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e d i t i o n

international sales

100 - 1600mm

Ductile Iron flanged


pipe and fittings
Industrial Applications Water and Wastewater

866.DIP.PIPE

International sales
100 - 1600 mm

Ductile Iron flanged


Pipe and Fittings
2009 edition

P2

Table of Content
Introduction 3 General Specifications Dimensions and Masses Mechanical Testing Coating, Linings and Markings Thickness Design of Ductile Iron Pipe Flanged Ductile Iron Pipe with Threaded Flanges Loose Ranges, Flanged Joints Accessories, Flanged Fittings Flanged Ductile Iron Pipe Dimensions and Masses K12 Screw Flanges for Ductile Iron Pipe PN10, PN16 and PN25 Drilling Details for PN10, PN16 and PN25 5 7 9 10 13 14 16 17 20

Flanged Fittings Flanged TYTON Socket 23 Flanged Spigots 24 Flanged TR FLEX Socket 25 Flanged Duckfoot 90 Bend 26 90 Flanged Bend 27 45 Flanged Bend 28 22 Flanged Bend 29 11 Flanged Bend 30 All Flanged PN10 Tee 31 All Flanged PN16 Tee 34 All Flanged PN25 Tee 38 Double Flanged Taper 41 Miscellaneous Flanged Fittings Flange and Flare, PN16 Flange and Flare 90 Bends, PN16, Standard and Long Radius Flanged Fittings Blank Flange PN10 Blank Flange PN16 Blank Flange PN25 Reducing Flange Metric FLANGE-TYTE Gaskets for DN 80 through 1000 Flanged Pipe and Fittings

43 43 44 45 46 47 48 NOTE: If specifiers and users believe that corrosive soils will be encountered where our products are to be installed, please refer to ANSI/AWWA C105/A21.5 Polyethelene Encasement for Ductile Iron Pipe Systems for proper external protection procedures.

FLANGE-TYTE Gaskets 49 Bolts for Flanged Pipe and Fittings PN10, PN16 and PN25 50

U.S. PIPE AND FOUNDRY CO.

DUCTILE IRON FLANGED PIPE BRO-092

REVISED 10.09

866.DIP.PIPE

International sales
100 - 1600 mm

Ductile Iron flanged


Pipe and Fittings
2009 edition

P3

Introduction
Based in Birmingham, Alabama, U.S. Pipe and Foundry Company, Inc. is Americas leading manufacturer of Ductile Iron pipe. U.S. Pipe produces Ductile Iron pipe and fittings, joint restraint products, valves and hydrants and other products for the water and wastewater industry. U.S. Pipe operates six manufacturing plants and sales offices across the country. These domestic sales offices combined with the International Sales office and their worldwide network of sales associates gives U.S. Pipe one of the broadest domestic and international marketing coverages in the industry. From its beginning in 1899, U.S. Pipe has consistently lead the industry with innovations and product developments. Centrifugal casting, pioneered by U.S. Pipe, revolutionized the industry. TYTON JOINT Pipe, using a single rubber gasket, patented by U.S. Pipe and licensed throughout the world, is the most widely used joint for Ductile Iron pipe today. Boltless USIFLEX Pipe, for underwater installations, TR FLEX Pipe and Fittings - a boltless method of joint restraint, the FIELD LOK 350 Gasket, the METROPOLITAN Fire Hydrant, the METROSEAL 250 Resilient Seated Gate Valve, along with numerous patents in the production of pipe, fittings, valves, and hydrants testify to the fact that U.S. Pipe is the leader and truly a company of new ideas. The company lineage dates back to 1882, when Colonel James Withers Sloss founded Sloss Furnace Company in Birmingham, Sloss Furnace Company became Sloss Iron and Steel Company. After acquiring Sheffield Iron Company, the Sloss-Sheffield Steel and Iron Company was incorporated in 1899. In that same year U.S. Cast Iron Pipe and Foundry Company was incorporated with the consolidation of eleven small cast iron pipe companies located in eight states. Prominent among these was the Bessemer, Alabama plant, one of the three original plants still in operation today. In 1911, U.S. Pipe purchased the Dimmick Pipe Company, which included a plant in North Birmingham that still operates today. The name of the company was changed to United States Pipe and Foundry Company in 1929. U.S. Pipe also operates two other pipe plants, one in Burlington, New Jersey, and the other in Union City, California. These plants are located in the northern and western parts of the country to better serve our domestic market. Chattanooga, Tennessee is home to the plant which produces fittings, valve and hydrant products. A general casting facility, U.S. Castings, is located in Anniston, Alabama.

U.S. PIPE AND FOUNDRY CO.

DUCTILE IRON FLANGED PIPE BRO-092

REVISED 10.09

866.DIP.PIPE

International sales
100 - 1600 mm

Ductile Iron flanged


Pipe and Fittings
2009 edition

P4

Introduction (cont.)
In 1952, the Sloss-Sheffield Steel and Iron Company was merged into U.S. Pipe, and the General Offices of U.S. Pipe moved from Burlington, New Jersey to Birmingham. The company quickly became a fully integrated producer of cast iron pipe and related products. While the original plants produced pipe by the so called pit cast method, in which molten iron was poured into static, vertical molds lined and cored with sand, todays plants and production bear little resemblance to the old. In 1921, U.S. Pipe revolutionized the production of cast iron pipe when it purchased the rights for the centrifugal casting method, developed by Dimitri Sensaud Delavaud, a French engineer living in Brazil. In this process, the molten iron is poured into a rapidly spinning metal mold. The centrifugal force of the rotating mold distributes the molten iron uniformly around the inner surface of the mold. Upon cooling, extraction and heat treatment, high quality pipe with uniform thickness results. In the early 1960s, U.S. Pipe perfected the production of Ductile Iron pipe, which is superior to cast iron in strength and durability. U.S. Pipe, since 1977, has used Ductile Iron exclusively for all its pressure pipe and fittings, making the company the first in the industry to do so. Having produced pipe and fittings in imperial (inch) diameter sizes to ANSI/AWWA standards for a number of years, U.S. Pipe, in the 1970s, increased its production and marketing scope to include metric sized pipe and fittings to International Organization for Standardization (ISO) Standards. This U.S. Pipe International Sales catalog covers DN 100-1600 mm ISO Pipe and Fittings. For information on products of ANSI/AWWA Imperial (inch) diameter sizes, please contact your U.S. Pipe representative or agent. Today, Ductile Iron pipe and fittings of both ANSI/AWWA inch diameter and ISO metric sizes, and other U.S. Pipe products are sold worldwide. U.S. Pipe products have been shipped to Colombia, Ecuador, Egypt, El Salvador, Jamaica, Kuwait, Nigeria, Oman, Paraguay, The Philippines, Saudi Arabia, Syria, The United Arab Emirates and many, many other countries around the world. Both abroad and in the United States customers and specifiers alike have come to depend upon products and services from the new ideas company to keep their work flowing.

TYTON ,TYTON JOINT , USIFLEX , TR FLEX and FIELD LOK 350 are Registered Trademarks of United States Pipe and Foundry Company.

U.S. PIPE AND FOUNDRY CO.

DUCTILE IRON FLANGED PIPE BRO-092

REVISED 10.09

866.DIP.PIPE

International sales
100 - 1600 mm

Ductile Iron flanged


Pipe and Fittings
2009 edition

P5

General Specifications: Dimensions and Masses


The following descriptions of dimensions are in accordance with the requirements of ISO 2531. Variations from the Standard are so noted. a. Thickness The standard thicknesses of pipe and fittings are calculated as a function of their nominal diameter by the following formula: e = k (0,5 + 0,001 DN) where e = Standard wall thickness (mm) DN = Nominal Diameter (mm) k = A coefficient selected from a series of whole numbers...8,9,10,11,12... Table 1. Type of Casting Pipe Fittings & Accessories Tolerance in Millimeters -(1,3 + 0,001 DN)1 -(2,3 + 0,001 DN)1

No limit for the plus tolerance has been set.

Table 2. Nominal Diameters DN 100 - 900 1000 1200 - 1600 Manufacturing Working Lengths m 5,5 5,5 y 6,0 6,0

The external diameter of the pipe, expressed in millimeters is fixed as a function of the nominal diameter and independent of the pipe wall thickness. Increases or decreases in the pipe wall thickness result in a change of the internal diameter. For fittings, both internal and external diameters may be varied to change wall thicknesses. Actual wall thicknesses may be adjusted to accommodate internal stresses for each point of the casting. In bends, for example, the wall thickness at the inner radius may be greater than that at the outer radius. The thickness e indicated in each table and on the drawings of the fittings is the mean thickness. b. Thickness Tolerances The tolerances on wall thicknesses are as given in TABLE 1. c. Lengths and Tolerances: Spigot and Socket Pipe Spigot and Socket Pipe - TYTON JOINT Pipe are produced to the manufacturing working lengths shown in TABLE 2. In accordance with ISO 2531, of the total number of spigot and socket pipe to be supplied in each diameter, up to 10% may be supplied in shorter ,engths than the working lengths stated in TABLE 2. The Standard allows a 30mm tolerance on manufacturing working lengths to allow for variations due to shrinkage and growth, depending on the composition and heat treatment of the Ductile Iron.

U.S. PIPE AND FOUNDRY CO.

DUCTILE IRON FLANGED PIPE BRO-092

REVISED 10.09

866.DIP.PIPE

International sales
100 - 1600 mm

Ductile Iron flanged


Pipe and Fittings
2009 edition

P6

General Specifications: Dimensions and Masses (cont.)


d. Lengths and Tolerances: Fittings Fittings - Fittings were designed using the performance requirements of ISO 2531 as the minimal requirements. At U.S. Pipe, fitting patterns have the capacity to accept interchangeable end pieces for different jointing systems. This affords a high degree of flexibility in the manufacture of the fittings at a minimal expense to the customer. Fittings constructed by this method may have lengths and masses which differ from those in the above mentioned standard. The lengths and masses for individual fittings are given in the appropriate table in this catalog. Many fittings, sizes and configurations are shown which are not in the ISO 2531 Standard. Casting Tolerances on the laying lengths vary by fitting type and are given in the fitting tables. e. Tolerance on the Straightness of Centrifugally Cast Pipe When pipe are rolled along two gantries separated by approximately two-thirds of the length L of the pipe to be checked, the maximum deviation fm, in millimeters, shall not be greater than 1,25 times the length L, in meters of this pipe: fm < 1,25L

U.S. PIPE AND FOUNDRY CO.

