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international sales
100 - 1600mm
866.DIP.PIPE
International sales
100 - 1600 mm
P2
Table of Content
Introduction 3 General Specifications Dimensions and Masses Mechanical Testing Coating, Linings and Markings Thickness Design of Ductile Iron Pipe Flanged Ductile Iron Pipe with Threaded Flanges Loose Ranges, Flanged Joints Accessories, Flanged Fittings Flanged Ductile Iron Pipe Dimensions and Masses K12 Screw Flanges for Ductile Iron Pipe PN10, PN16 and PN25 Drilling Details for PN10, PN16 and PN25 5 7 9 10 13 14 16 17 20
Flanged Fittings Flanged TYTON Socket 23 Flanged Spigots 24 Flanged TR FLEX Socket 25 Flanged Duckfoot 90 Bend 26 90 Flanged Bend 27 45 Flanged Bend 28 22 Flanged Bend 29 11 Flanged Bend 30 All Flanged PN10 Tee 31 All Flanged PN16 Tee 34 All Flanged PN25 Tee 38 Double Flanged Taper 41 Miscellaneous Flanged Fittings Flange and Flare, PN16 Flange and Flare 90 Bends, PN16, Standard and Long Radius Flanged Fittings Blank Flange PN10 Blank Flange PN16 Blank Flange PN25 Reducing Flange Metric FLANGE-TYTE Gaskets for DN 80 through 1000 Flanged Pipe and Fittings
43 43 44 45 46 47 48 NOTE: If specifiers and users believe that corrosive soils will be encountered where our products are to be installed, please refer to ANSI/AWWA C105/A21.5 Polyethelene Encasement for Ductile Iron Pipe Systems for proper external protection procedures.
FLANGE-TYTE Gaskets 49 Bolts for Flanged Pipe and Fittings PN10, PN16 and PN25 50
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866.DIP.PIPE
International sales
100 - 1600 mm
P3
Introduction
Based in Birmingham, Alabama, U.S. Pipe and Foundry Company, Inc. is Americas leading manufacturer of Ductile Iron pipe. U.S. Pipe produces Ductile Iron pipe and fittings, joint restraint products, valves and hydrants and other products for the water and wastewater industry. U.S. Pipe operates six manufacturing plants and sales offices across the country. These domestic sales offices combined with the International Sales office and their worldwide network of sales associates gives U.S. Pipe one of the broadest domestic and international marketing coverages in the industry. From its beginning in 1899, U.S. Pipe has consistently lead the industry with innovations and product developments. Centrifugal casting, pioneered by U.S. Pipe, revolutionized the industry. TYTON JOINT Pipe, using a single rubber gasket, patented by U.S. Pipe and licensed throughout the world, is the most widely used joint for Ductile Iron pipe today. Boltless USIFLEX Pipe, for underwater installations, TR FLEX Pipe and Fittings - a boltless method of joint restraint, the FIELD LOK 350 Gasket, the METROPOLITAN Fire Hydrant, the METROSEAL 250 Resilient Seated Gate Valve, along with numerous patents in the production of pipe, fittings, valves, and hydrants testify to the fact that U.S. Pipe is the leader and truly a company of new ideas. The company lineage dates back to 1882, when Colonel James Withers Sloss founded Sloss Furnace Company in Birmingham, Sloss Furnace Company became Sloss Iron and Steel Company. After acquiring Sheffield Iron Company, the Sloss-Sheffield Steel and Iron Company was incorporated in 1899. In that same year U.S. Cast Iron Pipe and Foundry Company was incorporated with the consolidation of eleven small cast iron pipe companies located in eight states. Prominent among these was the Bessemer, Alabama plant, one of the three original plants still in operation today. In 1911, U.S. Pipe purchased the Dimmick Pipe Company, which included a plant in North Birmingham that still operates today. The name of the company was changed to United States Pipe and Foundry Company in 1929. U.S. Pipe also operates two other pipe plants, one in Burlington, New Jersey, and the other in Union City, California. These plants are located in the northern and western parts of the country to better serve our domestic market. Chattanooga, Tennessee is home to the plant which produces fittings, valve and hydrant products. A general casting facility, U.S. Castings, is located in Anniston, Alabama.
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866.DIP.PIPE
International sales
100 - 1600 mm
P4
Introduction (cont.)
In 1952, the Sloss-Sheffield Steel and Iron Company was merged into U.S. Pipe, and the General Offices of U.S. Pipe moved from Burlington, New Jersey to Birmingham. The company quickly became a fully integrated producer of cast iron pipe and related products. While the original plants produced pipe by the so called pit cast method, in which molten iron was poured into static, vertical molds lined and cored with sand, todays plants and production bear little resemblance to the old. In 1921, U.S. Pipe revolutionized the production of cast iron pipe when it purchased the rights for the centrifugal casting method, developed by Dimitri Sensaud Delavaud, a French engineer living in Brazil. In this process, the molten iron is poured into a rapidly spinning metal mold. The centrifugal force of the rotating mold distributes the molten iron uniformly around the inner surface of the mold. Upon cooling, extraction and heat treatment, high quality pipe with uniform thickness results. In the early 1960s, U.S. Pipe perfected the production of Ductile Iron pipe, which is superior to cast iron in strength and durability. U.S. Pipe, since 1977, has used Ductile Iron exclusively for all its pressure pipe and fittings, making the company the first in the industry to do so. Having produced pipe and fittings in imperial (inch) diameter sizes to ANSI/AWWA standards for a number of years, U.S. Pipe, in the 1970s, increased its production and marketing scope to include metric sized pipe and fittings to International Organization for Standardization (ISO) Standards. This U.S. Pipe International Sales catalog covers DN 100-1600 mm ISO Pipe and Fittings. For information on products of ANSI/AWWA Imperial (inch) diameter sizes, please contact your U.S. Pipe representative or agent. Today, Ductile Iron pipe and fittings of both ANSI/AWWA inch diameter and ISO metric sizes, and other U.S. Pipe products are sold worldwide. U.S. Pipe products have been shipped to Colombia, Ecuador, Egypt, El Salvador, Jamaica, Kuwait, Nigeria, Oman, Paraguay, The Philippines, Saudi Arabia, Syria, The United Arab Emirates and many, many other countries around the world. Both abroad and in the United States customers and specifiers alike have come to depend upon products and services from the new ideas company to keep their work flowing.
