COPA-CM / MAG-CM

Electromagnetic Flowmeter with Capacitive Electrodes in Compact and Remote Designs

D184S007U02

Rev. 01 / 04.2002

Fig. 1

COPA/MAG-CM Flowmetering System

I Function With this electromagnetic flowmeter system the flow rate of liquids, slurries, pulps and sludges can be accurately measured when the conductivity is above 0.05 S/cm. I Main applications For fluids with very low conductivities ( 0,05 S/cm); for fluids which form insulating coatings on the liners; for fluids which would corrode the electrodes. I Main instrument advantages Long term, stable accuracy < 1 % of rate as a result of digital signal processing combined with pulsed DC field technology and absolute zero stability. Automatic system monotoring with error diagnostics in clear text and notification over contact output. I Main instrument features Process flange DIN/ANSI/BS/JIS Meters size DN 25 to DN 300. Standardize installation length to VDI/VDE 2641, DVGW short, ISO 13359.

Measuring deviation < 1 % of rate. Fluid temperature -25 C to +80 C Ambient temperature -25 C to +60 C PED certificate to 97/23/EG, Fluidgroup 1 Liner material ETFE I Converter Communication HART-Protocol, PROFIBUS DP, ASCII-Protocol. Pulse output active/passive 2 Flow ranges/Preset counter A single converter module for all flowmeter sizes easy exchange of the electronics by EEPROM technology, no reentering of parameter required.

COPA-CM / MAG-CM

D184S007U02

Flowmeter Primary and Converter Design Overview

Design

Fixed Flanges

Fixed Flanges

Accuracy Housing Material

< 1 % of rate Alum. Series 4000 DC43F DN 25-250 300 25-300 25-100 PN 10-40 10-25 150/300 lb 10 ETFE (Tefzel) 0.05 S/cm SST 1.4571 IP 67 -25 C to +80 C -25 C to +60 C

< 1 % of rate Alum. Series 4000 DC41F DN PN 25-300 10-40 300 10-25 25-300 150/300 lb 25-100 10 ETFE (Tefzel) 0.05 S/cm SST 1.4571 IP 67, IP 68 (Option) -25 C to +80 C -25 C to +60 C

Flowmeter Primary
Model Number Process Connection Flange to DIN 2501 Flange to ASME Flange to JIS K 10 - B2210 Liner Material Conducticity Process Connection Material Protection Class to EN 60529 Fluid Temperature Ambient Temperature

Converter
Model Number Power Supply Current Output Standard Pulse Output 1-Channel Std. Ext. Zero Return Ext. Totalizer Reset Forward/Reverse Flow Metering Data Link Communication Self Monitoring Local Indication / Totalization 2 Flow Ranges Preset counter Autom. Density Correction Housing Design 50XM2000 50XM2000 24 V, 115 V, 230 V AC, 24 V DC 0/2-10 mA, 0-5 mA, 0/4-20 mA, 0/4-10/12-20 mA Active 24 V DC, Opto coupler yes yes yes RS 485, PROFIBUS DP ASCII-Protocol, PROFIBUS DP, HART-Protocol yes yes yes, automatic or external switching contact yes, START/STOP over contact input, STOP over contact output yes, manual entry (Totalizer and flow indication in weight units) Compact Field Housing

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D184S007U02

Accuracy, Reference Conditions and Functional Description

Reference Conditions per EN 29104:

Fluid Temperature 20 C 2 K Ambient Temperature 20 C 2 K Supply Power Nominal voltage per instrument tag UN 1% Straight Pipe Installation Requirements Upstream >10 x DN, downstream >5 x DN, DN = flowmeter primary meter size Warm up Time 30 Min. Analog Output Effects Same as pulse output 0.1% of rate
Pulse Output Q > 0.05 Range 1% v.M. Q 0.05 Range 0.0005 Range
4

Functional Description
The Faraday Laws of Induction provide the basis for the electromagnetic flowmeter measurements. A voltage is generated in a conductor as moves through a magnetic field. This measurement principle is applied to a conductive fluid which flows in a pipe traversed by a magnetic field, which is generated perpendicular to the flow direction (see Schematic). The voltage which is induced in the fluid is measured at two electrodes located diametrically opposite to each other. The signal measurement is made capacitively, i.e. the electrodes do not come in contact with the fluid. Each electrode forms a coupling capacitor with the interior wall of the metering spool, on which the signal potential exists, whose dielectric is the liner material. The flow rate proportional measurement signal is fed to the input of the integrated preamplifiers over this coupling capacitance. The signal voltage UE is proportional to the magnetic induction B, the electrode spacing D and the average flow velocity v. Since the magnetic induction B and the electrode spacing D are constant values it follows that a proportionality exists between the signal voltage UE and the average flow velocity v. The equation for calculating the volumetric flow rate indicates that the signal voltage UE is linearly proportional to the volumetric flow rate. This induced signal voltage is converted into scaled, analog and digital signals in the converter.