DUCTILE IRON FLANGED PIPE BRO-092

REVISED 10.09

866.DIP.PIPE

International sales
100 - 1600 mm

Ductile Iron flanged


Pipe and Fittings
2009 edition

P7

General Specifications: Mechanical Testing


The following mechanical tests and acceptance values are in accordance with the requirements of ISO 2531. At the end of this section additional control tests used by U.S. Pipe during the production of centrifugally cast Ductile Iron pipe, the Ball Impression Test and Charpy Impact Test, are shown. These latter tests are not required by the International Standard. a. Tensile Tests - Test Bars Pipe centrifugally cast in metal molds - The machined test bar for the tensile test is taken from the spigot end of the pipe, at approximately mid-thickness of the wall, with its axis parallel to the axis of the pipe. The test bar includes a cylindrical part, with a gauge length at least five times its diameter: the latter given in TABLE 3, according to the thickness of the pipe, e. Fittings and accessories cast in sand molds - The machined bar for the tensile test is taken from a sample attached to the casting or a sample cast separately from the same iron. Where heat treatment of the fitting or accessory is required, a separately cast sample shall be subjected to the same heat treatment. The thickness of the sample and the diameter of the test bar is given in TABLE 4 as a function of the mean thickness of the casting. The gauge length of the machined bar is at least five times its diameter. b. Tensile Test: methods and Results These mechanical tests are carried out during the manufacturing process on castings grouped in accordance with the following batch size limitations: Pipe centrifugally cast in metal molds DN 100 - 300........200 pipe DN 350 - 600........100 pipe DN 700 - 1000.......50 pipe DN 1200 - 1600....25 pipe Table 5. Type of Casting Minimum Tensile Strength Rm N/mm2 DN 100 - 1600 Pipe centrifugally cast Fittings 420 400 Minimum Elongation after Fracture, A % DN 100 - 1000 10 4 DN>1000 7 5 Table 3. Thickness of Pipe e<6 6<e<8 8<e<12 12>e
Dimensions in millimeters.

Diameter of Test Bar 2,5 3,5 5 6

Table 4. Mean Thickness of Casting 12 >12


Dimensions in millimeters.

Thickness of Test Bar 12,5 25,0

Diameter of Test Bar 6 12

Pipe, fittings and accessories not centrifugally cast - Castings made from iron of substantially the same composition and, if necessary, having been subjected to the same heat treatment, shall be considered as one batch. The size of such batches shall be limited to 4 tons of castings, excluding the mass of the risers. For one pipe, or from one sample of each batch of fittings and accessories, one test bar is taken which shall satisfy the requirements of TABLE 5. If a result of this test is below the specified minimum values, two other test bars are taken from the same pipe, or from the same sample in the case of fittings and accessories and these must both satisfy the same requirements.

NOTE: By agreement between manufacturer and purchaser, the 0.2% proof test may be used to determine the proof stress (yield strength). It shall not be less than: -270 MPa when A > 12% for DN 100 to 1000 or A > 10% for DN > 1000. *300 MPa in other cases.

U.S. PIPE AND FOUNDRY CO.

DUCTILE IRON FLANGED PIPE BRO-092

REVISED 10.09

866.DIP.PIPE

International sales
100 - 1600 mm

Ductile Iron flanged


Pipe and Fittings
2009 edition

P8

General Specifications: Mechanical Testing (cont.)


c. Internal Pressure Proof Test Pipe are subjected to a works hydrostatic test for a minimum duration of 10 seconds and at a pressure based on the formulae and limitations given in TABLE 6. Fittings are subjected to a leak-tightness test carried out with water at the test pressures given in TABLE 7 or with air at a minimum pressure of 1 bar. For pipe and fittings, the acceptance criteria are that after completion of the test there shall be no visible leakage, sweating or other fault of any kind. d. Brinell Hardness Test The hardness of the metal shall be such that the pipe can be cut, drilled or machined. In case of dispute, the products shall be considered as acceptable provided the superficial hardness does not exceed 230 HB for pipe and 250 HB for fittings and accessories. The hardness is checked on the outer surface of the castings after slight grinding. Where pipe and fittings have welded elements, a higher hardness is permitted locally at the welds. e. Other Mechanical Tests The following two tests, the Ball Impression Test and the Charpy Test, are quality and process control tests utilized by U.S. Pipe to assure consistent quality of centrifugally cast Ductile Iron pipe. Neither test is a requirement of International Standard. The Ball Impression Test is a proprietary test developed by U.S. Pipe. The Charpy Impact Test is a requirement of ANSI/AWWA C151/A21.51 American National Standard for Ductile-Iron Pipe, Centrifugally Cast, for Water. Ball Impression Test Each processed Ductile Iron pipe is subjected to a proof test. The test consists of applying a concentrated load of the magnitude which would rupture the wall of a non-ductile pipe. An acceptable pipe will not split when tested at the designated loading for the applicable pipe wall thickness. Charpy Impact Test The Charpy Impact Test is a fracture toughness test used to measure the mechanical properties of centrifugally cast Ductile Iron pipe. A notched test specimen of full wall thickness is tested in accordance with the requirements of ASTM E 23. The pendulum type test equipment strikes the properly positioned test specimen and measures the energy required to fracture it. Samples for Charpy testing are selected to represent production through the heat treating operation. The acceptance value, corrected for actual thickness, is 7 ft-lbs (9.49 J) at 70 (21C). Pipe failing to meet this requirement are subjected to metallurgical evaluation and additional heat treatment or rejection as appropriate. Table 6. Nominal Size DN (mm) 100<DN<300 350<DN<600 700<DN<1000 1200<DN<1600 Hydrostatic Works Test for Pressure for K 9 Pipe Formula (bar) 0,5 (k + 1)2 0,5 k2 0,5 (k-1)2 0,5 (k-2)2 Minimum Test Pressure (bar) 50 40 32 25

k is the thickness coefficient of the pipe.

Table 7. Nominal Size DN (mm) 80<DN<300 350<DN<600 700<DN<1600 Hydrostatic Leak-Tightness Test for Fittings (bar) 25 16 10

U.S. PIPE AND FOUNDRY CO.

DUCTILE IRON FLANGED PIPE BRO-092

REVISED 10.09

866.DIP.PIPE

International sales
100 - 1600 mm

Ductile Iron flanged


Pipe and Fittings
2009 edition

P9

General Specifications: Coatings, Linings and Markings


Coatings and linings applied to pipe and fittings are as follows: External - Coatings - Pipe and fittings Bituminous paint When specified, metallic zinc with a bituminous finishing layer in accordance with ISO 8179, Ductile Iron Pipes - External Zinc Coating, can be furnished. Polyethylene encasement as specified in ISO 8180, Ductile Iron Pipes - Polyethylene Sleeving, or ANSI/ AWWA C105/A21.5, Polyethylene Encasement for Ductile Iron Pipe,is available when the soil is corrosive to Ductile Iron and protection against exterior corrosion should be provided. Internal - Linings Pipe: Cement mortar in accordance with ISO 4179, ductile iron pipes for pressure and non-pressure pipelines - centrifugal cement mortar lining - general requirements and ISO 6600, Ductile iron pipes - Centrifugal cement mortar lining - composition controls of freshly applied mortar. Fittings: Cement mortar in accordance with the applicable requirements of ISO 4179 and ISO 6600. When specified, cement mortar linings can be furnished made with ASTM C150 Type V sulfate resisting Portland cement. Pipe and fittings can be furnished with or without a bitumen sealcoat on the cement mortar lining. Sealcoating furnished meets the health effects requirements of ANSI/NSF 61, Drinking Water System Components-Health Effects. Cast-Iron or Cold Stamp Markings All pipe and fittings shall be marked as follows: identification of the manufacturer identification of the year of manufacture DN identification of Ductile Iron PN of flanges where applicable Other markings, painted or attached, as appropriate: length identification of third party certification special markings

NOTE: The above standard coatings and linings are suitable for the majority of soil conditions and raw or potable waters to be conveyed. Should supplementary protection be required for aggressive soils or waters carried by the pipeline, special coatings and linings may be required (see the Special Coatings and Linings section of this catalog). See separate section for additional information on Polyethylene Encasement and special internal and/or external linings and coatings of Epoxy and Polyurethane.

U.S. PIPE AND FOUNDRY CO.

DUCTILE IRON FLANGED PIPE BRO-092

REVISED 10.09

866.DIP.PIPE

International sales
100 - 1600 mm

Ductile Iron flanged


Pipe and Fittings
2009 edition

P 10

Thickness Design of Ductile Iron Pipe


Until such time as an ISO Standard covering the subject is adopted, we recommend the use of ANSI/ AWWA C150/A21.50, Thickness Design of Ductile Iron Pipe. This Standard deals with internal pressure, trench loads, and exterior wheel loads. Rated Working Pressure Rated working pressure and maximum allowable depths of earth cover indicated were calculated according to this Standard and on the following basis:  P = design pressure = 2 (working pressure + surge pressure), where 2 is the safety coefficient P = 2eRp/DE; surge pressure = 7 bar; e = net thickness = standard thicknesscasting toleranceservice allowance; casting tolerance = - (1,3 + 0,001 DN), where DN is the nominal diameter in millimeters; service allowance = 2 mm; Rp = minimum 0,2% proof stress = 300 N / mm2; truck superload of 7,3 t per rear wheel; DE = outside diameter

Allowable Depths of Cover (k9 thickness) Based on a density of 1922.2 kg/M3, a wheel load of 7257.5 kg and an impact factor of 1.5 DN (mm) 100 150 200 250 300 350 400 450 500 600 700 800 900 1000 1200 1400 1500 1600
U.S. PIPE AND FOUNDRY CO.

Maximum Depth of Cover (M) - Standard Laying Conditions 1 13,6 7,5 4,8 4,0 3,5 3,3 3,0 2,9 2,7 2,6 2,4 * * * * * * * 2 15,5 9,8 6,1 5,3 4,8 4,6 4,4 4,2 4,1 3,9 3,8 3,7 3,6 3,5 3,4 3,3 3,2 3,1 3 17,8 10,6 7,5 6,6 6,2 5,9 5,7 5,6 5,4 5,2 5,1 4,9 4,8 4,6 4,3 4,1 4,0 3,6 4 22,1 13,8 10,2 9,3 8,8 8,6 8,3 8,2 8,0 7,1 6,6 6,2 5,9 5,7 5,4 5,2 5,1 5,0 5 28,7 19,0 15,3 14,4 13,9 13,7 12,5 11,8 10,8 9,7 9,1 8,6 8,3 8,0 7,7 7,5 7,4 7,3
REVISED 10.09

DUCTILE IRON FLANGED PIPE BRO-092

866.DIP.PIPE

International sales
100 - 1600 mm

Ductile Iron flanged


Pipe and Fittings
2009 edition

P 11

Thickness Design of Ductile Iron Pipe (cont.)


Working Pressures (based on 7 bar surge) DN (mm) 100 150 200 250 300 350 400 450 500 600 700 800 900 1000 1200 1400 1500 1600 Working Pressure (K9 thickness) Bar 61,2 42,9 31,9 28,3 25,9 24,9 23,6 23,1 22,1 21,2 20,5 19,9 19,5 19,2 18,7 18,3 18,2 18,1

U.S. PIPE AND FOUNDRY CO.