TYTON ,TYTON JOINT , USIFLEX , TR FLEX and FIELD LOK 350 are Registered Trademarks of United States Pipe and Foundry Company.
REVISED 10.09
866.DIP.PIPE
International sales
100 - 1600 mm
P5
Table 2. Nominal Diameters DN 100 - 900 1000 1200 - 1600 Manufacturing Working Lengths m 5,5 5,5 y 6,0 6,0
The external diameter of the pipe, expressed in millimeters is fixed as a function of the nominal diameter and independent of the pipe wall thickness. Increases or decreases in the pipe wall thickness result in a change of the internal diameter. For fittings, both internal and external diameters may be varied to change wall thicknesses. Actual wall thicknesses may be adjusted to accommodate internal stresses for each point of the casting. In bends, for example, the wall thickness at the inner radius may be greater than that at the outer radius. The thickness e indicated in each table and on the drawings of the fittings is the mean thickness. b. Thickness Tolerances The tolerances on wall thicknesses are as given in TABLE 1. c. Lengths and Tolerances: Spigot and Socket Pipe Spigot and Socket Pipe - TYTON JOINT Pipe are produced to the manufacturing working lengths shown in TABLE 2. In accordance with ISO 2531, of the total number of spigot and socket pipe to be supplied in each diameter, up to 10% may be supplied in shorter ,engths than the working lengths stated in TABLE 2. The Standard allows a 30mm tolerance on manufacturing working lengths to allow for variations due to shrinkage and growth, depending on the composition and heat treatment of the Ductile Iron.
REVISED 10.09
866.DIP.PIPE
International sales
100 - 1600 mm
P6
REVISED 10.09
866.DIP.PIPE
International sales
100 - 1600 mm
P7
Pipe, fittings and accessories not centrifugally cast - Castings made from iron of substantially the same composition and, if necessary, having been subjected to the same heat treatment, shall be considered as one batch. The size of such batches shall be limited to 4 tons of castings, excluding the mass of the risers. For one pipe, or from one sample of each batch of fittings and accessories, one test bar is taken which shall satisfy the requirements of TABLE 5. If a result of this test is below the specified minimum values, two other test bars are taken from the same pipe, or from the same sample in the case of fittings and accessories and these must both satisfy the same requirements.
NOTE: By agreement between manufacturer and purchaser, the 0.2% proof test may be used to determine the proof stress (yield strength). It shall not be less than: -270 MPa when A > 12% for DN 100 to 1000 or A > 10% for DN > 1000. *300 MPa in other cases.
REVISED 10.09
866.DIP.PIPE
International sales
100 - 1600 mm
P8
Table 7. Nominal Size DN (mm) 80<DN<300 350<DN<600 700<DN<1600 Hydrostatic Leak-Tightness Test for Fittings (bar) 25 16 10
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866.DIP.PIPE
International sales
100 - 1600 mm
P9
NOTE: The above standard coatings and linings are suitable for the majority of soil conditions and raw or potable waters to be conveyed. Should supplementary protection be required for aggressive soils or waters carried by the pipeline, special coatings and linings may be required (see the Special Coatings and Linings section of this catalog). See separate section for additional information on Polyethylene Encasement and special internal and/or external linings and coatings of Epoxy and Polyurethane.
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866.DIP.PIPE
International sales
100 - 1600 mm
P 10
Allowable Depths of Cover (k9 thickness) Based on a density of 1922.2 kg/M3, a wheel load of 7257.5 kg and an impact factor of 1.5 DN (mm) 100 150 200 250 300 350 400 450 500 600 700 800 900 1000 1200 1400 1500 1600
U.S. PIPE AND FOUNDRY CO.
Maximum Depth of Cover (M) - Standard Laying Conditions 1 13,6 7,5 4,8 4,0 3,5 3,3 3,0 2,9 2,7 2,6 2,4 * * * * * * * 2 15,5 9,8 6,1 5,3 4,8 4,6 4,4 4,2 4,1 3,9 3,8 3,7 3,6 3,5 3,4 3,3 3,2 3,1 3 17,8 10,6 7,5 6,6 6,2 5,9 5,7 5,6 5,4 5,2 5,1 4,9 4,8 4,6 4,3 4,1 4,0 3,6 4 22,1 13,8 10,2 9,3 8,8 8,6 8,3 8,2 8,0 7,1 6,6 6,2 5,9 5,7 5,4 5,2 5,1 5,0 5 28,7 19,0 15,3 14,4 13,9 13,7 12,5 11,8 10,8 9,7 9,1 8,6 8,3 8,0 7,7 7,5 7,4 7,3
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866.DIP.PIPE
International sales
100 - 1600 mm
P 11
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International sales
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P 12
Type 4
Type 5
* For sizes DN 800mm and larger, consideration should be given to the use of conditions other than Type 1. Flat bottom is defined as undisturbed soil. Loose soil or select backfill is defined as native soil excavated from thetrench, free of rocks foreign materials, and frozen earth.
