measurement is related to the tank zero, then the water probe bottom position (WB) can be determined when the probe is immersed in some water. The reading of the probe is taken; item LW. A manual water dip is taken from the tank zero point (datum plate); note this value as W . Calculate the water probe bottom position WB as: WB = W - LW Calibrating the water probe Refer to Appendix D for information about calibrating the water probe. Where is mentioned the water dip, refer to the measured water level at the probe position as described above.
Page 26
Water bottom measurement 4.2.3 Water probe settings

Item W2= Name Protection level 2 Description Enter protection level 2 Format according to item LD (default: +000.0000 m). This item gives the offset to the water probe zero point in relation with the tank zero point. Refer to sections 4.2.1 and 4.2.2 how to obtain this offset value. Format according to item LD (default: +001.0000 m). The water probe length (together with the water probe bottom position) is required to calculate the water level. One character: S or D. Only valid with 854 level gauges. This item selects from which source the water level is measured and transmitted in the level record (B-record) to the system. S : from the water probe (VITO water sensor, WaterScout or side mounted water probe) D : from water dip (displacer) Select S for 854 the gauges (default: D). Format according to item LD (default: +000.0000 m). With this item a water high alarm set point can be given. When active, the water high alarm condition is signalled on the instrument display in display format K (if display is available). The water alarm information is also transmitted in the water level record (M-record). Format according to item LD (default: +000.0000 m). With this item a water low alarm set point can be given. When active, the water low alarm condition is signalled on the instrument display in display format K (if display is available). The water alarm information is also transmitted in the water level record (M-record). Format according to item LD (default: +000.0100 m). The water alarm hysteresis prevents the water alarm to be switched on and off when the water level is around the water high or water low alarm set point. Exit protection level.
WB= Water probe bottom position
WP= Water probe length
WF= Water level field communication
WH= Water high alarm
WL= Water low alarm
WS= Water alarm hysteresis
EX
Exit
Water probe length: The 766 VITO water and temperature probe has one length for the water measurement; the other water probes can have different lengths. The actual water probe length can be found from the identification code of the probe. The table below gives an overview: 765 VITO water probe 0.485 m 0.985 m 1.985 m 766 VITO water and temperature probe 0.485 m Not required to specify in item WP 964 WaterScout 0.5 m 1.0 m 2.0 m Side mounted water probe
active length x cos() (refer to section 4.2.2)
Page 27
Water bottom measurement 4.3 Operation 4.3.1 Display

For operation of the display and the information on it, refer to the instruction manual of the applicable level gauge or 877 FDI. Below, only an overview is given which display format gives information about the water bottom measurement.
Display format K
Displayed information Water level and status
4.3.2 Water above / below probe warning

Automatically a warning is given when the water level is too low or too high for the probe to measure correctly. The water above probe status (AP) is displayed and signalled in the water level record when the water level is within 1% of the probe length (item WP) from the top of the water probe. The water below probe status (BP) is displayed and signalled in the water level record when the water level is within 1% of the probe length (item WP) from the bottom of the water probe.
Around these warnings there is a hysteresis of % of the probe length (item WP).
4.3.3 Data items

Below, a summary is given of the available data items and error codes. There is one operational command with the water bottom measurement. Item LW LH N4 PV MX VV EW HE FH H0 Description Measured / calculated data Water level, preceded by two status bytes (refer to section 4.4.3) Water ullage, preceded by two status bytes (refer to section 4.4.3) Serial number external water probe Measured capacitance from side mounted water probe Measured capacitance from 765 / 766 VITO water probe Refer to description at section 4.4.4 Error water request (refer to section 4.4.1) HART communication errors (refer to section 4.4.2) Fatal HCU / ICU_HPI errors Last fatal HCU / ICU_HPI error
Verification data Diagnostic data
Operational command: SR Stop HART request (used with HART communicator).
Page 28
Water bottom measurement 4.4 Troubleshooting 4.4.1 Water error request (item EW)
Data item EW contains the most recent error code concerning the water probe measurement, encountered by the optional HCU / ICU_HPI board. Item EW with external water bottom probe (Side mounted water probe or 964 WaterScout):
xx00 xx11 xx35 xx40 xx98 No error, value at initialization No reply on initial HART commands Wrong dimension Device malfunction No water sources found Check connection level gauge - water probe; check if HART device address of water probe is 4; change water probe electronics, or HCU / ICU_HPI board Dimension of PV should be: m (metres) or mm (millimetres) Defective water probe (electronics) No water probe connected
Item EW with 765 and 766 VITO water probe:

xx00 xx01 xx02 xx03 xx04 xx05 xx06 xx07 xx11 xx79 xx98 No error, value at initialization Ctest error Linearity error No water probe available Sub system error Capacitance too low Capacitance too high Capacitance shortcut No reply on initial HART commands Not calibrated No water sources found Either defective 762 VITO Interface or a defective (leaking) water probe Should be within 1% of the test capacitance. If too large, change 762 VITO Interface Measured capacitance is >4000 pF; check water probe wiring (green wire and coax cable) to 762 VITO Interface terminals Defective 762 VITO Interface Measured capacitance <50 pF; check water probe wiring or change 765/766 VITO probe Measured capacitance >3000 pF; check water probe wiring or change 765/766 VITO probe Either water probe error or internal 762 VITO Interface error Communication error. Check connection level gauge - 762 VITO Interface, or change 762 VITO Interface or HCU / ICU_HPI board Check items VR and VT (set to zero or are equal to each other) No water probe connected
xx :
24 for HPU emulation;
28 for HSU emulation;
30 for HCU emulation
4.4.2 HART communication errors

Item HE contains four counters. The first three counters are used by pressure transmitters (if present). The last counter contains the number of times the external water probe is detected absent. The external water probe is considered to be absent after three consecutive requests, or after receiving three incorrect / invalid answer records. Default value item HE 000:000:000:000
4.4.3 Water level (ullage) status bytes