DUCTILE IRON FLANGED PIPE BRO-092

REVISED 10.09

866.DIP.PIPE

International sales
100 - 1600 mm

Ductile Iron flanged


Pipe and Fittings
2009 edition

P 12

Thickness Design of Ductile Iron Pipe (cont.)


Type 1*: Flat bottom trench loose backfill. Type 2: Flat bottom trench backfill lightly to centerline of pipe. Type 3: Pipe bedded in 10,2 cm minimum loose soil. Backfill lightly consolidated to top of pipe. Type 4: Pipe bedded in sand, gravel, or crushed stone to depth of 1/8 pipe diameter, 10,2 cm minimum.  Backfill compacted to top of pipe. (Approximately 80% Standard Proctor, AASHTO T-99.) Type 5: Pipe bedded in compacted granular material to centerline of pipe. Compacted granular material or select material to top of pipe. (Approximately 80% Standard Proctor, AASHTO T-99.) Type 3 Type 2 Type 1*

Type 4

Type 5

* For sizes DN 800mm and larger, consideration should be given to the use of conditions other than Type 1. Flat bottom is defined as undisturbed soil. Loose soil or select backfill is defined as native soil excavated from thetrench, free of rocks foreign materials, and frozen earth.

U.S. PIPE AND FOUNDRY CO.

DUCTILE IRON FLANGED PIPE BRO-092

REVISED 10.09

866.DIP.PIPE

International sales
100 - 1600 mm

Ductile Iron flanged


Pipe and Fittings
2009 edition

P 13

Flanged Ductile Iron Pipe with Threaded Flanges


U.S. Pipe produces DN 100 through 1600 Ductile Iron flanged pipe with PN10, PN16, or PN25 screwed-on ductile iron flanges in accordance with ISO 2531 and ISO 7005 Part 2 requirements. Full length flanged pipe are furnished in the following nominal lengths: DN 100 through 900 - 5.33 and DN 100 through 1600 - 5.94. Flanged pipe of shorter lengths can be furnished when specified. Flanged pipe can be furnished double flanged (one flange at each end); with one end flanged and the other end plain-end; with one end flanged and the other end with any pipe or fitting end configuration currently produced by U. S. Pipe. Screw-on ductile iron flanges are fabricated on centrifugally cast ductile iron pipe of class K12 wall thickness as determined by the ISO 2531 for thickness. This K12 thickness exceeds the thickness requirements of ISO 2531 for pipe with screwed-on flanges and provides pipe metal thickness under the threads suitable to withstand working pressures greater than PN25. Pipe barrels and flanges have tapered pipe threads in accordance with ANSI B.1.20.1 Standard adapted to ductile iron pipe outside diameters. After the flange is screwed onto the pipe and machine tightened until the pipe end extends beyond the flange face, the flange face and pipe end are machined so that they are flush. Threaded pipe and flanges are individually fitted are not interchangeable in the field. In fact, flanges generally cannot be removed after fabrication without damaging the pipe or flange thread. When furnished with two flanges, the face-to-face length shall be the specified length + 10 mm. Per ISO 2531, on agreement between the manufacturer and the purchaser, a smaller tolerance may be specified but not less than + 3 mm for < DN 600 and +4 mm for >DN 600. The overall length of flange and plain end pipe shall be the specified length +6.35 mm. Misalignment of corresponding bolt holes shall not exceed 3.04 mm. The machined flange faces shall be perpendicular to the pipe centerline and parallel such that any two face-to-face dimensions 180 apart at the flange OD shall not differ more than 1.5 mm. Bearing surfaces for bolting shall be parallel to the flange face within 3. Flanged pipes are furnished with exterior coating and interior lining as specified. Consult your U. S. Pipe Sales Representative when special flange or drilling requirements such as BS-10 Table E and ANSI b16.1 Class 125 (for cast iron), ANSI B16.5 Class 150 (for steel) or ANSI/AWWA C115/A21.15 (for pipe and fitting) are required.

1. PN10, PN16, or PN25 Ductile Iron Flange 2. Raised Face 3. Raised Face of Flange and Barrel Machined. 4. ISO 2531 Ductile Iron Pipe Barrel 5.  Pipe Threads, ANSI B1.20.0, Adapted to Ductile Iron Pipe Outside Diameters 6. Shroud

U.S. PIPE AND FOUNDRY CO.

DUCTILE IRON FLANGED PIPE BRO-092

REVISED 10.09

866.DIP.PIPE

International sales
100 - 1600 mm

Ductile Iron flanged


Pipe and Fittings
2009 edition

P 14

Loose Flanges, Flanged Joints Accessories, Flanged Fittings


CAUTION! U.S. Pipe does not recommend the practice of assembling screwed-on flanges on pipe in the field. As an accommodation to our customers, U.S. Pipe does provide flanged pipe with loose screwed-on type flanges when specified. Certain precautions must be taken when loose screwed-on type flanges are assembled to the pipe. 1.  The threaded portion of the flange and the pipe are custom machined to accommodate the exact diameter of the pipe. In addition, the pipe and flange have been faced in the shop after proper tightening of the flange on the pipe. The loose flange must be mated only with the threaded pipe end with which it was shipped. 2.  Extremely high torques are required to properly tighten screwed-on flanges. If there is a question regarding the adequacy of the field tightening means, a trial assembly using grease on the threads should be made prior to making the final assembly. Because of the difficulty in tightening large flanges at the job sites, sizes larger than 16" should not be attempted in the field. 3.  The flange should never be assembled on the pipe without the use of lubricant or sealant on the threads. 4.  Prior to making the final assembly of the flange on the pipe, the threaded portion of the flange and the pipe must be cleaned of all foreign material such as dirt, sand, or grit. A suitable solvent should be used to remove any grease or oil remaining on the threads. 5. A  two-part 100% solids epoxy thread sealant should be applied to the threaded portion of the pipe and flange using the sealant manufacturers recommended procedure. 6.  The flange should be tightened until the face of the flange is flush with the faced end of the pipe. Normally the flange can be screwed-on the pipe by hand up to approximately the last three threads. Tightening the remaining threads creates the seal between the pipe and the flange threads if the face of the flange is not flush with the end of the pipe, a proper seal between the threads will not be made.

U.S. PIPE ASSUMES NO RESPONSIBILITY FOR FIELD ASSEMBLY PRACTICES AND DISCLAIMS ALL LIABILITY ARISING THEREFROM.

Flanged Joint Accessories

U.S. PIPE AND FOUNDRY CO.

DUCTILE IRON FLANGED PIPE BRO-092

REVISED 10.09

866.DIP.PIPE

International sales
100 - 1600 mm

Ductile Iron flanged


Pipe and Fittings
2009 edition

P 15

Loose Flanges, Flanged Joints Accessories, Flanged Fittings (cont.)


Flanged Joint Accessories Flanged joint accessories (bolts, nuts and gaskets) can be furnished by U.S. Pipe as specified. U.S. Pipes FLANGE TYTE Gasket incorporates three annular half beads on each gasket face for performance superior to that of conventional flat rubber ring gaskets and is recommended. See separate brochure which follows. Flanged Fittings Flanged fittings, shown on the following pages, have wall thicknesses and performance characteristics equal to or greater than ISO 2531 requirements. These fittings, as covered in the General Specifications: Dimensions and Masses section of this catalog, may have lengths and masses which differ from those in ISO 2531.

U.S. PIPE AND FOUNDRY CO.

DUCTILE IRON FLANGED PIPE BRO-092

REVISED 10.09

866.DIP.PIPE

International sales
100 - 1600 mm

Ductile Iron flanged


Pipe and Fittings
2009 edition

P 16

Flanged Ductile Iron Pipe Dimensions and Masses K12

Nominal Diameter 100 150 200 250 300 350 400 450 500 600 700 800 900 1000 1200 1400 1500 1600

Barrel DE 118 170 222 274 326 378 429 480 532 635 738 842 945 1048 1255 1462 1565 1668 K12 E 7,2 7,8 8,4 9,0 9,6 10,2 10,8 11,4 12,0 13,2 14,4 15,6 16,8 18,0 20,4 22,8 24,0 25,2 Mass per Meter 17,7 28,0 39,7 52,8 67,3 93,1 100,0 118,3 138,2 181,8 230,8 285,5 345,4 410,6 557,6 726,8 819,1 916,9 PN10 3,6 5,9 8,2 11,3 15,0 18,1 22,7 25,9 31,8 42,2 64,0 83,5 93,0 120,7 178,3 221,8 276,2 343,8

Mass per Flange PN16 3,6 5,9 7,7 10,9 15,0 22,2 28,1 38,1 50,3 77,1 67,6 88,5 102,5 149,2 219,5 256,7 331,1 401,1 PN25 4,1 6,8 10,0 14,5 19,5 30,4 39,9 48,1 61,2 84,8 109,8 138,8 162,4 218,2 304,8 409,1 543,0

Dimensions in millimeters. Masses in kilograms.

U.S. PIPE AND FOUNDRY CO.

DUCTILE IRON FLANGED PIPE BRO-092

REVISED 10.09

866.DIP.PIPE

International sales
100 - 1600 mm

Ductile Iron flanged


Pipe and Fittings
2009 edition

P 17

Screw Flanges for Ductile Iron Pipe PN10

PN10 Nominal Size DN 100 150 200 250 300 350 400 450 500 600 700 800 900 1000 1200 1400 1500 1600 D 220 285 340 400 455 505 565 615 670 780 895 1015 1115 1230 1455 1675 1785 1915 g 153 209 264 319 367 427 477 527 582 682 797 904 1004 1111 1330 1530 1640 1750 a 19,0 19,0 20,0 22,0 24,5 24,5 24,5 25,5 26,5 30,0 32,5 35,0 37,5 40,4 45,0 46,0 47,5 49,0 b 16,0 16,0 17,0 19,0 20,5 20,5 20,5 21,5 22,5 25,0 27,5 30,0 32,5 35,0 40,0 41,0 42,5 44,0 c 3 3 3 3 4 4 4 4 4 5 5 5 5 5 5 5 5 5

Dimensions in millimeters.

U.S. PIPE AND FOUNDRY CO.

DUCTILE IRON FLANGED PIPE BRO-092

REVISED 10.09

866.DIP.PIPE

International sales
100 - 1600 mm

Ductile Iron flanged


Pipe and Fittings
2009 edition

P 18

Screw Flanges for Ductile Iron Pipe PN16

PN16 Nominal Size DN 100 150 200 250 300 350 400 450 500 600 700 800 900 1000 1200 1400 1500 1600 D 220 285 340 400 455 520 580 640 715 840 910 1025 1125 1255 1485 1685 1820 1930 g 153 209 264 319 367 432 484 544 600 721 791 898 998 1115 1330 1530 1640 1750 a 19,0 19,0 20,0 22,0 24,5 26,5 28,0 30,0 31,5 36,0 39,5 43,0 46,5 50,0 57,0 60,0 62,5 65,0 b 16,0 16,0 17,0 19,0 20,5 22,5 24,0 26,0 27,5 31,0 34,5 38,0 41,5 45,0 42,0 55,0 57,5 60,0 c 3 3 3 3 4 4 4 4 4 5 5 5 5 5 5 5 5 5

Dimensions in millimeters.

