You are on page 1of 0

e-Support Filename:

TP08 178c.pdf
Date:
4-27-11




Page 1 of 16

PRODUCTS AFFECTED / SERIAL NUMBERS AFFECTED:
All imagePROGRAF Series

SUBJECT:
Parts Counter Maintenance Kits (Revised)



GENERAL:
This Technical Publication is to inform technicians that Maintenance Kits are now assigned as service parts
for all iPF models.

DETAILS:
Depending on machine model and firmware version, a warning will display on the operation panel when a
parts counter is about to exceed its respective part life expectancy. If this warning is ignored, an error code
will eventually display rendering the machine inoperable. To determine which part/s is needed to resolve this
warning, a Print Status Report or Print Inf. Report is required to access this information. If the machine is
down and unable to print, utilizing the Status Monitor software or L-Printer tool will allow technicians to
retrieve this information to a PC (refer to TP08 369.pdf for L-Printer Tool information).

Large operation panel displays; the message will be as follows:
[PREPARE FOR PARTS REPLACEMENT. CALL FOR SERVICE]
Parts replacement needed soon. A parts counter has reached Warning Level 1.
[PARTS REPLACEMENT TIME HAS PASSED. CALL FOR SERVICE]
Parts counter has reached Warning Level 2. Part has exceeded life expectancy.

Small operation panel displays; the message will be as follows:
[W Level 1] Parts replacement needed soon. A parts counter has reached Warning Level 1.
[W Level 2] Parts counter has reached Warning Level 2. Part has exceeded life expectancy.
[ CONSUMABLES LOW] Parts replacement needed soon. A parts counter has reached Warning Level 1.
[ REPLACE CONSUMABLES] Parts counter has reached Warning Level 2. Part has exceeded life expectancy.

Chapter 7 of the Service Manual under [INITIALIZE / PARTS COUNTER / PARTS] is the corresponding
Counters to be cleared after replacing a specific kit. Failing to initialize (reset to zero), the parts counter will
result in the machine to continue to display these warnings. Take care not to clear the [PARTS-CHG CNT], as
this will clear the amount of times a part has been replaced.
Refer to the following pages for part numbers and details for all kits.

Note: The parts counter letters, indicated in the first column of the kit break down below, are different on all models.
Also, the errors listed below in the Error Column may differ from the Service Manual depending on revision.

THIS TECHNICAL PUBLICATION IS THE PROPERTY OF CANON U.S.A. INC. AND CONTAINS CONFIDENTIAL INFORMATION OWNED BY OR LICENSED TO, CANON
U.S.A., AUTHORIZED CANON U.S.A., DEALERS MAY USE THIS TECHNICAL PUBLICATION FOR REFERENCE PURPOSES ONLY. ANY OTHER USE BY AN
AUTHORIZED CANON USA DEALER, OR USE BY ANY THIRD PARTY, IS PROHIBITED.
For additional technical information, please visit the Canon Systems and Technical Support Division website at:
www.support.cusa.canon.com. You can also call the Technical Support Center at 1-800-528-2830 or contact your Regional Support Office.
HI GH PRI ORI TY
e-Support Filename:
TP08 178c.pdf
Date:
4-27-11




Page 2 of 16

iPF5000
Replacement Kit QY6-1301-030, includes Counters A/B/D
Replacement part
A A1
[Waste ink box_borderless
printing at home position side]
Total dot counts for all colors
Displayed
on control
panel

03130031-
2F17
SUCTION FAN UNIT
B B1
[Waste ink box_mist platen]
Total dot counts for all colors

Ink pre-firing amount at the


opposite side of the home
position
Displayed
on control
panel

03130031-
2F17
DUCT UNIT, PLATEN
CARRIAGE UNIT
LEVER, L, INK TUBE
LINK, LEVER, TUBE
SPRING, TENSION
PAD, OIL
HOLDER, WIRE (MECH)
CLEANING UNIT, R, RAIL, CARRIAGE
CLEANING UNIT, L, RAIL, CARRIAGE
D2 Carriage running counts FLEXIBLE CABLE ASS'Y
ENCODER SENSOR UNIT
SCALE, LINEAR
CLEANING UNIT, R, RAIL, CARRIAGE
CLEANING UNIT, L, RAIL, CARRIAGE
D4
Rotating counts of head-to-paper
distance switching cam
CAM, LIFTER
F Ink supply F1 Carriage running counts
Displayed
on control
panel

03810109-
25xx
INK SUPPLY UNIT (QM3-0554-040)
H Purging H1 Rotating counts of controller cam
Displayed
on control
panel

03130031-
2F28
03130031-
2F20
PURGE KIT (QM3-0654-040)
Dot counts of non-ejection of ink
detection waste ink box (engine
side)
Displayed
on control
panel

03800500-
2F2F
Non-ejection of ink detection
counts
Displayed
on control
panel

03800500-
2F30
P Paper feed P1 Line feed time MOTOR, 26.4V, DC (QK1-0447-000)
Q Cassette feed Q1 Cassette feed counts ROLLER, PICK-UP (QM3-0619-000)
R Paper pick-up R1 Total paper feed counts CAM, ROWEL (QC2-1027-000)
MIST FAN UNIT (QM3-0211-000)
MIST FILTER UNIT (QM3-0212-030)
Mist collection V
SENSOR UNIT (QM3-0529-000)
Mist collected amount V1
03130031-
2F16

Displayed
on control
panel
Carriage running distance
Error
Di splayed
W Level 1 W Level 2
Factor
Warni ngs displayed
on control panel
D1
D3
Counter Locati on
Counter
Details
Total ink ejection amount
Description
L
Non-ejection
of ink
detection
sensor
L1
Displayed
on control
panel

