Professional Documents
Culture Documents
-In exercise of the powers conferred by section 61 of the Petroleum nd N tur l ! s "e#ul tory $ct, 2006 %19 of 2006&, the Petroleum nd N tur l ! s "e#ul tory 'o rd hereby m (es the followin# re#ul tions, n mely)* 1. Short tit ! "#$ %o&&!#%!&!#t. %1& +hese re#ul tions m y be c lled the Petroleum nd N tur l ! s "e#ul tory 'o rd %+echnic l ,t nd rds nd ,pecific tions includin# , fety ,t nd rds for N tur l ! s Pipelines& "e#ul tions, 2009+hey sh ll come into force on the d te of their public tion in the .ffici l ! /ette'. D!(i#itio#). %0& In these re#ul tions, unless the context otherwise re1uires,
%2&
% & 2$ct3 me ns the Petroleum nd N tur l ! s "e#ul tory 'o rd $ct, 20064 %b& 2 ctive re#ul tor3 me ns re#ul tor in Pressure "e#ul tin# ,t tion %P",& th t norm lly controls the outlet pressure4 %c& 2 ctive nd monitor re#ul tor system3 me ns n rr n#ement of two re#ul tin# devices in series, one %$ctive& norm lly to control the outlet pressure nd the other %5onitor& to ssume control in the event of f ilure of the ctive re#ul tor4 %d& 2$,56 ' 01-73 me ns st nd rd coverin# ! s +r nsmission nd Distribution Pipin# ,ystem referred to in $nnexure 8I%e& 2'o rd3 me ns the Petroleum nd N tur l ! s "e#ul tory 'o rd est blished under sub*section %1& of section 0 of the $ct4 %f& 2city # s distribution entity3 me ns n entity uthorised by the 'o rd to l y, build, oper te or exp nd the city or loc l n tur l # s distribution networ(4
%#& 2compressor st tion3 me ns n inst ll tion on the pipeline h vin# compressor units to boost # s pressure4 %h& 2creep relief v lve3 me ns relief v lve inst lled to relieve over pressure c used by creep in the system nd h vin# m ximum 1 9 flow c p city of such system4 %i& %:& 2intermedi te pi##in# st tion 3 me ns n inst ll tion h vin# f cility for receivin# nd l unchin# of pi#s for pi##in# oper tions4 2onshore3 me ns re s other th n offshore which sh ll form the scope of these st nd rds- ;eeder lines from :etty or other stor #e points sh ll lso form p rt of
1
the onshore pipelines- +he offshore nd onshore cover #e s per this st nd rd is depicted t $nnexure* I4 %(& 2oper tin# comp ny or oper tor3 me ns n entity en# #ed in the oper tion of n tur l # s pipeline networ( with the uthori/ tion of the 'o rd4 %l& 2owner3 me ns n entity th t owns the n tur l # s pipeline networ( nd h s been uthori/ed by the 'o rd4 ny pipeline includin# spur lines for tr nsport of connected e1uipments nd f cilities, such s, meterin# units, etc- nd # s pipelines for offshore t $nnexure I but excludes*
%m& 2n tur l # s pipeline3 me ns n tur l # s nd includes ll compressors, stor #e f cilities, nd onshore cover #e depicted %i& %ii&
dedic ted pipeline l id to tr nsport n tur l # s to specific customer to meet his re1uirement nd not for res le4 pipelines in city or loc l n tur l # s distribution networ( which re re#ul ted by the Petroleum nd N tur l ! s "e#ul tory 'o rd %$uthori/in# 6ntities to < y, 'uild, .per te or 6xp nd =ity or <oc l N tur l ! s Distribution Networ(s& "e#ul tions, 20074
%n& 2positive isol tion3 me ns the isol tion with blind or spect cle blind in c se of fl n#ed :oints or with weldin# the c p in c se of welded :oints4 %o& 2ri#ht of user or ri#ht *of *w y3 me ns the re or portion of l nd within which the pipeline oper tor or owner h s c1uired the ri#ht throu#h the Petroleum nd 5iner ls Pipelines $ct,1962 or in ccord nce with the #reement with the l nd owner or #ency h vin# :urisdiction over the l nd to l y nd oper te the n tur l # s pipelines4 %p& 2sl m shut v lve3 me ns v lve th t is desi#ned to close 1uic(ly in the event of n bnorm l pressure %whether excess or low& bein# detected t selected point in # s pipeline system4 %1& 2sub tr nsmission pipeline3 me ns hi#h pressure pipeline connectin# the m in n tur l # s pipeline to the city # te st tion but is owned by the =!D entity4 %r& 2tr nsmission system3 me ns one or more se#ments of pipeline usu lly interconnected to form networ( th t tr nsports # s from # therin# system, the outlet of # s processin# pl nt or stor #e field to hi#h, medium or low* pressure pipeline system, l r#e*volume customer or nother stor #e field4
%>&
?ords nd expressions used nd not defined in these re#ul tions, but defined in the $ct or in the rules or re#ul tions m de thereunder, sh ll h ve the me nin#s respectively ssi#ned to them in the $ct or in the rules or re#ul tions, s the c se m y be-
*.
A++ i%"tio#. %1& +hese re#ul tions sh ll pply to ll the entities uthorised by the 'o rd to l y, build, oper te or exp nd n tur l # s pipelines under the Petroleum nd N tur l ! s "e#ul tory 'o rd %$uthori/in# 6ntities to < y, 'uild, .per te or 6xp nd N tur l ! s Pipelines& "e#ul tions, 2007 nd ny other n tur l # s pipeline includin# dedic ted pipelines notified by the 'o rd from time to time2
%2&
Definitions of desi#n, m teri l nd e1uipment, weldin#, f bric tion, inst ll tion, testin#, commissionin#, oper tion nd m inten nce nd corrosion control of n tur l # s pipeline networ( sh ll be in ccord nce with the re1uirements of $,56 '01-7 except in so f r s such re1uirements re specific lly c ncelled, repl ced or modified by the re1uirements specified in these re#ul tions-
,.
S%o+!. %1& "e1uirements of these re#ul tions sh ll pply to ll existin# nd new n tur l # s pipelines includin# dedic ted pipelines%2& +hese re#ul tions sh ll cover pipeline desi#n, m teri ls nd e1uipment, weldin#, f bric tion, inst ll tion, testin#, commissionin#, oper tion nd m inten nce nd corrosion control of common c rrier or contr ct c rrier n tur l # s pipelines %+r nsmission or ,ub tr nsmission& includin# s fety re1uirements for n tur l # s pipelines- +he pipelines cover #e sh ll be s per $nnexure I nd includes dedic ted pipelines for specific consumers-
-.
I#t!#t. +hese st nd rds re intended to ensure uniform pplic tion of desi#n principles nd to #uide in selection nd pplic tion of m teri ls nd components, e1uipment nd systems nd uniform oper tion nd m inten nce of the n tur l # s pipeline system nd sh ll prim rily focus on s fety spects of the employees nd public nd f cilities ssoci ted with n tur l # s pipelines-
..
Th! )t"#$"r$. +echnic l ,t nd rds nd ,pecific tions includin# , fety ,t nd rds %herein fter referred to s st nd rd& for n tur l # s pipelines re t ,chedule I which cover 5 teri l nd 61uipment %,chedule 1$&, ?eldin# %,chedule 1'&, Pipin# ,ystem =omponents nd ; bric tion %,chedule 1=&, Desi#n, Inst ll tion nd +estin# %,chedule 1D&, .per tin# nd 5 inten nce Procedures %,chedule 16&, =orrosion =ontrol %,chedule 1;&, 5iscell neous %,chedule 1!& s re d with $nnexure I to $nnexure 8I-
/.
Co&+ i"#%! to th!)! r!01 "tio#). %1& +he 'o rd sh ll monitor the compli nce to these re#ul tions either directly or throu#h n ccredited third p rty s per sep r te re#ul tions on third p rty conformity ssessmentIf n entity h s l id, built, constructed or exp nded the n tur l # s pipeline networ( b sed on some other st nd rd or is not meetin# the re1uirements specified in these re#ul tions, the entity sh ll c rry out det iled technic l udit of its infr structure throu#h 'o rd uthori/ed or pproved third p rty #ency- +he entity there fter sh ll submit the compli nce report prep red by the third p rty lon#*with its time*bound miti# tion pl n nd implement tion schedule to the 'o rd for uthori/ tion within six months from the d te of notific tion of these re#ul tions+he continu tion of oper tion of existin# n tur l # s pipeline networ( sh ll be llowed only if it meets the followin# re1uirements, n mely)*
3
%2&
%0&
(i) +he n tur l # s pipeline system sh ll h ve been tested initi lly t the time of commissionin# in ccord nce with $,56 ' 01-7- +he entity should h ve proper records of the s me- ,uch test record sh ll h ve been v lid for the current oper tion- $ltern tively, if such record is not v il ble, the entity should produce in service test record of the n tur l # s pipeline networ( h vin# been tested s per $,56 ' 01-74 (ii) +he n tur l # s pipeline system h s le ( detection system in position compressor st tion, # s receivin# nd termin l st tion nd is oper tive4 (iii) +here sh ll be protection of the system # inst third p rty d m #es)
Provided th t* (a) the entity sh ll submit self*certific tion in support of meetin# the re1uirements within month of notific tion of these re#ul tions4 bove
(b) certific tions referred to in p r % & sh ll be done for n tur l # s pipeline in construction nd commissionin#, oper tion nd m inten nce- +he self certific tion sh ll be submitted to the 'o rd with miti# tion pl n nd implement tion schedule4 (c) the critic l components of the system s identified by the 'o rd for such existin# networ(s sh ll be complied with these re#ul tions within period specified t $ppendix I nd the uthori/ed entity sh ll m int in the inte#rity of the existin# n tur l # s pipeline system t ll times4 nd (d) provisions of these re#ul tions rel ted to oper tion nd m inten nce procedures sh ll lso be pplic ble to ll such existin# inst ll tions8. D!("1 t "#$ %o#)!21!#%!). %1& +here sh ll be system for ensurin# compli nce to the provision of these re#ul tions throu#h conduct of technic l nd s fety udits durin# the construction, commissionin# nd oper tion ph se, s well s on n on*#oin# b sis s m y be specified from time to timeIn the event of ny def ult in sub re#ul tion %1&, the entity sh ll 1u lify s def ultin# entity under the re#ul tion 16%1& the of Petroleum nd N tur l ! s "e#ul tory 'o rd %$uthori/in# 6ntities to < y, 'uild, .per te or 6xp nd N tur l ! s Pipelines&, "e#ul tions, 2007In c se of ny devi tion or shortf ll includin# ny of the followin# def ults, the entity sh ll be #iven time limit for rectific tion of such devi tion, shortf ll, def ult nd in c se of non*compli nce, the entity sh ll be li ble for termin tion of oper tion or termin tion of uthori/ tion p rt from ny pen l ction under the provisions of the $ct, n mely)* (a) if n entity f ils to comply within the specified time limit of critic l ctivities t $ppendix I-
%2&
%0&
(b) the entity def ults three times under sub*re#ul tion %1& of re#ul tion 16 of the Petroleum nd N tur l ! s "e#ul tory 'o rd %$uthori/in# 6ntities to < y, 'uild, .per te or 6xp nd N tur l ! s Pipelines&, "e#ul tions, 2007(c) the entity is found oper tin# the pipelines beyond the m ximum llow ble oper tin# pressure %5$.P& conditions %either the ori#in l or de*r ted pressure&(d) the entity is found oper tin# the pipeline system without conductin# the hydro test s mentioned in these re#ul tions4 (e) in the event of inst ll tions is found uns fe to be oper ted s per the third p rty periodic inspection ssessment nd compli nce is not chieved within the notice period by the 'o rd3. R!21ir!&!#t) 1#$!r oth!r )t"t1t!). It sh ll be necess ry to comply with ll st tutory rules, re#ul tions nd $cts in force s pplic ble nd re1uisite pprov ls sh ll be obt ined from the relev nt competent uthorities for the n tur l # s pipeline system10. Mi)%! "#!o1). %1& %2& re#ul tionsIf ny dispute rises with re# rds to the interpret tion of ny of the provisions of these re#ul tions, the decision of the 'o rd sh ll be fin l+he 'o rd m y t ny time effect ppropri te modific tions in these
APPENDI4-I LIST OF CRITICAL ACTI5ITIES i# N"t1r" G") Pi+! i#!) 6666666 Sr. No. 1 2 0 > Criti%" I#(r")tr1%t1r!7 A%ti8it97 Pro%!))!) +est record for r dio#r phy, ultr sonic test or oth!r "++ i%": ! NDT &!tho$) % s c rried out before commissionin#& @ydro*test % s c rried out before commissionin#&"eport Pipeline c thodic protection record Pipeline $s*built records Ti&! +!rio$ (or i&+ !&!#t"tio# 6 months 6 months 6 months 6 months I&+ !&!#t"tio# + "# c n be submitted in st #es within 6 months c n be submitted in st #es within 6 months c n be submitted in st #es within 6 months c n be submitted in st #es within 6 months If the pi##in# h s not been done for more th n A ye rs for sour # s nd 10 ye rs for sweet # s pipeline, then the intelli#ent pi##in# sh ll be c rried out within two ye rs, otherwise relev nt records sh ll be submitted+o be implemented Incre se hei#ht of vent Inst ll # s detectors for ,=$D$ b c(ed up system, elsewhere h nd held # s detector sh ll be provided ;or control room, switch #e r nd b ttery room, etc%=.2 is ccept ble only for unm nned st tion& @$D.P report to be submitted lon# with miti# tion pl n
Intelli#ent pi##in# sh ll be c rried out to detect met l loss for the pipelines of si/e NP, of 1' inches nd bove nd len#th of 10 Bm nd bove@,6 5 n #ement ,ystem %includin# fire protection system& @ei#ht of the vent sh ll be minimum 0 meters bove wor(in# level ! s detectors sh ll be inst lled t compressor st tion, # s receivin# nd delivery termin ls 6nvironment l friendly fire extin#uishin# floodin# system for closed sp ce@$D.P sh ll be done for ll the pipeline f cilities
2 ye rs
6 C
6 months 6 months
1ye r
2 ye rs
10
1 ye r
S%h!$1 ! I
T!%h#i%" St"#$"r$) "#$ S+!%i(i%"tio#) i#% 1$i#0 S"(!t9 St"#$"r$) (or N"t1r" G") Pi+! i#!)
