Professional Documents
Culture Documents
SURFTEST SJ-500/SV-2100
Catalog No.E4328-178
Surface roughness testers offer benchtop or portable operation and the choice of data analysis by PC or an easy-to-use dedicated processor
Surftest SJ-500/SV-2100
7.5" Color TFT LCD The dedicated data processor has a high-visibility 7.5" color TFT LCD. Icon display and touch panel operation provide user-friendly display and easy operation. Positioning by joystick and manual control knobs on the processor Easy-to-operate joystick. Fine positioning of stylus required for small-hole measurements can be easily performed using the manual ne-adjustment knobs. Multiple trace function A machine can be programmed to take up to three traces, one after the other. Auto leveling table (optional) Automatically levels the surface to be tested for easy, strain-free setup. Capable of ne-contour analysis Supports 43 types of analysis parameters, complying with surface roughness standards such as ISO 1997 and JIS 2001. Also capable of various ne-contour analysis. * Contour analyses: Area, circle, angle, coordinate difference, step, inclination
Improved operability
High-durability
Ceramic guideway A ceramic guideway, inherently free from wear and deterioration with age, is employed to maintain the traversing straightness of the drive unit (X-axis) indenitely. Maintenance-free design, since anti-corrosion treatment is not required for ceramic.
SJ-500
SV-2100M4
SV-2100S4/H4/W4
Traverse: 100mm Power column type
Supports 16 languages Japanese, English, German, French, Italian, Spanish, Portuguese, Korean, Simplified Chinese, Traditional Chinese, Czech, Polish, Hungarian, Turkish, Swedish, Dutch
Measurement Traverse
The user is guided through the leveling procedure to determine the amount of adjustment needed.
Surftest SJ-500
High accuracy, high performance, userfriendly display and easy operation
Ceramic guide Detector elevation knob Handle Leveling knob X-axis neadjustment knob
Class-leading traverse straightness: 0.2m/50mm High-speed traverse at up to 20mm/s under joystick control Smooth positioning using the vertical adjustment knob
DAT function
On
Off
Verication measurement NG
Actual measurement OK
Surftest SV-2100
Z-axis ne-adjustment knob (1mm/rev)
By setting the origin point at start-up, the Absolute scale system allows accurate positioning for repeated or multiple measurements.
Z-axis ne-adjustment knob (0.67mm/rev)
Connector unit
Connector unit
SV-2100M4
SV-2100S4
High-speed traverse at up to 40mm/s (X-axis) under joystick control Smooth positioning, using the Z-axis fine-adjustment knobs Stable, high-accuracy measurement with a traverse straightness of 0.15m/100mm
1. Capable of a series of automatic measurements, plus auto leveling (optional) and stylus retraction. Accurate positioning for repeated or multiple measurements possible. 2. SV-2100S4/H4/W4 models are equipped with an emergency stop button. Emergency stop button
3. Base sizes and vertical travel range on column Model No. SV-2100S4 Measurement setup screen SV-2100H4 SV-2100W4 SV-2100M4 Vertical travel range 350mm 550mm 350mm Power and manual Manual only Vertical traverse method Base size 600450mm 1000450mm 600450mm
Joystick
The menu customization function allows display of frequently used menu icons Home screen
Calibration screen
Statistical processing
Statistical data processing possible (up to 300 data samples) Statistical processing items: MAX, MIN, average, standard deviation, histogram, probability of acceptance.
Statistical results
* Patent pending
Setups are aided by icons representing ISO/JIS roughness standard parameters with appropriate values selected from recommended lists. Typical surface roughness symbol on drawing
Grinding Ra 1.5 0.08-0.8/Rz8max 3.3
Fine-contour analysis
Various contour analyses (area, circle, angle, coordinate difference, step, inclination) are supplied as standard.
Surftest SJ-500P/SV-2100M4
A superior data processing tester with PC data analysis for higher efficiency.