Waste ink
D Carriage
Displayed
on control
panel
Note:
Replacement Kit A/B/D includes all parts highlighted in yellow. All other Counters (F/H/L/P/Q/R/V) are to be
ordered separately as individual parts.
Also, Counters P, Q & R will not display a Warning or an Error. Refer to Service Manual for life expectancy for
these parts.
e-Support Filename:
TP08 178c.pdf
Date:
4-27-11




Page 3 of 16

iPF500/510
Replacement Kit QY6-1317-000, includes Counters A/B/D/F
A A1
Waste ink absorber
(Borderless part, standard side)
B B1 Platen duct
D1 Carriage bushing
D2 Flexible cable
D3
Encoder sensor
Linear scales
Shaftcleaner
D4 Carriage heightchanging cam
Multisensor D5 Multisensor
F
Ink supply
system
F1
Supplysystem unit
(including tubes)
W Level 1 E144-4047
H Purge system H1
Wiper blade
Cap rubber
Glycerin application
Tube pump
Purge motor
W Level 1 E141-4046
Purge Unit
QM3-0653-040
P
Paper feeding
system
P1 LF motor

Feed Motor
QK1-2082-000
Q
Cassette
feeding
system
Q1 Paper pick-up roller(2)

Pick-Up Roller
QM3-0619-000
R
Paper pick-up
system
R1 Spur lifting cam

Cam, Rowel
QC2-1027-000
V
Mist collection
system
V1
ABSORBER, INK, FAN
MIST FILTER UNIT
MIST FAN UNIT
W Level 1 E194-404A
Mist Fan Unit
QM3-0210-000
Mist Filter Unit
QM3-0212-030
Absorber, Ink, Fan
QC2-1100-00
Head Management Sensor
QM3-0529-000
W Level 1 E194-404A L
Head manage-
ment sensor
L1
Head management sensor
Waste ink part
W Level 2
CR system
D
Replacement Part Description
MAINTENANCE KIT (A,B,D,F)
QY6-1317-000
SUCTION FAN UNIT
DUCT UNIT, PLATEN
CARRIAGE UNIT
LEVER, L, INK TUBE
LINK, LEVER, TUB2
SPRING, TENSION
PAD, OIL2
HOLDER, WIRE (MECH)
TUBE GUIDE UNIT
CLEANER UNIT L, RAIL
CLEANER UNIT R, RAIL
FLEXIBLE CABLE ASS'Y
ENCODER SENSOR UNIT
SCALE, LINEAR
CAM, LIFTER2
INK SUPPLY UNIT
TOOL, W-INK TUBE REPLACE GUIDE 1
TOOL, W-INK TUBE CAP2
TOOL, W-INK TUBE REPLACE GUIDE 2
INSTRUCTION GUIDE
W-INK TUBE, COLOR
W-INK TUBE, BLACK
W Level 1 E146-4001

Warning dsiplayed on
control panel
Error Displayed
W Level 1
Prepare for Parts
Repl acement
W Level 2
Prepare for Parts
Replacement
W Level 1
Counter Location
Counter
Details
Factor
Waste ink
system

Note:
Replacement Kit A/B/D/F includes all parts highlighted in yellow. All other Counters (H/L/P/Q/R/V) are to be
ordered separately as individual parts.
Also, Counters P, Q & R will not display a Warning or an Error. Refer to Service Manual for life expectancy for
these parts.
e-Support Filename:
TP08 178c.pdf
Date:
4-27-11




Page 4 of 16

iPF600
Replacement Kit QY6-1305-020, includes Counters A/B/D
Replacement part
A A1
[Waste ink box_borderless
printing at home position side]
Total dot counts for all colors
Displayed
on control
panel

03130031-
2F17
SUCTION FAN UNIT
B B1
[Waste ink box_mist platen]
Total dot counts for all colors

Ink pre-firing amount at the


opposite side of the home
position
Displayed
on control
panel

03130031-
2F17
DUCT UNIT, PLATEN
CARRIAGE UNIT
LEVER, L, INK TUBE
LINK, LEVER, TUBE
SPRING, TENSION
PAD, OIL
HOLDER, WIRE (MECH)
CLEANING UNIT, R, RAIL, CARRIAGE
CLEANING UNIT, L, RAIL, CARRIAGE
D2 Carriage running counts FLEXIBLE CABLE ASS'Y
ENCODER SENSOR UNIT
SCALE, LINEAR
CLEANING UNIT, R, RAIL, CARRIAGE
CLEANING UNIT, L, RAIL, CARRIAGE
D4
Rotating counts of head-to-paper
distance switching cam
CAM, LIFTER
F Ink supply F1 Carriage running counts
Displayed
on control
panel

03810109-
25xx
INK SUPPLY UNIT (QM3-0568-000)
H Purging H1 Rotating counts of controller cam
Displayed
on control
panel

03130031-
2F28
03130031-
2F20
PURGE KIT (QM3-0653-040)
Dot counts of non-ejection of ink
detection waste ink box (engine
side)
Displayed
on control
panel

03800500-
2F2F
Non-ejection of ink detection
counts
Displayed
on control
panel

03800500-
2F30
P Paper feed P1 Line feed time MOTOR, 26.4V, DC (QK1-0447-000)
Q Cassette feed Q1 Cassette feed counts ROLLER, PICK-UP (QM3-0619-000)
R Paper pick-up R1 Total paper feed counts CAM, ROWEL (QC2-1027-000)
MIST FAN UNIT (QM3-0210-000)
MIST FILTER UNIT (QM3-0212-000)
Description
L
Non-ejection
of ink
detection
sensor
L1
Displayed
on control
panel

Waste ink
D Carriage
Displayed
on control
panel
D1
D3
Counter Location
Counter
Details
Total ink ejection amount
Error
W Level 1 W Level 2
Factor
Warnings displayed
on control panel
Displayed
on control
panel
Carriage running distance
Mist collection V
SENSOR UNIT (QM3-0529-000)
Mist collected amount V1
03130031-
2F16