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866.DIP.PIPE
International sales
100 - 1600 mm
P 13
1. PN10, PN16, or PN25 Ductile Iron Flange 2. Raised Face 3. Raised Face of Flange and Barrel Machined. 4. ISO 2531 Ductile Iron Pipe Barrel 5. Pipe Threads, ANSI B1.20.0, Adapted to Ductile Iron Pipe Outside Diameters 6. Shroud
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866.DIP.PIPE
International sales
100 - 1600 mm
P 14
U.S. PIPE ASSUMES NO RESPONSIBILITY FOR FIELD ASSEMBLY PRACTICES AND DISCLAIMS ALL LIABILITY ARISING THEREFROM.
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866.DIP.PIPE
International sales
100 - 1600 mm
P 15
REVISED 10.09
866.DIP.PIPE
International sales
100 - 1600 mm
P 16
Nominal Diameter 100 150 200 250 300 350 400 450 500 600 700 800 900 1000 1200 1400 1500 1600
Barrel DE 118 170 222 274 326 378 429 480 532 635 738 842 945 1048 1255 1462 1565 1668 K12 E 7,2 7,8 8,4 9,0 9,6 10,2 10,8 11,4 12,0 13,2 14,4 15,6 16,8 18,0 20,4 22,8 24,0 25,2 Mass per Meter 17,7 28,0 39,7 52,8 67,3 93,1 100,0 118,3 138,2 181,8 230,8 285,5 345,4 410,6 557,6 726,8 819,1 916,9 PN10 3,6 5,9 8,2 11,3 15,0 18,1 22,7 25,9 31,8 42,2 64,0 83,5 93,0 120,7 178,3 221,8 276,2 343,8
Mass per Flange PN16 3,6 5,9 7,7 10,9 15,0 22,2 28,1 38,1 50,3 77,1 67,6 88,5 102,5 149,2 219,5 256,7 331,1 401,1 PN25 4,1 6,8 10,0 14,5 19,5 30,4 39,9 48,1 61,2 84,8 109,8 138,8 162,4 218,2 304,8 409,1 543,0
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International sales
100 - 1600 mm
P 17
PN10 Nominal Size DN 100 150 200 250 300 350 400 450 500 600 700 800 900 1000 1200 1400 1500 1600 D 220 285 340 400 455 505 565 615 670 780 895 1015 1115 1230 1455 1675 1785 1915 g 153 209 264 319 367 427 477 527 582 682 797 904 1004 1111 1330 1530 1640 1750 a 19,0 19,0 20,0 22,0 24,5 24,5 24,5 25,5 26,5 30,0 32,5 35,0 37,5 40,4 45,0 46,0 47,5 49,0 b 16,0 16,0 17,0 19,0 20,5 20,5 20,5 21,5 22,5 25,0 27,5 30,0 32,5 35,0 40,0 41,0 42,5 44,0 c 3 3 3 3 4 4 4 4 4 5 5 5 5 5 5 5 5 5
Dimensions in millimeters.
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866.DIP.PIPE
International sales
100 - 1600 mm
P 18
PN16 Nominal Size DN 100 150 200 250 300 350 400 450 500 600 700 800 900 1000 1200 1400 1500 1600 D 220 285 340 400 455 520 580 640 715 840 910 1025 1125 1255 1485 1685 1820 1930 g 153 209 264 319 367 432 484 544 600 721 791 898 998 1115 1330 1530 1640 1750 a 19,0 19,0 20,0 22,0 24,5 26,5 28,0 30,0 31,5 36,0 39,5 43,0 46,5 50,0 57,0 60,0 62,5 65,0 b 16,0 16,0 17,0 19,0 20,5 22,5 24,0 26,0 27,5 31,0 34,5 38,0 41,5 45,0 42,0 55,0 57,5 60,0 c 3 3 3 3 4 4 4 4 4 5 5 5 5 5 5 5 5 5
Dimensions in millimeters.
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866.DIP.PIPE
International sales
100 - 1600 mm
P 19
PN25 Nominal Size DN 100 150 200 250 300 350 400 450 500 600 700 800 900 1000 1200 1400 1600 D 235 300 360 425 485 555 620 670 730 845 960 1085 1185 1320 1530 1755 1975 g 159 214 274 331 389 446 503 553 613 718 820 929 1029 1142 1350 1560 1780 a 19,0 20,0 2,0 24,5 27,5 30,0 32,0 34,5 36,5 42,0 46,5 51,0 55,5 60,0 69,0 74,0 81,0 b 16,0 17,0 19,0 21,5 23,5 26,0 28,0 30,5 32,5 37,0 41,5 46,0 50,5 55,0 64,0 69,0 76,0 c 3 3 3 3 4 4 4 4 4 5 5 5 5 5 5 5 5
Dimensions in millimeters.
REVISED 10.09
866.DIP.PIPE
International sales
100 - 1600 mm
P 20
PN10 Nominal Size DN 100 150 200 250 300 350 400 450 500 600 700 800 900 1000 1200 1400 1500 1600 D 220 285 340 400 455 505 565 615 670 780 890 1015 1115 1230 1455 1675 1785 1915 C 180 240 295 350 400 460 515 565 620 725 840 950 1050 1160 1380 1590 1700 1820 Holes Number 8 8 8 12 12 16 16 20 20 20 24 24 28 28 32 36 36 40 d 19 23 23 23 23 23 28 28 28 31 31 34 34 37 40 43 43 49 Bolts 16 20 20 20 20 20 24 24 24 27 27 30 30 33 36 39 39 45
Dimensions in millimeters.