The water level and ullage, items LW and LH, are constructed as follows: s0 s1 l l l l l l l l l lllllllll s0 s1 : water level (or ullage) value; format according the level dimension LD. : two status bytes, bit coded; containing the following information:
status byte s1 bit 0 : water probe (0 = present; 1 = absent) 1 : 0 (not used) 2 : 0 (not used) 3 : 0 (not used) 4 : 0 (not used) 5 : 0 6 : 1 7 : 0
status byte s0 bit 0 : general probe fail 1 : low water alarm 2 : high water alarm 3 : water below probe warning 4 : water above probe warning 5 : 0 6 : 1 7 : 0
Note:
Page 29
Water bottom measurement 4.4.4 Water bottom pointer (items VP and VV)
vw 00 , , xy 00 Selected data HCU / ICU_HPI Emulation & Function Emulation: MPU, HSU, HPU, HCU Function: HC: HART channel installed AO: analog output ST: spot temperature MT: VITO average temperature WS: external water bottom probe WT: VITO water bottom probe PR: pressure transmitters Configuration boot code Sales code option: C boot code: 0A J 2E U 25 W 1A Y 3F HCU / ICU_HPI hardware version Boot code software version Error counters HART addresses 3, 4, 5 (external water probe has HART address 4 and 762 VITO Interface has HART address 5) Detected HART device addresses (see VP 03,01) Initial detected VITO device type & s/w version Description: 765: VITO water bottom probe 766: VITO water and temperature probe with spot close to probes end 864: 766 VITO water and temperature probe with reference resistor and lowest spot at 1 m PT: Pt100 TC: thermocouples W: water probe 10: software version 1.0 Real active functions of VITO Interface (refer to description of VP=03,10) Actual executed HART commands from 762 VITO Interface Ctest from 762 VITO Interface Clinearity from 762 VITO Interface (floating point format) (floating point format) Example / Dimension VV=HCU HCAOMTWTPR
00
01
VV=HCU CONFIG: 3F
00 00 03
, , ,
02 03 01
VV=HW VERSION: 00 VV=BOOTSW VERS:01 VV=0000:0013:0000
03 03
, ,
09 10
VV= 1 - - - 5 - - - - - - - - VV=766 PT TC W 10 model: .A..766B<ol><he> model: .A..766A<ol><he>
03 03 04 04
, , , ,
11 12 00 01
VV=766 PT TC W
pF pF
Item VP=
Name Water bottom value pointer
Description Water bottom value pointer; format: 2 digits, separator, 2 digits (refer to table above). Example: VP=04.00: value pointer loaded to request the measured test capacitor. Water bottom pointer value. This item holds the value requested by item VP (refer to table above). Example: the requested measured test capacitor (standard floating point format).
VV
Water bottom pointer value
Page 30
Analog level output
Analog level output
5.1 Introduction
The analog level output circuit is an option which can be installed on the HCU board. The HCU board is an option board for the 854 servo gauges, the 873 SmartRadar gauge an the 877 FDI. For the 973 SmartRadar LT, the analog level output is available with the optional ICU_HPO board. The analog output circuit on the HCU and ICU_HPO optional boards are galvanically separated from the gauge electronics. This section (analog level output) describes the settings for analog level output for both the HCU and ICU_HPO board. For the HART communication of the ICU_HPO board, refer to instruction manual 973 SmartRadar LT HART communication output.
5.1.1 HCU analog output characteristics

The analog output is passive, hence an external power supply is required. The voltage of the loop supply should be at least 12 Vdc, and may not exceed 64 Vdc (measured at the terminals of the gauge). The loop resistance is the total resistance from the loop, and hence includes supply output resistance, total cable resistance (including series resistor) and the input resistance from reader or analog input. To reduce the power dissipation on the HCU board, an external resistor must be wired in series with the loop in case the loop supply voltage is higher than 30 Vdc (refer to figure 5.1A). The power rating of the external resistance depends on the value; we recommend: 1W/k.
5.1.2 ICU_HPO analog output characteristics

The analog output can be set either passive or active(refer to section 5.2.1). When set to active, the supply voltage in the loop is: 20 Vdc (5%). The voltage of the loop supply should be at least 8 Vdc, and may not exceed 64 Vdc (measured at the terminals of the gauge). Supply voltages over 30 Vdc require an external series resistor (refer to figure 5.1B).
Note:
HART communication requires a minimum loop resistance of 250 . The maximum loop resistance for HART communication is 1100 .
This implies that for HART communication the minimum supply voltage is 14 Vdc and the maximum supply voltage is 36 Vdc with a 250 resistor. With a higher external supply voltage, the series resistor must be increased. With the maximum resistor for HART communication (1100 ), the maximum loop supply will be 57 Vdc. The power rating of the external resistance depends on the value; we recommend: 1W/k.
Page 31
Analog level output
Figure 5.1 Supply voltage versus loop resistance for analog level output
Page 32
Analog level output 5.2 Commissioning of analog level output 5.2.1 Setting of analog output 973 SmartRadar LT to active
Setting the analog output loop to active or passive is done by selecting the correct connector on the ICU_HPO board. Standard, the SmartRadar LTs are delivered with the analog output loop set as passive. Hence, an external supply voltage is required. When the analog loop should be set to active, the connector on the ICU_HPO board needs to be changed from position. That procedure is described below. 1 2 3 4 5 6 Switch off mains power from the SmartRadar LT; Open electronic compartment cover; Locate the ICU_HPO board (refer to figure 5.2); Loosen the cable connector from connector CN 1 (passive), and plug it into CN 2 (active); Close electronic compartment cover; Apply mains power.
CN2 CN1
ICU-HPO board
Figure 5.2 Changing over from passive to active analog output loop supply The commissioning of the optional analog level output part of the HCU / ICU_HPO board should be performed after the basic commissioning of the level gauge or indicator.
CN1
Passive Active HART 4-20 mA + CN2
Page 33
Analog level output 5.2.2 Analog output settings