U.S. PIPE AND FOUNDRY CO.

DUCTILE IRON FLANGED PIPE BRO-092

REVISED 10.09

866.DIP.PIPE

International sales
100 - 1600 mm

Ductile Iron flanged


Pipe and Fittings
2009 edition

P 19

Screw Flanges for Ductile Iron Pipe PN25

PN25 Nominal Size DN 100 150 200 250 300 350 400 450 500 600 700 800 900 1000 1200 1400 1600 D 235 300 360 425 485 555 620 670 730 845 960 1085 1185 1320 1530 1755 1975 g 159 214 274 331 389 446 503 553 613 718 820 929 1029 1142 1350 1560 1780 a 19,0 20,0 2,0 24,5 27,5 30,0 32,0 34,5 36,5 42,0 46,5 51,0 55,5 60,0 69,0 74,0 81,0 b 16,0 17,0 19,0 21,5 23,5 26,0 28,0 30,5 32,5 37,0 41,5 46,0 50,5 55,0 64,0 69,0 76,0 c 3 3 3 3 4 4 4 4 4 5 5 5 5 5 5 5 5

Dimensions in millimeters.

U.S. PIPE AND FOUNDRY CO.

DUCTILE IRON FLANGED PIPE BRO-092

REVISED 10.09

866.DIP.PIPE

International sales
100 - 1600 mm

Ductile Iron flanged


Pipe and Fittings
2009 edition

P 20

Drilling Details for PN10, PN16 and PN25 Flanges

PN10 Nominal Size DN 100 150 200 250 300 350 400 450 500 600 700 800 900 1000 1200 1400 1500 1600 D 220 285 340 400 455 505 565 615 670 780 890 1015 1115 1230 1455 1675 1785 1915 C 180 240 295 350 400 460 515 565 620 725 840 950 1050 1160 1380 1590 1700 1820 Holes Number 8 8 8 12 12 16 16 20 20 20 24 24 28 28 32 36 36 40 d 19 23 23 23 23 23 28 28 28 31 31 34 34 37 40 43 43 49 Bolts 16 20 20 20 20 20 24 24 24 27 27 30 30 33 36 39 39 45

Dimensions in millimeters.

U.S. PIPE AND FOUNDRY CO.

DUCTILE IRON FLANGED PIPE BRO-092

REVISED 10.09

866.DIP.PIPE

International sales
100 - 1600 mm

Ductile Iron flanged


Pipe and Fittings
2009 edition

P 21

Drilling Details for PN10, PN16 and PN25 Flanges (cont.)

PN16 Nominal Size DN 100 150 200 250 300 350 400 450 500 600 700 800 900 1000 1200 1400 1500 1600 D 220 285 340 400 455 520 580 640 715 840 910 1025 1125 1255 1485 1685 1820 1930 C 180 240 295 355 410 470 525 585 650 770 840 950 1050 1170 1390 1590 1710 1820 Holes Numbers 8 8 12 12 12 16 16 20 20 20 24 24 28 28 32 36 36 40 d 19 23 23 28 28 28 31 31 34 37 37 40 40 43 49 49 56 56 Bolts 16 20 20 24 24 24 27 27 30 33 33 36 36 39 45 45 52 52

Dimensions in millimeters.

U.S. PIPE AND FOUNDRY CO.

DUCTILE IRON FLANGED PIPE BRO-092

REVISED 10.09

866.DIP.PIPE

International sales
100 - 1600 mm

Ductile Iron flanged


Pipe and Fittings
2009 edition

P 22

Drilling Details for PN10, PN16 and PN25 Flanges (cont.)

PN25 Nominal Size DN 100 150 200 250 300 350 400 450 500 600 700 800 900 1000 1200 1400 1600 D 235 300 360 425 485 555 620 670 730 845 960 1085 1185 1320 1530 1755 1975 C 190 250 310 370 430 490 550 600 660 770 875 990 1090 1210 1420 1640 1860 Holes Numbers 8 8 12 12 16 16 16 20 20 20 24 24 28 28 32 36 40 d 23 28 28 31 31 34 37 37 37 40 43 49 49 56 56 62 62 Bolts 20 24 24 27 27 30 33 33 33 36 39 45 45 52 52 56 56

Dimensions in millimeters.

U.S. PIPE AND FOUNDRY CO.

DUCTILE IRON FLANGED PIPE BRO-092

REVISED 10.09

866.DIP.PIPE

International sales
100 - 1600 mm

Ductile Iron flanged


Pipe and Fittings
2009 edition

P 23

Flanged Fittings - Flanged TYTON Socket

Flanged TYTON Socket

Nominal Size DN 100 150 200 250 300 350 400 450 500 600 700 800 900 1000 1200 1400 1500 1600

DE 118 170 222 274 326 378 429 480 532 635 738 842 945 1048 1255 1462 1565 1668

e 7,2 7,8 8,4 9,0 9,6 10,2 10,8 11,4 12,0 13,2 14,4 15,6 16,8 18,0 20,4 22,8 24,0 25,2

L 130 135 140 145 150 155 160 165 170 180 190 200 210 220 240 310 320 330
FLEX Fittings.

Mass with Flange PN10 10 15 21 28 38 53 65 76 90 119 176 225 267 365 533 750 1092 1402 PN16 10 15 21 28 38 57 70 88 108 154 180 230 276 394 574 785 1085 1382 PN25 10 16 23 32 42 65 82 98 119 162 222 280 336 463 659 937 1364

DN 1500 and 1600 sizes are available only as TR Dimensions in millimeters. Masses in kilograms. These fittings can be supplied to buying lengths (L) other than those listed. Flanges as provided on these fittings shall be screwed-on flanges.

U.S. PIPE AND FOUNDRY CO.

DUCTILE IRON FLANGED PIPE BRO-092

REVISED 10.09

866.DIP.PIPE

International sales
100 - 1600 mm

Ductile Iron flanged


Pipe and Fittings
2009 edition

P 24

Flanged Fittings - Flanged Spigots

Flanged Spigot

Nominal Size DN 100 150 200 250 300 350 400 450 500 600 700 800 900 1000 1200 1400 1500 1600

DE 118 170 222 274 326 378 429 480 532 635 738 842 945 1048 1255 1462 1565 1668

e 7,2 7,8 8,4 9,0 9,6 10,2 10,8 11,4 12,0 13,2 14,4 15,6 16,8 18,0 20,4 22,8 24,0 25,2

L 360 380 400 420 440 460 480 500 520 560 600 600 600 600 600 710 750 780
FLEX Fittings.

Mass with Flange PN10 10 17 24 34 45 56 71 85 104 144 203 255 300 367 513 738 1090 1418 PN16 10 17 24 33 45 60 76 97 122 179 206 260 310 396 555 773 1084 1399 PN25 11 18 26 37 49 69 88 107 133 187 248 310 370 465 640 926 1381

DN 1500 and 1600 sizes are available only as TR Dimensions in millimeters. Masses in kilograms. These fittings can be supplied to buying lengths (L) other than those listed. Flanges as provided on these fittings shall be screwed-on flanges.

U.S. PIPE AND FOUNDRY CO.

DUCTILE IRON FLANGED PIPE BRO-092

REVISED 10.09

866.DIP.PIPE

International sales
100 - 1600 mm

Ductile Iron flanged


Pipe and Fittings
2009 edition

P 25

Flanged Fittings - Flanged TR FLEX Socket

Flanged TR FLEX Socket

Nominal Size DN 100 150 200 250 300 350 400 450 500 600 700 800 900 1000 1200 1400 1500 1600

DE 118 170 222 274 326 378 429 480 532 635 738 842 945 1048 1255 1462 1565 1668

e 7,2 7,8 8,4 9,0 9,6 10,2 10,8 11,4 12,0 13,2 14,4 15,6 16,8 18,0 20,4 22,8 24,0 25,2

L 130 135 140 145 150 155 160 165 170 180 190 200 210 220 240 310 320 330

Mass with Flange PN10 12 20 29 39 52 71 88 102 123 170 241 305 387 357 516 721 1056 1377 PN16 12 20 28 39 52 75 93 114 142 205 245 310 396 386 557 756 1049 1358 PN25 13 21 30 43 56 83 105 124 153 213 287 361 456 455 642 908 1340

Dimensions in millimeters. Masses in kilograms. These fittings can be supplied to laying lengths (L) other than those listed.

U.S. PIPE AND FOUNDRY CO.

DUCTILE IRON FLANGED PIPE BRO-092

REVISED 10.09

866.DIP.PIPE

International sales
100 - 1600 mm

Ductile Iron flanged


Pipe and Fittings
2009 edition

P 26

Flanged Fittings - Flanged Duckfoot 90 Bend

Nominal Size DN 100 150 200 250 300 350 400 450 500 600

e 7,2 7,8 8,4 9,0 9,6 10,2 10,8 11,4 12,0 13,2

t 192 224 254 290 310 445 474 445 591 673

R 114 152 178 229 254 292 318 356 394 470

c 125 160 190 225 255 290 320 355 385 450

d 200 250 300 350 400 450 500 550 600 700

Mass Approx. PN10 20 31 47 70 91 135 168 196 272 384 PN16 21 31 47 70 90 141 177 212 298 430 PN25 21 34 49 377 100 154 197 231 316 449

Dimensions in millimeters. Masses in kilograms.

U.S. PIPE AND FOUNDRY CO.

DUCTILE IRON FLANGED PIPE BRO-092

REVISED 10.09

866.DIP.PIPE

International sales
100 - 1600 mm

Ductile Iron flanged


Pipe and Fittings
2009 edition

P 27

Flanged Fittings - 90 Flanged Bend

Nominal Size DN 100 150 200 250 300 350 400 450 500 600 700 800 900 1000 1200 1400* 1500 1600*

e 7,2 7,8 8,4 9,0 9,6 10,2 10,8 11,4 12,0 13,2 14,4 15,6 16,8 18,0 20,4 22,8 24,0 25,2

t 192 224 254 290 310 445 474 445 591 673 800 900 806 1100 965 1028 1092 1219

R 114 152 178 229 254 292 318 356 314 470 572 671 610 846 711 900 847 896

Mass Approx. PN10 11,3 20,4 29,5 43,1 57 91 113 125 188 270 390 538 603 909 1161 1524 1814 2282 PN16 11.3 20,4 29,5 43,1 57 95 122 138 215 318 413 565 637 975 1263 1626 1978 2440 PN25 13,6 22,7 31,8 49,9 66 109 143 159 234 336 474 651 739 1107 1420 1871 2717

Dimensions in millimeters. Masses in kilograms. *Check with your U.S. Pipe Sales Representative for availability.