S%h!$1 !-1A
S%h!$1 !-1B
<ELDING
S%h!$1 !-1C
S%h!$1 !-1D
S%h!$1 !-1E
S%h!$1 !-1F
CORROSION CONTROL
S%h!$1 !-1G
MISCELLANEOUS
S%h!$1 ! 1A MATERIALS AND E;UIPMENT MATERIALS AND E;UIPMENTS $ll m teri ls nd e1uipments formin# perm nent p rt of ny pipin# system constructed ccordin# to this st nd rd sh ll comply with the desi#n nd service re1uirements nd sh ll be suit ble for the intended f bric tion or construction methodsFor )o1r 0") )!r8i%! r!21ir!&!#t) ") +!r S%h!$1 ! 1G )h" :! %o&+ i!$ >ith. MATERIALS FOR USE IN COLD CLIMATES 5 teri ls to be used in f cilities exposed to low mbient or low oper tin# temper tures sh ll h ve de1u te imp ct properties to prevent brittle fr cture t such low temper turesMATERIAL SPECIFICATIONS In ddition to st nd rds nd specific tion covered in $,56 '01-7, st nd rds nd specific tions listed in A##!?1r! II sh ll lso be ccept ble for m nuf cturin# of v rious pipin# components formin# p rt of the n tur l # s pipelines nd ssoci ted f cilitiesSt!! Pi+! = rbon steel line pipe s per <ine Pipe ,pecific tion $PI A<, sh ll be ,e mless, 6lectric $rc ?elded %6$?& or <on#itudin l E @elic l ,ubmer#ed $rc ?elded %<,$?E@,$?& conformin# to Product ,pecific tion <evel %P,< 2&6lectric welded pipes m nuf ctures to $PI ,pecific tion A< sh ll lso meet ddition l re1uirements specified under $nnexure III of this st nd rd Mill Hydro Test <ine pipes should be hydrost tic lly tested in pipe mill usin# test pressure th t produces hoop stress e1u l to 9A9 of ,5F, irrespective of m teri l #r de- ;or new pipeline, the test pressure sh ll be held for minimum period of 1A secNotch Toughness ;or steel pipes of si/e NP, 2 nd bove, notch tou#hness sh ll be specifiedD1%ti ! Iro# Pi+! Gse of ductile iron pipes is not permitted for n tur l # s pipelinesE;UIPMENT SPECIFICATIONS 61uipment used in n tur l # s pipelines m nuf ctured to st nd rds listed in $nnexure II of this st nd rd sh ll lso be ccept ble8
Carbon Equivalent 5 ximum limits on = rbon 61uiv lent %=6& for steel line pipes sh ll be s follows) For pipes having Carbon Content > 0.12% CE(IIW) = "i+C# C + n + Cr+ o+! + 1%
For pipes having Carbon Content 0.12% CE(&c') =C + (i + n + C# + "i + Cr + o + ! + %) *0 20 20 $0 20 1% 10 CE (&c') v lue sh ll be 0-2A9-
S%h!$1 ! 1B <ELDING
PREPARATION FOR <ELDING B1tt <! $) Notches or l min tions on pipe ends re not permitted nd must be removed by cuttin# the pipe s cylinder nd re*bevelin# of pipe end or :9 0ri#$i#0 prior to weldin#R!-:!8! !$ !#$) )h" :! r!-!?"&i#!$ :9 U tr")o#i% or &"0#!ti% +"rti% ! &!tho$) i( %1t )!%tio# i) &or! th"# +r!8io1) 9 !?"&i#!$ !#0th. S!" <! $) $s f r s pr ctic l se l weldin# of thre ded :oints should be voided;UALIFICATION OF PROCEDURES AND <ELDERS R!21ir!&!#t) (or Pi+i#0 S9)t!&) O+!r"ti#0 "t @oo+ Str!))!) o( '0A or &or! o( th! S+!%i(i!$ Mi#i&1& Yi! $ Str!#0th ?eldin# procedures nd welders for weldin# of # s pipelines sh ll be 1u lified s per $PI 110> nd sh ll include tou#hness testin# re1uirements s pplic ble for the m teri l to be welded?eldin# procedures nd welders, for st tion pipin# sh ll be 1u lified s per $,56 'oiler nd Pressure 8essel %'P8& =ode ,ection IH or $PI 110>INSPECTION OF <ELDS I#)+!%tio# "#$ T!)t) (or ;1" it9 Co#tro o( <! $) o# Pi+i#0 S9)t!& i#t!#$!$ to O+!r"t! "t @oo+) Str!)) L!8! ) o( '0A or
&or! o( th! S+!%i(i!$ Mi#i&1& Yi! $ Str!#0th $ll Non Destructive +estin# %ND+& includin# r dio#r phic ex min tion sh ll be performed in ccord nce with the re1uirements of $PI 110> except th t no root cr c( sh ll be permitted"e# rdless of oper tin# hoop stress s well s loc tion cl ss ll c rbon steel butt welds in n tur l # s pipelines sh ll be sub:ected to 1009 r dio#r phic ex min tion nd E or ultr sonic testin#, +he weld :oints in vent nd dr in pipin# open to tmospheric pressure need not be r dio#r phedE ultr sonic lly tested- ,uch welds however sh ll be visu lly ex mined nd root p ss of t le st 109 of such welds sh ll be ex mined by <i1uid Penetr nt +esin#$ll butt welded #olden :oints %i-e- welds :oints which re not sub:ected to pressure testin#, sh ll be sub:ected to 1009 r dio#r phy s well s ex min tion by ultr sonic techni1ues- ,oc(et welded #olden :oins sh ll be tested by usin# <i1uid Penetr nt Inspection %<PI& method or wet 5 #netic P rticle Inspection %5PI& method REPAIR OR REMO5AL OF DEFECTI5E <ELDS IN PIPING INTENDED TO OPERATE AT @OOP STRESS LE5ELS OF '0A OR MORE OF T@E SPECIFIED MINIMUM YIELD STRENGT@ ?elds h vin# defects sh ll be removed or rep ired in ccord nce with $PI 110>"ep ired weld re s sh ll be sub:ected to ddition l r dio#r phy or ultr sonic testin# fter rep ir-
S%h!$1 ! 1C PIPING SYSTEM COMPONENTS AND FABRICATION DETAILS PIPING SYSTEM COMPONENTS AND FABRICATION DETAILS G!#!r" In ddition to st nd rds nd specific tions covered under $,56 ' 01-7 for v rious pipin# components, pipin# components m nuf ctured conformin# to st nd rds nd specific tions listed under $nnexure II of this st nd rd sh ll be ccept ble5" 8!) "#$ Pr!))1r! R!$1%i#0 D!8i%!) 8 lves h vin# pressure cont inin# components includin# body, bonnet, cover, end fl n#es etc- m de of c st iron or ductile iron sh ll not be used F "#0!) ;l n#es m de of c st iron, ductile iron nd non*ferrous m teri ls %br ss or bron/e& sh ll not be used;ittin#s m de of c st iron nd ductile iron sh ll not be usedG")B!t) Pl in nd compressed sbestos # s(ets sh ll not be used;l n#es nd fl n#ed components sh ll not be used in buried pipin# unless entire fl n#e ssembly is enc psul ted in w ter ti#ht nd electric lly insul tin# m teri ls Bo ti#0 $ll stud bolts nd nuts used in n tur l # s pipelines sh ll meet the desi#n conditions s per "++ i%": ! $,+5 st nd rds- = st iron, br ss or bron/e m teri ls re not permittedFitti#0) oth!r th"# 5" 8!) "#$ F "#0!)
S%h!$1 ! 1D DESIGN= INSTALLATION AND TESTING DESIGN INSTALLATION AND TESTING G!#!r" Pro8i)io#) +he selection of desi#n for n tur l # s pipelines sh ll be b sed on the # s properties, re1uired flow r te oper tin# pressure nd the environment l conditions$ll components of the pipeline sh ll be desi#ned to be suit ble nd fit for purpose throu#hout the desi#n life=ross country pipeline of si/e less th n NP, > sh ll not be usedOther design Requirements Necess ry c lcul tions sh ll be c rried out to verify structur l inte#rity nd st bility of the pipeline for the combined effect of pressure, temper ture, bendin#, soilEpipe inter ction, extern l lo ds nd other environment l p r meters s pplic ble, durin# ll ph ses of wor( from inst ll tion to oper tion- ,uch c lcul tions sh ll include but not limited to the followin#) 'uoy ncy control nd st bility n lysis for pipeline section to be inst lled in re s sub:ected to floodin# E submer#ence, =rossin# n lysis of m :or rivers6v lu tion of potenti l for e rth1u (e occurrence lon# pipeline route nd c rryin# out re1uisite seismic n lysis to ensure s fety nd inte#rity of the pipeline system<oc tion =l ss, 1 * mile dist nce sh ll be repl ced by 1600 m nd fr ctions thereof?hen cluster of buildin#s intended for hum n occup ncy, indic tes th t b sic mile %1600m& of pipeline should be identified s loc tion cl ss 2 or loc tion cl ss 0, m y be termin ted 200 m from the ne rest buildin# in the cluster on either side %i-e- t st rt of cluster nd t end of cluster&+he bound ry between loc tion cl ss 1 nd loc tion cl ss 2 or loc tion cl ss 0 sh ll be t le st 200m w y from the buildin# closest to the bound rySTEEL PIPE A$$itio#" R!21ir!&!#t (or No&i#" <" Thi%B#!)) =onsider tion sh ll lso be #iven to lo din# due to followin# while selectin# nomin l w ll thic(ness t s per $,56 '01-7 s ppropri te) * .verburden lo ds * Dyn mic nd seismic lo ds * =yclic nd vibr tory lo ds * Intern l pressure fluctu tions * !eo*technic l lo ds %includin# slides, differenti l settlement of pipin#, loss of support, nd therm l effect of the pipeline on soil properties&D!)i0# F"%tor) (() "#$ Lo%"tio# C "))!) $ll exceptions to b sic desi#n f ctors to be used in desi#n formul sh ll be s per + ble 1 #iven herein this st nd rd+he minimum w ll thic(ness for cross country pipelines of si/e NP, >3 nd bove sh ll be 6-> mmPi+! i#!) or M"i#) o# Bri$0!)