Item W1= Name Protection level 1 Description Enter protection level 1 Format according to item LD (default: +000.0000 m). Enter in this item the level value which must correspond with the current of 4 mA Format according to item LD (default: +000.0000 m). Enter in this item the level value which must correspond with the current of 20 mA
AM= Analog 4 mA level
AN= Analog 20 mA level
Note:
The value in item AM can be considered as offset; The value of (AN - AM) can be considered as span. AK= Analog output mode One character, default set to: D (analog output disabled). Via this item is selected under what conditions the analog output current will operate; see table: Time-out / start-up
Item AK Valid level Invalid level D O P L M A B I J <AF> <AL> <LV> Io : : : :
Level fail
Analog output disabled Io = <AF> (overwrite mode) Io = 3.5 mA (during start-up) Io = 22 mA (during start-up) If no <LV> Io = 3.5 mA Io = 22 mA Io = 3.5 mA Io = 22 mA
Io = <AL>
Io = <LV>
Io = <AL> Io = <AL>
Io = 3.5 mA Io = 22 mA Io = 3.5 mA Io = 22 mA
value given by item AF in analog output overwrite mode actual level value last valid level value output current
Note:
The setting D should not be used with the 973 SmartRadar LT. EX Exit Exit protection level.
Note:
With the 973 SmartRadar LT it is possible to write values with the HART communicator for PV LRV and PV URV, which will be stored locally on the ICU_HPO board and used in stead of resp. items AM and AN.
Page 34
Analog level output 5.2.3 Calibrate analog output circuit

Calibration of the analog output circuit is necessary when the XPU NOVRAM is (re)formatted and the items could not be down loaded from a log file or when a new HCU / ICU_HPO board is installed. Of course, calibration can also be performed as a routine to be sure having a good signal. Connect a power supply (15 - 24 Vdc) and an accurate mA meter (accuracy better than 10 A) to the instrument (refer to figure 5.3).
Note:
The 973 SmartRadar LT can be set to active. Then no external power supply is required. The procedure described below can be used with the HCU board in the 854 servo gauges, 873 SmartRadar and 877 FDI. Figure 5.3 Test loop for calibrating analog output circuit
For the 973 SmartRadar LT with the ICU_HPO board, this procedure can only be used via the HART communication using the service tool Ensite or Engauge.
Item W1= A5
Name Protection level 1 Calibrate command @ 4 mA
Description Enter protection level 1 With this command a current of approximately 4 mA will flow through the loop. Read the current indicated by the mA meter. Floating point format; units: mA. Enter in this item the reading from the mA meter under the condition of command A5 (appr. 4 mA). With this command a current of approximately 18 mA will flow through the loop. Read the current indicated by the mA meter. Floating point format; units: mA. Enter in this item the reading from the mA meter under the condition of command A6 (appr. 18 mA). Exit protection level.
A3= Analog output @ 4 mA
A6
Calibrate command @ 18 mA
A4= Analog output @ 18 mA
EX
Exit
From ICU_HPO software version A1.1 and higher, the 973 SmartRadar LT has an alternative item for the calibration of the analog output.
Page 35
Analog level output

Item W1= Name Protection level 1 Description Enter protection level 1 With this data item a current of approximately 4 mA will flow through the loop. Read the current indicated by the mA meter. Floating point format; units: mA. Enter in this item the reading from the mA meter under the condition with item AE set to 4 mA. With this data item a current of approximately 18 mA will flow through the loop. Read the current indicated by the mA meter. Floating point format; units: mA. Enter in this item the reading from the mA meter under the condition with item AE set to 18 mA. Exit protection level.
AE=+.40000000E+01 Calibrate @ 4 mA A3= Analog output @ 4 mA
AE=+.18000000E+02 Calibrate @18 mA A4= Analog output @ 18 mA
EX
Exit
Page 36
Analog level output 5.2.4 Verify output current

The analog output current can be verified by the same test set-up as in figure 5.3. The procedure described below can be used with the HCU board in the 854 servo gauges, 873 SmartRadar and 877 FDI. For the 973 SmartRadar LT with the ICU_HPO board, this procedure can only be used via the HART communication using the service tool Ensite or Engauge. Item W1= Name Protection level 1 Description Enter protection level 1 Set analog output in overwrite mode: O Exit protection level.
AK= Analog output mode EX Exit
Item
Name
Description Floating point format; units: mA. Enter in this item a current value which you want to verify on the mA meter. Minimum value: 3.5 mA, maximum value: 22 mA. The current value, entered in item AF, should be indicated on the mA meter. It may not differ more than 12 A.
AF= Analog output overwrite
One or more current values can be verified by means of item AF. When ready, set item AK back to its original setting:
Item W1=
Name Protection level 1
Description Enter protection level 1 Set item AK back to its original setting (refer to section 5.2.2). Exit protection level.
AK= Analog output mode EX Exit
From ICU_HPO software version A1.1 and higher, the 973 SmartRadar LT has an alternative item for the verification of the analog output. Item W1= Name Protection level 1 Description Enter protection level 1 Floating point format; units: mA. Enter in this item a current value which you want to verify on the mA meter. Minimum value: 3.5 mA, maximum value: 22 mA. The current value, entered in item AE, should be indicated on the mA meter. It may not differ more than 12 A. The output current holds the value till another value is given in item AE or the verification is ended by means of an exit command. Exit protection level.
AE= Analog output overwrite
EX
Exit
Page 37
Analog level output 5.3 Operation 5.3.1 Display

For operation of the display and the information on it, refer to the instruction manual of the applicable level gauge or 877 FDI. Below, only an overview is given which display format gives information about the analog level output. Display format J Displayed information Analog level output
Note:
There is no display format J on the 973 SmartRadar LT, as the ICU_HPO board is not connected to the internal IPC communication bus.
5.3.2 Data items