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866.DIP.PIPE
International sales
100 - 1600 mm
P 21
PN16 Nominal Size DN 100 150 200 250 300 350 400 450 500 600 700 800 900 1000 1200 1400 1500 1600 D 220 285 340 400 455 520 580 640 715 840 910 1025 1125 1255 1485 1685 1820 1930 C 180 240 295 355 410 470 525 585 650 770 840 950 1050 1170 1390 1590 1710 1820 Holes Numbers 8 8 12 12 12 16 16 20 20 20 24 24 28 28 32 36 36 40 d 19 23 23 28 28 28 31 31 34 37 37 40 40 43 49 49 56 56 Bolts 16 20 20 24 24 24 27 27 30 33 33 36 36 39 45 45 52 52
Dimensions in millimeters.
REVISED 10.09
866.DIP.PIPE
International sales
100 - 1600 mm
P 22
PN25 Nominal Size DN 100 150 200 250 300 350 400 450 500 600 700 800 900 1000 1200 1400 1600 D 235 300 360 425 485 555 620 670 730 845 960 1085 1185 1320 1530 1755 1975 C 190 250 310 370 430 490 550 600 660 770 875 990 1090 1210 1420 1640 1860 Holes Numbers 8 8 12 12 16 16 16 20 20 20 24 24 28 28 32 36 40 d 23 28 28 31 31 34 37 37 37 40 43 49 49 56 56 62 62 Bolts 20 24 24 27 27 30 33 33 33 36 39 45 45 52 52 56 56
Dimensions in millimeters.
REVISED 10.09
866.DIP.PIPE
International sales
100 - 1600 mm
P 23
Nominal Size DN 100 150 200 250 300 350 400 450 500 600 700 800 900 1000 1200 1400 1500 1600
DE 118 170 222 274 326 378 429 480 532 635 738 842 945 1048 1255 1462 1565 1668
e 7,2 7,8 8,4 9,0 9,6 10,2 10,8 11,4 12,0 13,2 14,4 15,6 16,8 18,0 20,4 22,8 24,0 25,2
L 130 135 140 145 150 155 160 165 170 180 190 200 210 220 240 310 320 330
FLEX Fittings.
Mass with Flange PN10 10 15 21 28 38 53 65 76 90 119 176 225 267 365 533 750 1092 1402 PN16 10 15 21 28 38 57 70 88 108 154 180 230 276 394 574 785 1085 1382 PN25 10 16 23 32 42 65 82 98 119 162 222 280 336 463 659 937 1364
DN 1500 and 1600 sizes are available only as TR Dimensions in millimeters. Masses in kilograms. These fittings can be supplied to buying lengths (L) other than those listed. Flanges as provided on these fittings shall be screwed-on flanges.
REVISED 10.09
866.DIP.PIPE
International sales
100 - 1600 mm
P 24
Flanged Spigot
Nominal Size DN 100 150 200 250 300 350 400 450 500 600 700 800 900 1000 1200 1400 1500 1600
DE 118 170 222 274 326 378 429 480 532 635 738 842 945 1048 1255 1462 1565 1668
e 7,2 7,8 8,4 9,0 9,6 10,2 10,8 11,4 12,0 13,2 14,4 15,6 16,8 18,0 20,4 22,8 24,0 25,2
L 360 380 400 420 440 460 480 500 520 560 600 600 600 600 600 710 750 780
FLEX Fittings.
Mass with Flange PN10 10 17 24 34 45 56 71 85 104 144 203 255 300 367 513 738 1090 1418 PN16 10 17 24 33 45 60 76 97 122 179 206 260 310 396 555 773 1084 1399 PN25 11 18 26 37 49 69 88 107 133 187 248 310 370 465 640 926 1381
DN 1500 and 1600 sizes are available only as TR Dimensions in millimeters. Masses in kilograms. These fittings can be supplied to buying lengths (L) other than those listed. Flanges as provided on these fittings shall be screwed-on flanges.
REVISED 10.09
866.DIP.PIPE
International sales
100 - 1600 mm
P 25
Nominal Size DN 100 150 200 250 300 350 400 450 500 600 700 800 900 1000 1200 1400 1500 1600
DE 118 170 222 274 326 378 429 480 532 635 738 842 945 1048 1255 1462 1565 1668
e 7,2 7,8 8,4 9,0 9,6 10,2 10,8 11,4 12,0 13,2 14,4 15,6 16,8 18,0 20,4 22,8 24,0 25,2
L 130 135 140 145 150 155 160 165 170 180 190 200 210 220 240 310 320 330
Mass with Flange PN10 12 20 29 39 52 71 88 102 123 170 241 305 387 357 516 721 1056 1377 PN16 12 20 28 39 52 75 93 114 142 205 245 310 396 386 557 756 1049 1358 PN25 13 21 30 43 56 83 105 124 153 213 287 361 456 455 642 908 1340
Dimensions in millimeters. Masses in kilograms. These fittings can be supplied to laying lengths (L) other than those listed.