Accuracy % of rate

3 2 1 0 1 2 3 4 5 6 7 8 9 10 100 % v 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1 15 Q Range m s

Fig. 2

Accuracy of flowmeter system

Magnet Coil

y
z
Meter Tube in Electrode Plane

v B D
Measuring Electrode

E
x

UE
Signal Voltage

UE B D v qv

= Signal Voltage = Magnetic Induction = Electrode Spacing = Average Flow Velocity = Volumetric Flow Rate

UE

B.D.v
2

D -v q v = --------4
UE

qv

Fig. 3

Electromagnetic Flowmeter Schematic

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COPA-CM / MAG-CM

D184S007U02

Installation and Grounding

In- and Outlet Sections The metering principle is independent of the flow profile as long as standing eddies do not extend into the metering section, such as may exist after double elbows, tangential inflow or partially open gate valves directly upstream of the flowmeter. In such installations it is recommended that measures be taken to normalize the flow profile. Flow control devices should be installed downstream from the meter primary. Grounding The grounding of the flowmeter primary is not only essential for safety reasons but also of importance to assure trouble free operation of the electromagnetic flowmeter. The ground screws on the flowmeter primary are to be connected to the ground potential in accordance with VDE 0100, Section 540. For technical reasons this should be identical to the potential of the metering fluid if possible. For plastic or insulated lined pipelines the fluid is grounded by utilizing a grounding plate or protection flanges. When there are stray potentials present in the pipeline a grounding plate is recommended at both ends of the meter primary. Electrode Axis When installing the flowmeter in horizontal pipelines assure that neither of the two electrodes is at the highest point. Gas bubbles which may be present in the fluid could interrupt the electrical connection between the electrodes and the fluid. An ideal installation is shown in Fig. 4. It is essential that the metering tube always be completely filled with fluid.
d D v p qv = EMF inside diameter = Pipe inside diameter = Flow velocity in m/s = Pressure drop in mbar = Volume flow rate

1. 2.

Determine the diameter ratio d/D. Determine the flow velocity as a function of the size and the instantaneous flow rate:

Q ( Instantaneous flow rate ) v = --------------------------------------------------------------------------Flowmeter Primary Constant

3. 4. The flow velocity can also be determined from the Flow Rate Nomographs on Page 5, Fig. 8 and Page 7, Fig. 10. In Fig. 5 the pressure drop can be read on the Y-axis at the intersection of the X-axis diameter ratio d/D and the flow velocity.

Double flanged reducer

Pressure Drop Diagram Flanged reducer with /2 = 8

100

Electrode Axis
v=8m/s 7m/s 6m/s 5m/s

Pressure drop p [mbar]

10
4m/s

3m/s

2m/s

Fig. 4

Electrode axis

Installations in Larger Size Pipelines The flowmeter primary can readily be installed in larger pipeline sizes by utilizing reducers (e.g. flanged reducers DIN 28545). The pressure drop which results from the reduction can be determined from the Nomograph Fig. 5. The pressure drop is determined in the following manner:

1m/s

0.5

0.6

0.7

0.8

0.9

Diameter ratio d/D Fig. 5 Nomograph for pressure drop calculations

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D184S007U02

Technical Data: Flowmeter Primary, Flanged Meters

l/min m3/h

l/s

3 4 3 2 2 10 3 8 6 5 4 3 2
D D

8 6 5 4 3 2

10 4 8 6 5 4 3

30

10 8 6 5 4 3 2

D D N 80 10

D D N

N 0 12 5

103 8

Flow Ranges, Meter Sizes and Pressure Ratings

MeterSize DN 25 50 65 80 100 125 150 200 250 300 Stand. Press. Rating PN Min. Flow Range Flow Velocity 0 to 0.5 m/s 0 to 0 to 0 to 0 to 0 to 0 to 0 to 10 l/min 13 m/h 6 m/h 9 m/h 12 m/h 21 m/h 30 m/h Max. Flow Range Flow Velocity 0 to 10 m/s 0 to 0 to 0 to 0 to 0 to 0 to 0 to 200 l/min 60 m/h 120 m/h 180 m/h 240 m/h 420 m/h 600 m/h Max. Flow Range Flow Velocity 0 to 15 m/s 0 to 0 to 0 to 0 to 0 to 0 to 0 to 300 l/min 90 m/h 180 m/h 270 m/h 360 m/h 630 m/h 900 m/h