U.S. PIPE AND FOUNDRY CO.

DUCTILE IRON FLANGED PIPE BRO-092

REVISED 10.09

866.DIP.PIPE

International sales
100 - 1600 mm

Ductile Iron flanged


Pipe and Fittings
2009 edition

P 28

Flanged FIttings - 45 Flanged Bend

Nominal Size DN 100 150 200 250 300 350 400 450 500 600 700 800 900 1000 1200 1400* 1500 1600*

e 7,2 7,8 8,4 9,0 9,6 10,2 10,8 11,4 12,0 13,2 14,4 15,6 16,8 18,0 20,4 22,8 24,0 25,2

t 129 147 165 175 196 279 296 241 375 394 484 529 552 632 711 558 597 635

R 122 184 214 276 337 306 337 368 429 356 616 736 506 930 736 1043 1155 1214

Mass Approx. PN10 11,3 18,1 24,9 36,3 48 73 88 91 145 200 293 397 508 658 1027 1080 1263 1515 PN16 11.3 18,1 24,9 36,3 48 77 98 107 170 247 318 426 542 723 1129 1182 1424 1674 PN25 11,3 20,4 29,5 40,8 57 91 118 125 188 265 379 513 644 855 1286 1427 1950

Dimensions in millimeters. Masses in kilograms. *Check with your U.S. Pipe Sales Representative for availability.

U.S. PIPE AND FOUNDRY CO.

DUCTILE IRON FLANGED PIPE BRO-092

REVISED 10.09

866.DIP.PIPE

International sales
100 - 1600 mm

Ductile Iron flanged


Pipe and Fittings
2009 edition

P 29

Flanged Fittings - 22 Flanged Bend

Nominal Size DN 100 150 200 250 300 350 400 450 500 600 700 800 900 1000 1200 1400* 1500 1600*

e 7,2 7,8 8,4 9,0 9,6 10,2 10,8 11,4 12,0 13,2 14,4 15,6 16,8 18,0 20,4 22,8 24,0 25,2

t 129 147 165 175 196 216 229 241 273 295 334 354 489 412 641 393 356 343

R 256 383 448 575 702 638 702 767 894 367 532 653 766 826 894 823 1001 1059

Mass Approx. PN10 11,3 18,1 24,9 36,3 50 61 77 93 118 166 229 306 469 492 964 864 905 1023 PN16 11.3 18,1 24,9 36,3 48 68 86 107 143 211 254 336 503 558 1064 966 1068 1182 PN25 11,3 20,4 29,5 43,1 59 82 107 127 161 231 315 420 606 687 1220 1211 1458

Dimensions in millimeters. Masses in kilograms. *Check with your U.S. Pipe Sales Representative for availability.

U.S. PIPE AND FOUNDRY CO.

DUCTILE IRON FLANGED PIPE BRO-092

REVISED 10.09

866.DIP.PIPE

International sales
100 - 1600 mm

Ductile Iron flanged


Pipe and Fittings
2009 edition

P 30

FLanged Fittings - 11 Bend

Nominal Size DN 100 150 200 250 300 350 400 450 500 600 700 800 900 1000 1200 1400* 1500 1600*

e 7,2 7,8 8,4 9,0 9,6 10,2 10,8 11,4 12,0 13,2 14,4 15,6 16,8 18,0 20,4 22,8 24,0 25,2

t 129 147 165 175 196 216 229 241 273 295 254 295 489 332 641 342 267 241

R 516 775 902 1161 1418 1289 1418 1548 1805 355 517 962 1547 1163 1805 783 1119 1106

Mass Approx. PN10 11,3 18,1 24,9 36,3 50 61 77 93 118 166 193 272 469 426 964 792 764 841 PN16 11.3 18,1 24,9 36,3 48 68 86 109 145 213 218 302 506 492 1066 894 925 1000 PN25 11,3 20,4 29,5 43,1 59 82 107 127 163 231 279 388 606 624 1222 1139 1277

Dimensions in millimeters. Masses in kilograms. *Check with your U.S. Pipe Sales Representative for availability.

U.S. PIPE AND FOUNDRY CO.

DUCTILE IRON FLANGED PIPE BRO-092

REVISED 10.09

866.DIP.PIPE

International sales
100 - 1600 mm

Ductile Iron flanged


Pipe and Fittings
2009 edition

P 31

Flanged Fitting All Flanged PN10 Tee


Body Nominal Size DN 100 150 e 8,4 8,4 9,1 9,1 9,1 9,8 9,8 9,8 9,8 10,5 10,5 10,5 10,5 11,2 11,2 11,2 11,2 11,2 11,9 11,9 11,9 11,9 11,9 12,6 12,6 12,6 12,6 12,6 12,6 L 384 384 447 447 447 508 508 508 508 579 579 579 579 620 620 620 620 620 889 889 889 889 889 947 947 947 947 947 947 Nominal Size DN 80 100 80 100 150 80 100 150 200 100 150 200 250 100 150 200 250 300 150 200 250 300 350 150 200 250 300 350 400 Branch e 8,1 8,4 8,1 8,4 9,1 8,1 8,4 9,1 9,8 8,4 9,1 9,8 10,5 8,4 9,1 9,8 10,5 11,2 9,1 9,8 10,5 11,2 11,9 9,1 9,8 10,5 11,2 11,9 12,6 h 171 192 210 230 224 235 256 249 254 306 300 305 290 332 325 330 315 310 375 375 375 419 445 400 400 400 445 470 474 Mass Approx. 18,1 20,4 27,2 29,5 31,8 40,8 43,1 45,4 47,6 59,0 61,2 65,8 68,0 77 79 84 86 88 122 127 132 138 145 154 156 161 168 175 179

200

250

300

350

400

Dimensions in millimeters. Masses in kilograms.

U.S. PIPE AND FOUNDRY CO.

DUCTILE IRON FLANGED PIPE BRO-092

REVISED 10.09

866.DIP.PIPE

International sales
100 - 1600 mm

Ductile Iron flanged


Pipe and Fittings
2009 edition

P 32

Flanged Fitting All Flanged PN10 Tee (cont.)


Body Nominal Size DN 450 e 13,3 13,3 13,3 13,3 13,3 13,3 13,3 14,0 14,0 14,0 14,0 14,0 14,0 14,0 14,0 15,4 15,4 15,4 15,4 15,4 15,4 15,4 15,4 15,4 16,8 16,8 16,8 19,6 19,6 19,6 19,6 19,6 19,6 19,6 19,6 19,6 L 711 711 711 711 889 889 889 978 978 978 978 978 978 978 978 991 991 991 991 991 991 1148 1148 1148 743 949 1314 1080 1080 1080 1080 1080 1080 1080 1207 1486 Nominal Size DN 150 200 250 300 350 400 450 150 200 250 300 350 400 450 500 150 200 250 300 350 400 450 500 600 200 400 700 200 250 300 350 400 450 500 600 900 Branch e 9,1 9,8 10,5 11,2 11,9 12,6 13,3 9,1 9,8 10,5 11,2 11,9 12,6 13,3 14,0 9,1 9,8 10,5 11,2 11,9 12,6 13,3 14,0 15,4 9,8 12,6 16,8 9,8 10,5 11,2 11,9 12,6 13,3 14,0 15,4 19,6 h 413 413 413 413 445 445 445 451 451 451 495 521 483 483 489 502 502 502 546 572 575 584 591 574 617 638 657 679 679 679 686 686 686 692 676 743 Mass Approx. 143 145 150 154 184 188 191 211 213 218 225 231 231 236 238 281 283 288 295 302 306 347 354 361 290 365 503 578 581 585 587 590 592 596 655 823

500

600

700

900

Dimensions in millimeters. Masses in kilograms.

U.S. PIPE AND FOUNDRY CO.

DUCTILE IRON FLANGED PIPE BRO-092

REVISED 10.09

866.DIP.PIPE

International sales
100 - 1600 mm

Ductile Iron flanged


Pipe and Fittings
2009 edition

P 33

Flanged Fitting All Flanged PN10 Tee (cont.)


Body Nominal Size DN 1000 e 21,0 21,0 21,0 21,0 21,0 21,0 21,0 23,8 23,8 23,8 23,8 23,8 23,8 23,8 23,8 23,8 23,8 26,6 26,6 26,6 26,6 28,0 28,0 28,0 28,0 29,4 29,4 29,4 29,4 29,4 L 794 990 1123 1650 1452 1650 1657 1384 1384 1384 1384 1384 1384 1830 1791 1890 1930 1310 1919 1919 2160 1676 2184 2184 2184 1626 2438 2438 2438 2438 Nominal Size DN 200 400 500 600 800 900 1000 300 350 400 450 500 600 800 900 1000 1200 600 900 1200 1400 900 1200 1400* 1500 900 1200 1400 1500 1600 Branch e 9,8 12,6 14,0 15,4 18,2 19,6 21,0 11,2 11,9 12,6 13,3 14,0 15,4 18,2 19,6 21,0 23,8 15,4 19,6 23,8 26,6 19,6 23,8 26,6 28,0 19,6 23,8 26,6 28,0 29,4 h 768 735 790 765 804 825 829 883 889 889 889 895 879 915 895 945 965 1006 1035 1092 1080 1067 1092 1092 1092 1118 1143 1168 1168 1219 Mass Approx. 549 653 730 991 941 1059 1070 1175 1177 1179 1182 1186 1191 1501 1504 1592 1676 1451 2021 2127 2322 1994 1556 1590 2565 2200 3141 3198 3227 3257

1200

1400*

1500

1600*

Dimensions in millimeters. Masses in kilograms. *Check with your U.S. Pipe Sales Representative for availability.

U.S. PIPE AND FOUNDRY CO.

DUCTILE IRON FLANGED PIPE BRO-092

REVISED 10.09

866.DIP.PIPE

International sales
100 - 1600 mm

Ductile Iron flanged


Pipe and Fittings
2009 edition

P 34

Flanged Fitting All Flanged PN16 Tee

Body Nominal Size DN 100 150 e 8,4 8,4 9,1 9,1 9,1 9,8 9,8 9,8 9,8 10,5 10,5 10,5 10,5 11,2 11,2 11,2 11,2 11,2 11,9 11,9 11,9 11,9 11,9 L 384 384 447 447 447 508 508 508 508 579 579 579 579 620 620 620 620 620 889 889 889 889 889 Nominal Size DN 80 100 80 100 150 80 100 150 200 100 150 200 250 100 150 200 250 300 150 200 250 300 350

Branch e 8,1 8,4 8,1 8,4 9,1 8,1 8,4 9,1 9,8 8,4 9,1 9,8 10,5 8,4 9,1 9,8 10,5 11,2 9,1 9,8 10,5 11,2 11,9 h 171 192 210 230 224 235 256 249 254 306 300 305 290 332 325 330 315 310 375 375 375 419 445

Mass Approx. 18,1 20,4 27,2 29,5 31,8 40,8 43,1 45,4 47,6 59,0 61,2 65,8 68,0 77 79 82 86 88 129 132 136 145 152

200

250

300

350

Dimensions in millimeters. Masses in kilograms.