REVISED 10.09
866.DIP.PIPE
International sales
100 - 1600 mm
P 26
Nominal Size DN 100 150 200 250 300 350 400 450 500 600
e 7,2 7,8 8,4 9,0 9,6 10,2 10,8 11,4 12,0 13,2
t 192 224 254 290 310 445 474 445 591 673
R 114 152 178 229 254 292 318 356 394 470
c 125 160 190 225 255 290 320 355 385 450
d 200 250 300 350 400 450 500 550 600 700
Mass Approx. PN10 20 31 47 70 91 135 168 196 272 384 PN16 21 31 47 70 90 141 177 212 298 430 PN25 21 34 49 377 100 154 197 231 316 449
REVISED 10.09
866.DIP.PIPE
International sales
100 - 1600 mm
P 27
Nominal Size DN 100 150 200 250 300 350 400 450 500 600 700 800 900 1000 1200 1400* 1500 1600*
e 7,2 7,8 8,4 9,0 9,6 10,2 10,8 11,4 12,0 13,2 14,4 15,6 16,8 18,0 20,4 22,8 24,0 25,2
t 192 224 254 290 310 445 474 445 591 673 800 900 806 1100 965 1028 1092 1219
R 114 152 178 229 254 292 318 356 314 470 572 671 610 846 711 900 847 896
Mass Approx. PN10 11,3 20,4 29,5 43,1 57 91 113 125 188 270 390 538 603 909 1161 1524 1814 2282 PN16 11.3 20,4 29,5 43,1 57 95 122 138 215 318 413 565 637 975 1263 1626 1978 2440 PN25 13,6 22,7 31,8 49,9 66 109 143 159 234 336 474 651 739 1107 1420 1871 2717
Dimensions in millimeters. Masses in kilograms. *Check with your U.S. Pipe Sales Representative for availability.
REVISED 10.09
866.DIP.PIPE
International sales
100 - 1600 mm
P 28
Nominal Size DN 100 150 200 250 300 350 400 450 500 600 700 800 900 1000 1200 1400* 1500 1600*
e 7,2 7,8 8,4 9,0 9,6 10,2 10,8 11,4 12,0 13,2 14,4 15,6 16,8 18,0 20,4 22,8 24,0 25,2
t 129 147 165 175 196 279 296 241 375 394 484 529 552 632 711 558 597 635
R 122 184 214 276 337 306 337 368 429 356 616 736 506 930 736 1043 1155 1214
Mass Approx. PN10 11,3 18,1 24,9 36,3 48 73 88 91 145 200 293 397 508 658 1027 1080 1263 1515 PN16 11.3 18,1 24,9 36,3 48 77 98 107 170 247 318 426 542 723 1129 1182 1424 1674 PN25 11,3 20,4 29,5 40,8 57 91 118 125 188 265 379 513 644 855 1286 1427 1950
Dimensions in millimeters. Masses in kilograms. *Check with your U.S. Pipe Sales Representative for availability.
REVISED 10.09
866.DIP.PIPE
International sales
100 - 1600 mm
P 29
Nominal Size DN 100 150 200 250 300 350 400 450 500 600 700 800 900 1000 1200 1400* 1500 1600*
e 7,2 7,8 8,4 9,0 9,6 10,2 10,8 11,4 12,0 13,2 14,4 15,6 16,8 18,0 20,4 22,8 24,0 25,2
t 129 147 165 175 196 216 229 241 273 295 334 354 489 412 641 393 356 343
R 256 383 448 575 702 638 702 767 894 367 532 653 766 826 894 823 1001 1059
Mass Approx. PN10 11,3 18,1 24,9 36,3 50 61 77 93 118 166 229 306 469 492 964 864 905 1023 PN16 11.3 18,1 24,9 36,3 48 68 86 107 143 211 254 336 503 558 1064 966 1068 1182 PN25 11,3 20,4 29,5 43,1 59 82 107 127 161 231 315 420 606 687 1220 1211 1458
Dimensions in millimeters. Masses in kilograms. *Check with your U.S. Pipe Sales Representative for availability.
REVISED 10.09
866.DIP.PIPE
International sales
100 - 1600 mm
P 30
Nominal Size DN 100 150 200 250 300 350 400 450 500 600 700 800 900 1000 1200 1400* 1500 1600*
e 7,2 7,8 8,4 9,0 9,6 10,2 10,8 11,4 12,0 13,2 14,4 15,6 16,8 18,0 20,4 22,8 24,0 25,2
t 129 147 165 175 196 216 229 241 273 295 254 295 489 332 641 342 267 241
R 516 775 902 1161 1418 1289 1418 1548 1805 355 517 962 1547 1163 1805 783 1119 1106
Mass Approx. PN10 11,3 18,1 24,9 36,3 50 61 77 93 118 166 193 272 469 426 964 792 764 841 PN16 11.3 18,1 24,9 36,3 48 68 86 109 145 213 218 302 506 492 1066 894 925 1000 PN25 11,3 20,4 29,5 43,1 59 82 107 127 163 231 279 388 606 624 1222 1139 1277
Dimensions in millimeters. Masses in kilograms. *Check with your U.S. Pipe Sales Representative for availability.
REVISED 10.09
866.DIP.PIPE
International sales
100 - 1600 mm
P 31
200
250
300
350
400
REVISED 10.09
866.DIP.PIPE
International sales
100 - 1600 mm
P 32
500
600
700
900
REVISED 10.09
866.DIP.PIPE
International sales
100 - 1600 mm
P 33
1200
1400*
1500
1600*
Dimensions in millimeters. Masses in kilograms. *Check with your U.S. Pipe Sales Representative for availability.