Below, a summary is given of the available data items and error codes. Item AO Description Measured / calculated data Actual analog output current (floating point format; units: mA) This value is preceded by one status character of item AQ (only with HCU board in 854/873/877) Actual analog output status (refer to section 5.4.2) (only with HCU board in 854/873/877) Refer to description at section 5.4.3 (only with HCU board in 854/873/877) Error analog output request (only with HCU board in 854/873/877) (refer to section 5.4.1) Communication board (ICU_HPO) actual status (only in 973) (refer to section 5.4.4) Communication board (ICU_HPO) last encountered fatal error (only in 973) (refer to section 5.4.5) Communication board (ICU_HPO) fatal error counter (only in 973)
AQ VV EA OA OF FO Verification data Diagnostic data
Page 38
Analog level output 5.4 Troubleshooting 5.4.1 Analog output error request (item EA)
This item contains the mots recent analog output error encountered by the HCU board.
xx00 xx15 xx16 xx20 xx99 No error, value at initialization Not calibrated Upper / lower range error DAC read-back error Analog output option board not installed Items A3 and/or A4 are not set correctly (default: +.00000000E+00) Items AM and/or AN are not set correctly (both equal value?) Internal error, try to resolve with RS command (or power off/on). If error persists, change HCU board Change HCU board for the correct type
xx :
22 for MPU emulation 30 for HCU emulation
5.4.2 Analog output status request (item AQ)

Only valid with the HCU board in the 854 servo gauge, 873 SmartRadar or 877 FDI. The actual analog output status is one character which can be divided into two data fields: the output status (4 bits: os) and the output value status (1 bit: ov) AQ : b7 b6 b5 b4 b3 b2 b1 b0 0 1 0 ov os os os os Output value status (b4): 0 : within 4 - 20 mA range 1 : out of 4 - 20 mA range
Output status (b3, b2, b1, b0): b3 b2 b1 b0 Analog output status 0 0 0 0 0 0 0 0 1 1 1 1 1 1 0 0 0 0 1 1 1 1 0 0 0 0 1 1 0 0 1 1 0 0 1 1 0 0 1 1 0 0 0 1 0 1 0 1 0 1 0 1 0 1 0 1 valid product level used last valid product level used invalid level used no valid product level available no last valid level available no level available level time-out invalid level level failure analog output general fail analog output disabled overwrite value used no overwrite value available calibration mode entered Setting of item AK L, M, A, B, I, J L, M A, B I, J L, M A, B L, M, A, B, I ,J I, J A, B, I, J -D O, P O, P L, M, A, B, I, J Error code on display -LV IL NL NL NL TO IL LF FL DA OV NV CA
Page 39
Analog level output 5.4.3 Analog output pointer (items VP and VV)
Only valid with the HCU board in the 854 servo gauge, 873 SmartRadar or 877 FDI. By means of the value pointer (item VP) a vector can be loaded to the HCU option board. Next, with item VV, the selected data is returned. Item VP consists of 4 positions, in the middle separated by a . or , : v w . x y (or v w , x y). The values for the value pointer are listed in the table together with the obtained data.
vw 00 , , xy 00 Selected data HCU / ICU_HPI Emulation & Function Emulation: MPU, HSU, HPU, HCU Function: HC: HART channel installed AO: analog output ST: spot temperature MT: VITO average temperature WS: external water bottom probe WT: VITO water bottom probe PR: pressure transmitters Configuration boot code Sales code option: V boot code: 10 W 1A X 12 Y 3F HCU / ICU_HPI hardware version Boot code software version Example / Dimension VV=HCU HCAOST- - - -
00
01
VV=HCU CONFIG: 3F
00 00
, ,
02 03
VV=HW VERSION: 00 VV=BOOTSW VERS:01
Item VP=
Name Analog output value pointer
Description Analog output pointer; format: 2 digits, separator, 2 digits (refer to table above). Example: VP=00.00: value pointer loaded to request the emulation and functions. Analog output pointer value. This item holds the value requested by item VP (refer to table above). Example: the requested emulation and functions.
VV
Analog output pointer value
5.4.4 Communication board (ICU_HPO) actual status (item OA)

Only valid with the ICU_HPO board in the 973 SmartRadar LT. Item OA contains the actual status of the ICU_HPO board, 30 seconds after startup. The first 30 seconds after initialization (EX, or RS command or power on) this item contains the ICU_HPO software version.
OK000 ER010 ER011 ER012 ER020 ER021 ER030 ER031 ER040 ER050 No error encountered ICU (XPU-part) not found ICU (XPU-part) not responding ICU (XPU-part) answer with error DAC error not calibrated NOVRAM checksum error NOVRAM access error code checksum error RAM error Bad or no communication between ICU board and ICU_HPO board. Check connector between those boards, else change either of the boards Internal error; try to resolve with RS command (or power off/on). If error persists, change ICU_HPO board Items A3 and/or A4 are not set correctly (default: +.00000000E+00) Internal error on ICU_HPO board. Change ICU_HPO board
Page 40
Analog level output 5.4.5 Communication board (ICU_HPO) last encountered fatal error (item OF)
Only valid with the ICU_HPO board in the 973 SmartRadar LT. This item holds the last encountered fatal error code of the ICU_HPO board.
0000 0001 0002 0003 0004 no errors encountered cmx errors program errors interrupt errors watchdog errors These errors are fatal software errors and should not occur. If they do occur and are not resolved by resetting the instrument, replace the ICU_HPO board (inclusive ICU_HPO EPROM).
Page 41
Appendix
Appendix A
ASCII table
Page 42
Appendix
Appendix B
Configuration procedure for 964 WaterScout
The WaterScout is a capacitive water probe. The situation at 0% water level means: sensitive part of the WaterScout totally immersed in product. The measured capacitance in this situation must correspond with the PV LRV value. The measured capacitance depends, among other quantities, on the dielectric constant of the product. The WaterScout has been pre-calibrated in the factory, however not in the product, but in air. Therefore, it is required to determine the PV LRV value in the actual measured product. The PV LRV can be programmed by two ways: 1 By means of the command selection switch and command push button 2 By means of the HART Communicator model 275
1 PV LRV setting with command push button