Note:
Replacement Kit A/B/D includes all parts highlighted in yellow. All other Counters (F/H/L/P/Q/R/V) are to be
ordered separately as individual parts.
Also, Counters P, Q & R will not display a Warning or an Error. Refer to Service Manual for life expectancy for
these parts.
e-Support Filename:
TP08 178c.pdf
Date:
4-27-11




Page 5 of 16

iPF700
Replacement Kit QY6-1307-020, includes Counters A/D
Replacement part
WASTE INK TANK UNIT
MIST FAN
ABSORBER, DUCT
A2
Waste ink dot count
(Black waste ink box
2)
BASE, MULTI SENSOR REFERENCE
D1
Carriage running
distance
CARRIAGE UNIT
D2
Total ink ejection
amount
SCALE, LINEAR
D3
Rotating counts of
head-to-paper
distance switching
cam
F
Ink supply F1
Carriage running
counts
Displayed on
control panel
Displayed on
control panel
03810xxx-
25xx
TUBE UNIT (QM3-1415-000)
H
Purging H1
Rotating counts of
controller cam
Displayed on
control panel

03130031-
2F28
03130031-
2F20
PURGE UNIT (QM3-1413-000)
Dot counts of non-
ejection of ink
detection waste ink
box (engine side)
Displayed on
control panel

03130031-
2F2F
Non-ejection of ink
detection counts
(controller side)
Displayed on
control panel

03130031-
2F30
M
Carriage
motor
M1 Carriage drive time
Displayed on
control panel
Displayed on
control panel
03130031-
2F26
MOTOR, CARRIAGE (QM3-1401-000)
Counter Location
Counter
Details
Warnings displayed on
control panel
Prepare for Parts
Replacement
Parts
Replacement
Time has Passed
A
Waste ink
Displayed on
control panel

K
Non-ejection
of ink
detection
sensor
K1
no error
displayed
D
Carriage
Displayed on
control panel
Displayed on
control panel
HEAD MANAGEMENT SENSOR UNIT
(QM3-1395-000)
Description
A1
Waste ink dot count
(Black waste ink box
1)
Error
03130031-
2F17
Factor
N
Note:
Replacement Kit A/D includes all parts highlighted in yellow.
All other Counters (F/H/K/M), are to be ordered separately as individual parts.
e-Support Filename:
TP08 178c.pdf
Date:
4-27-11




Page 6 of 16

iPF9000/8000
iPF9000 Replacement Kit QY6-1309-000, includes Counter A only iPF8000 Replacement Kit QY6-1312-000, includes Counter A only
iPF9000 Replacement Kit QY6-1310-000, includes Counter D only iPF8000 Replacement Kit QY6-1313-030, includes Counter D only
Replacement part
A
No. of dots for waste ink
absorber unit
WASTE INK ABSORBER UNIT
A2
iPF9000 only
No. of dots for waste ink
absorber unit (L)
WASTE INK ABSORBER UNIT (L)
A3
No. of dots for waste ink
absorber unit (L)
A4
No. of dots for waste ink
absorber unit (L)
A5
No. of dots for waste ink
absorber unit (S)
WASTE INK ABSORBER UNIT (S)
SUCTION FAN UNIT
DUCT
D1 Carriage running distance
D2 Total ink ejection amount
D3
Rotating counts of head-to-paper
distance switching cam
Ink supply D4 Carriage running counts
Displayed on
control panel

0381xxxx-
25xx
0383xxxx-
25xx
TUBE UNIT
H
Purging H1 Rotating counts of controller cam
Displayed on
control panel

03130031-
2F1F/2F22/
2F23
PURGE UNIT (QM3-1004-000)
K
Non-ejection
of ink
detection
sensor
K1
Non-ejection of ink detection
counts
Displayed on
control panel
Displayed on
control panel
03800500-
2F2F
SENSOR UNIT (QM3-1056-000)
M
CR motor M1 Carriage drive time
Displayed on
control panel
Displayed on
control panel
03130031-
2F26
MOTOR, CARRIAGE (QK1-2868-000)
P
Paper feed P1 Feed distance
Displayed on
control panel
Displayed on
control panel
03130031-
2F2B
FEED MOTOR ASS'Y (QM2-2502-
000)
No. of dots for mist collection box
Displayed on
control panel

03130031-
2F16
Total ink ejection amount
Displayed on
control panel

03130031-
2F16
V Mist collection V1
Counter Location
Counter
Details

Factor
A
Waste ink
Displayed on
control panel
Warni ngs di splayed on
control panel
Prepare for Parts
Replacement
Parts
Replacement
Time has Passed
A6
No. of dots for suction fan unit/
duct
(Waste ink trap section)
D
Carriage
Displayed on
control panel
Displayed on
control panel
CARRIAGE UNIT
FAN UNIT (QM3-1038-000)
no error
displayed
03130031-
02F17
Description
WASTE INK ABSORBER UNIT (L)
Error
N
Note:
Replacement Kit A/D includes all parts highlighted in yellow.
All other Counters (H/K/M/P/V), are to be ordered separately as individual parts.
e-Support Filename:
TP08 178c.pdf
Date:
4-27-11




Page 7 of 16

iPF610
Replacement Kit QY6-1318-020, includes Counters A/B/D/F
Repl acement Part
A A1
[Waste ink box_borderless
printing at home position side]
Total dot counts for all colors
Displayed on
control panel

03130031-
2F17
SUCTION FAN UNIT
B B1
[Waste ink box_mist platen]
Total dot counts for all colors

Ink pre-firing amount at the


opposite side of the home
position
Displayed on
control panel

03130031-
2F17
DUCT UNIT, PLATEN
D1 Carriage running distance
D2 Carriage running amount
D3 Total ink ejection amount
D4
Rotating counts of head-to-paper
distance switching cam
Multifunction
sensor
D5 Total ink ejection amount
Displayed on
control panel
F Ink supply F1 Carriage running counts
Displayed on
control panel