REVISED 10.09
866.DIP.PIPE
International sales
100 - 1600 mm
P 34
Body Nominal Size DN 100 150 e 8,4 8,4 9,1 9,1 9,1 9,8 9,8 9,8 9,8 10,5 10,5 10,5 10,5 11,2 11,2 11,2 11,2 11,2 11,9 11,9 11,9 11,9 11,9 L 384 384 447 447 447 508 508 508 508 579 579 579 579 620 620 620 620 620 889 889 889 889 889 Nominal Size DN 80 100 80 100 150 80 100 150 200 100 150 200 250 100 150 200 250 300 150 200 250 300 350
Branch e 8,1 8,4 8,1 8,4 9,1 8,1 8,4 9,1 9,8 8,4 9,1 9,8 10,5 8,4 9,1 9,8 10,5 11,2 9,1 9,8 10,5 11,2 11,9 h 171 192 210 230 224 235 256 249 254 306 300 305 290 332 325 330 315 310 375 375 375 419 445
Mass Approx. 18,1 20,4 27,2 29,5 31,8 40,8 43,1 45,4 47,6 59,0 61,2 65,8 68,0 77 79 82 86 88 129 132 136 145 152
200
250
300
350
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866.DIP.PIPE
International sales
100 - 1600 mm
P 35
450
500
600
700
REVISED 10.09
866.DIP.PIPE
International sales
100 - 1600 mm
P 36
900
1000
1200
REVISED 10.09
866.DIP.PIPE
International sales
100 - 1600 mm
P 37
1500
1600*
Dimensions in millimeters. Masses in kilograms. *Check with your U.S. Pipe Sales Representative for availability.
REVISED 10.09
866.DIP.PIPE
International sales
100 - 1600 mm
P 38
200
250
300
350
400
REVISED 10.09
866.DIP.PIPE
International sales
100 - 1600 mm
P 39
500
600
700
800
REVISED 10.09
866.DIP.PIPE
International sales
100 - 1600 mm
P 40
1000
1200
1400*
1600*
Dimensions in millimeters. Masses in kilograms. *Check with your U.S. Pipe Sales Representative for availability.
U.S. PIPE AND FOUNDRY CO. DUCTILE IRON FLANGED PIPE BRO-092
REVISED 10.09
866.DIP.PIPE
International sales
100 - 1600 mm
P 41
300
350
400
450
500
600
REVISED 10.09
866.DIP.PIPE
International sales
100 - 1600 mm
P 42
1000
1600*
Dimensions in millimeters. Masses in kilograms. *Check with your U.S. Pipe Sales Representative for availability.
NOTE: On tapers of certain end combinations the number of bolt holes on one flange have an odd number in one quadrant and the opposite flange has an even number of holes in the same quadrant. Therefore there are only four (4) positions in which the tapers can be placed to properly assemble with the adjacent piping. Please take particular note that flanged tapers have the vertical centerline marked on the edge of the flange. If assembled with the centerline in the vertical plane, the fitting will properly assemble with the adjacent components.
REVISED 10.09
866.DIP.PIPE
International sales
100 - 1600 mm
P 43
NOTE Consult U.S. Pipes Intrenational Sales Representative for availability of these products.
REVISED 10.09
866.DIP.PIPE
International sales
100 - 1600 mm
P 44
Nominal Diameter DN 100 150 200 250 300 350 400 450 500 600 700 800 900 1100 1000 1200 1400 1500 1600
D 220 285 340 400 455 505 565 615 670 780 895 1015 1115 1230 1340 1455 1675 1785 1915
a 19,0 19,0 20,0 22,0 24,5 24,5 24,5 25,5 26,5 30,0 32,5 35,0 37,5 40,0 42,5 45,0 46,0 47,5 49,0
b 16,0 16,0 17,0 19,0 20,5 20,5 20,5 21,5 22,5 25,0 27,5 30,0 32,5 35,0 37,5 40,0 41,0 42,5 44,0
c 3 3 3 3 4 4 4 4 4 5 5 5 5 5 5 5 5 5 6
Mass 4,1 6,7 9,8 14,7 20,1 24,8 31,2 38,3 47,0 70,0 99,0 138,0 176,0 228,0 287,0 359,0 506,0 580,0 698,0
REVISED 10.09
866.DIP.PIPE
International sales
100 - 1600 mm
P 45
Nominal Diameter DN 100 150 200 250 300 350 400 450 500 600 700 800 900 1100 1000 1200 1400 1500 1600
D 220 285 340 400 455 520 580 640 715 840 910 1025 1125 1255 1355 1485 1685 1820 1930
a 19,0 19,0 20,0 22,0 24,5 26,5 28,0 30,0 31,5 36,0 39,5 43,0 46,5 50,0 53,5 57,0 60,0 62,5 65,0
b 16,0 16,0 17,0 19,0 20,5 22,5 24,0 26,0 27,5 31,0 34,5 38,0 41,5 45,0 48,5 52,0 55,0 57,5 60,0
c 3 3 3 3 4 4 4 4 4 5 5 5 5 5 5 5 5 5 5
Mass 4,1 6,7 9,8 14,7 20,1 28,3 36,8 47,6 63,0 96,0 116,0 159,0 201,0 272,0 333,0 429,0 582,0 664,0 784,0
REVISED 10.09
866.DIP.PIPE
International sales
100 - 1600 mm
P 46
Nominal Diameter DN 100 150 200 250 300 350 400 450 500 600 700 800 900 1000 1100 1200* 1400* 1500* 1600*
D 235 300 360 425 485 555 620 670 730 845 960 1085 1185 1320 1420
a 19,0 20,0 22,0 24,5 27,5 30,0 32,0 34,5 36,5 42,0 46,5 51,0 55,5 60,0 64,5
b 16,0 17,0 19,0 21,5 23,5 26,0 28,0 30,5 32,5 37,0 41,5 46,0 50,5 55,0 59,5
c 3 3 3 3 4 4 4 4 4 5 5 5 5 5 5
Mass 4,7 7,9 12,3 18,6 26,1 36,9 48,5 60,0 74,0 109,0 152,0 211,0 266,0 357,0 427,0
Dimensions in millimeters. Masses in kilograms. *Check with your U.S. Pipe Sales Representative for availability.