B1i $i#0) I#t!#$!$ (or @1&"# O%%1+"#%9 "#$ Lo%"tio# C "))!) (or D!)i0# "#$ Co#)tr1%tio# ;or the purpose of determinin# number of buildin#s for hum n occup ncy nd
Pipelines on r ilro d nd vehicul r brid#es should be voided- Pipeline inst lled on T": ! 1 - D!)i0# F"%tor) (or St!! Pi+! Co#)tr1%tio#
dedic ted brid#es sh ll be desi#ned with desi#n f ctor s indic ted in + ble 1-
F"%i it9 1 Pipelines I$lso ,ee p r - 7>0-21%b& of $,56 '01-7J =rossin#s of ro ds, without c sin#) % & Priv te ro ds % & Gnimproved public ro ds %b& "o ds, hi#hw ys, or public streets, with h rd surf ce =rossin#s of ro ds, with c sin#) % & Priv te ro ds %b& Gnimproved public ro ds %c& "o ds, hi#hw ys, or public streets, with h rd surf ce nd " ilw y crossin#s Pipelines on brid#es P r llel 6ncro chment of pipeline on ro ds nd r ilw ys % & Priv te ro ds %b& Gnimproved public ro ds %c& "o ds, hi#hw ys, or public streets, with h rd surf ce nd " ilw y crossin#s "iver =rossin#* open cut I1J @ori/ont l Direction Drillin# %@DD& =ompressor st tion pipin# ; bric ted ssemblies %scr per tr ps, ,8 st tions, pressureEflow control nd meterin# f cilities, etc-& I$lso ,ee p r 7>1-121 of $,56 '01-7J Ne r concentr tion of people in <oc tion =l sses 1 nd 2 I2J Not!)C
I1J
Lo%"tio# C ")) ' * 0-60 0-60 0-60 0-A0 0-A0 0--A0 0-A0 0-A0
%1& @i#her thic(ness m y be used if re1uired to control stresses or st bility durin# inst ll tion nd oper tion%2& ?herever, + ble 7>1-11>' is referred in $,56 '01-7 it sh ll be re d s per + ble 1 of this st nd rd-
OF
.ri#in tin#, intermedi te nd termin l f cilities of pipeline such s .ri#in tin# =ompressor ,t tion E .ri#in tin# ,t tion, Intermedi te =ompressor ,t tion, Intermedi te Pi##in# ,t tion, + p*off ,t tion, 5eterin# nd "e#ul tin# ,t tions nd ,ection li/in# 8 lve ,t tions etc- should be loc ted considerin# followin# spects) III;unction l nd pipeline hydr ulic re1uirements6nvironment l consider tion b sed on 6nvironment l Imp ct $ssessment %6I$& nd "is( $ssessment %"$& study for the pipeline nd st tions+he @$D.P nd ris( n lysis+he v il bility of sp ce for future u#ment tion of f cilities$ppro ch bility, w ter t ble nd flood level nd n tur l dr in #e-
nd other e1uipment 8I@i#h +ension %@+& pole structure, +r nsformers, 're (ers nd 5otor =ontrol =entre %5==& etc sh ll be e loc ted in non h / rdous re 8II.ver @e d power lines sh ll not be llowed to p ss directly bove the process pipin#Ee1uipment re nd buildin#s5inimum Inter*dist nces between v rious st tion f cilities nd utilities sh ll be s per $nnexure I8 Pi+i#0 L"9o1t ,t tion pipin# m y be inst lled bove #round or buried- 'uried pipin# inside the termin l re should h ve minimum cover of 1-0 m from top of pipe to finished #round level$t intern l storm w ter dr ins minimum cover of 000 mm with ddition l concrete sl b extendin# t le st A00 mm on either side of pipe ed#e sh ll be provided?here buried pipes come bove #round, the nti*corrosion co tin# on the buried pipe will continue for len#th of t le st 000 mm bove #roundPl tforms nd crossovers sh ll be provided for e se of oper tion nd m inten nce of bove #round pipin# where re1uired A th! ":o8! 0ro1#$ +i+i#0 )ho1 $ :! +ro+!r 9 )1++ort!$ to >ith)t"#$ o+!r"tio#" )"(!t9 r!21ir!&!#t). PROTECTION OF FACILITIES Properly l id out ro ds round v rious f cilities sh ll be provided within the inst ll tion re for smooth ccess of fire tenders etc- in c se of emer#ency-
IIII88-
In ddition to bove, compressor st tion should be loc ted t such cle r dist nces from d: cent property not under control of the pipeline owner E oper tor so s to minimi/e the h / rd of communic tion of fire to the compressor st tion from structures on d: cent property E21i+&!#t L"9o1t ;ollowin# spects be considered while est blishin# st tion l yout,t tion e1uipment nd their si/es Gtility re1uirement;l rin# E cold ventin# re1uirementsI8.per tion nd m inten nce philosophy of st tion e1uipment8"e1uirement of sp ce nd ccess round the compressor shed E house IIIIII-
Proper industry type bound ry m sonry w ll t le st three %0& mtrs hi#h includin# 0-6 mtrs b rbed wire on top sh ll be provided ll round the m :or inst ll tion such s disp tch st tion, compressor st tion, ,ection li/in# 8 lve %,8& st tion nd delivery st tions in line with 5@$ % 5inistry of @ome $ff irs& #uidelines- ;or other inst ll tions 0-0 m hi#h ch in lin( fencin# includin# 0-6 m b rbed wire on top c n lso be provided6mer#ency exit with proper # te sh ll be provided in the e rm r(ed /one t ll compressor st tionsPipeline system should be e1uipped with followin#) ,upervisory =ontrol nd D t $c1uisition %,=$D$& ,ystemb<e ( detection system with provision for identific tion E loc tion of le ( nd isol tion of ffected sectionc=ommunic tion f cilities d6mer#ency "esponse nd Dis ster 5 n #ement Pl n %6"D5P& SCADA D RE;UIREMENTS TELECOM -
should be b sed on the re1uirement of pipeline oper tin# comp nyProvision sh ll be m de for tr nsmittin# the Pressure, +emper ture, ;low me surement L # s composition d t etc- throu#h ,=$D$ system to =entr l ! s 5 n #ement ,ystems % s nd when it is est blished& pert inin# to # s entry , # s exit nd compressor st tions- 'o rd sh ll llow suit ble time period to the entities for implement tion of this system PIPELINE COMPONENT Uti it9 Pi+i#0 $ll utility pipin# t ,t tion sh ll comply with the re1uirement of $,56 '01-0 5" 8!) SYSTEM AND
8 lves sh ll be provided for isol tin# sections of pipeline E st tion pipin# in order to) <imit the h / rd nd d m #e from ccident l disch r#e from pipelineE pipin#4 b& ; cilit te rep ir nd m inten nce of pipeline E pipin# ("%i iti!) "#$ %riti%" !21i+&!#t). St"tio#) B o%B 8" 8!) with remote shut off provision from the control room sh ll be provided t the inlet nd outlet of the compressor st tion pipin# to isol te the pipeline from compressor st tion f cilities in c se of emer#ency t compressor st tion 5 inline E,ection li/in# v lves sh ll be inst lled on the pipeline for the oper tion nd m inten nce nd control of emer#encies- ,p cin# between m inline v lves E section li/in# v lve in v rious <oc tion =l sses sh ll not exceed v lues #iven in + ble 2&
! s pipeline system should be monitored nd controlled usin# ,=$D$ or e1uiv lent monitorin# nd control system to ensure effective nd reli ble control, m n #ement nd supervision of the pipeline=ompressor ,t tions, Intermedi te Pi##in# ,t tions, Disp tch nd "eceivin# ,t tions, ,ection li/in# 8 lve st tions with remote oper tion c p bilities s well s +elecom "epe ter ,t tions i#% 1$i#0 8oi%! %o&&1#i%"tio# ("%i iti!)E = thodic Protection ,t tions %in c se loc ted independent of other f cilities& should h ve suit ble field si#n lsK connectivity with the control system$pplic tion softw re modules E functions
T": ! '
,ection li/in# 8 lve %s& st tion sh ll h ve blow down or vent line connection to ev cu te the isol ted pipeline section in c se of n emer#ency nd E or rep ir- +he si/e of the connections for blowin# down the m inline line sh ll be not be less th n 1E0 rd of the m inline si/e$ll :oints between the m inline pipe nd the first v lve on the br nch, includin# the inlet to first v lve, should be welded :oint in order to restrict possible le ( #e which c nnot be isol ted by the closure of the v lve Pi00i#0 F"%i iti!)
.verhe d power lines sh ll not be llowed to cross directly over the process re of the v lve st tion f cilities+he provisions of remote oper tion should be s per the oper tion nd control philosophy dopted for the pipeline by the ownerEoper tin# comp ny5 inline E,ection li/in# v lve should prefer bly be inst lled below #round nd be provided with suit ble stem extension for e se of oper tion,ection li/in# bloc( v lve in the pi## ble section of pipeline sh ll be full bore type to llow s fe p ss #e of pi#s- +he bore si/e sh ll conform to $PI 6D E I,.*1>010$ctu tor for the ctu ted v lves m y be selected b sed on type of v lve, v il bility of power nd pro:ect philosophy prefer bly oper tin# on the fluid in the pipeline system$s f r s pr ctic l, ll m inline isol tion v lves should be with butt weld ends;l n#ed end v lves sh ll not be used in buried pipin# except t the loc tions where hot t ppin# oper tion is to be c rried out for which, buried v lve with fl n#ed ends m y be used to f cilit te mountin# of hot t ppin# m chine8 lve surf ce sh ll be pplied with suit ble corrosion protection co tin#-
5 in # s pipelines nd feeder lines, spur lines nd br nch lines of >3 nd bove si/e nd len#th #re ter th n 10 (m sh ll be provided with pi##in# f cilities,p cin# between consecutive pi##in# st tions sh ll be determined b sed on the di meter of pipeline, n ture of pi##in# oper tion nd c p bility of the pi#s- ,p cin# in excess of 200 (m )h" be voidedPi##in# st tions sh ll be provided with ll we ther ccess ro d from the ne rest ro d B!#$)
+he minimum r dius of =old ;ield 'end sh ll be s per + ble 0Gse of 5itre bends sh ll not be permittedT": ! * No&i#" Pi+! SiF! (i#%h) 12 nd below 1> to 16 17 nd bove Mi#i&1& B!#$ R"$i1) 21D 00 D >0 D
?here MD M is outside di meter of steel pipe+he minimum bend r dius for hot bends
re1uired by the m nuf cturer of meters E !%tri%" I#)t" "tio#) o( Pi+! i#! St"tio#)
Insul tin# :oints sh ll be provided to electric lly isol te the buried pipeline from the bove #round pipeline nd st tion pipin# Br"#%h Co##!%tio#)
'r nch connections of si/e below NP, 2 re not recommended in buried pipeline section$ll br nch connections from m inline sh ll be provided with n isol tion v lve loc ted t minimum possible dist nce from the m in pipeline?here welded or for#ed br nch connections re inst lled in the pipelines desi#ned for pi##in#, speci l br nch connections should be used to ensure th t the pi# is not d m #ed while p ssin# the connection;low tees or #uided b r tees should be used to ensure smooth p ss #e of pi#s F "#0!$ or Thr!"$!$ Hoi#t)= Bo t)= N1t)= G")B!t "#$ oth!r Fitti#0)
$re =l ssific tion of Pipeline Inst ll tion, s b sis for ,election of 6lectric l 61uipment for N tur l ! s Pipeline ,t tion, sh ll follow I,*AAC2- +he specific tion of 6lectric l e1uipments sh ll be in line with I, )* AAC1, 2!uide for selection of 6lectric l 61uipment for @ / rdous $re 3-- ;ire protection in 6lectric l inst ll tions sh ll be desi#ned s per relev nt I, st nd rd s enclosed in $nnexure II$ll electric l e1uipment, systems, structures nd fencin#, etc- sh ll be suit bly e rthed in ccord nce with I, 00>0+he e rthin# system sh ll h ve n e rthin# networ( #rid with re1uired number of electrodes- $ll 6lectric l e1uipment oper tin# bove 2A0 volts sh ll h ve two sep r te nd distinct connections to e rth #rids- ,ep r te e rthin# #rid sh ll be provided for instrument nd electric l power<i#htenin# protection sh ll be provided s per the re1uirements of I,)2009- ,elf conductin# structures h vin# met l thic(ness of more th n >-7 mm m y not re1uire li#htnin# protection with eri l rod nd down conductors- +hey sh ll, however, be connected to the e rthin# system, t le st, t two points t the b se in line with relev nt I, st nd rd s enclosed in $nnexure II I#)tr1&!#t"tio# S9)t!& "#$ Co#tro
+hre ded :oints sh ll not be used in under#round sections of cross country pipelines- +hre ded :oints m y be permitted in bove*#round st tions E bove #round section of ,8 st tions, only if welded isol tion v lve is provided before it+he fl n#ed :oint sh ll be m de usin# either spir l wound met llic # s(ets or met llic rin# type # s(ets- Pl in sbestos sheet E reinforced # s(ets E =$; # s(ets sh ll not be used M!t!ri#0 F"%i iti!) $ppropri te type of meters sh ll be inst lled t ll custody tr nsfer points meetin# re1uirements of $meric n ! s $ssoci tion %$!$& st nd rd s #reed mutu lly between buyer nd seller- Dry # s filters m y be inst lled t the upstre m of the meters if
Instrument tion nd control system for the Pipeline system sh ll in #ener l meet the re1uirement of $PI ,t nd rd $PI*"P*AA1 to $PI*"P*AA6 N5 nu l on Inst ll tion of "efinery Instruments nd =ontrol ,ystems Co&&1#i%"tio#
$ reli ble nd dedic ted communic tions system to inter ct between v rious st tions includin# section li/in# v lve st tion, with remote oper tion c p bility, lon# the entire pipeline sh ll be desi#ned, inst lled nd m int ined to ensure s fe oper tions under both norm l nd emer#ency situ tions Co&+r!))or St"tio#
$ll # s compressor units sh ll e1uipped with shutdown or l devices to oper te in the event in de1u te coolin# or lubric tion of units-
be rm of the
+he compressor st tion%s& sh ll be desi#ned in ccord nce with the re1uirements of $,56 '01-7+ypic l f cilities t typic l # s compressors st tions is enclosed t $nnexure* I8 nd sh ll consist of followin#) Co&+r!))or =entrifu# l type process # s compressors sh ll be desi#ned in ccord nce with $PI*61C- .ther =ompressors sh ll be desi#ned in ccord nce with $PI*617- ;or sm ll si/e compressors, $PI*11P m y lso be considered =ompressor st tion for N tion l ! s !rid sh ll h ve provision for reverse flowG") "(t!r Coo !r) =oolers m y be inst lled to brin# down the compressed # s temper ture to desired level (or &"i#t"i#i#0 %o"ti#0 i#t!0rit9 o( th! &"i# +i+! i#! before it is introduced in the downstre m pipelineSt"tio# B9! P"))C =ompressor st tion sh ll h ve bye p ss to f cilit te flow of # s in to #!?t )!%tio# o( the pipeline in the event of i)o "tio# o( the compressor st tion (or "#9 r!")o# Oth!r r!21ir!&!#t)
$ll compressor buildin#s or =ompressors s(ids sh ll h ve fixed # s detectors to detect le ( #e of # s inside the unit nd #ener te l rm nd trip si#n ls for the unit in c se the # s concentr tion in ir is more th n 209 of lower explosive limitFir! D 0") detectors sh ll be inst lled in the compressor buildin#s or compressors s(ids to initi te shut down of the unit, isol tion of the comp rtment nd rele se of cle n #ent E =.2 inside the unit in the event of occurrence of fire- I# "$$itio#= %o&+r!))or "#$ %o&+r!))or $ri8!r (E#0i#!7T1r:i#!7 &otor) )Bi$)) )ho1 $ :! !21i++!$ >ith 8i:r"tio# &o#itori#0 $!8i%!) >ith +ro8i)io#) (or o%" "#$ 7 or r!&ot! " "r& )h1t $o># %"+":i iti!). 6nvironment friendly ;loodin# fire extin#uishin# system sh ll only be used either s n existin# inst ll tion or when there is no m nnin# the enclosure;loodin# system for =.2 E cle n #ent sh ll be pplic ble only in c se of enclosed compressor re , ,mo(e detectors sh ll be inst lled in the control room of compressor st tion buildin#, nd c ble trenches in electric l sub *st tion to initi te l rm in c se of detection of smo(e=onvention l bre ( #l ss type fire l rm system sh ll be inst lled t ll str te#ic loc tions of the st tionsSAFETY DE5ICES AND FEATURES +he s fety system for compression f cilities
v lve upstre m of relief v lve- In ddition loc( open isol tion v lve downstre m of relief v lve sh ll be provided if vent is connected to fl re he derPressure s fety v lves of sufficient c p city nd sensitivity or other s fety devices E system sh ll be inst lled to ensure th t the norm l oper tin# pressure of the system does not exceeded by more th n 109, of the 5 ximum $llow ble .per tin# Pressure %5$.P& 5!#t Li#!)
=ompressor st tion sh ll be provided with n emer#ency shutdown system (ESD) (or r! i": 9 "#$ )"(! 9 )h1tti#0 $o># th! )t"tio# ("%i iti!) i# %")! o( !&!r0!#%9 "#$ (or 8!#ti#0 o1t o( 0") >h!# )it1"tio# $!&"#$) )o. Th! ESD )9)t!& )h" h"8! +ro8i)io# of shutdown ll # s compressin# e1uipments, ll # s fired e1uipment, nd sh ll de*ener#i/e the electric l f cilities loc ted in the vicinity of # s he ders nd in the compressor shed, except those th t provide emer#ency li#htin# nd those th t re necess ry for protection of the e1uipment6mer#ency shutdown system sh ll be oper ble from t le st 2 loc tions w y from the # s re of the st tion out of which one should be loc ted in the field out side the compressor buildin# Pr!))1r! Li&iti#0 D!8i%!)