038xxxxx-
25xx
INK SUPPLY UNIT
H Purging H1 Rotating counts of controller cam
Displayed on
control panel

03130031-
2F28
03130031-
2F20
PURGE KIT (QM3-0653-040)
Dot counts of non-ejection of ink
detection waste ink box (engine
side)
Displayed on
control panel

03800500-
2F2F
Non-ejection of ink detection
counts
Displayed on
control panel

03800500-
2F30
P Paper feed P1 Line feed time MOTOR, 26.4V, DC (QK1-0447-000)
Q Cassette feed Q1 Cassette feed counts ROLLER, PICK-UP (QM3-0619-000)
R Paper pick-up R1 Total paper feed counts CAM, ROWEL (QC2-1027-000)
MIST FAN UNIT (QM3-0210-000)
MIST FILTER UNIT (QM3-0212-030)
V
03130031-
2F16
Mist collection V1 Mist collected amount
Displated on
control panel
Descripti on
CARRIAGE UNIT
LEVER, L, INK TUBE
LINK, LEVER, TUBE
SPRING, TENSION
PAD, OIL
HOLDER, WIRE(MECH)
TUBE GUIDE UNIT
CLEANING UNIT, R, RAIL, CARRIAGE
CLEANING UNIT, L, RAIL, CARRIAGE
FLEXIBLE CABLE ASS'Y
ENCODER SENSOR UNIT
SCALE, LINEAR
CLEANING UNIT, R, RAIL,
SENSOR UNIT (QM3-0529-000)
Replace
Consumables
no error
displayed
Displayed on
control panel
Error Counter Locati on
L
Non-ejection
of ink
detection
sensor
L1
Waste ink
Carriage
D
Counter
Details
Factor
Displayed on
control panel
Warnings on control panel
Consumables
Low

Note:
Replacement Kit A/B/D/F includes all parts highlighted in yellow. All other Counters (H/L/P/Q/R/V), are to be
ordered separately as individual parts.
Also, Counters P, Q & R will not display a Warning or an Error. Refer to Service Manual for life expectancy for
these parts.
e-Support Filename:
TP08 178c.pdf
Date:
4-27-11




Page 8 of 16

iPF5100
Replacement Kit QY6-1315-030, includes Counters A/B/D/F
Repl acement Part
A A1
[Waste ink box_borderless
printing at home position side]
Total dot counts for all colors
Displayed on
control panel

03130031-
2F17
SUCTION FAN UNIT
B B1
[Waste ink box_mist platen]
Total dot counts for all colors

Ink pre-firing amount at the


opposite side of the home
position
Displayed on
control panel

03130031-
2F17
DUCT UNIT, PLATEN
D1 Carriage running distance
D2 Carriage running amount
D3 Total ink ejection amount
D4
Rotating counts of head-to-paper
distance switching cam
Multifunction
sensor
D5 Total ink ejection amount
Displayed on
control panel
INK SUPPLY UNIT
INK SUPPLY UNIT (R)
H Purging H1 Rotating counts of controller cam
Displayed on
control panel

03130031-
2F28
03130031-
2F20
PURGE KIT (QM3-0654-040)
Dot counts of non-ejection of ink
detection waste ink box (engine
side)
Displayed on
control panel

03800500-
2F2F
Non-ejection of ink detection
counts
Displayed on
screen

03800500-
2F30
P Paper feed P1 Line feed time MOTOR, 26.4V, DC (QK1-0447-000)
Q Cassette feed Q1 Cassette feed counts ROLLER, PICK-UP (QM3-0619-000)
R Paper pick-up R1 Total paper feed counts _ CAM, ROWEL (QC2-1027-000)
MIST FAN UNIT (QM3-0792-000)
MIST FILTER UNIT (QM3-0212-030)
X
Multifunction
sensor
X1 Calibration error index -
Displayed on
control panel
03130031-
2F32
MULTI SENSOR UNIT (QM2-3426-000)

038xxxxx-
25xx
Carriage running counts
Displayed on
control panel
Counter
Details
Factor
Displayed on
control panel
Warnings on control panel
Consumables
Low
L1
Waste ink
Carriage
D
F Ink supply F1
Counter Locati on
L
Non-ejection
of ink
detection
sensor
Descripti on
CARRIAGE UNIT
LEVER, R, INK TUBE
LEVER, L, INK TUBE
LINK, LEVER, TUBE
SPRING, TENSION
PAD, OIL
HOLDER, WIRE(MECH)
TUBE GUIDE UNIT
CLEANING UNIT, R, RAIL, CARRIAGE
CLEANING UNIT, L, RAIL, CARRIAGE
FLEXIBLE CABLE ASS'Y
ENCODER SENSOR UNIT
SCALE, LINEAR
CAM,
SENSOR UNIT (QM3-0529-000)
Replace
Consumables
no error
displayed
Displayed on
control panel
Error
V
03130031-
2F16
Mist collection V1 Mist collected amount
Displayed on
control panel

Note:
Replacement Kit A/B/D/F includes all parts highlighted in yellow. All other Counters (H/L/P/Q/R/V/X), are to
be ordered separately as individual parts.
Also, Counters P, Q & R will not display a Warning or an Error. Refer to Service Manual for life expectancy for
these parts.
e-Support Filename:
TP08 178c.pdf
Date:
4-27-11




Page 9 of 16

iPF6100
Replacement Kit QY6-1314-030, includes Counters A/B/D/F
Replacement part
A A1
[Waste ink box_borderless
printing at home position side]
Total dot counts for all colors
Displayed on
control panel

03130031-
2F17
SUCTION FAN UNIT
B B1
[Waste ink box_mist platen]
Total dot counts for all colors