REVISED 10.09
866.DIP.PIPE
International sales
100 - 1600 mm
P 47
PN16 Large Diameter Nominal Diameter DN 200 350 400 700 900 1000 D 340 520 580 580 910 1125 1255 1255 b 17,0 22,5 24,0 24,0 34,5 41,5 45,0 45,0 c 3 4 4 4 5 5 5 5 Nominal Diameter DN 100 250 250 300 500 700 700 800 Small Diameter c 3 3 3 4 4 5 5 5 a 40 54 54 55 67 73 73 77 Mass 13,0 36,5 46,0 44,5 134,0 200,0 285,0 260,0
PN25 Large Diameter Nominal Diameter DN 200 350 400 D 360 555 620 620 b 19,0 26,0 28,0 28,0 c 3 4 4 4 Nominal Diameter DN 100 250 250 300 Small Diameter c 3 3 3 4 a 47 60 60 61 Mass 16,8 48,5 61,0 60,0
REVISED 10.09
866.DIP.PIPE
International sales
100 - 1600 mm
P 48
Metric FLANGE-TYTE Gaskets for DN 80 through 1000 Flanged Pipe and Fittings
The FLANGE-TYTE Gasket, a U.S. Pipe invention, is a superior ring gasket that should save money on installation and maintenance costs. When properly assembled, the FLANGE-TYTE Gasket gives a leakfree flanged joint at reasonable bolt torque even at high internal operating pressures. A leak-free joint can be effected on standard ISO flanged pipe, fittings, valves and hydrants having flanges with PN 10, 16 or 25 drilling and use of the FLANGE-TYTE Gasket. The outer edge of the gasket is scalloped to accommodate PN 10, 16, or 25 drilling. Flanged pipe and fittings up through DN 300 size with PN 10 drilling assembled with FLANGE-TYTE Gaskets have been tested at 48 bars and did not leak. Thus, installations using FLANGE-TYTE Gaskets can be operated safely at high internal pressures and velocities and still handle the ever-present threat of surges without fear of gasket leaks. U.S. Pipe DN 80 through 1000 Ductile Iron flanged pipe and fittings with ISO PN 10, 16, and 25 flanges joined with the FLANGE-TYTE Gasket will produce leak-free joints at reasonable bolt torques for working pressures up to and including 25 bars with a safety factor of 2. Only 12,5 kgm of bolt torque is required for water working pressures up to and including 17 bars on the DN 100 300 sizes. See table on reverse side. FLANGE-TYTE Gaskets are 3mm thick and normally furnished of SBR rubber per the requirements of ANSI/AWWA C111/A21.11 Standard for Rubber-Gasket Joints for Ductile Iron Pressure Pipe and Fittings. Neoprene, EPDM, nitrile or fluorocarbon elastomers may be available by special order.
REVISED 10.09
866.DIP.PIPE
International sales
100 - 1600 mm
P 49
FLANGE-TYTE Gaskets
The FLANGE-TYTE Gasket for flanged pipe and fittings should be assembled using the same general procedures and practices as for plain ring type flanged gaskets. As with all flanged assemblies, the faces of the flanges must be free of sand, grit, grease or other foreign matter. For larger diameters, it may be necessary to attach the FLANGE-TYTE Gasket to the face of one of the flanges using a Heavy Duty Adhesive, prior to aligning the flanges. For smaller diameter joints the gaskets can be dropped into the joint as it is being assembled. Align the flanges and insert several bolts in the lower half of the flanges. Drop the FLANGE-TYTE Gasket between the two flanges so that the gasket rests on the lower bolts. Insert the remaining bolts and follow the tightening procedure described below. Center the FLANGE-TYTE Gasket on the lower flange before assembling the joint. The gasket can also be attached to the face of the flange with Heavy Duty Adhesive to keep the gasket from dislodging during assembly. Bolt Tightening Procedure After alignment has been completed, insert bolts and hand tighten the nuts, keeping any remaining gap between the flanges approximately uniform while tightening. Tighten the nuts in successive stages on bolts diametrically opposite one another, in the sequence of the numbers shown in the diagram. The following bolt torques are required for 17 bar working pressure using FLANGE-TYTE Gaskets: Bolt Torque Requirements DN (mm) 80 100 150 200 250 300 350 400 450* 500 600 700* 800 900* 1000 Torsin de Perno (kg*m) 12,5 12,5 12,5 12,5 12,5 12,5 15,0 15,0 16,5 16,5 18,0 18,7 19,5 22,0 22,0 Bolt Torquing Sequence
*Check with U. S. Pipes International Sales Representative for availability of these sizes.