* If a power column type with PC data-processing is desired, consider the SV-3100 series
SJ-500P
SV-2100M4 with PC
Printing screen
Specifications
Specications
Type of data processing Model No. with 0.75 mN Order No.* detector with 4 mN detector Travel range X axis (operation) Z2 axis (column) Dedicated data processor PC system SJ-500 SV-2100M4 SV-2100S4 SV-2100H4 SV-2100W4 SJ-500P SV-2100M4 178-532-1 (mm) 178-636-1 (mm) 178-680-1 (mm) 178-682-1 (mm) 178-684-1 (mm) 178-530-1 (mm) 178-634-1 (mm) 178-533-1 (inch) 178-637-1 (inch) 178-681-1 (inch) 178-683-1 (inch) 178-685-1 (inch) 178-531-1 (inch) 178-635-1 (inch) 178-532-2 (mm) 178-636-2 (mm) 178-680-2 (mm) 178-682-2 (mm) 178-684-2 (mm) 178-530-2 (mm) 178-634-2 (mm) 178-533-2 (inch) 178-637-2 (inch) 178-681-2 (inch) 178-683-2 (inch) 178-685-2 (inch) 178-531-2 (inch) 178-635-2 (inch) 50mm (power 50mm (power 100mm (power 100mm (power drive / manual) drive / manual) drive / manual) drive / manual) 350mm (manual) 350mm (power drive / manual) 350mm (manual) 50mm 100mm 50mm 100mm Measuring X axis range Z1 axis (detector unit) 800m / 80m / 8m X axis 0.05m Resolution Z1 axis (detector unit) 0.01m / 800m range, 0.001m / 80m range, 0.0001m / 8m range 1m Z2 axis (column) 0 20mm/s 0 20mm/s 0 40mm/s 0 - 40mm/s (via joystick) Power drive X axis (via joystick) (via PC) (via PC) speed 0 - 20mm/s (via joystick) Z2 axis (column) Measuring speed 0.02 5mm/s Traverse guideway straightness 0.2m / 50mm 0.15m / 100mm 0.2m / 50mm 0.15m / 100mm Stylus up/down operation Arc movement Point of stylus Downward Measuring force 0.75 mN or 4 mN Detector Stylus tip 0.75mN detector: 60, R2 m or 4mN detector: 90, R5m Applicable standards JIS82 / JIS94 / JIS01 / ISO97 / ANSI / VDA Dedicated data processor type: P (primary prole), R (roughness prole), WC, envelope residual prole, roughness motif, waviness motif Assessed proles PC system type: P (primary prole), R (roughness prole), WC, WCA, WE, WEA, DIN4776 prole, E (envelope residual prole), roughness motif, waviness motif Dedicated data processor type: Ra, Rc, Ry, Rz, Rq, Rt, Rmax, Rp, Rv, R3z, Sm, S, Pc, mr (c),c, mr, tp, Htp, Lo, lr, Ppi, HSC, a, q, Ku, Sk, Rpk, Rvk, Rk, Mr1, Mr2, A1, A2, Vo, a, q, R, AR, Rx, W, AW, Wx, Wte, (43 parameters), Customization Evaluation parameters PC system type: Pa, Pq, Psk, Pku, Pp, Pv, Pz, Pt, Pc, PSm, Pq, Pmr (c), Pmr, Pc, Ra, Rq, Rsk, Rku, Rp, Rv, Rz, Rt, Rc, RSm, Rq, Rmr (c), Rmr, Rc, Wa, Wq, Wsk, Wku, Wp, Wv, Wz, Wt, Wc, WSm, Wq, Wmr (c), Wmr, Wc, Rk, Rpk, Rvk, Mr1, Mr2, A1, A2, Rx, AR, R, Wx, AW, W, Wte, Ry, RyDIN, RzDIN, R3y, R3z, S, HSC, Lo, lr, a, a, q, Vo, Htp, NR, NCRX, CPM, SR, SAR, NW, SW, SAW Dedicated data processor type: ADC, BAC, power spectrum graph Analysis graphs PC system type: ADC, BAC Graph, power spectrum graph, auto-correlation graph, Walsh power spectrum graph, Walsh autocorrelation graph, slope distribution graph, local peak distribution graph, parameter distribution graph Curved surface compensation Contour analysis Filters Base size (width x depth) Base material Main unit External Display unit dimensions (W x D x H) Electronic unit PC I/F unit
Mass Main unit Display unit Electronic unit
Dedicated data processor type: Parabolic compensation, Hyperbolic compensation, Elliptical compensation, Circular compensation Conic compensation, Inclination (Entire, Arbitrary) PC system type: Parabolic compensation, Hyperbolic compensation, Elliptical compensation, Circular compensation, Conic compensation, Inclination (Entire, Arbitrary), Polynomial compensation Dedicated data processor type: Area, Circle, Angle, Coordinate difference, Step, Inclination PC system type (SURFPAK-EZ): Area, Circle, Angle, Coordinate difference, Step, Inclination Dedicated data processor type: 2CR-75%, 2CRPC-75%, Gaussian, Robust-spline PC system type: 2CR-75%, 2CR-50%, 2CRPC-75%, 2CRPC-50%, Gaussian, Rubust-spline 600x450mm 1000x450mm 600x450mm Granite Granite 425x94x160mm 716x450x863mm 766x450x966mm 766x450x1166mm 1166x450x1176mm 425x94x160mm 716x450x863mm 330x270x124mm 372x245x71.8mm 350x263x86mm
2.7kg 140kg 140kg 4.0kg 150kg 3.0kg 220kg 2.7kg 140kg
Dimensions
Unit: mm
SJ-500
.7 .8
.9 .4 .6
Electronic unit
124 320
81.8
62.5
1060
203
270
BACK FORWARD
160
245
69.5
SV-2100M4
SV-2100S4 / SV-2100H4
966 1166
863
751
854 1054
258
100
80
258
100
80
85 35 100 100 35
350 550
350
85
12
716
12
600
116
175
130 450
600 716
116
175
130 450
( ): SV-2100H4
SV-2100W4
8 14
658
100
80
Measuring range
85 110 35
12
550
1000 1116
116
175
130 450
10
71.8
.5
.2
.3
17.5
94
372
Optional Accessories
198.7
50
598
710
15
300
T-groove
50
12
100
600
Measuring range
Auto-leveling table: 178-081 (for SJ-500 / SV-2100M4), 178-083 (for SV-2100S4 / H4 / W4)
This is a stage that performs fully automatic leveling as measurement starts, freeing the user from this tedious operation. Fully automatic leveling can be done quickly by anyone. In addition, the operation is easy and reliable.