U.S. PIPE AND FOUNDRY CO.

DUCTILE IRON FLANGED PIPE BRO-092

REVISED 10.09

866.DIP.PIPE

International sales
100 - 1600 mm

Ductile Iron flanged


Pipe and Fittings
2009 edition

P 35

Flanged Fitting All Flanged PN16 Tee (cont.)


Body Nominal Size DN 400 e 12,6 12,6 12,6 12,6 12,6 12,6 13,3 13,3 13,3 13,3 13,3 13,3 13,3 14,0 14,0 14,0 14,0 14,0 14,0 14,0 14,0 15,4 15,4 15,4 15,4 15,4 15,4 15,4 15,4 15,4 16,8 16,8 16,8 L 947 947 947 947 947 947 711 711 711 711 889 889 889 978 978 978 978 978 978 978 978 991 991 991 991 991 991 1148 1148 1148 743 949 1314 Nominal Size DN 150 200 250 300 350 400 150 200 250 300 350 400 450 150 200 250 300 350 400 450 500 150 200 250 300 350 400 450 500 600 200 400 700 Branch e 9,1 9,8 10,5 11,2 11,9 12,6 9,1 9,8 10,5 11,2 11,9 12,6 13,3 9,1 9,8 10,5 11,2 11,9 12,6 13,3 14,0 9,1 9,8 10,5 11,2 11,9 12,6 13,3 14,0 15,4 9,8 12,6 16,8 h 400 400 400 445 470 474 413 413 413 413 445 445 445 451 451 451 495 521 483 483 489 502 502 502 546 572 575 584 591 574 617 638 657 Mass Approx. 163 166 170 177 188 193 159 161 163 168 202 209 213 238 240 243 252 261 263 270 279 329 331 333 340 349 356 401 413 431 315 395 540

450

500

600

700

Dimensions in millimeters. Masses in kilograms.

U.S. PIPE AND FOUNDRY CO.

DUCTILE IRON FLANGED PIPE BRO-092

REVISED 10.09

866.DIP.PIPE

International sales
100 - 1600 mm

Ductile Iron flanged


Pipe and Fittings
2009 edition

P 36

Flanged Fitting All Flanged PN16 Tee (cont.)


Body Nominal Size DN 800 e 18,2 18,2 18,2 18,2 18,2 18,2 19,6 19,6 19,6 19,6 19,6 19,6 19,6 19,6 19,6 21,0 21,0 21,0 21,0 21,0 21,0 21,0 23,8 23,8 23,8 23,8 23,8 23,8 23,8 23,8 23,8 23,8 L 745 951 1003 1363 1363 1418 1080 1080 1080 1080 1080 1080 1080 1207 1486 794 990 1123 1650 1452 1650 1657 1384 1384 1384 1384 1384 1384 1830 1791 1890 1930 Nominal Size DN 200 400 450 600 700 800 200 250 300 350 400 450 500 600 900 200 400 500 600 800 900 1000 300 350 400 450 500 600 800 900 1000 1200 Branch e 9,8 12,6 13,3 15,4 16,8 18,2 9,8 10,5 11,2 11,9 12,6 13,3 14,0 15,4 19,6 9,8 12,6 14,0 15,4 18,2 19,6 21,0 11,2 11,9 12,6 13,3 14,0 15,4 18,2 19,6 21,0 23,8 h 668 689 690 664 678 709 679 679 679 686 686 686 692 676 743 768 735 790 765 804 825 829 883 889 889 889 895 879 915 895 945 965 Mass Approx. 397 488 513 662 671 712 615 617 619 626 630 635 646 714 873 615 723 810 1080 1021 1143 1170 1277 1281 1286 1290 1300 1315 1617 1624 1726 1828

900

1000

1200

Dimensions in millimeters. Masses in kilograms.

U.S. PIPE AND FOUNDRY CO.

DUCTILE IRON FLANGED PIPE BRO-092

REVISED 10.09

866.DIP.PIPE

International sales
100 - 1600 mm

Ductile Iron flanged


Pipe and Fittings
2009 edition

P 37

Flanged Fitting All Flanged PN16 Tee (cont.)


Body Nominal Size DN 1400* e 26,6 26,6 26,6 26,6 28,0 28,0 28,0 28,0 29,4 29,4 29,4 29,4 29,4 L 1310 1919 1919 2160 1676 2184 2184 2184 1626 2438 2438 2438 2438 Nominal Size DN 600 900 1200 1400 900 1200 1400* 1500 900 1200 1400 1500 1600 Branch e 15,4 19,6 23,8 26,6 19,6 23,8 26,6 28,0 19,6 23,8 26,6 28,0 29,4 h 1006 1035 1092 1080 1067 1092 1092 1092 1118 1143 1168 1168 1219 Mass Approx. 1576 2141 2279 2474 2175 2769 2803 2808 2377 3350 3406 3468 3495

1500

1600*

Dimensions in millimeters. Masses in kilograms. *Check with your U.S. Pipe Sales Representative for availability.

U.S. PIPE AND FOUNDRY CO.

DUCTILE IRON FLANGED PIPE BRO-092

REVISED 10.09

866.DIP.PIPE

International sales
100 - 1600 mm

Ductile Iron flanged


Pipe and Fittings
2009 edition

P 38

Flanged Fitting All Flanged PN25 Tee


Body Nominal Size DN 100 150 e 8,4 8,4 9,1 9,1 9,1 9,8 9,8 9,8 9,8 10,5 10,5 10,5 10,5 11,2 11,2 11,2 11,2 11,2 11,9 11,9 11,9 11,9 11,9 12,6 12,6 12,6 12,6 12,6 12,6 L 384 384 447 447 447 508 508 508 508 579 579 579 579 620 620 620 620 620 889 889 889 889 889 947 947 947 947 947 947 Nominal Size DN 80 100 80 100 150 80 100 150 200 100 150 200 250 100 150 200 250 300 150 200 250 300 350 150 200 250 300 350 400 Branch e 8,1 8,4 8,1 8,4 9,1 8,1 8,4 9,1 9,8 8,4 9,1 9,8 10,5 8,4 9,1 9,8 10,5 11,2 9,1 9,8 10,5 11,2 11,9 9,1 9,8 10,5 11,2 11,9 12,6 h 171 192 210 230 224 235 256 249 254 306 300 305 290 332 325 330 315 310 375 375 375 419 445 400 400 400 445 470 474 Mass Approx. 20,4 20,4 31,8 31,8 36,3 43,1 45,4 49,9 52,2 65,8 70,3 72,6 77,1 86 91 93 98 102 143 147 152 163 172 184 188 193 202 213 222

200

250

300

350

400

Dimensions in millimeters. Masses in kilograms.

U.S. PIPE AND FOUNDRY CO.

DUCTILE IRON FLANGED PIPE BRO-092

REVISED 10.09

866.DIP.PIPE

International sales
100 - 1600 mm

Ductile Iron flanged


Pipe and Fittings
2009 edition

P 39

Flanged Fitting All Flanged PN25 Tee (cont.)


Body Nominal Size DN 450 e 13,3 13,3 13,3 13,3 13,3 13,3 13,3 14,0 14,0 14,0 14,0 14,0 14,0 14,0 14,0 15,4 15,4 15,4 15,4 15,4 15,4 15,4 15,4 15,4 16,8 16,8 16,8 18,2 18,2 18,2 18,2 18,2 18,2 L 711 711 711 711 889 889 889 978 978 978 978 978 978 978 978 991 991 991 991 991 991 1148 1148 1148 743 949 1314 745 951 1003 1363 1363 1418 Nominal Size DN 150 200 250 300 350 400 450 150 200 250 300 350 400 450 500 150 200 250 300 350 400 450 500 600 200 400 700 200 400 450 600 700 800 Branch e 9,1 9,8 10,5 11,2 11,9 12,6 13,3 9,1 9,8 10,5 11,2 11,9 12,6 13,3 14,0 9,1 9,8 10,5 11,2 11,9 12,6 13,3 14,0 15,4 9,8 12,6 16,8 9,8 12,6 13,3 15,4 16,8 18,2 h 413 413 413 413 445 445 445 451 451 451 495 521 483 483 489 502 502 502 546 572 575 584 591 574 617 638 657 668 689 690 664 678 709 Mass Approx. 179 181 186 193 229 238 240 256 261 265 274 286 290 297 306 349 352 356 365 376 386 429 442 458 376 463 630 483 583 608 758 787 841

500

600

700

800

Dimensions in millimeters. Masses in kilograms.

U.S. PIPE AND FOUNDRY CO.

DUCTILE IRON FLANGED PIPE BRO-092

REVISED 10.09

866.DIP.PIPE

International sales
100 - 1600 mm

Ductile Iron flanged


Pipe and Fittings
2009 edition

P 40

Flanged Fitting All Flanged PN25 Tee (cont.)