REVISED 10.09
866.DIP.PIPE
International sales
100 - 1600 mm
P 50
PN10 Nominal DIameter DN 100 150 200 250 300 350 400 450 500 600 700 800 900 1000 1200 1400 1500 1600 Bolts No. 8 8 8 12 12 16 16 20 20 20 24 24 28 28 32 36 36 40 Diameter mm M16 M20 M20 M20 M20 M20 M24 M24 M24 M27 M27 M30 M30 M33 M36 M39 M39 M45 Large mm l/b 90/62 100/72 100/72 110/76 120/83 130/93 140/103 130/93 150/110 170/122 150/105 160/110 160/110 180/117 180/110 180/105 180/105 190/110 Mass 1,6 2,9 2,9 4,7 5,0 6,9 11,3 13,4 14,8 21,3 23,4 31,5 36,8 49,5 73,4 94,4 94,4 156,0
Bolting, like gaskets, is not furnished with flanged products unless so ordered. Hex head bolts (partially threaded) and hex nuts are of carbon steel with dimensions per the appropriate table(s) in ISO 4014. The standard coating for bolting is zinc plating. Galvanized coating is available at an additional cost. Masses shown are for one set of bolts and nuts.
REVISED 10.09
866.DIP.PIPE
International sales
100 - 1600 mm
P 51
PN16 Nominal DIameter DN 100 150 200 250 300 350 400 450 500 600 700 800 900 1000 1200 1400 1500 1600 Bolts No. 8 8 12 12 12 16 16 20 20 20 24 24 28 28 32 36 36 40 Diameter mm M16 M20 M20 M24 M24 M24 M27 M27 M30 M33 M33 M36 M36 M39 M45 M45 M52 M52 Large mm l/b 90/62 100/72 100/72 110/82 130/93 130/93 150/105 130/90 160/110 180/117 150/100 160/92 160/92 180/105 210/115 210/115 230/130 230/130 Mass 1,6 2,9 4,4 7,3 8,0 10,7 15,6 17,7 26,3 35,4 37,9 48,8 56,9 73,4 132,6 149,2 221,6 246,2
Bolting, like gaskets, is not furnished with flanged products unless so ordered. Hex head bolts (partially threaded) and hex nuts are of carbon steel with dimensions per the appropriate table(s) in ISO 4014. The standard coating for bolting is zinc plating. Galvanized coating is available at an additional cost. Masses shown are for one set of bolts and nuts.
REVISED 10.09
866.DIP.PIPE
International sales
100 - 1600 mm
P 52
PN25 Nominal DIameter DN 100 150 200 250 300 350 400 450 500 600 700 800 900 1000 1200 1400 1600 Bolts No. 8 8 12 12 16 16 16 20 20 20 24 24 28 28 32 36 40 Diameter mm M20 M24 M24 M27 M27 M30 M33 M33 M33 M36 M39 M45 M45 M52 M52 M56 M56 Large mm l/b 100/72 110/82 110/82 130/90 130/90 140/93 150/100 150/100 160/100 180/110 180/105 190/110 190/110 230/130 230/130 260/130 260/120 Mass 2,9 4,9 7,3 10,6 14,2 19,2 25,2 31,6 32,8 45,9 62,9 93,6 109,2 172,3 197,0 281,9 313,2
Bolting, like gaskets, is not furnished with flanged products unless so ordered. Hex head bolts (partially threaded) and hex nuts are of carbon steel with dimensions per the appropriate table(s) in ISO 4014. The standard coating for bolting is zinc plating. Galvanized coating is available at an additional cost. Masses shown are for one set of bolts and nuts.
REVISED 10.09
866.DIP.PIPE
International sales
100 - 1600 mm
P 53
siZe range 4"-64" Ductile Iron 4"-12" Ductile Iron 4"-36" Ductile Iron 30"-64" Ductile Iron 3"-64" Ductile Iron 4-36 Ductile Iron 4"-48" Ductile Iron
Flanged Pipe Grooved Pipe USIFLEX Boltless Ball Joint Pipe For Subaqueous Installations restrained Joints TR FLEX Restrained Joint HP LOK Restrained Joint MJ FIELD LOK Gaskets
4"-36" Ductile Iron 30"-64" Ductile Iron 4"-24" 4"-24" 30" & 36" 4"-36" Ductile Iron 4"-24" Ductile Iron
FIELD LOK 350 Gaskets FIELD LOK Gasket TR FLEX GRIPPER Rings TR TELE FLEX Assemblies
4"-36" Ductile Iron 30-64 Ductile Iron 30"-48" Ductile Iron 30"-64" Ductile Iron 4"-24" Ductile Iron Our products are manufactured in conformance with National Standards so that our customers may be assured of getting the performance and longevity they expect. Use of accessories or other appurtenances that do not comply with recognized standards may jeopardize the performance and longevity of the project.
HP LOK Fittings and HP LOK Telescoping Sleeves Mechanical Joint Fittings Flanged Fittings XTRA FLEX Couplings
Miscellaneous products PROTECTO 401 Lined Ductile Iron Pipe for Domestic Sewage and Industrial Wastes GLASS Lined Ductile Iron Pipe for Wastewater Treatment Plants RING FLANGE-TYTE Gaskets FULL FACE FLANGE-TYTE Gaskets MJ Harness-Lok Saddle Outlets Welded Outlets Polyethylene Encasement 4"-64" Ductile Iron 4-30 Ductile Iron 4"-36" 4"-64" 4-48 Ductile Iron Various Ductile Iron Various Ductile Iron 4"-64"
REVISED 10.09
All U.S. Pipe brochures and/or products are subject to change without further notice.
International Sales Office P.O. Box 10406 Birmingham, AL 35202 TEL 205.254.7470 FAX 205.254.7174 international@uspipe.com www.uspipe.com