8ent line sh ll be desi#ned nd inst lled to vent out the # s from relief v lves, if provided, to tmosphere- 'low down pipin# connected to vent line should extend to loc tion where the disch r#e of # s sh ll not cre te h / rd to the compressor st tion or the surroundin# re +he disch r#e from s fety v lve sh ll be vented vertic lly upw rds to tmosphere t n elev tion of 0 meter %minimum& bove wor(in# level or the t llest structure within r dius of 1A meters which ever is hi#her % .nly in c se of =ompressor st tion& for effective dispersion of hydroc rbons- In this c se, isol tion v lves on down stre m of s fety v lve re not re1uired- Isol tion v lve sh ll be provided downstre m of s fety v lve if the s fety v lve disch r#e line is connected to fl re he derINSTALLATION AND CONSTRUCTION Pipeline sh ll be buried below #round level nd unless construction bove #round is found to be desir ble for exception l re sons Pi+! i#! Co8!r
.ver pressure shut off v lves sh ll be provided upstre m of pressure controllin# systemEre#ul tors lon# with l rm provision in c se of f ilure of the pressure control system E re#ul torsPipe si/e sh ll be such th t # s velocities in the pipin# sh ll not be more th n 20 mtrEsec for unfiltered # s nd >0 mtrEsec for filtered # s t pe ( condition- ,ound pressure level sh ll be the m ximum limit prescribed by environment dept E pollution control bo rd$ny e1uipment or section of the pipeline cont inin# N tur l ! s in the form of tr pped volume sh ll be protected # inst excessive pressure developed due to rise in surroundin# temper ture by inst llin# suit ble s fety relief v lves- +he disch r#e of the s fety relief v lves sh ll be connected to vent line system- $ll such s fety relief v lves sh ll h ve loc( open type isol tion
! s pipelines sh ll be buried with minimum cover s specified in + ble > In roc(y re s nd re s with h rd soils E
#r vels, minimum 1A0 mm thic( p ddin# of soft soil E s nd sh ll be provided ll round the pipe- If re1uired protective l yer of roc(*shield E roc( #u rd or concrete co tin# m y be provided to prevent d m #e to co tin# E steel pipe durin# inst ll tion nd testin# in pl ce of soft p ddin#, No dwellin#s or construction in ny form sh ll be permitted within "oG E?%"8"tio#
viii&
1-C
N.+6,) i. =over sh ll be me sured from the top of co ted pipe to the top of the undisturbed surf ce of soil or the top of #r ded wor(in# strip, whichever is lower- +he fill m teri l in the wor(in# strip sh ll not be considered in the depth of cover;or river E w tercourses th t re prone to scour nd E or erosion, the specified cover sh ll be me sured from the expected lowest bed profile fter scourin# E erosion- ?here scour level is not (nown, n ddition l cover of t le st 1 meter %.ver nd bove the cover mentioned s bove in the + ble >& sh ll be provided from the existin# bed of the riverEw ter course except in c se of "oc(y bed+he cover sh ll be me sured from the top of ro d or top of r il, s the c se m y be?henever the bove provisions of cover c nnot be provided due to site constr ints, ddition l protection in form of c sin#E concretin#, soil b #s, etc- sh ll be provided?hen insisted by uthorities, the depth sh ll be m int ined s per the directions of the concern uthorities-
In cultiv ble l nd nd other specific lly desi#n ted re s, the top 000mm soil exc v ted from the trench sh ll be stored sep r tely- +his top soil sh ll be repl ced in ori#in l position fter b c(fillin# nd comp ctin# of the rest of the trench+he width of trench sh ll be such th t minimum cle r dist nce of 200mm for trench in norm l soil nd 000mm for trench in roc( is m int ined between ed#e of pipe nd the trench w ll t the bottom of the trench-
ii.
iii. TABLE , - MINIMUM CO5ER RE;UIREMENTS FOR PIPELINES i8. S No. i& ii& iii& Lo%"tio#) Mi#i&1& Co8!r i# &!t!r) IiJ 1-0 1.0 1-A 8.
Norm l E roc(y terr in Dr in #e, ditches t ro ds E r ilw y crossin# 5inor river crossin#s, tid l re s nd other w tercourses IiiJ 5 :or river crossin#s IiiJ "iver with roc(y bed lined c n ls E dr ins E n l s etc= sed E unc sed ro d
+he loc tion of new buried pipeline, when runnin# p r llel to n existin# buried pipeline, should be t minimum cle r dist nce of A-0 meters from the existin# under#round pipeline when he vy convention l construction e1uipment is expected to be utili/ed- +his dist nce m y be reduced fter c reful ssessment of
construction methodolo#ies so th t it does not result in uns fe conditions durin# construction- In ny c se the minimum cle r dist nce sh ll not be less th n 0-0 meters6xistin# pipeline should be cle rly m r(ed on the #round durin# construction- 'i* l n#u #e %loc l l n#u #e nd @indi E 6n#lish& c ution si#ns should be inst lled while wor(in# in such re s?hile l yin# more th n one new pipeline in the s me trench, cle r sep r tion of minimum A00mm sh ll be m int ined between d: cent pipelinesNo pipeline should be loc ted within 1A-0 meters of ny priv te dwellin# or ny industri l buildin# or pl ce of public ssembly in which persons wor(, con#re# te or ssemble, unless it is provided with t le st 000 mm of cover over nd bove minimum cover specified in + ble >- or the other miti# tion me sure provided li(e hi#her pipe w ll thic(ness E protection with "== ,l b Cro))i#0
c rrier pipe is protected with /inc ribbon nodes- 8ent nd dr ins sh ll be provided on ne r ends of the c sin# pipe- If re1uired, the c rrier pipes outside the c sin# pipe sh ll be independently supported?hen the c sin# pipe is bein# filled with bentonite there is no need to provide the end se ls= rrier pipe E c sin# pipe m y be inst lled by open cut, borin#, : c(in# or other suit ble trench less techni1ues Cro))i#0 o( Uti iti!)
?hen buried pipeline h s to cross ny existin# under#round pipeline, c ble, dr in or other services, the pipeline sh ll be l id t le st A00 mm below such services- ?here it is not possible to obt in the bove mentioned cle r nce, speci l desi#n nd construction sh ll be used- Th! !?i)ti#0 +i+! i#! )h" :! +ro+!r 9 )1++ort!$ $1ri#0 "#$ "(t!r th! %o#)tr1%tio# "%ti8iti!). ?hen l id p r llel to ny existin# under#round pipeline, c ble, dr in or other services, the under#round pipeline sh ll be l id with cle r hori/ont l dist nce of t le st A00 mm- ?here it is not possible to m int in the bove mentioned cle r nce, speci l desi#n nd construction sh ll be used$ cle r nce sufficiently l r#e to void electric l f ult current interference sh ll be m int ined between the pipeline nd the #roundin# f cilities of electric l tr nsmission lines$ minimum sep r tion of 0 meter should be m int ined between pipeline nd tr nsmission tower footin#sCo $ (i! $ :!#$) +he r dius of cold field bends sh ll be s specified in + ble 0-
$s f r s possible, pipeline should cross existin# f cility t ri#ht n#les- +urnin# Points %+Ps& provided on either side of crossin#s sh ll be loc ted t sufficient dist nce w y from "oGE"o? of existin# f cility to f cilit te inst ll tion of bends except when the pipeline runs p r llel to existin# f cility- 5inimum cover sh ll be s per + ble >?hen insisted by uthorities, ro d E hi#hw y E r il crossin# is inst lled usin# c sin# pipe, minimum di meter, thic(ness nd len#th of c sin# pipe sh ll comply with $PI "P*1102- = rrier pipe sh ll be de1u tely supported inside c sin# pipe usin# c sin# insul tors m de of dur ble nd electric lly non*conductive m teri ls to ensure no cont ct between c rrier nd c sin# pipe- = sin# end se ls sh ll be inst lled to prevent in#ress of w ter nd E or forei#n m teri l into c sin# in c se the
+he ends of e ch bend len#th sh ll be str i#ht nd not involved nyw y in the bendin#- In no event sh ll the end of the bend be closer th n 0-A m or e1u l to pipe outside di meter, whichever is sm ll, from the end of pipe or within one meter of #irth weld- +he ov lity in e ch pipe fter bendin# sh ll be less th n 2-A percent of the nomin l di meter, t ny point'ends sh ll be chec(ed by pullin# # u#in# pi# fitted with # u#in# pl te of di meter e1u l to 9A percent of the nomin l intern l di meter of the pipe- +he pi# sh ll h ve t le st two cups not less th n 000mm p rt or pipe nomin l di meter whichever is l r#erPipes with lon#itudin l welds sh ll be bend in such w y th t weld lies in the pl ne p ssin# throu#h neutr l xis of the bend. =orrosion co tin# fter bendin# sh ll be visu lly ex mined nd holid y tested for defects- $ny defects or disbondin# of the co tin# c used durin# bendin# %includin# forced rid#es in the co tin#& sh ll be rep ired Lo>!ri#0
'efore lowerin# in, full circumference of the pipe sh ll be chec(ed by holid y detector, set t n ppropri te volt #e suit ble for the pplied co tin#, to detect ny holid y in the co tin# includin# field :oint co tin#- $ny co tin# defect or d m #e identified by holid y detection sh ll be rep ired B"%B(i i#0
' c(fillin# sh ll be c rried out immedi tely to the extent possible fter the pipeline h s been lowered into the trench6xc v ted soil from the trench sh ll be used for b c(fillin# unless the s me is not suit ble- +he b c(fill m teri l sh ll cont in no extr neous m teri l nd E or h rd lumps of soil, which could d m #e the pipe nd E or co tin# or le ve voids in the b c(filled trenchIn cultiv ble l nd nd other specific lly desi#n ted re s, top soil exc v ted from the trench nd stored sep r tely, sh ll be restored to norm l conditions,lope bre (ers or other me sures sh ll be inst lled in trenches du# in steep re s %slope of #ener lly 10 percent nd more& to prevent erosion of the b c( fill- "oG should be provided with dr in #e ditches to llow w ter run*off nd void b c(fill w sh out Pi+! i#! M"rB!r)
'efore lowerin# oper tions re commenced, p rticul r ttention should be p id to the suit bility of the trench to llow the pipeline to be lowered without d m #e to the co tin# nd to #ive re son bly even support to the pipeline$ll points on the pipeline where the co tin# h s been in cont ct with either the s(ids or with the liftin# e1uipment durin# the l yin# oper tion sh ll be c refully inspected for d m #es, dents or other defects- Defect, if ny, sh ll be completely rep ired,hort completed sections of the pipeline should be cle ned with compressed ir in order to remove dirt from the inside of pipe sections
Pipeline m r(ers to indic te presence of pipeline nd ch in #e sh ll be provided ll lon# the pipeline route t m ximum sp cin# of 1 (m- +he m r(ers sh ll lso be provided on e ch side of hi#hw ys %N@E,@&, m :or district ro ds %5D"&, r ilw y crossin#s nd w ter body crossin#s$t other crossin#s where third p rty ctivity is expected nd t entr nce to st tions one m r(er sh ll be provided5 r(ers t crossin#s sh ll displ y c ution, words 2! s Pipeline3 n me of the oper tin#
comp ny, emer#ency telephone cont ct nosetc- in re#ion l E @indi nd 6n#lish l n#u #es C !"#i#0 o( Pi+! i#!
Pipeline +he minimum test pressure t ny point lon# the pipeline sh ll be s #iven in + ble A+he m ximum test pressure sh ll not exceed the mill test pressure or pressure re1uired to produce hoop stress e1u l to 9A percent of ,5F, of the pipe m teri l b sed on minimum w ll thic(ness in the test section+he test dur tion sh ll be m int ined for minimum twenty four %2>& hours or s re1uired by st tutory uthoritiesIn c se of ny pressure drop beyond 1 b r over nd bove the permissible pressure drop due to temper ture v ri tion, then the tot l section under test sh ll be further sub:ected to 2> hours ti#htness test5 inline v lves should be inst lled fter successful pressure testin# of the pipeline T": ! -C Mi#i&1& T!)t Pr!))1r! Lo%"tio# C ")) 1 2 0 > Pr!))1r! R!21ir!&!#t 1-2A 1-2A 1->0 1->0 x Desi#n Pressure x Desi#n Pressure x Desi#n Pressure x Desi#n Pressure
'efore hydro testin#, the section of the pipeline sh ll be cle ned nd chec(ed for the #eometry of the pipeline$ # u#in# pi# sh ll be p ssed throu#h the pipeline to prove the intern l di meter of the entire pipeline- +he # u#in# pl te sh ll h ve di meter e1u l to 9A9 of the intern l di meter of the thic(est line pipe used in the pipeline- +he # u#in# pl te should prefer bly be m de of $luminum pl teTESTING AFTER CONSTRUCTION T!)ti#0
$ll pipeline sections sh ll be hydro tested fter construction except for pre*tested pipes used in tie*in spoolsNo weldin# %other th n tie*in welds& nd E or mech nic l h ndlin# of pipe is permitted fter pressure testin#= sed crossin#s %r ilEro d& nd rivers crossin# sections sh ll be pressure tested before nd fter inst ll tion for period of t le st four %>& hours- ,uch sections sh ll be retested lon# with completed m inline sections? ter should be used s test medium- ?hen re1uired, test w ter m y be dosed with re1uired 1u ntity of corrosion inhibitors nd oxy#en sc ven#er dependin# upon 1u lity of the w ter$PI*1110 recommended pr ctices should be used s #uid nce for the pressure testin# of the pipeline T!)t Pr!))1r! "#$ D1r"tio#
Pressure v ri tions durin# testin# sh ll be ccept ble, if c used by f ctors other th n le ( #e, li(e temper ture v ri tions- 5 ximum un ccounted pressure v ri tion sh ll not exceed 0-0 b r- Pipelines not meetin# the re1uirements sh ll be rep ired nd retested in ccord nce with the re1uirements of these st nd rds-
Above round !tation Piping Pressure testin# of st tion pipin# sh ll be c rried out sep r tely from pipeline,t tion pipin# sh ll be tested t minimum test pressure of 1-> times the desi#n pressure+he test pressure sh ll be m int ined for minimum period of four %>& hours "o# Pressure "ea$ Chec$ $ll fl n#ed :oints in bove #round pipeline E pipin#, e1uipment, instrument impulse tubin#, etc- sh ll be tested by pressuri/in# the pipin# system E e1uipment with dry compressed ir or Nitro#en or # s t pressure of C-0 (#Ecm2# nd chec(ed by me ns of so p solution E suit ble di#it l # u#e for le (s D!>"t!ri#0 "#$ Dr9i#0
,urvey to est blish pipeline #eometry usin# 6lectronic !eometric Pi#s %6!P& sh ll be conducted fter completion nd ccept nce of followin# pipeline ctivities) - ! u#in# nd cle nin# b- @ydro testin# c- Inst ll tion of 5 inline E ,ection li/in# 8 lve st tions d- $ll tie*inse- =ompletion of ll f cilities on the pipeline Pr!-%o&&i))io#i#0 7 I#!rtiF"tio#
"e1uired inerti/ tion of the st tion pipin# nd pipeline sh ll be c rried out by use of nitro#en or by v cuum dryin#- = re should be t (en to ensure explosive mixture of # s nd ir in the pipeline or pipin# does not form- "esidu l oxy#en content in the pipeline or pipin# sh ll be less th n 2-0 percent %volEvol& Pr!)!r8"tio# o( Pi+! i#!