Ink pre-firing amount at the


opposite side of the home
position
Displayed on
control panel

03130031-
2F17
DUCT UNIT, PLATEN
D1 Carriage running distance
D2 Carriage running counts
D3 Total ink ejection amount
D4
Rotating counts of head-to-paper
distance switching cam
Multifunction
sensor
D5 Total ink ejection amount
Displayed on
control panel
INK SUPPLY UNIT
INK SUPPLY UNIT (R)
H Purging H1 Rotating counts of controller cam
Displayed on
control panel

03130031-
2F28
03130031-
2F20
PURGE KIT (QM3-0787-000)
Dot counts of non-ejection of ink
detection waste ink box (engine
side)
Displayed on
control panel

03800500-
2F2F
Non-ejection of ink detection
counts
Displayed on
control panel

03130031-
2F30
P Paper feed P1 Line feed time MOTOR, 26.4V, DC (QK1-0447-000)
Q Cassette feed Q1 Cassette feed counts ROLLER, PICK-UP (QM3-0619-000)
R Paper pick-up R1 Total paper feed counts CAM, ROWEL (QC2-1027-000)
V Mist collection V1 Mist collected amount
Displayed on
control panel

03130031-
2F16
MIST FAN UNIT (QM3-0211-000)
MIST FILTER UNIT (QM3-0212-030)
L1
Description
SENSOR UNIT (QM3-0529-000)
CARRIAGE UNIT
LEVER, L, INK TUBE
LINK, LEVER, TUBE
SPRING, TENSION
PAD, OIL
HOLDER, WIRE(MECH)
CLEANING UNIT, R, RAIL, CARRIAGE
CLEANING UNIT, L, RAIL,
FLEXIBLE CABLE ASS'Y
ENCODER SENSOR UNIT
SCALE, LINEAR
CLEANING UNIT, R, RAIL, CARRIAGE
CLEANING UNIT,
Error
038xxxxx-
25xx
no error
displayed
Displayed on
control panel
Displayed on
control panel
F1
Counter Location
Counter
Details
Consumables
Low
Factor
Warnings on control panel
Replace
Consumables
Waste ink
Carriage
L
Non-ejection
of ink
detection
sensor
D
F Ink supply Carriage running counts
Displayed on
control panel
MULTI SENSOR UNIT (QM2-3426-000)
03130031-
2F32
Displayed on
control panel
X1
Multifunction
sensor
X - Calibration error index

Note:
Replacement Kit A/B/D/F includes all parts highlighted in yellow. All other Counters (H/L/P/R/V/X), are to be
ordered separately as individual parts.
Also, Counters P, Q & R will not display a Warning or an Error. Refer to Service Manual for life expectancy for
these parts.
e-Support Filename:
TP08 178c.pdf
Date:
4-27-11




Page 10 of 16

iPF710
Replacement Kit QY6-1316-000, includes Counters A/D
Replacement part
A1
Waste ink dot count
(Black waste ink box 1)
WASTE INK TANK UNIT
MIST FAN
ABSORBER, DUCT
A2
Waste ink dot count
(Black waste ink box 2)
BASE, MULTI
SENSOR REFERENCE
D1
Carriage running
distance
D2
Total ink ejection
amount
D3
Rotating counts of
head-to-paper
distance switching
cam
Multifunction
sensor
D4
Total ink ejection
amount
Displayed on
control panel
Displayed on
control panel
03130031-
2F32
MULTI SENSOR UNIT
F
Ink supply F1
Carriage running
counts
Displayed on
control panel
Displayed on
control panel
03130031-
2F2F
TUBE UNIT (QM3-3329-000)
H
Purging H1
Rotating counts of
controller cam
Displayed on
control panel

03130031-
2F28
03130031-
2F20
PURGE UNIT (QM3-1413-000)
Dot counts of non-
ejection of ink
detection waste ink
box (engine side)
Displayed on
control panel

03800500-
2F2F
Non-ejection of ink
detection counts
(controller side)
Displayed on
control panel

03800500-
2F30
M
Carriage
motor
M1 Carriage drive time
Displayed on
control panel
Displayed on
control panel
03130031-
2F26 / 2F27
MOTOR, CARRIAGE (QM3-1401-000)
Description
HEAD MANAGEMENT
SENSOR UNIT (QM3-1395-000)
CARRIAGE UNIT
SCALE, LINEAR
03130031-
2F17
Factor
Displayed on
control panel

Warnings on control panel


Prepare for Parts
Replacement
Parts
Replacement
Time has Passed
Displayed on
control panel
no error
displayed
Location
D
Carriage
Counter
A
Waste ink
Counter
Details
Error
K
Non-ejection
of ink
detection
sensor
K1
Displayed on
control panel

Note:
Replacement Kit A/D includes all parts highlighted in yellow.
All other Counters (F/H/K/M), are to be ordered separately as individual parts.
e-Support Filename:
TP08 178c.pdf
Date:
4-27-11




Page 11 of 16

iPF8100/9100
iPF9100 Replacement Kit QY6-1324-000, includes Counter A only iPF8100 Replacement Kit QY6-1326-000, includes Counter A only
iPF9100 Replacement Kit QY6-1325-000, includes Counter D only iPF8100 Replacement Kit QY6-1327-000, includes Counter D only
Replacement part
A
No. of dots for waste ink
absorber unit
WASTE INK ABSORBER UNIT
A2
iPF9100 only
No. of dots for waste ink
absorber unit (L)
A3
No. of dots for waste ink
absorber unit (L)
A4
No. of dots for waste ink
absorber unit (L)
A5
No. of dots for waste ink
absorber unit (S)
WASTE INK ABSORBER UNIT (S)
SUCTION FAN UNIT
DUCT
D1 Carriage running distance
D2 Total ink ejection amount
D3
Rotating counts of head-to-paper
distance switching cam
Ink supply D4 Carriage running counts
Displayed on
control panel