Body Nominal Size DN 900 e 19,6 19,6 19,6 19,6 19,6 19,6 19,6 19,6 19,6 21,0 21,0 21,0 21,0 21,0 21,0 21,0 23,8 23,8 23,8 23,8 23,8 23,8 23,8 23,8 23,8 23,8 26,6 26,6 26,6 26,6 29,4 29,4 29,4 29,4 L 1080 1080 1080 1080 1080 1080 1080 1207 1486 794 990 1123 1650 1452 1650 1657 1384 1384 1384 1384 1384 1384 1830 1791 1890 1930 1259 1868 2275 2275 1626 2438 2438 2438 Nominal Size DN 200 250 300 350 400 450 500 600 900 200 400 500 600 800 900 1000 300 350 400 450 500 600 800 900 1000 1200 600 900 1200 1400 900 1200 1400 1600 Branch e 9,8 10,5 11,2 11,9 12,6 13,3 14,0 15,4 19,6 9,8 12,6 14,0 15,4 18,2 19,6 21,0 11,2 11,9 12,6 13,3 14,0 15,4 18,2 19,6 21,0 23,8 15,4 19,6 23,8 26,6 19,6 23,8 26,6 29,4 h 679 679 679 686 686 686 692 676 743 768 735 790 765 804 825 829 883 889 889 889 895 879 915 895 945 965 1006 1035 1092 1137 1118 1143 1168 1219 Mass Approx. 717 721 726 733 742 746 755 826 1025 746 864 950 1220 1195 1324 1365 1438 1445 1451 1456 1465 1481 1814 1830 1948 2062 1830 2436 2601 2842 2703 3704 3806 3910

1000

1200

1400*

1600*

Dimensions in millimeters. Masses in kilograms. *Check with your U.S. Pipe Sales Representative for availability.
U.S. PIPE AND FOUNDRY CO. DUCTILE IRON FLANGED PIPE BRO-092
REVISED 10.09

866.DIP.PIPE

International sales
100 - 1600 mm

Ductile Iron flanged


Pipe and Fittings
2009 edition

P 41

Flanged Fitting Double Flanged Taper


Large Diameter Nominal Size DN 150 200 250 e 7,8 8,4 8,4 9,0 9,0 9,0 9,6 9,6 9,6 9,6 10,2 10,2 10,2 10,2 10,8 10,8 10,8 10,8 10,8 11,4 11,4 11,4 11,4 11,4 12,0 12,0 12,0 12,0 12,0 13,2 13,2 13,2 13,2 13,2 Small Diameter Nominal Size DN 100 100 150 100 150 200 100 150 200 250 150 200 250 300 150 200 250 300 350 200 250 300 350 400 250 300 350 400 450 300 350 400 450 500 e 7,2 7,2 7,8 7,2 7,8 8,4 7,2 7,8 8,4 9,0 7,8 8,4 9,0 9,6 7,8 8,4 9,0 9,6 10,2 8,4 9,0 9,6 10,2 10,8 9,0 9,6 10,2 10,8 11,4 9,6 10,2 10,8 11,4 12,0 L 276 332 325 342 335 340 388 381 386 371 451 451 451 451 502 502 502 502 508 527 527 527 533 533 559 559 565 565 565 644 650 650 650 657 PN10 13,6 18,1 22,7 24,9 27,2 31,8 32 34 39 43 43 48 52 59 54 59 64 70 75 68 73 79 84 93 84 91 98 104 111 125 129 138 145 156 Mass Approx. PN16 13,6 18,1 22,7 24,9 27,2 31,8 32 34 39 41 45 50 57 61 59 64 68 75 84 75 79 86 95 104 98 104 113 122 132 147 156 166 177 193 PN25 15,9 20,4 24,9 27,2 31,8 36,3 36 41 45 50 54 59 66 73 70 75 82 88 100 86 93 102 111 125 109 118 129 141 152 163 172 186 195 211
Taper

300

350

400

450

500

600

Dimensions in millimeters. Masses in kilograms.

U.S. PIPE AND FOUNDRY CO.

DUCTILE IRON FLANGED PIPE BRO-092

REVISED 10.09

866.DIP.PIPE

International sales
100 - 1600 mm

Ductile Iron flanged


Pipe and Fittings
2009 edition

P 42

Flanged Fitting Double Flanged Taper (cont.)


Large Diameter Nominal Size DN 700 800 900 e 14,4 14,4 15,6 15,6 16,8 16,8 16,8 16,8 18,0 18,0 18,0 20,4 20,4 22,8 22,8 24,0 24,0 24,0 25,2 25,2 25,2 25,2 Small Diameter Nominal Size DN 500 600 600 700 500 600 700 800 600 800 900 900 1000 900 1200 900 1200 1400* 900 1200 1400 1500 e 12,0 13,2 31,2 14,4 12,0 13,2 14,4 15,6 13,2 15,6 16,8 16,8 18,0 16,8 20,4 16,8 20,4 22,8 16,8 20,4 22,8 24,0 L 478 329 496 600 978 961 502 340 911 497 600 1283 480 979 731 813 508 381 889 635 457 432 PN10 147 134 195 245 327 352 247 220 379 304 365 771 424 726 730 685 628 601 814 778 719 737 Mass Approx. PN16 172 170 234 272 356 392 277 252 435 352 415 839 508 794 832 785 760 733 912 909 848 896 PN25 211 209 286 345 417 451 358 345 510 458 531 968 651 966 1032 1100 1125 1109
Taper

1000

1200 1400* 1500

1600*

Dimensions in millimeters. Masses in kilograms. *Check with your U.S. Pipe Sales Representative for availability.

NOTE: On tapers of certain end combinations the number of bolt holes on one flange have an odd number in one quadrant and the opposite flange has an even number of holes in the same quadrant. Therefore there are only four (4) positions in which the tapers can be placed to properly assemble with the adjacent piping. Please take particular note that flanged tapers have the vertical centerline marked on the edge of the flange. If assembled with the centerline in the vertical plane, the fitting will properly assemble with the adjacent components.

U.S. PIPE AND FOUNDRY CO.

DUCTILE IRON FLANGED PIPE BRO-092

REVISED 10.09

866.DIP.PIPE

International sales
100 - 1600 mm

Ductile Iron flanged


Pipe and Fittings
2009 edition

P 43

Miscellaneous Flanged Fittings Flange and Flare, PN 16

For Flange details see pages 20 to 22

Flange and Flare, 90 Bends, PN16, Standard and Long Radius

For Flange details see pages 20 to 22

NOTE Consult U.S. Pipes Intrenational Sales Representative for availability of these products.

U.S. PIPE AND FOUNDRY CO.

DUCTILE IRON FLANGED PIPE BRO-092

REVISED 10.09

866.DIP.PIPE

International sales
100 - 1600 mm

Ductile Iron flanged


Pipe and Fittings
2009 edition

P 44

Flanged Fittings Blank Flange PN10

Nominal Diameter DN 100 150 200 250 300 350 400 450 500 600 700 800 900 1100 1000 1200 1400 1500 1600

D 220 285 340 400 455 505 565 615 670 780 895 1015 1115 1230 1340 1455 1675 1785 1915

a 19,0 19,0 20,0 22,0 24,5 24,5 24,5 25,5 26,5 30,0 32,5 35,0 37,5 40,0 42,5 45,0 46,0 47,5 49,0

b 16,0 16,0 17,0 19,0 20,5 20,5 20,5 21,5 22,5 25,0 27,5 30,0 32,5 35,0 37,5 40,0 41,0 42,5 44,0

c 3 3 3 3 4 4 4 4 4 5 5 5 5 5 5 5 5 5 6

Mass 4,1 6,7 9,8 14,7 20,1 24,8 31,2 38,3 47,0 70,0 99,0 138,0 176,0 228,0 287,0 359,0 506,0 580,0 698,0

Dimensions in millimeters. Masses in kilograms.

U.S. PIPE AND FOUNDRY CO.

DUCTILE IRON FLANGED PIPE BRO-092

REVISED 10.09

866.DIP.PIPE

International sales
100 - 1600 mm

Ductile Iron flanged


Pipe and Fittings
2009 edition

P 45

Flanged Fittings Blank Flange PN16

Nominal Diameter DN 100 150 200 250 300 350 400 450 500 600 700 800 900 1100 1000 1200 1400 1500 1600

D 220 285 340 400 455 520 580 640 715 840 910 1025 1125 1255 1355 1485 1685 1820 1930

a 19,0 19,0 20,0 22,0 24,5 26,5 28,0 30,0 31,5 36,0 39,5 43,0 46,5 50,0 53,5 57,0 60,0 62,5 65,0

b 16,0 16,0 17,0 19,0 20,5 22,5 24,0 26,0 27,5 31,0 34,5 38,0 41,5 45,0 48,5 52,0 55,0 57,5 60,0

c 3 3 3 3 4 4 4 4 4 5 5 5 5 5 5 5 5 5 5

Mass 4,1 6,7 9,8 14,7 20,1 28,3 36,8 47,6 63,0 96,0 116,0 159,0 201,0 272,0 333,0 429,0 582,0 664,0 784,0

Dimensions in millimeters. Masses in kilograms.

U.S. PIPE AND FOUNDRY CO.

DUCTILE IRON FLANGED PIPE BRO-092

REVISED 10.09

866.DIP.PIPE

International sales
100 - 1600 mm

Ductile Iron flanged


Pipe and Fittings
2009 edition

P 46

Flanged Fittings Blank Flange PN25

Nominal Diameter DN 100 150 200 250 300 350 400 450 500 600 700 800 900 1000 1100 1200* 1400* 1500* 1600*

D 235 300 360 425 485 555 620 670 730 845 960 1085 1185 1320 1420

a 19,0 20,0 22,0 24,5 27,5 30,0 32,0 34,5 36,5 42,0 46,5 51,0 55,5 60,0 64,5

b 16,0 17,0 19,0 21,5 23,5 26,0 28,0 30,5 32,5 37,0 41,5 46,0 50,5 55,0 59,5

c 3 3 3 3 4 4 4 4 4 5 5 5 5 5 5

Mass 4,7 7,9 12,3 18,6 26,1 36,9 48,5 60,0 74,0 109,0 152,0 211,0 266,0 357,0 427,0

Dimensions in millimeters. Masses in kilograms. *Check with your U.S. Pipe Sales Representative for availability.

U.S. PIPE AND FOUNDRY CO.

DUCTILE IRON FLANGED PIPE BRO-092

REVISED 10.09

866.DIP.PIPE

International sales
100 - 1600 mm

Ductile Iron flanged


Pipe and Fittings
2009 edition

P 47

Flanged Fittings Reducing Flange


PN10 Large Diameter Nominal Diameter DN 200 350 400 700 900 1000 D 340 505 565 565 895 1116 1230 1230 b 17,0 20,5 20,5 20,5 27,5 32,5 35,0 35,0 c 3 4 4 4 5 5 5 5 Nominal Diameter DN 100 250 250 300 500 700 700 800 Small Diameter c 3 3 3 4 4 5 5 5 a 40 48 48 49 56 63 63 68 Mass 13,2 32,0 39,0 38,0 102,0 165,0 222,0 209,0

PN16 Large Diameter Nominal Diameter DN 200 350 400 700 900 1000 D 340 520 580 580 910 1125 1255 1255 b 17,0 22,5 24,0 24,0 34,5 41,5 45,0 45,0 c 3 4 4 4 5 5 5 5 Nominal Diameter DN 100 250 250 300 500 700 700 800 Small Diameter c 3 3 3 4 4 5 5 5 a 40 54 54 55 67 73 73 77 Mass 13,0 36,5 46,0 44,5 134,0 200,0 285,0 260,0

PN25 Large Diameter Nominal Diameter DN 200 350 400 D 360 555 620 620 b 19,0 26,0 28,0 28,0 c 3 4 4 4 Nominal Diameter DN 100 250 250 300 Small Diameter c 3 3 3 4 a 47 60 60 61 Mass 16,8 48,5 61,0 60,0

Dimensions in millimeters. Masses in kilograms.

U.S. PIPE AND FOUNDRY CO.