$fter hydro testin# of the pipeline sections E st tion pipin#, the section sh ll be dew tered immedi tely except when the section is filled with inhibitor- $fter dew terin#, the pipeline section sh ll under#o sw bbin# nd st tion pipin# should lso be blown by compressed ir to remove w ter- ;urther pipeline should be dried either by super dry ir or v cuum dryin# to t le st O 7 de# centi#r de dew point$ltern tively the pipeline fter hydro test is depressuri/ed to tmospheric pressure with w ter in pl ce- +his w ter column is displ ced by 1 or 2 Nitro#en column of 2 to 0 (m lon# th n the dry n tur l # s column6 ch column is sep r ted by uni*direction l pi#s- +he @ydroc rbon # sE # sE mixture receivin# end to be burnt till the pipelines is dried to re1uired level G!o&!tri% S1r8!9
If the pipeline commissionin# fter pressure testin# is nticip ted to be del yed beyond six %6& months, suit ble preserv tion techni1ue sh ll be dopted to prevent intern l corrosion durin# such periodPipeline m y be preserved usin# inhibited dosed with de1u te 1u ntity of corrosion inhibitors or by fillin# the line with ny inert # s nd t positive pressure Co&&i))io#i#0
+here sh ll be documented commissionin# procedure to cover ll the ctivities for pipeline sections under commissionin# nd to ensure proper communic tion while commissionin# wor(+he commissionin# oper tion sh ll be controlled nd supervised by uthori/ed personnel-
+he loc l dministr tion nd other st tu ry bodies wh t so ever pplic ble sh ll be informed nd wor( sh ll be c rried out under 1u lified s fety officerGpon completion of the ! s*in process there sh ll be commissionin# report endorsed by the uthori/ed person nd the s fety officer'efore st rtin# commissionin# followin# sh ll be ensured) ctivities,
IIII888I8II8IIIIHH-
- =ommissionin# Procedure in pl ce b- Pressure testin# is completed for entire pipeline nd ssoci ted st tion pipin# c- <ow pressure le ( chec( of the bove #round pipin# E fl n#ed :oints completedd- Pipeline h s been cle ned nd debris etc- removede- $ll m inline E section li/in# v lves re inst lled s per re1uirementf- $ll !olden :oints re inspected nd ccepted#- !eometric survey of pipeline section is c rried out, if pplic bleh- +r ined nd experience personnel re v il ble E deployed to c rry out commissionin#DOCUMENTATION 'esides the det ils mentioned in the $,56 '01-7 cl use 76C, the Pipeline owner sh ll lso m int in followin# recordsE documents) I- Desi#n L 6n#ineerin# documents II- "oute m ps, li#nment sheets, crossin#s, dr win#s, Pipin# nd Instrument tion Di #r ms, st tion HIHIIHIIIHI8H8H8IH8IIH8IIIHIHHHHHI-
l youts, 8endor nd subcontr ctor ssessments nd records Inspection nd m inten nce reports 5 teri l certific tion includin# dimension, met llur#y, perform nce nd function l report $ complete pipe boo(Pressure test records include loc tion of le (s or f ilures, if ny, nd description of rep ir under t (en$s * built dr win#s includin# pipeline ,tren#th, ti#htness nd le ( test reports =omplete sset of e ch loc tion with identific tionND+ records of welds !eometric survey reports, if pplic ble=le nin# nd dryin# records =ommissionin# reports Non*conform nceE devi tion reports = libr tion records of Inspection, 5e surin# L 5eterin# nd +est e1uipment $udit compli nce reports ,t tutory cle r nces $pproved dr win#sEdocuments Intern tion l pr ctices 61uipment "#$ o+!r"tio#) m nu ls-
S%h!$1 ! 1E
.per tin# nd m inten nce of n tur l # s pipelines sh ll be in ccord nce with re1uirements of $,56 '01-7 except insof r s such re1uirements re specific lly c ncelled, repl ced or mended by the re1uirements specified herein this st nd rdOPERATING AND MAINTENANCE PROCEDURES AFFECTING T@E SAFETY OF GAS TRANSMISSION AND DISTRIBUTION FACILITIES B")i% R!21ir!&!#t) +he entity oper tin# n tur l # s pipeline sh ll h ve n effective @e lth, , fety nd 6nvironment 5 n #ement ,ystem %@,6 5 n #ement ,ystem& nd 5 n #ement of =h n#e ,ystem in pl ce to ensure over ll s fety durin# oper tion nd emer#encies+he @,6 5 n #ement ,ystem sh ll cover the followin# (ey elements @,6 Policy ,t tement .r# ni/ tion l ob:ectives to ensure implement tion of the policy ,et of det iled processes supportin# e ch ctivities of the @,6 m n #ement systemImplement tion of control nd monitorin# ctivities Periodic, monitorin#, review nd reportin# of perform nce $udit of intern l nd extern l ctivities s
s fely h ndle emer#encies with minim l ris(Dis ster 5 n #ement Pl n encomp ssin# offsite nd onsite emer#ency response pl ns nd mutu l id system @ / rd Identific tion Processes such s @$D.P "is( $n lysis nd "is( $ssessment Process such s P"$ , fety nd +echnic l =ompetency ,ystem$n .per tion l @e lth nd , fety <e# l pplic bility 5 trix s well s .per tion l @e lth nd , fety %.@L,& <e# l =ompli nce m trix-
E))!#ti" F!"t1r!) o( "# O+!r"ti#0 "#$ M"i#t!#"#%! P "# 'esides the items recommended inclusion in the oper tin# nd m inten pl n, mentioned in $,56 '01-7, followin# sh ll lso be included in .per tin# nd 5 inten nce ,ystem) 1. O+!r"ti#0 Pro%!$1r!) Phi o)o+h9 for nce the the "#$
$n oper tin# philosophy document cle rly indic tin# the oper tion l procedures re1uired nd the s fe oper tin# p r meters sh ll be developed- .per tin# procedures, with suit ble oper tion l controls b sed on form l h / rd identific tion nd ris( ssessment, sh ll be developed- $ documented isol tion philosophy sh ll be prep red nd provided to oper tion l personnel- $ dr win# showin# the orient tion of the pl nt, loc tion of m :or services, entry nd emer#ency
exits etc- t compressor st tion- It should lso show the m in components, includin# their identific tion numberIn order to provide s fe wor(in# conditions nd to c rry out the wor( s fely, wor( permit system sh ll be followed- +he b sic purpose of the wor( permit system is to ensure th t wor( is c rried out in the s fest possible m nner to prevent in:uries to personnel, protect property from d m #e, void fire etc$ction in the event of emer#ency sh ll be cle rly est blished nd understood by ll concerned nd displ yed prominentlyPerson l Protective 61uipments %PP6& sh ll be provided nd used by ll oper tin# personnelDoKs nd DonKts sh ll be displ yed t scr pper tr p, ,ection li/in# 8 lve ,t tion, 'loc( 8 lve ,t tion, nd =ompressor ,t tion re - 2No 5obile phone3, 2No smo(in# si#n3, 2No li#hter E m tches3 sh ll be displ yed t =ompressor ,t tion, ,ection li/in# 8 lve ,t tion nd 'loc( 8 lve ,t tion re - DoKs nd DonKts, s fety prec utions, emer#ency telephone nossh ll be displ yed +he list of oper tin# instructions, 6,D trips, set pressure should be displ yed in the =ontrol "oom nd ne r ll import nt oper tin# e1uipments .per tin# personnel sh ll possess de1u te (nowled#e nd experience to ensure functionin# of the n tur l # s pipelines in s fe nd efficient m nnerImport nt oper tion l ctivities sh ll be lo##ed nd records of such ctivities sh ll be m int ined- $ll n tur l # s pipelines oper tions sh ll be c rried out under the supervision of uthori/ed person%s&-
<imits of oper tin# p r meters includin# level, pressure nd ny other condition s set for sound nd s fe oper tions sh ll not be exceeded- In c se ny bnorm l oper tin# conditions re encountered, the c uses sh ll be investi# ted nd corrective ctions t (en- $n $l rm 5 n #ement ,ystem sh ll be est blished to ensure th t ll the l rms re monitored, n ly/ed, se#re# ted nd cted upon so th t ll the oper tion l p r meters re well within the defined bound ry limits+he oper tin# st ff should m int in vi#il nce for detection nd control of ny le ( #e! s Detectors, duly c libr ted, sh ll be v il ble t =ompressor ,t tion to monitor the le ( #e t fl n#es nd instrument t pin#s+he .per tion Philosophy sh ll include s minimum, the followin#)* bcdef#,ystem Description .per tion l set points Initi l st rt up +empor ry oper tions Norm l oper tions Norm l shut down procedure 6mer#ency ,hut Down %6,D& procedures includin# conditions c usin# 6,D h- =-P ,ystems '. M"i#t!#"#%! Pro%!$1r! Phi o)o+h9 "#$
$ m inten nce philosophy document cle rly indic tin# the Preventive 5 inten nce Pl n, nd v rious procedures re1uired sh ll be developed$ det iled m inten nce procedure sh ll be developed for entire pipeline system considerin# the recommend tions #iven by the .ri#in l 61uipment
5 nuf cturer %.65& (eepin# in mind the loc l conditions- +he m nu l should include preventive m inten nce schedule with periodicity i-e- d ily, wee(ly, monthly, h lf ye rly nd ye rlyProcedures for emer#ency rep ir of pipin# E pipelines usin# le ( cl mps, hot t ppin# nd stopple plu##in#, nd other rep ir methods should lso be included s p rt of m nu l*. M"#"0!&!#t o( Ch"#0! P "#) ;or , fe =ontrol of .per tions %,=.&, system tic 5 n #ement of =h n#e process sh ll be developed to identify nd consider the imp ct of ch n#es to pipeline systems nd their inte#rity5 n #ement of =h n#e sh ll ddress technic l, physic l, procedur l nd or# ni/ tion l ch n#es of the system, whether perm nent or tempor ry.per tin# nd 5 inten nce procedure should lso ddress the followin#)* = libr tion pl n for meters, # u#es nd other instruments ffectin# 1u lity nd s fety of systemPl n for function l testin# of pressure re#ul tion nd control e1uipment-
+he entity sh ll put in pl ce n 6mer#ency "esponse Pl n, Dis ster 5 n #ement Pl n nd P ndemic Pl n- ?hile prep rin# these pl ns the entity sh ll t (e into confidence the v rious loc l uthorities %i-e- +he ;ire uthorities, Police uthorities, @e lth uthorities, loc l dministr tion, Dis ster 5 n #ement uthorities, 5utu l id, ; ctory inspector te etc& nd cle rly el bor te on their role in c se of n incident1. <ritt!# E&!r0!#%9 +ro%!$1r!)
,peci l ttention should lso be #iven to followin# while prep rin# 6mer#ency "esponse nd Dis ster 5 n #ement Pl n %6"D5P&) 2DoKs nd DonKts3 durin# nd emer#ency nd other s fety instructions+elephone numbers of emer#ency response te m members, emer#ency services, mutu l id industries, district uthorities, l w enforcin# #encies, contr ctors E vendors, fire services, district civic uthorities, etc$ctions to be t (en durin# n emer#ency includin# w rnin# E cordonin# off of ffected re nd informin# the civil uthorities nd E or other utility comp nies ffected by ny emer#encyOth!r )"(!t9 r!21ir!&!#t) ") !#8i)"0!$ i# ERDMP Tr"i#i#0
Provisions of periodic inspections lon# the route of steel pipelines or m ins sh ll include ll sections of pipelines nd m ins irrespective of oper tin# hoop stressE))!#ti" F!"t1r!) o( th! E&!r0!#%9 P "# 6ntities oper tin# pipeline sh ll provide for n 6mer#ency =ontrol "oom, m nned round the cloc( nd e1uipped with effective communic tion system nd emer#ency vehicles fitted with communic tion f cilities, first id e1uipment, fire extin#uishers, # s detectors, rep ir (its nd tools, m ps, pl ns, m teri l s fety d t sheets etc- t its dispos l-
'.