038xxxxx-
25xx
TUBE UNIT
Multifunction
sensor
D5 Total ink ejection amount
Displayed on
control panel
Displayed on
control panel
MULTI SENSOR UNIT
H Purging H1 Rotating counts of controller cam
Displayed on
control panel

03130031-
2F28
03130031-
2F20
PURGE UNIT (QM3-1004-000)
K
Non-ejection
of ink
detection
sensor
K1
Non-ejection of ink detection
counts
Displayed on
control panel
Displayed on
control panel
03800500-
2F2F / 2F30
SENSOR UNIT (QM3-1056-000)
M
Carriage
motor
M1 Carriage drive time
Displayed on
control panel
Displayed on
control panel
03130031-
2F26 / 2F27
MOTOR, CARRIAGE (QK1-2868-000)
P Paper pick-up P1 Paper feed distance
Displayed on
control panel
Displayed on
control panel
03010000-
2E18 / 2E19
/2E1A
/2E1D
FEED MOTOR ASS'Y (QM2-2502-000)
V Mist collection V1 No. of dots for mist collection box
Displayed on
screen

03130031-
2F16
FAN UNIT (QM3-1038-000)
X
Multifunction
sensor
X1 Calibration error index -
Displayed on
control panel
03130031-
2F32
MULTI SENSOR UNIT (QM3-3138-000)
CARRIAGE UNIT
Displayed on
control panel
no error
displayed
Counter Location
Counter
Details
Factor
Warnings on control panel
Prepare for Parts
Replacement
Parts
Repl acement
Time has Passed

D
A Waste ink
Displayed on
control panel
Carriage
Displayed on
control panel
A6
No. of dots for suction fan unit/
duct (Waste ink trap section)
Description
Error
03130031-
02F17
WASTE INK ABSORBER UNIT (L)

Note:
Replacement Kit A/D includes all parts highlighted in yellow.
All other Counters (H/K/M/P/V/X), are to be ordered separately as individual parts.
e-Support Filename:
TP08 178c.pdf
Date:
4-27-11




Page 12 of 16

iPF8000S/9000S
iPF9000S Replacement Kit QY6-1319-000, includes Counter A only iPF8000S Replacement Kit QY6-1322-000, includes Counter A only
iPF9000S Replacement Kit QY6-1320-000, includes Counter D only iPF8000S Replacement Kit QY6-1323-000, includes Counter D only
Replacement part
A
No. of dots for waste ink
absorber unit
WASTE INK ABSORBER UNIT
A2
iPF9000S
only
No. of dots for waste ink
absorber unit (L)
A3
No. of dots for waste ink
absorber unit (L)
A4
No. of dots for waste ink
absorber unit (L)
A5
No. of dots for waste ink
absorber unit (S)
WASTE INK ABSORBER UNIT (S)
SUCTION FAN UNIT
DUCT
D1 Carriage running distance
D2 Total ink ejection amount
D3
Rotating counts of head-to-paper
distance switching cam
Ink supply D4 Carriage running counts
Displayed on
control panel

038xxxxx-
25xx
TUBE UNIT
Multifunction
sensor
D5 Total ink ejection amount
Displayed on
control panel
Displayed on
control panel
- MULTI SENSOR UNIT
H Purging H1 Rotating counts of controller cam
Displayed on
control panel

03130031-
2F28 / 2F20
PURGE UNIT (QM3-1004-000)
K
Non-ejection
of ink
detection
sensor
K1
Non-ejection of ink detection
counts
Displayed on
control panel
Displayed on
control panel
03800500-
2F2F / 2F30
SENSOR UNIT (QM3-1056-000)
M
Carriage
motor
M1 Carriage drive time
Displayed on
control panel
Displayed on
control panel
03130031-
2F26 / 2F27
MOTOR, CARRIAGE (QK1-2868-000)
P Paper pick-up P1 Paper feed distance
Displayed on
control panel
Displayed on
control panel
030100000-
2E18 / 2E19
/ 2E1A
/ 2E1D
FEED MOTOR ASS'Y (QM2-2502-000)
V Mist collection V1
No. of dots for mist collection
box
Displayed on
screen

03130031-
2F16
FAN UNIT (QM3-1038-000)
X
Multifunction
sensor
X1 Calibration error index -
Displayed on
control panel
03130031-
2F32
MULTI SENSOR UNIT (QM3-3138-000)
Description
Error
03130031-
2F17
WASTE INK ABSORBER UNIT (L)
D
A Waste ink
Displayed on
control panel
Carriage
Displayed on
control panel
A6
No. of dots for suction fan unit/
duct (Waste ink trap section)
Warnings on control panel
Prepare for Parts
Replacement
Parts
Repl acement
Time has Passed

Counter Location
Counter
Details
Factor
CARRIAGE UNIT
Displayed on
control panel
no error
displayed

Note:
Replacement Kit A/D includes all parts highlighted in yellow.
All other Counters (H/K/M/P/V/X), are to be ordered separately as individual parts.
e-Support Filename:
TP08 178c.pdf
Date:
4-27-11