DUCTILE IRON FLANGED PIPE BRO-092

REVISED 10.09

866.DIP.PIPE

International sales
100 - 1600 mm

Ductile Iron flanged


Pipe and Fittings
2009 edition

P 48

Metric FLANGE-TYTE Gaskets for DN 80 through 1000 Flanged Pipe and Fittings
The FLANGE-TYTE Gasket, a U.S. Pipe invention, is a superior ring gasket that should save money on installation and maintenance costs. When properly assembled, the FLANGE-TYTE Gasket gives a leakfree flanged joint at reasonable bolt torque even at high internal operating pressures. A leak-free joint can be effected on standard ISO flanged pipe, fittings, valves and hydrants having flanges with PN 10, 16 or 25 drilling and use of the FLANGE-TYTE Gasket. The outer edge of the gasket is scalloped to accommodate PN 10, 16, or 25 drilling. Flanged pipe and fittings up through DN 300 size with PN 10 drilling assembled with FLANGE-TYTE Gaskets have been tested at 48 bars and did not leak. Thus, installations using FLANGE-TYTE Gaskets can be operated safely at high internal pressures and velocities and still handle the ever-present threat of surges without fear of gasket leaks. U.S. Pipe DN 80 through 1000 Ductile Iron flanged pipe and fittings with ISO PN 10, 16, and 25 flanges joined with the FLANGE-TYTE Gasket will produce leak-free joints at reasonable bolt torques for working pressures up to and including 25 bars with a safety factor of 2. Only 12,5 kgm of bolt torque is required for water working pressures up to and including 17 bars on the DN 100 300 sizes. See table on reverse side. FLANGE-TYTE Gaskets are 3mm thick and normally furnished of SBR rubber per the requirements of ANSI/AWWA C111/A21.11 Standard for Rubber-Gasket Joints for Ductile Iron Pressure Pipe and Fittings. Neoprene, EPDM, nitrile or fluorocarbon elastomers may be available by special order.

FLANGE-TYTE is a registered trademark of U.S. Pipe & Foundry Company.

U.S. PIPE AND FOUNDRY CO.

DUCTILE IRON FLANGED PIPE BRO-092

REVISED 10.09

866.DIP.PIPE

International sales
100 - 1600 mm

Ductile Iron flanged


Pipe and Fittings
2009 edition

P 49

FLANGE-TYTE Gaskets
The FLANGE-TYTE Gasket for flanged pipe and fittings should be assembled using the same general procedures and practices as for plain ring type flanged gaskets. As with all flanged assemblies, the faces of the flanges must be free of sand, grit, grease or other foreign matter. For larger diameters, it may be necessary to attach the FLANGE-TYTE Gasket to the face of one of the flanges using a Heavy Duty Adhesive, prior to aligning the flanges. For smaller diameter joints the gaskets can be dropped into the joint as it is being assembled. Align the flanges and insert several bolts in the lower half of the flanges. Drop the FLANGE-TYTE Gasket between the two flanges so that the gasket rests on the lower bolts. Insert the remaining bolts and follow the tightening procedure described below. Center the FLANGE-TYTE Gasket on the lower flange before assembling the joint. The gasket can also be attached to the face of the flange with Heavy Duty Adhesive to keep the gasket from dislodging during assembly. Bolt Tightening Procedure After alignment has been completed, insert bolts and hand tighten the nuts, keeping any remaining gap between the flanges approximately uniform while tightening. Tighten the nuts in successive stages on bolts diametrically opposite one another, in the sequence of the numbers shown in the diagram. The following bolt torques are required for 17 bar working pressure using FLANGE-TYTE Gaskets: Bolt Torque Requirements DN (mm) 80 100 150 200 250 300 350 400 450* 500 600 700* 800 900* 1000 Torsin de Perno (kg*m) 12,5 12,5 12,5 12,5 12,5 12,5 15,0 15,0 16,5 16,5 18,0 18,7 19,5 22,0 22,0 Bolt Torquing Sequence

*Check with U. S. Pipes International Sales Representative for availability of these sizes.

U.S. PIPE AND FOUNDRY CO.

DUCTILE IRON FLANGED PIPE BRO-092

REVISED 10.09

866.DIP.PIPE

International sales
100 - 1600 mm

Ductile Iron flanged


Pipe and Fittings
2009 edition

P 50

Bolts for Flanged Pipe and Fittings - PN10

PN10 Nominal DIameter DN 100 150 200 250 300 350 400 450 500 600 700 800 900 1000 1200 1400 1500 1600 Bolts No. 8 8 8 12 12 16 16 20 20 20 24 24 28 28 32 36 36 40 Diameter mm M16 M20 M20 M20 M20 M20 M24 M24 M24 M27 M27 M30 M30 M33 M36 M39 M39 M45 Large mm l/b 90/62 100/72 100/72 110/76 120/83 130/93 140/103 130/93 150/110 170/122 150/105 160/110 160/110 180/117 180/110 180/105 180/105 190/110 Mass 1,6 2,9 2,9 4,7 5,0 6,9 11,3 13,4 14,8 21,3 23,4 31,5 36,8 49,5 73,4 94,4 94,4 156,0

Bolting, like gaskets, is not furnished with flanged products unless so ordered. Hex head bolts (partially threaded) and hex nuts are of carbon steel with dimensions per the appropriate table(s) in ISO 4014. The standard coating for bolting is zinc plating. Galvanized coating is available at an additional cost. Masses shown are for one set of bolts and nuts.

U.S. PIPE AND FOUNDRY CO.

DUCTILE IRON FLANGED PIPE BRO-092

REVISED 10.09

866.DIP.PIPE

International sales
100 - 1600 mm

Ductile Iron flanged


Pipe and Fittings
2009 edition

P 51

Bolts for Flanged Pipe and Fittings - PN16

PN16 Nominal DIameter DN 100 150 200 250 300 350 400 450 500 600 700 800 900 1000 1200 1400 1500 1600 Bolts No. 8 8 12 12 12 16 16 20 20 20 24 24 28 28 32 36 36 40 Diameter mm M16 M20 M20 M24 M24 M24 M27 M27 M30 M33 M33 M36 M36 M39 M45 M45 M52 M52 Large mm l/b 90/62 100/72 100/72 110/82 130/93 130/93 150/105 130/90 160/110 180/117 150/100 160/92 160/92 180/105 210/115 210/115 230/130 230/130 Mass 1,6 2,9 4,4 7,3 8,0 10,7 15,6 17,7 26,3 35,4 37,9 48,8 56,9 73,4 132,6 149,2 221,6 246,2

Bolting, like gaskets, is not furnished with flanged products unless so ordered. Hex head bolts (partially threaded) and hex nuts are of carbon steel with dimensions per the appropriate table(s) in ISO 4014. The standard coating for bolting is zinc plating. Galvanized coating is available at an additional cost. Masses shown are for one set of bolts and nuts.

U.S. PIPE AND FOUNDRY CO.

DUCTILE IRON FLANGED PIPE BRO-092

REVISED 10.09

866.DIP.PIPE

International sales
100 - 1600 mm

Ductile Iron flanged


Pipe and Fittings
2009 edition

P 52

Bolts for Flanged Pipe and Fittings - PN25

PN25 Nominal DIameter DN 100 150 200 250 300 350 400 450 500 600 700 800 900 1000 1200 1400 1600 Bolts No. 8 8 12 12 16 16 16 20 20 20 24 24 28 28 32 36 40 Diameter mm M20 M24 M24 M27 M27 M30 M33 M33 M33 M36 M39 M45 M45 M52 M52 M56 M56 Large mm l/b 100/72 110/82 110/82 130/90 130/90 140/93 150/100 150/100 160/100 180/110 180/105 190/110 190/110 230/130 230/130 260/130 260/120 Mass 2,9 4,9 7,3 10,6 14,2 19,2 25,2 31,6 32,8 45,9 62,9 93,6 109,2 172,3 197,0 281,9 313,2

Bolting, like gaskets, is not furnished with flanged products unless so ordered. Hex head bolts (partially threaded) and hex nuts are of carbon steel with dimensions per the appropriate table(s) in ISO 4014. The standard coating for bolting is zinc plating. Galvanized coating is available at an additional cost. Masses shown are for one set of bolts and nuts.

U.S. PIPE AND FOUNDRY CO.

DUCTILE IRON FLANGED PIPE BRO-092

REVISED 10.09

866.DIP.PIPE

International sales
100 - 1600 mm

Ductile Iron flanged


Pipe and Fittings
2009 edition

P 53

Products for Water, Wastewater and Fire Protection


ductile iron pipe TYTON JOINT Pipe Mechanical Joint Pipe TR FLEX Pipe HP LOK Pipe

siZe range 4"-64" Ductile Iron 4"-12" Ductile Iron 4"-36" Ductile Iron 30"-64" Ductile Iron 3"-64" Ductile Iron 4-36 Ductile Iron 4"-48" Ductile Iron

Flanged Pipe Grooved Pipe USIFLEX Boltless Ball Joint Pipe For Subaqueous Installations restrained Joints TR FLEX Restrained Joint HP LOK Restrained Joint MJ FIELD LOK Gaskets

4"-36" Ductile Iron 30"-64" Ductile Iron 4"-24" 4"-24" 30" & 36" 4"-36" Ductile Iron 4"-24" Ductile Iron

FIELD LOK 350 Gaskets FIELD LOK Gasket TR FLEX GRIPPER Rings TR TELE FLEX Assemblies

fittings TYTON Fittings TRIM TYTON Fittings

14"-24" Ductile Iron 4-12 Ductile Iron

TR FLEX Fittings and TR FLEX Telescoping Sleeves

4"-36" Ductile Iron 30-64 Ductile Iron 30"-48" Ductile Iron 30"-64" Ductile Iron 4"-24" Ductile Iron Our products are manufactured in conformance with National Standards so that our customers may be assured of getting the performance and longevity they expect. Use of accessories or other appurtenances that do not comply with recognized standards may jeopardize the performance and longevity of the project.

HP LOK Fittings and HP LOK Telescoping Sleeves Mechanical Joint Fittings Flanged Fittings XTRA FLEX Couplings

Miscellaneous products PROTECTO 401 Lined Ductile Iron Pipe for Domestic Sewage and Industrial Wastes GLASS Lined Ductile Iron Pipe for Wastewater Treatment Plants RING FLANGE-TYTE Gaskets FULL FACE FLANGE-TYTE Gaskets MJ Harness-Lok Saddle Outlets Welded Outlets Polyethylene Encasement 4"-64" Ductile Iron 4-30 Ductile Iron 4"-36" 4"-64" 4-48 Ductile Iron Various Ductile Iron Various Ductile Iron 4"-64"

U.S. PIPE AND FOUNDRY CO.

DUCTILE IRON FLANGED PIPE BRO-092

REVISED 10.09

All U.S. Pipe brochures and/or products are subject to change without further notice.

International Sales Office P.O. Box 10406 Birmingham, AL 35202 TEL 205.254.7470 FAX 205.254.7174 international@uspipe.com www.uspipe.com

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