.per tion l nd s fety tr inin# sh ll be imp rted to the oper tin# nd m inten nce st ff by periodic refresher courses+he tr inin# process should be sub:ected to periodic intern l udits to ensure effective implement tion nd improvement*. Li"i)o#
h ve desi#n ted personnel to li ison with other existin# utility comp nies, district, nd # s supplyin# comp nies- $ utility co* ordin tion te m consistin# of represent tives from ll other utility comp nies nd civil uthorities c n subst nti lly improve s fety records,. E$1%"tio#" Pro0r"&)
+he level of reportin# sh ll mentioned in the procedurePIPELINE MAINTENANCE 1. Pi+! i#! P"tro i#0
lso be
6ntities oper tin# pipeline sh ll undert (e comprehensive public w reness pro#r m for consumers nd #ener l public- +he educ tion l m teri l sh ll be prep red in loc l, @indi nd 6n#lish l n#u #e- <oc l udio visu l medi v il ble should be used for such educ tion l pro#r ms-. Pi+! i#! F"i 1r! I#8!)ti0"tio#
+he fre1uency for p trollin# of n tur l # s Pipelines sh ll be once in 00 d ys for <oc tion cl ss 0 nd > nd once in every 1u rter for <oc tion cl ss 1 nd 2 to observe surf ce conditions of ROU= i#t!r&!$i"t! i#)t" "tio#)= le ( #e, construction ctivity, encro chments, soil w sh outs nd ny other f ctors th t m y ffect the s fety nd oper tion of the pipeline6ntire pipeline route should be line w l(ed t le st once ye r5 in hi#hw ys nd r il ro d crossin# sh ll be inspected with #re ter fre1uency nd more closely th n m in pipeline- In c se of pipeline crossin# to hi#h conse1uenti l re s %@=$& li(e hospit lsEold #e homesE schoolsE buildin# etc-, the p trollin# sh ll lso be inspected with #re ter fre1uency dependin# upon the severity of the re 5 inten nce of cover t "o d crossin#s, Dr in #e ditches nd in =ross*country terr in sh ll comply with $,56 '01-7 =l use No- 7A1-21 nd 7A1-22 +he improvise me ns of line p trol other th n foot p trollin#, vehicle p trollin# or helicopter p trollin# sh ll lso be used such s provision of !P,, inst ll tion of ==+8 t str te#ic loc tions, s tellite b sed monitorin# nd vibr tion sensin# system throu#h optic l fiber '. M"i#t!#"#%! o( RoU (or I#)+!%tio# o( Cro))i#0) "oG nd ccess to v rious st tions sh ll be m int ined to ensure re son ble ccess to m inten nce crews"o d nd r ilw y crossin#s sh ll be inspected t le st once in three %0& months-
'esides reportin# nd recordin# of ll inst nces of sset rel ted f ilures, d m #e to the environment nd third p rty property sh ll lso be recorded; ilure investi# tin# te m sh ll comprise of personnel tr ined in f ilure investi# tions+he d t from ll f ilure occurrences should be n ly/ed for trends so th t proper initi tives includin# tr inin# could be t (en to minimi/e f ilures.. B ")ti#0 E((!%t)
No bl stin# should be c rried out within city limits nd ne r ny third p rty structures E f cilities- In ny c se bl stin# sh ll only be used fter proper uthori/ tion from civil uthorities even if it is s fe to c rry out such oper tions/. A%%i$!#t 7 !&!r0!#%9 r!+orti#0 +ro%!$1r!) +he entity sh ll put in pl ce documented in house ccident reportin# procedure nd its response pl n for ll (ind of ccidentsEemer#encies such s i& ne r miss ccidents, ii& ccidents without loss of m n* hours, iii& ccidents with loss of m n*hours-
? ter body crossin#s sh ll be inspected t le st twice ye r i-e- prior to nd fter monsoon or fl sh flood for exposure, ccumul tion of debris, or for ny other condition th t m y ffect the s fety nd security of the crossin#s Public E .wners lon# "oG should be m de w re of the possible conse1uence of # s le (s nd should be included s p rt of re#ul r udit*. Pi+! i#! Pi00i#0 Inspection of pipeline usin# intelli#ent pi#s sh ll be c rried out t le st once in 10 ye rs+he d t collected sh ll be comp red with b seline d t collected durin# to sses the he lth of the pipeline nd identify re s re1uirin# rep irsNorm l pi##in# %' tch pi# E cle nin# pi#& m y be c rried out t le st once in five %A& ye rsPipelines tr nsportin# sour # s sh ll be inspected usin# intelli#ent pi##in# once every A ye rs,. I#)+!%tio# o( C"tho$i% Prot!%tio# S9)t!& = thodic protection system p r meter li(e pipe to soil potenti l nd +" unit d t sh ll be recorded t le st once per month t ll =P test st tionsInst nt pipe to soil 2.;;3 potenti l re din# t test le d points of the entire pipeline sh ll be t (en once in ye r5inimum ccept ble criteri sh ll be s per $,56 '01-7 $ppendix B or N$=6 SP O 0169 s pplic ble=urrent me surements should be recorded t the +est st tions t le st once in ye r where current me surement f cility exists-
= thodic protection rectifiers sh ll be inspected once in six months$ll protective devices sh ll be inspected once in 1u rterInterference bonds sh ll be inspected once ye r-. Co"ti#0 S1r8!9 Pe rson ,urvey E Direct =urrent 8olt #e !r dient %D=8!& E =ontinuous Potenti l <o##in# %=P<& survey E =urrent $ttenu tion +est %=$+& sh ll be c rried out once in A ye rs- Insul tin# :oints nd couplin#s sh ll be inspected once in ye rInspection record sh ll be preservedR!+"ir Pro%!$1r!) (or St!! Pi+! i#!) O+!r"ti#0 "t @oo+ Str!)) L!8! "t or ":o8! *0A o( th! S+!%i(i!$ Mi#i&1& Yi! $ Str!#0th In c se of corrosion of the pipe due to which thic(ness of the pipe is reduced to the extent th t m ximum llow ble oper tin# pressure is re1uired to be reduced from ori#in l desi#n to meet re1uirements of this st nd rd, then either the pipe section sh ll be rep ired or repl ced or the pipeline sh ll be de*r ted commensur te with rem inin# stren#th of the pipe$ll dents s per re1uirements of this st nd rd nd ll pipes cont inin# le ( sh ll be removed or rep iredPipeline sh ll be rep ired by ny one of the followin#) 'y cuttin# out cylindric l piece of pipe cont inin# the defect nd repl cin# the s me with pre tested pipe of minimum 2 meter len#th meetin#
the re1uired pipe specific tionb'y inst llin# full encirclement welded split sleeves or le ( cl mps to cont in intern l pressure nd sh ll h ve desi#n pressure of not less th n the m ximum llow ble oper tin# pressure- +his sh ll be fully welded both circumferenti lly nd lon#itudin lly$ll rep irs performed s per % & nd %b& bove sh ll be testes by r dio#r phy ex min tion ndEor ultr sonic ex min tionIn c se of rep ir of co ted pipe, ll d m #ed co tin# sh ll be removed nd new co tin# sh ll be pplied-
Provision of this code sh ll lso pply for ny modific tion on the pipeline system for the purpose of exp nsion or extension of the pipeline5odific tions should be c rried out either by isol tin# the pipeline system or by hot* t p method- +o the extent possible the pipeline system sh ll not stopped for the purpose of modific tion nd sh ll try to dopt the other methods so s to supply the uninterrupted # s+he hot t p sh ll be c rried out s per $PI "P 2201 A:"#$o#i#0 o( Tr"#)&i))io# F"%i iti!) R!21ir!&!#t) (or Di)%o##!%ti#0= "#$ Di)tri:1tio# F"%i iti!) A:"#$o#i#0= R!i#)t" i#0
c-
d-
P!r&"#!#t Fi! $ R!+"ir) o( I#H1rio1) D!#t) "#$ M!%h"#i%" D"&"0! 1. D!(!%t A))!))&!#t
'esides the det ils mentioned in the $,56 '01-7, $b ndonin#, Disconnectin#, or "einst llin# of n tur l # s pipeline sh ll lso include the followin#) $ pipeline system th t is no lon#er re1uired for tr nsport tion of # s should be t (en out of service with ll h / rdous fluids removed from the system- In c se oper tin# comp ny decides to b ndon full or p rt of the pipeline system perm nently or tempor rily fter obt inin# necess ry pprov l from the st tutory uthority %if re1uired&, it sh ll prep re det iled pl n considerin# the followin#< r#e sc le ventin# of n tur l # s should be voided- It should be ensured th t most of the n tur l # s cont ined in the system is utili/ed by consumerbPipeline section nd f cilities sh ll be disconnected with positive isol tion from ll source of supply of # s prior to b ndonmentcPipeline system nd f cilities to -
6ffective defect detectin# systems li(e, line w l( surveys, surveill nce, p trollin#, le ( detection tests, intern l udits, extern l udits, etc- should be put in pl ce for detection of defects nd d m #es of pipe wor(- Defective or d m #ed pipelines should be identified nd restored to s fe oper tin# conditions by the use of ppropri te rep ir methods+he defects should be c te#ori/ed into, superfici l d m #e, moder te d m #e, severe d m #e, extreme d m #e etc- s per st nd rd pr ctice+he selection of the most ppropri te rep ir method, consistent with s fety of oper tion, should be selected be b sed on ssessment of the defect'. Mo$i(i%"tio# o# th! +i+! i#! )9)t!&C
be b ndoned should be pur#ed with nitro#en # s or inert m teri ls nd ends se led- If the f cilities re pur#ed with ir, it sh ll be ensured th t combustible mixture is not present in the systemD!%o&&i))io#i#0 F"%i iti!) o( Tr"#)&i))io#
Oth!r G") I#)t" "tio#)C $ # s detection system e1uipped with "1$io nd visu l l rm sh ll be inst lled to indic te th t one*fifth of lower fl mm ble limit is re ched- +he # s detectors sh ll be loc ted close to the potenti l source of le ( #eI" E ,mo(e detectors sh ll be provided in control room, nd utility room with provision of indic tion, l rm nd nnunci tion-
Pl ns nd procedures sh ll be developed for s fe decommissionin#, dism ntlin#, demolition, nd dispos l of the pipeline5 inten nce of the f cility sh ll continue till dism ntlin# of f cilities h s been completed= thodic protection system sh ll m int ined with periodic inspectionbe
Fir! A "r& S9)t!& o Co&+r!))or St"tio#)C 6lectric oper ted fire sirens with udible r n#e of 1 (m ndEor hooters of ;L! system udible within the compressor st tion premises sh ll be inst lledProvision sh ll be m de for continuous v il bility of power to this system durin# emer#ency shutdown5 nu l c ll points sh ll be inst lled t str te#ic loc tions- 5 nu l oper ted fire siren sh ll lso be provided t str te#ic loc tionso Oth!r G") I#)t" "tio#)) 6lectric oper ted fire sirens with udible r n#e of 1 (m sh ll be inst lled- Provision sh ll be m de for continuous v il bility of power to this system durin# emer#ency shut down-
6nvironment l imp ct ssessment be c rried out on ccount of decommissionin#SAFETY AND FIRE PROTECTION G!#!r" $ll inst ll tion sh ll h ve followin# fire protection f cilities)* Fir! "#$ G") D!t!%tio# S9)t!& o Co&+r!))or )t"tio#)C $ # s detection system e1uipped with "1$io nd visu l l rm sh ll be inst lled to indic te th t one*fifth of lower fl mm ble limit is re ched- +he # s detectors sh ll be loc ted close to the potenti l source of le ( #eI" E ,mo(e detectors sh ll be provided in control room, 5==, utility room nd compressor enclosure with provision of indic tion, l rm nd nnunci tion
Fir! Fi0hti#0 E21i+&!#t ;ire ;i#htin# 61uipment sh ll be provided t =ompressor ,t tions, Intermedi te Pi##in# ,t tion, ,ection l 8 lve ,t tions, ! s 6ntry E 6xit termin ls nd 5eterin# ,t tions s
det iled belowo Co&+r!))or )t"tio#)) a. Co'pressor area .ne %1& number 10(# Dry =hemic l Powder %D=P& b sed .ne %1& number 6-7 (# =.2 per two compressors nd b sed o
1009 sp res for =.2 c rtrid#es nd A09 sp res for D=P c rtrid#es sh ll be stored S!%tio#" i)i#0 )t"tio#) 5" 8!