Page 13 of 16

iPF750/755/650/655
Replacement Kit QY6-1515-000 & QY6-1516-000, includes all parts in Counter CR only.
CR1 Carriage bushing W Level 1 W Level 2 -
CR2 Flexible cable W Level 1 W Level 2 -
CR3
Encoder sensor
Linear scale
Shaft cleaner
W Level 1 W Level 2 -
CR4
Carriage height
changing cam
W Level 1 W Level 2 -
Multisensor CR5 Multisensor W Level 1 W Level 2 -
SP
Ink supply
system
SP1
Ink supply unit
(Inc. tube)
W Level 1 N/A
E144-4047
Ink Suppl y Uni t (L)
QM3-5862-000
Ink Suppl y Uni t (R)
QM3-5856-000
Tube Uni t
QM3-5951-000
Ink Suppl y Uni t (L)
QM3-5862-000
Ink Suppl y Uni t (R)
QM3-5856-000
Tube Uni t
QM3-5951-000
PG Purge system PG1
Wiper blade
Cap rubber
Glycerine application
Tube pump
Purge motor
W Level 1 N/A
E144-4046
Purge Unit
QM3-5834-000
Purge Unit
QM3-5834-000
HMa
Head
management
sensor
HMa1 Head management sensor unit W Level 1 N/A
E146-400A
Head Management
Sensor Unit
QM3-5956-000
Head Management
Sensor Unit
QM3-5956-000
MT CR motor MT1 CR motor
N/A W Level 2 -
Carriage Motor
QK1-5068-000
Carriage Motor
QK1-5068-000
PL
Paper feeding
system
PL1 LF motor
N/A W Level 2 -
Paper Feed Motor
QK1-5067-000
Paper Feed Motor
QK1-0447-000
Mi
Mist collection
system
Mi1
Mist fan duct unit
W Level 1 N/A
E146-4001
Mist Fan Duct
QM3-5853-000
Mist Fan Duct
QM3-5853-000
CT Cutter system CT1 Dual rotary cutter W Level 1 W Level 2 -
Cutter Unit
QM3-5844-000
Cutter Unit
QM3-5846-000
WF1 Maintenance rail absorber W Level 1 N/A
E146-4001
Ink Absorbers
QC3-1552-000
QC3-1808-000
Ink Absorbers
QC3-1552-000
QC3-1808-000
WF2 Platen fan outlet absorber W Level 1 N/A
E146-4001
Waste Ink Box Unit
QM3-5805-000
Waste Ink Box Unit
QM3-5805-000
Warning dsiplayed on
control panel
Repl acement Part
Descri pti on for
i PF650/655
iPF650/655
MAINTENANCE
KIT CR
QY6-1516-000
CARRIAGE UNIT
LINEAR SCALE
MIST FAN UNIT
WF
CR system
Waste ink
system
Repl acement Part
Descri pti on for
i PF750/755
iPF750/755
MAINTENANCE
KIT CR
QY6-1515-000
CARRIAGE UNIT
LINEAR SCALE
MIST FAN UNIT
Error Displayed
W Level 1
Prepare for Parts
Repl acement
W Level 2
Prepare for Parts
Repl acement
CR
Counter Location
Counter
Details
Factor

Note:
Replacement Kit CR includes all parts highlighted in yellow.
All other Counters (SP/PG/HMa/MT/PL/Mi/CT/WF), are to be ordered separately as individual parts.
e-Support Filename:
TP08 178c.pdf
Date:
4-27-11




Page 14 of 16

iPF8300/8300S
Replacement Kit QY6-1518-000, includes all parts in Counter WIA / Replacement Kit QY6-1522-000, and includes all parts in Counter CR
Wia1 Purge waste ink box
Displayed on
control panel
N/A
E146-4001
Wia3
Under purge waste ink box L2
Stepped screwx 2pcs
Displayed on
control panel
N/A
E146-4001
Wia4
Under purge waste ink box L3
Stepped screwx 2pcs
Displayed on
control panel
N/A
E146-4001
Wia5
Under purge waste ink box
Stepped screwx 2pcs
Displayed on
control panel
N/A
E146-4001
Wia6
Purge fan duct
(waste liquid trapping part)
Displayed on
control panel
N/A
E146-4001
CR1 Carriage bushing
Displayed on
control panel
Displayed on
control panel N/A
CR2
Encoder sensor
Multisensor
Displayed on
control panel
Displayed on
control panel
N/A
CR3 Carriage height changing cam
Displayed on
control panel
Displayed on
control panel N/A
Ink supply
system
CR4 Tube unit
Displayed on
control panel
N/A
E144-4047
Multisensor CR5 Newmultisensor
Displayed on
control panel
Displayed on
control panel
N/A
PG Purge system PG1 Purge unit
Displayed on
control panel
N/A
E144-4047
Purge Unit
QM3-7018-000
HMa
Head
management
sensor
HMa1 Head management sensor unit
Displayed on
control panel
Displayed on
control panel N/A
Head management sensor unit
QM3-1056-000
PL
CR motor
system
PL1 CR motor
Displayed on
control panel
Displayed on
control panel
N/A
Carriage Motor
QK1-2868-000
PS
Paper pick-up
system
PS1 LF adjustment
Displayed on
control panel
Displayed on
control panel N/A N/A
Mi
Mist collection
system
Mi1 Mist collection duct
Displayed on
control panel
N/A
E146-4001
Duct
Part is included with Wia Kit
QY6-1518-000
MS
Multisensor
system
MS1
Newmultisensor
(Calibration NG indicator)
N/A
Displayed on
control panel
N/A
Multi Sensor Unit
QM3-3138-000
Counter Location
Counter
Details
Factor
MAINTENANCE KIT Wia
QY6-1518-000
WASTE INK ABSORBER UNIT
WASTE INK ABSORBER UNIT (L) x2
WASTE INK ABSORBER UNIT (S)
SUCTION FAN UNIT
DUCT
SCREW, STEPPED M4 x6

Replacement Part Description Error Displayed
W Level 1 Prepare
for Parts
Replacement
W Level 2 Prepare
for Parts
Replacement
Warning dsiplayed on control
panel
MAINTENANCE KIT CR
QY6-1522-000
TUBE UNIT
CARRIGE UNIT
Wia
CR
Waste ink
CR system

Note:
Replacement Kits WIA & CR include all parts highlighted in yellow.
All other Counters (PG/HMa/PL/PS/Mi/MS), are to be ordered separately as individual parts.
e-Support Filename:
TP08 178c.pdf
Date:
4-27-11