Inclination adjustment angle Maximum load Table dimensions Mass 2 7kg 130x100mm 3.5kg
Leveling table: 178-043-1 (with analog heads) 178-042-1 (with digital heads)
No.178-043-1
No.178-042-1
This table can be used by itself or in conjunction with other leveling tables.
Order No. Table dimensions Maximum load Inclination adjustment Swiveling angle X/Y-axis travel range Resolution Dimensions Mass
178-042-1
Micro-chuck: 211-031
This chuck is suitable for clamping extra-small diameter workpieces (1mm or less), which cannot be clamped with the centering chuck.
Clamping range Dimensions Mass OD: 0 - 1.5mm 118x48.5mm 0.6kg
11
11.8
Optional Accessories
Inclination adjustment angle 1.5 Swiveling angle Y-axis range Resolution of heads Table dimensions Maximum load 2 12.5mm 0.001mm 130x100mm 15kg
Traverse direction
Traverse direction
264-504: DP-1VR
12AAJ111: RS-232C cable 218-041 (mm), 218-051 (inch): 178-047: 3-axis adjustment table Cross-travel table
Dedicated data processor
178-043-1:
178-042-1:
998291: V-block
*1: 70mm stage to be mounted onto the base required for calibration of roughness specimen. Not required when using cross-travel table, plain stage, cross-travel stage, or 3-axis adjustment table. *2: Note that 178-081 applies for SV-2100M4, and 178-083 for SV-2100S4/W4/H4. *3: PC for managing the analysis result externally output from the dedicated data processor. *4: Only SV-2100M4 can be connected.
12
Optional Accessories
System conguration including optional accessories (for SJ-500 with optional manual column stand)
Printer
264-504: DP-1VR
12AAJ111: RS-232C cable 218-041 (mm), 218-051 (inch): 178-047: 3-axis adjustment table Cross-travel table
Dedicated data processor
178-043-1:
178-042-1:
998291: V-block
*1: 70mm stage to be mounted onto the base required for calibration of roughness specimen. Not required when using cross-travel table, plain stage, cross-travel stage, or 3-axis adjustment table. *3: PC for managing the analysis result externally output from the dedicated data processor. *3: Only SJ-500P can be connected. Use a USB cable when connecting the SJ-500P main unit and a PC. A USB cable is a standard accessory of the SJ-500P.
13
Optional Styli
Detectors
11.5 1.3 3.6
1 4
Extension rods
14 14
10
60 3.1
Detector
Styli
Standard stylus
Color coding Detail-A 7.6 5.2 0.9 44.7 37.7 A 2.4
3 1.8 0.6
90
2.4
1.2
12AAE882 (1m)* 12AAE924 (1m)** 12AAC731 (2m)* 12AAB403 (5m)** 12AAB415 (10m)** 12AAE883 (250m)
1.6
90 Detail-A (S=5/1)
1.2
3.4 1.6
Color coding
1.2
93.8 87.7
12AAE884 (0.8mm)
( ): Tip radius
0.3
3.1
2.5
2.4
8.5 A
Detail-A
2.4
44.2 37.7
2.4
Ball 1.6
12AAJ662 (0.25mm)
( ): Tip radius
Color coding
144.7 137.7 A
37.7 43.8
0.9
94.7 87.7
2.4
0.9
7.6 5.2
7.6 5.2
7
2.4 1.2
12AAC740 (2m)* ( ): Tip radius 12AAB413 (5m)** *Tip angle: 60 12AAB425 (10m)** **Tip angle: 90
12AAC741 (2m)* ( ): Tip radius 12AAB414 (5m)** *Tip angle: 60 12AAB426 (10m)** **Tip angle: 90
0.4
0.6 Detail-A
1.2
2.4
14
2.4
2X stylus
0.3
90
90
0.3
1.6
1.2
0.6
A 3X stylus
0.6 0.5
94.4 87.7
45
Styli
For deep goove (10mm)
0.9 14.2 13 Color coding Detail-A 90 A 1.2 44.7 37.7 2.4
23 21.8 5.2
2.4 1.2
44.7 37.7
A 90
Detail-A
Color coding
2.4 1.2
Detail-A
1.2 90
37.7 44.7 A
1.2
24.2 23
36.5 35
5.2
1.2
43.8 37.7 A 1. 2
60
0.9
60
Detail-A
60
2.4
36.5 35
6.7
1.2
12AAB338 (1.588)
( ): Tip radius
12AAE886 (250m)
( ): Tip radius
2.4
Ball 1.588
5.8 5
2.4
45
.8 0
2.4
10
7.6
0.9 A
45.2 37.7
1.2 90 2.4
15