.ne %1& number 10 (# D=P b sed nd one %1& number 2 (# =.2 b sed1009 sp res for =.2 c rtrid#es nd A09 sp res for D=P c rtrid#es sh ll be stored o G") r!%!i+t t!r&i#" ) K 7 $! i8!r9
.ne %1& number mobile CA (# D=P b sedb. &igging +rea, etering +rea and -as Fi.tration +rea .ne %1& number 10(# D=P b sed t e ch loc tion c. +ir co'pressors nd one
.ne %1& number CA (# nd one %1& 10 (# D=P b sed nd one %1& number 2 (# =.2 b sed1009 sp res for =.2 c rtrid#es nd A09 sp res for D=P c rtrid#es sh ll be stored $ll fire extin#uishers sh ll be r I,I or e1uiv lent m r(- 5 nu ls of e ch fire extin#uisher sh ll be provided t every loc tion- +he 1u ntity nd si/e of fire extin#uishers re1uired sh ll be provided b sed on the n ture of occup ncy nd cl ss of fireEris( to be protected;ire fi#htin# system with fire w ter networ( sh ll be provided for compressor st tionsTh! (o o>i#0 )h" " )o :! %o#)i$!r!$C 1?here cle nliness nd cont min tion of sensitive electric l e1uipment re of import nce or li(ely to #et ffected only =.2 or =le n $#ent %@ lon 1211& fire extin#uishers sh ll be provided- %;ire si/e of fire extin#uisher refer 'I,*2190& 6xtin#uishers sh ll be inst lled
+wo %2& number >-A (# =.2 b sed in e ch room or per 100 m2 floor re > s nd buc(ets with st nd sh ll be provided ne r to D! room+ tro..e6 containing 0irst aid 0ire protective accessories sha.. a.so be provided o I#t!r&!$i"t! )t"tio# +i00i#0
.ne %1& number CA (# nd one %1& 10 B# D=P b sed nd one %1& number 2 (# =.2 b sed2-
within 1A m of the e1uipment so th t tr vel dist nce for person is not more th n 1Am Fir)t Ai$ "#$ S"(!t9 E21i+&!#t ;irst $id nd , fety 61uipment sh ll be provided t =ompressor ,t tions, Intermedi te Pi##in# ,t tion, ,ection lisin# 8 lve ,t tions, ! s receiptE Delivery termin ls nd 5eterin# ,t tions <i#$)o%B ?indsoc( sh ll be provided on n ppropri tely elev ted structure li(e the control room E fire*w ter pump house in such m nner so s to void blind re s E&!r0!#%9 Po>!r S1++ 9 6mer#ency li#htin# sh ll be provided for oper tin# re s nd control room Co&&1#i%"tio# S9)t!& =ommunic tion system li(e telephone E P$ or p #in#, w l(ie*t l(ie, optic l fiber c ble b sed communic tion system sh ll be provided$ll intermedi te st tions includin# IP st tions E "epe ter st tion sh ll be provided with proven communic tion system- ,ecurity t unm nned st tion sh ll be tr ined to de l with communic tion nd emer#ency h ndlin#Fir! <"t!r S9)t!& +he ;ire w ter system sh ll be provided t compressor st tions consistin# of) b;ire w ter stor #e ;ire w ter Pumps %5 in nd
Qoc(ey& c;ire w ter distribution pipin# networ( d;ire hydr nt E 5onitors e? ter sprin(ler E delu#e system; cilities should be desi#ned on the b sis th t the city fire w ter supply is not v il ble close to the inst ll tion;ire w ter system sh ll be desi#ned to fi#ht two m :or fires simult neously nywhere in the inst ll tiono D!)i0# F o> R"t! +he fire w ter pumpin# re1uirement for medium velocity spr y sh ll be c lcul ted b sed on the spr y r te #iven below or flow throu#h two %2& nos- of fire w ter monitors %i-e 277 m0Ehr& whichever is hi#her,pr y r te for v rious re s sh ll be s follows) =ompressor re ) 20-> <pmE m2 of re b,cr per re E 5eterin# re E filter re ) 10-2 <pmE m2 of re c.ther re ) 0 <pmEm2 of re =ompressor re , # s fter cooler re , pi##in# re , filtr tion re , meterin# re , condens te collection re etc- sh ll be covered with medium velocity w ter spr y system usin# monitors nd hydr ntso Fir! <"t!r S9)t!& D!)i0# +he ;ire w ter pressure system sh ll be desi#ned for minimum residu l pressure of C-0 (#Ecm2 %#&$ firew ter rin# m in sh ll be -
provided ll round perimeter of the compressor st tion f cilities with hydr nts E monitors+here sh ll be minimum two %2& numbers of monitors loc ted in such w y th t it covers the compressors re , scr pper re nd filter re ;ire hydr nt networ( sh ll be in closed loops to ensure multidirection l flow in the systemIsol tion v lves sh ll be provided in e ch side of the :unction in the closed loop nd in the middle of the loop%for loop of len#th 000 m& or t every 000 m interv l %if closed loop is lon#er th n 000 m& to en ble isol tion of ny section without effectin# other sectiono Fir! <"t!r Stor"0! ? ter re1uirement for firefi#htin# sh ll be met throu#h w ter stor #e t n(s- +he effective c p city of the t n(s bove the level of suction point sh ll be minimum > hours ##re# te c p city of the pumps?here m (e up w ter supply system is A09 or more this stor #e c p city m y be reduced to 0 hours of ##re# te c p city of pumps,tor #e t n(Ereservoir sh ll be in two interconnected comp rtments to f cilit te cle nin# nd rep irs- In c se of steel t n(s there sh ll be minimum of two t n(so Fir! <"t!r P1&+) =entrifu# l fire w ter pumps sh ll be inst lled to meet the desi#ned fire w ter flow r te nd he d- Pump sh ll h ve flooded suction5otor driven Qoc(ey pump %not more th n 10 m0 E hr of w ter flow& sh ll be inst lled to m int in the fire networ( pressure t C-0 (#Ecm2 t
f rthest end of the networ(+he fire w ter pumps includin# the st ndby pumps sh ll prefer bly be diesel driven- ?here electric supply is reli ble A09 of the pumps m y be motor driven$ minimum of A09 st nd by pump%s& %minimum one no& of the s me type, c p city nd he d s the m in pumps sh ll be provided- +he fire w ter pumps sh ll be provided with utom tic st rtin# f cilitieso Fir! @9$r"#t N!t>orB ;ire w ter rin# m in sh ll be si/ed for 1209 of the desi#n w ter flow r te- 8elocity of the w ter sh ll not exceed more th n A mEs in the fire w ter rin# m in- In c se of se w ter service, the fire w ter m in pipes sh ll be concrete E mort r lined intern lly or thermopl stic m teri l;ire w ter steel pipe rin# m in, when inst lled bove #round sh ll be t hei#ht of 000 to >00 mm bove finished #round level nd should be de1u tely supported t re#ul r interv ls- Pipes m de of composite m teri l sh ll be l id under#round$bove #round portion of such networ(s sh ll be of c rbon steel nd tr nsl tion sh ll be by fl n#ed connection st nd post for monitors nd hydr nts sh ll be c rbon steelGnder #round fire w ter m ins sh ll h ve minimum 1 m cover nd sh ll be provided with suit ble co tin# E wr ppin# Double he ded hydr nts with two sep r te l ndin# v lves on 03 E >3 st nd post sh ll be used- $ll hydr nt outlets sh ll be 1-2 meter bove #round level-
;ire w ter monitors sh ll be provided with independent isol tion v lves@ose 'ox with 2 Nos- of hoses nd no//le sh ll be provided t e ch hydr nt points+he delu#e v lve sh ll be loc ted t 1A meters from the ris( bein# protected :9 )+ri#B !r )9)t!&;ire @ydr ntsE monitors sh ll be loc ted t minimum dist nce of 1Amts from the h / rdous f cility E e1uipment- In c se of buildin#s this dist nce sh ll not be less th n 2 mts nd not more th n 1A mts from the f ce of buildin#- Provisions of hydr nts within the buildin# sh ll be in ccord nce with I,) 07>>-
$ll m teri l used in fire w ter system usin# fresh w ter sh ll be of the type indic ted below) Pipes * = rbon ,teel %=,& I,) 0A79 E I,) 1209 E I,) 19C7 or =omposite m teri ls s per $PI 1A <" E $PI 1A @" or its e1uiv lent sh ll be usedIn c se s line E br c(ish w ter E tre ted effluent w ter is used, the fire w ter m in of steel pipes sh ll be intern lly cement mort r lined or #l ss reinforced epoxy co ted or m de of pipe m teri l suit ble for the 1u lity of w ter$ltern tively, pipes m de of composite m teri ls sh ll be used= st iron pipes sh ll not be used for fire w ter servicesIsol tionEdelu#e v lves sh ll be either # te v lve or butterfly v lves with open nd closed indic tion- 5 teri l sh ll be c st steel for norm l w ter nd copper nic(el for s lineEbr c(ish w ter service@ydr nt ,t nd post )h" :! = rbon ,teel- 5onitors O %"r:o# )t!! 7 !unmet l .utlet v lves E l ndin# v lves* !unmet l E $luminumE ,t inless steel E $luminium* Din( lloy ;ire @ose* "einforced rubber lined hoses %60 mm&, 1A mtr )t"#$"r$ len#th conformin# to I,) 606 %type $& or Non percol tin# synthetic hose %+ype '& E G< or e1uiv lent st nd rd-
b-
c$t le st one hydr nt post sh ll be provided for every 00 mtr of extern l w ll me surement or perimeter of the b ttery limit- 5onitors sh ll be pl ced t >A mtr interv lo M!$i1& 5! o%it9 S+ri#B !r S9)t!& +he medium velocity sprin(ler system should be provided t critic l re s such s compressor unit nd sh ll h ve spr y no//les directed r di lly to the f cilities intended for coolin#.nly one type of spr y no//les sh ll be provided in p rticul r f cility$ll spr y no//les sh ll be inspected for proper positionin#, corrosion nd cle ned if necess ry t n interv l of not more th n 12 months or e rlier b sed on the experienceo M"t!ri" S+!%i(i%"tio#) #ed-
f-
(h+he bove #round fire w ter m in, hydr nt post sh ll be p inted with corrosion resist nt 2;ire "ed3 p ints s per I,) A l-
?elder
+hird P rty t!%h#i%" "1$it r!+ort o( i#(r")tr1%t1r! :!(or! ! s* IN=ommissionin# reports Non*conform nceE reports devi tion
S+"r! @o)!)= NoFF !) "#$ A%%!))ori!) 5inimum 2 Nos- or 2A9 sp re hoses sh ll be storedIn ddition to the no//les provided in the hose boxes there sh ll be 1 set of sp re no//les for e ch c te#ory vi/* Qet No//le with br nch pipes, ;o# No//le, Gnivers l No//le, w ter curt in No//le nd spr y No//le-
mno-
= libr tion records of Inspection, 5e surin# L 5eterin# nd +est e1uipment $udit compli nce reports ,t tutory cle r nces $pproved dr win#sEdocuments @$D.PE "is( ssessment studiesE compli nce to recommend tions
p1rs-
RECORDS 'esides the det ils mentioned in the $,56 '01-7, n tur l # s pipelines entity sh ll lso m int in followin# recordsE documents) bDesi#nE specific tion documents "oute m ps, li#nment sheets, crossin#s, dr win#s, Pipin# nd Instrument tion Di #r ms, st tion l youts Pipe 'oo(E Inst ll tion "ecords ,urveill nce inspection nd m inten nce reports "ecords nd m ps showin# the loc tion of =P f cilities nd pipin# =P 5onitorin# report <e ( burst nd rep ir records @istory c rds of e1uipment Pipeline Pi##in# "eport 5 teri l certific tion includin# dimension, met llur#y, D+ nd ND+, stren#th, ti#htness, perform nce nd function l report ?eldin# records
cdef#hi-
:-
S%h!$1 ! 1F
CORROSION CONTROL
E4TERNAL CONTROL
CORROSION E !%tri%" I)o "tio# ?here insul tin# devices re inst lled to provide electric l isol tion of pipeline systems to f cilit te the pplic tion of corrosion control, they sh ll be properly r ted for temper ture, pressure, nd electric l properties, nd sh ll be resist nt to the # s c rried in the pipeline systems+hese devices sh ll not be inst lled in enclosed re s where combustible tmospheres re li(ely to be present unless prec utions re t (en to prevent rcin#Pipes sh ll be inst lled so th t the below #r de or submer#ed portions re not in electric l cont ct with ny c sin#, forei#n pipin# systems or other met llic structures- +his sh ll not preclude the use of electric l bonds where necess ry- In c se ny shortin# is observed with c sin#, suit ble ddition l corrosion protection me sures should be consideredE !%tri%" Co##!%tio# "#$ Mo#itori#0 Poi#t) ?here hi#her current c rryin# c p city is re1uired, multi*str nd conductor sh ll be used nd the str nds sh ll be rr n#ed into #roups no l r#er th n No-6 $?!6 ch #roup sh ll be tt ched to pipe with sep r te ch r#e- $tt chin# test le ds directly to the pipe by other methods of br /in# is prohibited-
N!> I#)t" "tio#7B1ri!$ St!! F"%i iti!) Co"ti#0 R!21ir!&!#t), =o tin#s sh ll fulfill followin# re1uirements) =o tin# sh ll provide #ood electric l isol tion between of extern l surf ce of the pipe nd environment =o tin# sh ll h ve sufficient resist nce to moisture tr nsmission =o tin# sh ll h ve sufficient ductility to resist cr c(in#4 =o tin# sh ll h ve #ood mech nic l stren#th or otherwise be protected to resist d m #e due to norm l h ndlin# %includin# concrete co tin# pplic tion where pplic ble& nd soil stress =o tin# sh ll be comp tible with = thodic Protection system nd field :oint co tin#s;or c rbon steel pipelines or m ins of si/e NP, 2 nd bove, 0 < yer Polyethylene or ;usion 'onded 6poxy co tin# is recommended$ll buried bends nd fittin#s sh ll be co ted with @e t ,hrin( ,leeves or two l yer hi#h build li1uid epoxy co tin# with minimum D;+ >A0 micronsC"tho$i% Prot!%tio# R!21ir!&!#t
?hen thermit weldin# process is used for electric l le d inst ll tion on pressuri/ed pipelines or m ins, prec utions sh ll be t (en to void possible f ilure of the pipeline or m ins durin# inst ll tion due to loss of m teri l stren#th t the elev ted weldin# temper tures- ?here thermit weldin# process is not deemed suit ble=onsider tion sh ll be #iven to other methods of inst ll tionE !%tri%" I#t!r(!r!#%! 6lectric l interference due to followin# sh ll lso be considered in c thodic protection desi#nFa#.t C#rrents ; ult current interference sh ll be t (en into consider tion; ult current resultin# from li#htin# or upset conditions of electric l f cilities could result in serious d m #e to co tin# nd pipe w ll nd d n#er to personnel+hese dverse effects m y occur where pipeline or m in is close to the #roundin# f cilities of electric l tr nsmission line structures, sub*st tions, #ener tin# st tions or other f cilities th t h ve hi#h short circuit current*c rryin# #roundin# networ(s?here buried pipeline or m in is close to #roundin# f cilities, remedi l me sures m y be necess ry to control the effect of these f ult currents in order to reduce the result nt rise in potenti l #r dient in the e rth ne r the pipeline or m in to n ccept ble level%nduced Potential %nter&erence Pipelines or m ins p r llelin# ltern tin# current electric l tr nsmission lines re sub:ect to induced potenti ls- ?hen studies or tests show th t ltern tin# current potenti ls will be or re bein#
induced on buried pipeline or m in, devices sh ll be inst lled to reduce these potenti ls to toler ble level?hen such pipelines or m ins re under construction, or when personnel re in cont ct with the pipelines or m ins, speci l prec utions sh ll be t (en to nullify the possible effects of induced ltern tin# current potenti lsInst ll bondin# cross points where the pipeline or m in is to be sep r ted nd m int in this connection while the pipeline or m in is sep r ted5 (e study in coll bor tion with the electric comp ny on the common problems of personnel s fety, corrosion, electric l interference nd li#htin# problemsE?i)ti#0 I#)t" "tio#) Cathodically Protected Pipeline !ystems temporarily out o& !ervice = thodic Protection systems sh ll be m int ined on ny pipeline or m in tempor rily out of serviceTemporary Cathodic Protection !ystem ?hen considered necess ry, tempor ry = thodic Protection system with s crifici l nodes sh ll be inst lled to ensure de1u te protection of pipeline or m ins from extern l corrosion from the time the pipeline or m in is l id in the trench till the perm nent = thodic Protection system is commissioned+he tempor ry c thodic protection system sh ll prefer bly be inst lled simult neously (eepin# p ce with the pipeline or m in l yin#Einst ll tion wor( nd sh ll be monitored periodic llyRECORDS Pipeline =omp ny sh ll lso m int in
followin# records E documents rel ted to corrosion control) = thodic Protection Desi#n documents ,oil "esistivity ,urvey "eport 6lectric l Interference "eport Inspection nd m inten nce reports 5 teri l certific tion includin# dimension, met llur#y, perform nce nd function l report 5 teri l test reports $pproved dr win#sEdocuments $ll records of welderKs 1u lific tion, weldin# :oints nd testin# sh ll be m int ined-
S%h!$1 ! 1G
MISCELLANEOUS
RE;UIREMENTS FOR SOUR GAS SER5ICE ! seous hydroc rbon sh ll be considered s sour inline with N$=6 ,t nd rd 5"*01*CA$t lower concentr tions of @2,, s the presence of other constituents in the # s e-#- =. 2 nd s lts in w ter etc- c n lso c use stress corrosion, hence the concentr tion of such constituents sh ll lso be ev lu ted in # seous hydroc rbon$ll m teri ls, used in sour # s service, sh ll conform to the m teri l re1uirements specified in N$=6 ,t nd rd 5"*01*CA- Dependin# upon service nd m teri ls involved, ddition l tests for ,ulphide ,tress =orrosion =r c(in# %,,==& nd @ydro#en Induced =r c(in# %@I=&, s specified in N$=6 ,t nd rds 5"*01*CA nd +5*02*7> respectively, sh ll lso be conducted for lon# L short term beh vior of m teri l under corrosive environments-
Note: Subsea pipeline for transportation of gas after its primary treatment stations or gas gathering stations shall also be included in the scope of the standard.
