SWTS-40

STANDARD SPECIFICATION FOR MEDIUM VOLTAGE MOTORS

1.0

INTENT

This specification is intended to cover the design, manufacture, assembly,testing at manufacturers works, packing, transportation and receipt at site of medium voltage motors(Energy efficient Motors) with all materials and accessories for efficient and trouble free operation.

2.0 CODES & STANDARDS

The squirrel cage induction motors and their components shall comply with the latest applicable Indian standards listed below. Where Indian standards do not exist, the relevant IEC or British standards shall apply.

IS-325 IS-12615

Three phases induction motors. Energy Efficient Motors IEEMA Std. for Energy Efficient Motors Std.19-2000 IS-4029 Guide for testing 3-phase induction motors. IS-4691 Degree for protection by enclosures for rotating electric machines. IS-4899 Methods of determination of efficiency of rotating electrical machines. IS-1271 Insulating materials for electric machinery and apparatus. IS 7816 Guide for testing insulation resistance of rotating machines. IS-1231 Dimensions of three phase ,foot mounted induction Motors. IS-6362 Designation of methods of cooling for rotating electrical equipment. IS-2148 Flameproof enclosures of electrical apparatus. IS-5571 Guide for selection of electrical equipment for hazardous. area.

CERTIFICATION:
Approval certificates from statutory authorities like CMRI & DGMS shall be submitted indicating suitability of flameproof motors in hazardous area locations.In case the equipment is manufactured abroad then approved certificates from certification agencies like UL/ FM/ BASEFA for their suitability of flame proof motors in hazardous areas shall be submitted.

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3.0 OPERATING CONDITIONS:

3.1 Motors shall be suitable for operating satisfactorily in humid and corrosive Atmospheres found in refineries and petrochemicals plants. Unless specifically mentioned, a maximum ambient temperature of 50C shall be taken into consideration. Motors shall be rated for continuous duty. 3.2

Frequency and voltage variations:

Motors shall be required for continuous, satisfactory operation at rated Output under the following conditions:a) The terminal voltage differing from its rated value by not more than 6% or b) The frequency differing from its rated value by not more than 3% or c) Any combination of a) and b) 3.3 Starting:-Unless otherwise specified motors shall be designed for direct on-line starting across full line voltage. Minimum locked rotor thermal withstand time at rated voltage shall be 10 seconds under cold conditions and 8 seconds under hot condition. Unless otherwise agreed, the starting time of the motor shall be less than the hot thermal withstand time of the rotor by 2 seconds to permit application of conventional bi-metal relays or thermal released against locked rotor and overload conditions.All motors shall be suitable for starting under specified load conditions with 75 percent rated voltage at the terminals. Motors shall be designed for minimum 4 consecutive starts from ambient and 3 consecutive starts from steady state full load temperature. Starting torque shall be higher than torque of driven load throughout the the starting period.

4.0 GENERAL REQUIREMENTS

4.1 Insulation and bracing:-Motors shall be provided with F class insulation. The permissible temperature rise above the specified ambient temperature shall be limited to those specified in the applicable IS standards for class B insulation. The windings shall be copper and shall be tropicalised. The windings shall be suitably varnished ,baked and treated with epoxy gel for operating in humid and corrosive atmospheres. Windings shall be adequately braced to prevent any relative movement during operating conditions.

4.2

Phase Connections:-The windings shall preferably be connected in delta.

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4.3

Winding Terminations:-

The ends of the windings shall be brought out into a terminal box. They shall be terminated by means of terminals mounted on an insulating base made of non-hygroscopic and non-flammable materials. Connecting strip shall be supplied for delta/star connection. All terminals shall be adequately designed. Line terminals shall be thoroughly insulated from frame with material resistant to tracking insulated

4.4

Terminal Box and cable entries:-Terminal box shall be mounted on the right hand side as viewed from Driving end. It shall be rotatable in steps of 90 to allow cable entry from any direction. The terminal box shall be provided with bolt terminals, cable lugs and entries for suitable cable glands corresponding to number and size of specified cable. An adequately sized earth terminal shall be provided in the motor terminal box for termination of the fourth core of specified cables. Cable glands ( double compression, Nickel /Cr plated brass)Cable lugs shall be of tin plated copper only. Motor terminal box shall be suitable for fault level of 40 KA for 0.25 secs. for motors above 30KW. The motor and terminal box shall be provided with two earth terminals. A separate terminal box shall be supplied for space heater terminals as specified in clause 4.8. 4.5 Phase Marking:

Appropriate phase markings as per IS-4728 shall be provided inside terminal box. The marking shall be non-removable and indelible.