Page 15 of 16

iPF6300/iPF6350/iPF6300S
Replacement Kit QY6-1520-000, includes all parts in Counter WIa / WIb / CR and SP
Wi a Wia1
Waste ink absorber
(borderless part, standard side)
Di spl ayed on
control panel
N/A

E146-4001
Wi b Wib1 Platen duct
Di spl ayed on
control panel
N/A

E146-4001
CR1 Carriage bushing N/A
CR2 Flexible cable N/A
CR3
Encoder sensor
Linear scale
N/A
CR4 Carriage height changing cam N/A
Multisensor CR5 New multisensor N/A
SP
Ink supply
system
SP1
Ink supply unit
(incl. tube)
Di spl ayed on
control panel
N/A

E144-4047
PG Purge system PG1 Purge Unit
Di spl ayed on
control panel
N/A

E144-4047
PURGE UNIT
QM3-8145-000
HMa
Head manage-
ment
HMa1
Head management sensor
Waste ink part
Di spl ayed on
control panel
N/A

E146-4001
HEAD MANEGMENT SENSOR UNIT
QM3-0529-000
PL
Paper feeding
system
PL1 LF motor N/A N/A
LF MOTOR, 26.4V, DC
QK1-0447-000
PS
Paper
pick-up
system
PS1 Spur lifting cam N/A N/A
CAM, ROWEL
QC2-1027-000
Mi
Mist collection
system
Mi1
ABSORBER, INK, FAN
MIST FILTER UNIT
MIST FAN UNIT
Di spl ayed on
control panel
N/A

E146-4001
MIST FAN UNIT
QM3-0807-000
MIST FILTER UNIT
QM3-0212-030
MS
Multisensor
system
MS1
New multisensor
N/A
Di spl ayed on
control panel
N/A
MULTI SENSOR UNIT
QM3-036-000
W Level 2 Prepare
for Parts
Repl acement
Di spl ayed on
control panel
Di spl ayed on
control panel
Error Displayed
W Level 1 Prepare
for Parts
Repl acement
Warning dsiplayed on control
panel
Counter
Details
Factor Counter Location Replacement Part Description
Waste ink
system
CR
CR system
MAINTENANCE KIT
QY6-1520-000
DUCT UNIT, PLATEN
SUCTION FAN UNIT
CARRIAGE UNIT
LEVER,R,INK TUBE
LEVER,L,INK TUBE
LINK,LEVER,TUBE x4
SPRING,TENSION x2
PAD,OIL x2
HOLDER,WIRE(MECH)
CLEANER UNIT,R,RAIL,CARRIAGE
CLEANER UNIT,L,RAIL,CARRIAGE
FLEXIBLE CABLE ASS'Y
ENCODER SENSOR UNIT
SCALE,LINEAR
CAM,LIETER x2
INK SUPPLY UNIT(R)
INK SUPPLY UNIT(L)
INK TUBE UNIT (L)
INK TUBE UNIT (R)

Note:
Replacement Kit QY6-1520-000 includes all parts highlighted in yellow.
All other Counters (PG/HMa/PL/PS/Mi/MS), are to be ordered separately as individual parts.
Also, Counters PL and PS will not display a Warning or an Error. Refer to Service Manual for life expectancy for
these parts.
e-Support Filename:
TP08 178c.pdf
Date:
4-27-11




Page 16 of 16

iPF810/815/820/825
Replacement Kit A & D includes all parts listed in yellow.
A Waste ink box unit (L) W Level 1
A2 Waste ink BOX ASSY W Level 1
A3 Waste ink BOX ASSY W Level 1
A4 Waste ink BOX ASSY W Level 1
A5
Platen suction fan 44A(U)
Platen fan duct
Waste ink box
W Level 1
D1 CR bushing W Level 1
D2
Encoder sensor
Linear scale
W Level 1
D3 Lift lever W Level 1
Ink supply
system
D4 Tube unit W Level 1 E144-4047
Multisensor D5 Multisensor W Level 1 W Level 2
H1 Purge unit W Level 1 E141-4046
H2
Pump unit
Pre-ejection R unit
W Level 1 E144-404F
K
Head
management
sensor
K1
Head management sensor
base (u)
(an all-in-one sensor and
container box)
W Level 1 E194-404A
Head Management Sensor
QM3-4844-000
M CR motor M1 CR motor W Level 1 W Level 2
Carriage Motor
QK1-5211-000
P
Paper feeding
system
P1 LF adjustment W Level 1 W Level 2
S
Paper feeding
system
S1
Feed roller unit
W Level 1 W Level 2
Roller Unit
QM3-4869-000

Paper feeding
system
T1
Feed roller unit
(For optional 2-roll unit)
W Level 1 W Level 2
Roller Unit
QM3-4869-000
V
Mist collection
system
V1 Mist collection duct W Level 1 E146-4001
Mist Fan Unit
QM3-4846-000
Y Cutter Y1 Dual rotary cutter (U) W Level 1 W Level 2
Cutter Unit
QM3-4919-000
E146-4001
W Level 2
A
D
H
Waste ink
system
CR system
Warning dsiplayed on control
panel
Error Displayed
W Level 1 Prepare
for Parts
Replacement
W Level 2 Prepare
for Parts
Replacement
Purge Unit
QM3-4847-010
Counter
Location
Counter
Details
Factor Replacement Part Description
Purge system
MAINTENANCE KIT A
QY6-1328-010
WASTE INK BOX UNIT (L)
WASTE INK ABSORBER UNIT
PLATEN FAN DUCT UNIT
PLATEN SUCTION FAN UNIT
WASTE INK BOX UNIT
MAINTENANCE KIT D
QY6-1329-000
CARRIAGE UNIT
TUBE UNIT

Note:
Replacement Kit A, QY6-1328-010 and Kit D, QY6-1329-000 are ordered individually.
All other Counters (H/K/M/P/S/T/V/Y), are to be ordered separately as individual parts.

You might also like