Make sure the WaterScout is properly installed (refer to installation guide 964 WaterScout). Check by means of a hand dip that no water is found at the sensitive part of the WaterScout and the product level is such that it covers the entire sensitive part. If there is water found with in the sensitive part, then follow the procedure with the HART communicator. If this is not possible, the WaterScout has to be lifted until the sensitive part is not anymore immersed in water. Take care that the ground connection is still maintained; this is not only required for safety, but also required for a good measurement. Apply power to the instrument to which the WaterScout is connected and wait for approximately 2 minutes. 1 Open cover of WaterScout transmitter box 2 Set command selection switch (2) in position 1 (most left position) 3 Press command push button (1) at least for 1 second 4 Set command selection switch back in position 4 (most right position) 5 Close cover from WaterScout transmitter box. Command push button
Caution
If the command selection switch (2) and/or the command push button (1) are operated accidentally, or in the wrong way, the calibration data (PV LRV or PV URV) are lost.
Page 43
Appendix 2 PV LRV setting with HART Communicator

Make sure the WaterScout is installed properly (refer to installation guide 964 WaterScout). Check by means of a hand dip the water level. If there is no water found, or the water level is below the sensitive part of the WaterScout, the measured capacitance (PV) is used as the value for PV LRV. If there is water found within the sensitive part of the WaterScout, an interpolation is applied on the measured capacitance to find the capacitance value at zero water level. Refer to figure: manual measurement of water level. The interpolation of the capacitance value is done as follows: % water water level 25 mm offset 100 % sensitive length
Example: % water 125 25 0 100 20 % 500 Manual measurement of water level To calculate the PV LRV value, the actual PV (actual measured capacitance) and the PV URV capacitance with 100% water level) should be known. These two values can be read by the HART communicator. Another way is to request for item PV at the instrument. This item hold the measured capacitance in pF. The PV URV is also printed on the test form supplied with the WaterScout. The PV LRV is then calculated as follows: PV LRV PV URV PV URV PV 100 100 % water
Example: PV LRV 1000 1000 840 100 800 pF 100 20
Proceed as follows: Apply power to the instrument to which the WaterScout is connected and wait for approximately 2 minutes. 1 Enter protection level 2 of the instrument.
Note:
If the 847 PET is used, it is advised to disable the keyboard time-out function of the PET.
Page 44
Appendix
2 Issue the Stop HART request command (item SR). This command will abort the HART communication schedular.
Note:
This is necessary as the optional HART board doesnt allow a second master on the HART line. 3 Switch on the HART communicator. Wait for the self test message that no device is found. Then press OK <F4>. 4 Connect the HART communicator to the HART communication line (to the WaterScout). 5 The HART communicator shows the following message on the display: Select Online by pressing the key and the key. HART Communicator 1 Offline 2 Online 3 Frequency Device 4 Utility
6 After the scanning is completed, the following message will be shown:
Note:
If more HART devices are connected, their addresses are shown too. Select the probe with address 4 by pressing the ( key and) key. 7 The following two messages are displayed intermittently. Answer always with NEXT <F3> and YES <F1>.
HART Communicator Online 1 4
Generic: Analog output 1 and its digital representative are in fixed mode, and not responsive to input changes NEXT
Generic: Ignore next 50 occurrences of status YES NO
8 The following menu will be shown: On this menu the measured capacitance is displayed (example: PV 840 pF) as well as the factory programmed PV URV value (example: PV URV 1000 pF). Note these two values and use them in the calculations (if required) as given in the beginning of this section. Select 4 (PV LRV) by pressing the key three times and the key. 9 Select 1 (PV LRV) from the next menu by pressing the key. Enter the (calculated) value for PV LRV on the numerical key path and press ENTER <F4>. 10 Press SEND <F2> and press OK <F4> twice.
Generic: Online (Generic) 1 Device setup 2 PV 840.000 pF 3 PV AO 4.000 mA 4 PV LRV 720.000 pF 5 PV URV 1000.000 pF
Generic: 1 PV LRV 2 PV URV
11 Press HOME <F3>. This concludes the setting of the PV LRV value. The HART communicator can be switched off and disconnected. 12 Give exit command (item EX) on the 847 PET (or by service tool), which then re-starts the instrument and HART communication.
Page 45
Appendix
Appendix C
Configuration procedure for 765 / 766 VITO water probe
Make sure the VITO water (temperature) probe is installed properly (refer to installation guide VITO) Check by means of a hand dip the water level. If there is no water found, or the water level is below the sensitive part of the VITO water probe, the measured capacitance is used as the value for item VR. If there is water found within the sensitive part of the VITO water probe, an interpolation is applied on the measured capacitance to find the capacitance value at zero water level. Refer to figure: manual measurement of water level. The interpolation of the capacitance value is done as follows: % water water level 25 mm offset 100 % sensitive length
Example: % water 125 25 0 100 20 % 500 Manual measurement of water level To calculate the value for item VR (minimum capacitance), the actual measured capacitance (item MX) and the maximum capacitance (item VT) should be known. These two values can be read by the PET or via the service program from the instrument. The minimum capacitance value is then calculated as follows: Example: VT MX 1000 840 100 VR 1000 100 800 pF VR VT 100 % water 100 20