4.6

Motor Casing and type of enclosure:--Motors shall meet the specified ambient conditions and operating requirements. The minimum degree of protection for the motor enclosures including terminal boxes and bearing housing shall be IP-55 as per IS 4691. Motor for outdoor use shall be suitable for installation and satisfactory operation without any protective shelter or canopy. Motor casing shall be provided with a suitable drain for removal of condensed moisture. 4.7 Shaft Extension: Motor shall be provided with single shaft extension with Key way and full key. 4.8 Anti Condensation heaters:
Motors above 30KW shall be provided with 240V anti-condensation heaters, sized and located so as to prevent condensation of moisture during shutdowns periods. The heaters shall permanently remain ON when the motor is not in service and as such cause no damage to windings. The rating of the heater shall be such that the surface temperature does not

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exceed 200C in an ambient temperature.For motor installed in hazardous atmospheres(Zone-1 or Zone 2),space heaters shall conform to provision of applicable standards.

4.9 4.10

Fixing Bolts:
All motors shall be supplied with fixing bolts.

Lifting Hook:

Motors shall be provided with lifting hooks od adequate capacity to facilitate safe lifting operation.

4.11

Earth Terminals:

Two earth terminals preferably on diametrically opposite points shall be provided for each motor. Necessary nuts and spring washers shall be provided for earth connection. An additional earth terminal shall be provided inside the terminal box as stated in clause 4.4.

4.12

Bearing and Lubrication:

Motors shall have grease lubricated ball or roller bearings. In all cases, the bearings shall be chosen to provide a minimum operating life of 40,000 hrs. Motors shall be provided with on- line grease lubrication arrangement for both drive end & non drive end bearings complete with grease nipple and drain plug. Bearing boxes shall be provided with labyrinth seals to prevent loss of grease and entry of dust or moisture. Bearings shall be suitable for bi-directional rotation of the motors.

4.13 4.14

Vibrations:
Motor vibrations shall be within limit of IS-12075

Noise Level:

Permissible noise level shall not exceed the stipulations laid down in IS-12065.

4.15

Cooling:

The motors shall be totally enclosed fan cooled. Cooling fans shall be of Copper free aluminum suitable for bi-directional rotation of motors.

5.0
5.1

Performance:

Starting current and minimum torque shall be as given below: Starting current(in % of rated current) : 600 Min. torque (in % of full load torque) : 100 The starting torque and minimum torque of the motor shall be compatible with the speed torque of the driven equipment under specified operating conditions.

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5.2

The pull out torque at the rated voltage shall be not less than 175% of the rated load torque with no negative tolerance. The pullout torque shall not exceed 300% of rated load torque.

5.3 The minimum guaranteed values of the efficiency and power factor at full load, 75%, 50% and 25% loads shall be as per IS 12615.

6.0 Painting:
Painting shall be as per IS-5. Internal and external parts of casing and all metal parts to come in contact with surrounding air shall be protected with anti-acid paint that will resist the particular ambient condition. All external surfaces shall be given a coat of epoxy based paint.

7.0 Name Plate:

Name plate as required under IS-325 & IS 12615 shall be provided on each Motor. Equipment Tag No. shall be punched on the name plate. Additional information as stipulated in applicable Indian standards shall be included in name plate for motors for use in hazardous atmospheres.

8.0 Inspection & Testing:

Motors shall be tested in accordance with IS-325 and IS-4029. Inspection and testing shall be as per Q&A plan which shall be submitted by vendors for company approval. Relevant IEC or British Standards shall be applicable where Indian standards do not exist.

9.0

Drawings and Data:

a) Following information shall be furnished along with bid: i) Information to be furnished by the vendor as per attached Motor data sheet. Data sheet shall be duly signed and stamped.

ii) Torque speed & Time current curves. b)After placement of order, vendor shall furnish data/drawings/documents including but not limited to the following:

all

i) Completely filled up motor data sheet duly certified, signed & stamped by manufacturer. ii) Dimensions and mounting Details iii) Details of terminal box. iv) All performance characteristic curves. v) Thermal limit curves under hot and cold conditions.

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c) The final documentation shall include original and six duplicate sets of following in neatly bound folders. i) Copy of purchase order. ii) ONGC approved final motor data sheets, all data filled in. iii) ONGC approved final motor GA/Terminal/Frame drawings. iv) ONGC approved final motor characteristic curves. v) Third party Inspector or QAD of ONGC(whichever is applicable) approved final routine test certificates. vi) Type Test certificates with approval of Third party inspector or QAD of ONGC (whichever is applicable). vii) Third Party Inspector or QAD of ONGC Inspection(whichever is applicable) Final approval certificate and release note. viii) Valid CMRS & DGMS certificate scrutinized and cleared by Third party Inspector or QAD of ONGC. (whichever is applicable) ix) Six (6) copies of operation and maintenance manuals. In addition to the above, vendor to give all drawings/documents in CDROM(3 sets)