ANNE4URE II Li)t o( S+!%i(i%"tio#) o( Pi+i#0 M"t!ri" ) 1)!$ i# N"t1r" G") Pi+! i#!)
St!! Pi+! $PI A< $,+5 $106 $,+5 $000 5" 8!) $PI 6D $,56 '16-0> ', A0A2 ', A0A1 ', 17C0 Pipeline 8 lves 8 lves ;l n#ed, +hre ded nd ?eldin# 6nd ,pecific tion for steel wed#e # te, #lobe nd chec( v lves A0 mm nd sm ller for the petroleum, petrochemic l nd llied industries ,pecific tion for steel b ll v lves for the petroleum, petrochemic l nd llied industries * ,m ll ;lo tin# b ll v lve ,pecific tion for ,teel #lobe nd #lobe stop nd chec( v lves %fl n#ed nd butt*weldin# ends& for the petroleum, petrochemic l nd llied industries ,pecific tion for <ine pipes ,e mless = rbon ,teel Pipe for @i#h +emper ture ,ervice ,e mless nd ?elded ,teel Pipe for <ow*+emper ture ,ervice
F "#0!) "#$ B "#B) $,56 '16-A $,56 '16-06 5,, ,P*>> $PI A90 Fitti#0) $,56 '16-9 5,, ,P*CA 5,, ,P 9C St1$ Bo t) "#$ N1t) $,+5 $19> $,+5 $190 $,+5 $1A0 $,56 '17-2-1 ,t nd rd ,pecific tion for = rbon nd $lloy ,teel Nuts for 'olts for @i#h Pressure or @i#h +emper ture ,ervice, or 'oth-R ,t nd rd ,pecific tion for $lloy*,teel nd ,t inless ,teel 'oltin# 5 teri ls for @i#h +emper ture or @i#h Pressure ,ervice nd .ther ,peci l Purpose $pplic tions ,t nd rd ,pecific tion for Dinc =o tin# %@ot*Dip& on Iron nd ,teel @ rdw re ,1u re nd @ex 'olts nd ,crews, Inch ,eries ; ctory*5 de ?rou#ht ,teel 'utt weldin# ;ittin#s ,pecific tion for @i#h +est, ?rou#ht, 'utt ?eldin# ;ittin#s Inte#r lly "einforced ;or#ed 'r nch .utlet ;ittin#s * ,oc(et ?eldin#, +hre ded nd 'utt weldin# 6nds ,teel pipe fl n#es nd fl n#ed fittin#s * ,i/e upto 2>N N'.rifice ;l n#e ,teel Pipeline ;l n#es ,teel <ine 'l n(s
5et llic # s(ets for pipe fl n#es) "in# :oint, ,pir l wind nd Q c(eted-
@i0h Pr!))1r! SS T1:i#0 "#$ Fitti#0) $,+5 $269 ,t nd rd ,pecific tion for ,e mless ,teel +ubin# for !ener l ,ervice nd ?elded $ustenitic ,t inless
Li)t o( S+!%i(i%"tio#) (or E21i+&!#t 1)!$ i# #"t1r" 0") +i+! i#! S9)t!&
Pr!))1r! S"(!t9 E21i+&!#t (R!01 "tor)= S "& Sh1t 5" 8!) "#$ Cr!!+ R! i!( 5" 8!)) 6N 00> 6N 1>072 $PI A26 Fi t!r) $,56 ,ection 8III M!t!ri#0 E21i+&!#t $!$ "eport No- 0 $!$ "eport No- 9 6N 12>70 .I5< "02 $!$ "eport No- C 6N 12261 .rifice 5eterin# of N tur l ! s nd .ther rel ted @ydroc rbon fluids 5e surement of ! s by 5ulti*p th Gltr sonic 5eters ! s meters * "ot ry displ cement # s meters "ot ry piston # s meters nd turbine # s meters 5e surement of ! s by +urbine 5eters ! s meters * +urbine # s meters 'oiler nd Pressure 8essel =ode ! s pressure re#ul tors for inlet pressures up to 100 b r , fety devices for # s pressure re#ul tin# st tions nd inst ll tions * ! s s fety shut*off devices for inlet pressures up to 100 b r ;l n#ed ,teel Pressure "elief 8 lves
Pr!))1r! M!")1ri#0 E21i+&!#t ', 6N 70C*1 ', 6N 70C*2 ', 6N 70C*0 Pressure # u#es * P rt 1) 'ourdon tube pressure # u#es4 dimensions, metrolo#y, re1uirements nd testin# Pressure ! u#es * P rt 2) ,election nd Inst ll tion "ecommend tions for Pressure ! u#es Pressure # u#es * P rt 0) Di phr #m nd c psule pressure # u#es4 dimensions, metrolo#y, re1uirements nd testin#
6lectric ?elded pipes sh ll meet followin# re1uirements5inimum v lues of ReR sh ll be s follows) R!8!r)! B!#$ T!)t) !r de of ,teel "everse bend tests sh ll be performed on the pipe piece cut from the crop end, selected from the front end of the first len#th nd the b c( end of the l st len#th produced from e ch coil- +he specimen sh ll be 100mm to 11Amm lon# nd sh ll be reverse bend tested in ccord nce with procedure nd fi#ure #iven herein fter$PI A< !r- ' $PI A< H*>2 $PI A< H*>6 $PI A< H*A2 $PI A< H*60 &roced#re +he m ndrel is to be plu##ed into the specimen, with the weld in cont ct with m ndrel, to such depth th t the n#le of en# #ement between m ndrel nd specimen re ches 60T %see ;i#ure&- If the combin tion of di meter nd w ll thic(ness of pipe, nd r dius of m ndrel is such th t the n#le of en# #ement does not re ch 60T, the m ndrel sh ll be plu##ed into the specimen until opposite w lls of the specimen meet+cceptance Criteria $ specimen which fr ctures completely prior to the specified en# #ement of m ndrel nd specimen, or which reve ls cr c(s nd ruptures in the weld or he t ffected /one lon#er th n >mm, sh ll be re:ected- =r c(s less th n 6mm lon# t the ed#es of the specimen sh ll not be c use for re:ectionMi%ro0r"+hi% "#$ @"r$#!)) E?"&i#"tio# $ test specimen sh ll be t (en cross the lon#itudin l weld from one len#th of finished pipe from e ch lot of m ximum 100 len#ths from the s me he t m nuf ctured from the s me process5in ReR v lue 0-1>2A 0-10CA 0-102A 0-12CA 0-122A
+he reverse bend test sh ll be c rried out with m ndrel- " dius %"& nd width %$& of m ndrel sh ll be c lcul ted for ny combin tion of di meter, w ll thic(ness nd #r de with the formul 1-> %D*t& t $ S 2" S ***************** * t e %D*2t&*1-> t where, D t 1-> e * * * * .utside di meter of pipe ? ll thic(ness of pipe Pe (in# f ctor ,tr in
+hese specimens sh ll be polished nd etched for micro*ex min tions+he ex min tions sh ll provide evidence th t he t tre tment of weld /one is de1u te nd there is no un*tempered m rtensite left-
@ rdness me surements on e ch specimen sh ll be m de s indic ted in fi#ure #iven herein fter in ccord nce with $,+5 6*02+he m ximum difference in h rdness between b se m teri l nd ny re din# t (en in the @e t $ffected Done %@$D& sh ll be less th n 70 points 8ic(erRs @810-
S.No. Fro& 7 To 1 ,m ll =ompressorE Pump @ouse 2 5 in =ompressor @ouse 0 ! s @ ndlin# ,ystem %P' E!=& > 61uipment "oom A =ontrol "oom E.ffice buildin# 6 ;ire Pump @ouseE;ire w ter stor #e t n(s C ? ter ,pr y Delu#e 8 lve 7 =old 'low Down 9 10 =ompound w ll 6lect ,ub st tion,
1 * 1A 1A 1A 16 00 1A 1A 1A 16
' 1A * 1A 1A 00 00 1A 1A 00 00
* 1A 1A * A 16 00 1A 1A A 16
, 1 A 1 A A * * 0 0 1 A 1 A A 1 6
16 00 16 * * 00 1A 1A A *
. 00 00 00 00 00 * * 00 12 *
/ 1A 1A 1A 1A 1A * * 1A * 16
8 1A 1A 1A 1A 1A 00 1A * A 00
3 1 A 0 0 A A A 1 2 * A * A
10 16 00 16 16 * * 16 00 A *
U $ny dist nce suit ble for construction l nd oper tion convenience1- $ll dist nces re in metres- $ll dist nces sh ll be me sured between the ne rest points on the perimeter of e ch f cility 2- @ot elev ted fl re sh ll be loc ted 90 mtr w y nd #round fl re sh ll be loc ted 1A0 mtr w y 0- ;or the dist nce from compound w ll, the dist nce mentioned in this t ble nd the re1uirement of loc l byl ws%if ny& which ever is hi#her sh ll #overnP' O Pi# receiver E < uncher ' rrel, !=* ! s =oolers E 5eters E filters
ANNE4URE 5
TO MAIN LINE
DISCHARGE BLOWDOWN
GAS A TERCOOLER
PIG LAUNCHER
UNIT BLOWDOWN
ANTI-SURGE LINE
STATION BY-PASS
STATION RECYCLE
LO
PIG RECEIVER
LO
SUCTION BLOWDOWN
COMPRESSOR
INLET SCRUBBER
ANNE4URE 5I LIST OF APPLICABLE STANDARDS AND REFERENCES +his st nd rd sh ll be re d in con:unction with the followin# st nd rds, codes nd public tions) %i& $,56 '01-7 www- sme-or#& %ii& %iii& %iv& %v& %vi& %vii& %viii& %ix& %x& %xi& %xii& %xiii& %xiv& %xv& %xvi& %xvii& %xviii& %xix& %xx& %xxi& %xxii& $PI *61C $PI* 617 $PI* 11P $PI 1102 =entrifu# l ! s =ompressors "eciproc tin# ! s compressors .ther # s compressors "ecommended Pr ctice for ,teel Pipelines =rossin# " ilro ds nd @i#hw ys$PI 110> ,t nd rd for ?eldin# Pipelines nd "el ted ; cilities$PI 110C "ecommended Pipeline 5 inten nce ?eldin# Pr ctices$PI 1109 "ecommended Pr ctice for 5 r(in# <i1uid Petroleum Pipeline ; cilities$PI 1110 "ecommended Pr ctice for Pressure +estin# of <i1uid Petroleum Pipelines$PI A00= =l ssific tion of <oc tions for 6lectric l Inst ll tions t Pipeline +r nsport tion ; cilities$PI* A< ,pecific tion for <ine pipes $PI* 6D Pipeline 8 lves $,56 ,ection 8III 'oiler nd Pressure 8essel =ode Division 1 Pressure 8essels Division 2 $ltern te "ules for Pressure 8essels $,56 ,ection IH ?eldin# Pu lific tions 5,,*,P*A0 Pipe @ n#ers nd ,upports 5 teri ls, Desi#n nd 5 nuf cture5,,*,P*69 Pipe @ n#ers nd ,upports * ,election nd $pplic tionN$=6*"P*01*69 "ecommended Pr ctice =ontrol of 6xtern l =orrosion on Gnder#round or ,ubmer#ed 5et llic Pipin# ,ystemsN$=6*"P*01*CA "ecommended Pr ctice * =ontrol of Intern l =orrosion in ,teel Pipelines ,ystemsI,$ ,*CA-01 ;low ev lu tion for si/in# control v lve I,$ ,*CA-02 =ontrol v lve test procedure I6= O C9 6lectric l $pp r tus for 6xplosive ! s $tmosphere I6= O A29 De#ree of protection Provided by 6nclosuresR!(!r!#%!) $,56 ' 01-7 O $PI 110> * I,*AAC2 * I, O AAC1* I, 00>0 O ! s +r nsmission nd Distribution Pipin# ,ystems ?eldin# procedures nd welders for weldin# of # s pipelines$,56 'oiler nd Pressure 8essel %'P8& =ode ,ection IH * ?eldin# procedures nd welders, for st tion pipin#6lectric l re cl ssific tion of Inst ll tion for selection of 6lectric l 61uipment 2!uide for selection of 6lectric l 61uipment for @ / rdous $re 3;or e rthin# of ll electric l e1uipment, systems, structures nd ! s +r nsmission nd Distribution Pipin# ,ystems%$,56 0 P r( $venue, New For(, NF G,$ 10016-
Secretary, PNGRB