Proceed as follows: Apply power to the instrument to which the 762 VITO Interface is connected and wait for approximately 2 minutes. Item W2= MX VT Name Protection level 2 Actual measured capacitance Maximum capacitance Description Enter protection level 2 Read the actual measured capacitance (floating point format). Read the maximum capacitance (floating point format). Program the minimum capacitance; either the value from item MX or the calculated minimum capacitance value (floating point format). Exit protection level.
VR= Minimum capacitance
EX
Exit
Page 46
Appendix
Appendix D
Configuration of side mounted water probes
The side mounted water probe works on a capacitive principle. The situation at 0% water level means: sensitive part of probe totally immersed in the product. The capacitance measured in this situation must correspond with the PV LRV value. The measured capacitance depends, among other quantities, on the dielectric constant of the product. The water probe has been pre-calibrated in the factory, however not in the product, but in air. Therefore, it is required to determine the PV LRV value in the actual measured product. Check by means of a manual dip that no water is present in the sensitive part of the probe. The product level must be such high that it covers the sensitive part of the water probe. Only under these conditions the PV LRV can be determined. The PV URV value is the measured capacitance when the sensitive part of the probe is completely immersed in water. This is also pre-programmed in the factory. The SV value (Secondary Variable) is requested in the communication between the water probe and the instrument. The SV is the measured water level in metres. As the side mounted water probe is installed under an angle with the vertical, the immersed probe length does not correspond with the actual water level (refer to figure at the right). The solution for this is to decrease the probe length value (programmed in SV URV) by the factor cos a. However, this cant be done by the HART communicator. Therefore, another method is used. The span of the PV (PV URV - PV LRV) will be increased by the factor cos . Use the following method: PV URVorg. PV LRV cos
Relation: probe length - measured water level
PV URVnew
PV LRV
Note:
It is required to have the PV LRV value adjusted to the correct value, prior to use it in the formula above. Example: PV LRV : PV URV : angle : Proceed as follows: Apply power to the instrument to which the water probe is connected and wait for approximately 2 minutes. 1 Enter protection level 2 of the instrument.
12 pF (corrected for 0% water) 258 pF 30
PV URVnew
258 12 12 296 pF 0.866
Note:
If the 847 PET is used, it is advised to disable the keyboard time-out function of the PET. 2 Issue the Stop HART request command (item SR). This command will abort the HART communication schedular.
Note:
This is necessary as the optional HART board doesnt allow a second master on the HART line.
Page 47
Appendix
3 Switch on the HART communicator. Wait for the self test message that no device is found. Then press OK <F4>. 4 Connect the HART communicator to the HART communication line (to the water probe). 5 The HART communicator shows the following message on the display: Select Online by pressing the key and the key. HART Communicator 1 Offline 2 Online 3 Frequency Device 4 Utility
6 After the scanning is completed, the following message will be shown:
Note:
If more HART devices are connected, their addresses are shown too. Select the probe with address 4 by pressing the ( key and) key. 7 The following two messages are displayed intermittently. Answer always with NEXT <F3> and YES <F1>.
HART Communicator Online 1 4
Generic: Analog output 1 and its digital representative are in fixed mode, and not responsive to input changes NEXT
Generic: Ignore next 50 occurrences of status YES NO
8 The following menu will be shown: On this menu the measured capacitance is displayed (example: 12.1 pF) as well as the factory programmed values for PV LRV (example: 15 pF) and PV URV (example: 258 pF). The measured PV has to be programmed in the PV LRV (assumed condition: sensitive part of probe not in water). With the programmed PV LRV value, the calculation is done for the PV URV Select 4 (PV LRV) by pressing the key three times and the key. 9 Select 1 (PV LRV) from the next menu by pressing the key. Enter the value for PV LRV on the numerical key path and press ENTER <F4>. Select 2 (PV URV) form the menu by pressing the and key. Enter the re-calculated value for PV URV on the numerical path and press ENTER <F4>. 10 Press SEND <F2> and press OK <F4> twice.
Generic: Online (Generic) 1 Device setup 2 PV 12.100 3 PV AO 4.000 4 PV LRV 15.000 5 PV URV 258.000
pF mA pF pF
Generic: 1 PV LRV 2 PV URV
11 Press HOME <F3>. This concludes the setting of the PV LRV and PV URV values. The HART communicator can be switched off and disconnected. 12 Give exit command (item EX) on the 847 PET (or by service tool), which then re-starts the instrument and HART communication.
Page 48
Appendix
Appendix E
For VITO family:
Part numbers
Refer to figure: 762 VITO Interface. Item 1 2 3 4 Description Protective cover over HART terminals Printed circuit board 762 VITO Interface O-ring, 190.18 x 2.62, NBR70 Cover 762 VITO Interface Part no. 0186.901 0762.550 2132.991 0186.798
762 VITO Interface
For 854 ATG / 854 XTG / 873 SmartRadar / 877 FDI:

HCU board functionality Spot temperature Pt100 Temperature and/or water probe Temperature and/or water probe + HART device(s) Spot temperature Pt100 + HART device(s) Analog level output Analog level output + VITO temperature and/or water probe Analog level output + VITO temperature probe Analog level output + Spot temperature Pt100 + VITO temperature and/or water probe + HART device(s) Part no. 0854.932 0854.930 0854.931 0854.933 0854.935 0854.936 0854.937 0854.934
For 973 SmartRadar LT:

ICU_HPI board functionality Spot temperature Pt100 Temperature and/or water probe Temperature and/or water probe + HART device(s) Spot temperature Pt100 + HART device(s) Spot temperature Pt100 + VITO temperature and/or water probe + HART device(s) Part no. 0973.922 0973.920 0973.921 0973.923 0973.924
Page 49
Appendix
Appendix F
Related documents
Instruction manual series 854 ATG level gauge Instruction manual series 854 XTG level gauge Instruction manual 873 SmartRadar Instruction manual 877 Field Display & Interface Instruction manual 973 SmartRadar LT Instruction manual HIMS / HTG and vapour pressure (P3) measurement Installation guide 762 VITO Interface & 764, 765 or 766 VITO temperature and/or water bottom probes Installation guide 864 MTT Multi Thermo sensor Thermometer Item documentation for Enraf 854, 873, 877 & 973 gauges
Page 50
Index
Index
Active length . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 Actual measured capacitance . . . . . . . . 24, 28, 46 Analog 20 mA level . . . . . . . . . . . . . . . . . . . . . . . 34 Analog 4 mA level . . . . . . . . . . . . . . . . . . . . . . . . 34 Analog output @ 18 mA . . . . . . . . . . . . . . . . . . . . . . . . . 35, 36 @ 4 mA . . . . . . . . . . . . . . . . . . . . . . . . . . 35, 36 current . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38 error request . . . . . . . . . . . . . . . . . . . . . . . . . 39 mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34, 37 overwrite . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 status request . . . . . . . . . . . . . . . . . . . . . 38, 39 Angle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26, 47 Average gas temperature . . . . . . . . . . . . . . . . . . 20 Average product temperature . . . . . . . . . . . . . . . 20 Calibrate command @ 18 mA . . . . . . . . . . . 35, 36 Calibrate command @ 4 mA . . . . . . . . . . . . 35, 36 Calibration side mounted water probe . . . . . . . . . . . . . . . 47 water probe . . . . . . . . . . . . . . . . . . . . 43, 44, 46 Caution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Communication board (ICU_HPO) actual status . . . . . . . . . . . . . . . . . . . . . . 38, 40 fatal error counter . . . . . . . . . . . . . . . . . . . . . 38 last encountered fatal error . . . . . . . . . . . 38, 41 Element configuration . . . . . . . . . . . . . . . . . . . . . 10 Enable temperature transmission . . . . . . . . . 11, 19 Error analog output request . . . . . . . . . . . . . . . . . . 38 temperature request . . . . . . . . . . . . . . . . 12, 20 water request . . . . . . . . . . . . . . . . . . . . . . . . 28 Fatal HCU / ICU_HPI errors . . . . . . . . . . 12, 20, 28 Gas immersion depth . . . . . . . . . . . . . . . . . . . . . 18 HART communication errors . . . . . . . . . . . . 28, 29 HCU board . . . . . . . . . . . . . 6, 7, 35, 37, 39, 40, 49 ICU board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 ICU_HPI board . . . . . . . . . . . . . . . . . . . . . . 6, 7, 49 ICU_HPO board . . . . . . . . . 6, 31, 33-35, 37, 40, 41 Indicator mode . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Items A3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35, 36 A4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35, 36 A5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 A6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 AE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36, 37 AF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 AG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 AK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34, 37 AM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 AN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 AO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38 AP . . . . . . . . . . . . . . . . . . . . . . . . . . . 10, 12, 20 AQ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38, 39 EA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38, 39 EG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11, 19 EM (average temperature) . . . . . . . . . . . 20, 21 EM (spot element) . . . . . . . . . . . . . . . . . . 12, 13 EW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28, 29 FH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 FM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12, 20 FO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38 H0 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 HE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28, 29 IM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 LH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28, 29 LW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28, 29 M0 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12, 20 MG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 MI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10, 18 MK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 MN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 MO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10, 18 MP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 MQ . . . . . . . . . . . . . . . . . . . . . . . . 12, 13, 20, 21 MU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12, 20 MW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 MX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24, 46 N4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 OA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38, 40 OB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11, 19 OF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38, 41 PV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 SR . . . . . . . . . . . . . . . . . . . . . . . . . . . 28, 45, 47 TD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10, 18 TF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11, 19 TU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10, 18 U0 - UF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 V0 - VF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 VP (analog output) . . . . . . . . . . . . . . . . . . . . 40 VP (average temperature) . . . . . . . . . . . . 21, 22 VP (spot element) . . . . . . . . . . . . . . . . . . . . . 14 VP (water level) . . . . . . . . . . . . . . . . . . . . . . . 30 VR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24, 46 VT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24, 46 VV (analog output) . . . . . . . . . . . . . . . . . 38, 40 VV (average temperature) . . . . . . . . . . . . . 20-22 VV (spot element) . . . . . . . . . . . . . . . . . . 12, 14 VV (water level) . . . . . . . . . . . . . . . . . . . . 28, 30 WB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25-27 WF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 WH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 WL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 WP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26, 27 WS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 Last fatal HCU / ICU_HPI error . . . . . . . 12, 20, 28 Maximum capacitance . . . . . . . . . . . . . . . . . 24, 46 Minimum capacitance . . . . . . . . . . . . . . . . . . 24, 46 MIR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 MIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 MRT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 MTT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8, 15, 16 wiring connection . . . . . . . . . . . . . . . . . . . . . . 19 Note . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Nozzle height . . . . . . . . . . . . . . . . . . . . . . . . 25, 26
Page 51
Index
O-ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49 Optional board . . . . . . . . . . . . . . . . . . . . . . . 11, 19 HCU . . . . . . . . . . . . . . . . 6, 7, 35, 37, 39, 40, 49 ICU_HPI . . . . . . . . . . . . . . . . . . . . . . . . 6, 7, 49 ICU_HPO . . . . . . . . . . . 6, 31, 33-35, 37, 40, 41 Pointer value analog output . . . . . . . . . . . . . . . . . . . . . . 38, 40 temperature (average) . . . . . . . . . . . . . . . . . 22 temperature (spot) . . . . . . . . . . . . . . . . . . . . . 14 water bottom . . . . . . . . . . . . . . . . . . . . . . . . . 30 Primary Variable . . . . . . . . . . . . . . . . . . . . . . 24, 28 Upper Range Value . . . . . . . . . . . . . . . . . . . . 24 Print VITO Interface . . . . . . . . . . . . . . . . . . . . . . 49 Product immersion depth . . . . . . . . . . . . . . . . . . 18 Product level . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 Protective cover . . . . . . . . . . . . . . . . . . . . . . . . . 49 PV LRV . . . . . . . . . . . . . . . . . . . . . . . . . . 24, 34, 47 PV URV . . . . . . . . . . . . . . . . . . . . . . . . . 24, 34, 47 Rear cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49 RTD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Secondary Variable . . . . . . . . . . . . . . . . . . . . . . 47 Sensitive length temperature probe . . . . . . . . . . 18 Serial number external water probe . . . . . . . . . . 28 Side mounted water probe . . . . . . . . . . . . . . 23, 27 Spot element . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Spot positions . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Spot temperatures . . . . . . . . . . . . . . . . . . . . . . . 20 Stop HART request . . . . . . . . . . . . . . . . 28, 45, 47 SV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47 SV URV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47 Switch hysteresis . . . . . . . . . . . . . . . . . . . . . 10, 18 Temperature dimension . . . . . . . . . . . . . . . . . . . . . . . . 10, 18 element offset . . . . . . . . . . . . . . . . . . . . . . . . 18 error request (average temperature) . . . . . . . 21 error request (spot element) . . . . . . . . . . . . . 13 request . . . . . . . . . . . . . . . . . . . . . . . . . . 10, 12 source selection . . . . . . . . . . . . . . . . . . . 11, 19 status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 status conversion . . . . . . . . . . . . . . . . . . 10, 18 status request (average temperature) . . . 20, 21 status request (spot element) . . . . . . . . . 12, 13 Test resistance . . . . . . . . . . . . . . . . . . . . . . . 12, 20 Total length . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 Value pointer analog output . . . . . . . . . . . . . . . . . . . . . . . . . 40 temperature (average) . . . . . . . . . . . . . . . . . 22 temperature (spot) . . . . . . . . . . . . . . . . . . . . . 14 water bottom . . . . . . . . . . . . . . . . . . . . . . . . . 30 VITO . . . . . . . . . . . . . . . . . . . . 8, 15, 16, 23, 27, 49 Warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Water alarm hysteresis . . . . . . . . . . . . . . . . . . . . 27 Water error request . . . . . . . . . . . . . . . . . . . . . . 29 Water high alarm . . . . . . . . . . . . . . . . . . . . . . . . 27 Water level . . . . . . . . . . . . . . . . . . . . . . . . . . 25, 28 Water level field communication . . . . . . . . . . . . . 27 Water level status . . . . . . . . . . . . . . . . . . . . . . . . 29 Water low alarm . . . . . . . . . . . . . . . . . . . . . . . . . 27 Water probe bottom position . . . . . . . . . . . . . . . . . . . . . 25-27 calibration . . . . . . . . . . . . . . . . . . . . . 43, 44, 46 length . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26, 27 Water probe bottom position . . . . . . . . . . . . . . . 27 Water ullage . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 WaterScout . . . . . . . . . . . . . . . . . . . . . . . . . . 23, 27
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Instruction manual Temperature, Water bottom and Analog output options

Version 1.1 September 2002 Part no.: 4416.644_Rev1

Instruction manual Temperature, Water bottom and Analog output options

Instruction manual Temperature, Water bottom and Analog output options

Instruction manual Temperature, Water bottom and Analog output options

1.1 HCU board

1.2 ICU_HPI board

Introduction 1.3 Overview of functions

SPOT input: HART input 1: HART input 2: 4-20 mA output:

1.4 HCU compatibility

Instruction manual Temperature, Water bottom and Analog output options

1.4.2 Replacement or adding optional board in 873 SmartRadar

1.4.3 Replacement or adding optional board in 877 FDI

1.5 Optional functions in this manual

Spot temperature measurement

Spot temperature measurement

Instruction manual Temperature, Water bottom and Analog output options

Spot temperature measurement 2.2 Commissioning of spot temperature measurement

2.2.1 Spot temperature settings

TD= Temperature dimension

MN= Element configuration

TU= Temperature status conversion

Spot temperature measurement

Figure 2.1 Strap for 3- or 4-wire configuration on ICU_HPI board

2.2.2 Additional temperature settings for 877 FDI

OB= Optional board *)

EG= Enable temperature transmission*)

*) This item is not implemented in the XPU-2.

Instruction manual Temperature, Water bottom and Analog output options

Spot temperature measurement 2.3 Operation 2.3.1 Display

2.3.2 Data items

Verification data Diagnostic data

28 for HSU / TPU-2 emulation 30 for HCU emulation

2.4.2 Temperature status request (item MQ)

Instruction manual Temperature, Water bottom and Analog output options

Spot temperature measurement 2.4.3 Temperature pointer value (item VV)

VV=HW VERSION: 00 VV=BOOTSW VERS:01

Name Temperature value pointer

Temperature pointer value

Average temperature measurement

Average temperature measurement

Figure 3.1 VITO temperature probes & MTT

Instruction manual Temperature, Water bottom and Analog output options

Average temperature measurement 3.2 Commissioning of average temperature measurement

3.2.1 Average temperature settings

. . . . 764A <ol><he> . . . . 764B <ol><he> .A . . 766B <ol><he> .A . . 766A <ol><he>

VV : 766 PT TC W 10 VV : 864 PT TC 10 VV : 864 PT TC W 10 VV : 864 PT TC 10

Average temperature measurement

Figure 3.2 Tank and temperature probe data

Instruction manual Temperature, Water bottom and Analog output options

Average temperature measurement

TD= Temperature dimension

MK= Sensitive length temperature probe

MO= Temperature element offset

MP= Product immersion depth

MG= Gas immersion depth

TU= Temperature status conversion

Average temperature measurement

MW= MTT wiring connection

3.2.2 Additional temperature settings for 877 FDI

OB= Option board *)

EG= Enable temperature transmission *)

*) This item is not implemented in the XPU-2.