6 5 4 3 2

6 5 4 3 2

15

Fig. 6

Flowmeter primary COPA-CM / MAG-CM

10 2 8

20

25

10 8 6 5 4 3 2

40 40 40 16 16 16 10/16 10/16 10/16

10 2 8 6 5 4 3 2

6 5 4 3 2
D N 25

40

10 8

D 50

65

1 8 6 5 4 3 2

0 to 54 m/h 0 to 90 m/h 0 to 120 m/h

0 to 1080 m/h 0 to 1800 m/h 0 to 2400 m/h

0 to 1620 m/h 0 to 2700 m/h 0 to 3600 m/h

1 8 10 6 0,5 0,6 0,8 1 2 3 4 5 6 m/s 8 10

Flanged Design and Pressure

Size 25 Flange DIN ASME JIS DIN ASME JIS DIN ASME JIS DIN ASME JIS DIN ASME JIS DIN ASME DIN ASME DIN ASME DIN ASME DIN ASME Material SST. 1.4571 SST. 1.4571 SST. 1.4571 SST. 1.4571 SST. 1.4571 SST. 1.4571 SST. 1.4571 SST. 1.4571 SST. 1.4571 SST. 1.4571 SST. 1.4571 SST. 1.4571 SST. 1.4571 SST. 1.4571 SST. 1.4571 SST. 1.4571 SST. 1.4571 SST. 1.4571 SST. 1.4571 SST. 1.4571 SST. 1.4571 SST. 1.4571 SST. 1.4571 SST. 1.4571 SST. 1.4571 PN 40 bar 150 lb, 300 lb 10 bar 40 bar 150 lb, 300 lb 10 bar 40 bar 150 lb, 300 lb 10 bar 40 bar 150 lb, 300 lb 10 bar 16, 40 bar 150 lb, 300 lb 10 bar 16, 40 bar 150 lb, 300 lb 16, 40 bar 150 lb, 300 lb 10, 16, 25, 40 bar 150 lb, 300 lb 10, 16, 25, 40 bar 150 lb, 300 lb 10, 16, 25, 40 bar 150 lb, 300 lb PED SEP Art. 3, Paragr. 3 KConformity assesment in accordance with Category III, Module B1 + D and Fluids categroy I Fig. 7

Flow rate nomograph DN 25 to DN 300

50

Minimum Allowable Absolute Pressure

Liner ETFE Meter Size DN 25 - 300 25 - 300 ToperateC Poperate 270 mbar 370 mbar

65

80

20 C 80 C

100

Materials
Part Liner Flanges Metering Tube Housing DN 25 to 300 Connection box Standard ETFE SST 1.4571 SST 1.4301 Two piece housing cast alum, painted Paint coat 60 m thick RAL 9002 Alum alloy, painted, Paint coat 60 m thick, low section RAL 7012 dark gray, upper section (cover) RAL 9002 light gray. Polyamide M20 x 1.5

125 150 200 250 300

Cable connector

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COPA-CM / MAG-CM

D184S007U02

Technical Data: Flowmeter Primary, Flanged Meters

Temperature Diagram COPA-CM

Ambient temperature C
60

Signal Cable (only MAG-CM) The maximum cable length between the flowmeter primary and the converter is 200 m. A 10 m long signal cable is shipped with each metering system. If a longer cable is require, see Ordering Information MAG-CM.

Design
DN 25 to DN 300 Two clam shell housings: Cast alum., painted Connection box: Cast alum., painted1) Flanges: Stn Stl 1.4571
1) Paint coat 60 m thick, lower section RAL 7012 dark gray, upper section (cover) RAL 9002 light gray

40

0 -25 -25 0 50 80

Fluid Temp. C

Weight
See Dimensions

Material Load Diagrams

Flange material SST 1.4571
Fig. 8 Temperature diagram as a function of the ambient temperature
Pressure (PS) [bar]

45 40 35 30 25 20 15 10 5 0 -30 -10 10 30 50 70 90 PN 16 PN 10 PN 25
PS (40 bar) PS (25 bar) PS (16 bar) PS (10 bar)

Temperature Diagram MAG-CM

Ambient Temperature C
60

PN 40

Temperature (TS) [C]

0 -25 -25 0 80

Fluid Temp. C
55 50
45 40

Pressure (PS) [bar]

300lb

Fig. 9

Temperature diagram as a function of the ambient temperature

35 30 25
20 15 10
PS (300lb) PS (150lb)

Protection Class
Standard IP 67 IP 68 (only MAG-CM) upon request Ambient Temperature -25 C to +60 C

150lb

5 0
-30 -10 10 30 50 70 90

Temperature (TS) [C]

Connections
Process Connections Flanged per DIN, ANSI, JIS K10 Electrical Connections Screw terminals Cable connector M20 x 1.5

JIS-Flanges, 10K-B2210
Size DN 25 - DN 100 Material SST 1.4571 PN [bar] 10 TS [C] -25 C bis +90 C PS = 10 bar

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D184S007U02

Dimensions: Flanged Meters DIN

COPA-CM MAG-CM

Z
142 70 Cable Connectors Cable Connectors

80

Number of holes N

d2
G
View

V 70,01% V 10230m3

d4

A *L

Tolerance L* DN 3 200 +0 3 +0 5

V 70,01% V 10230m3

k H
All dims in mm

DN 250 300

ISO Projection Method E

E1

DN 25 50 65 65 80 100 100 125 150 200

PN 25-40 10-40 10-16 25-40 10-40 10-16 25-40 10-16 25-40 10-16 25-40 10 16 25 40 6 10 16 25 40 10 16 25

*L 200 200 200 200 200 250 250 250 250 300 300 350 350 350 350 450 450 450 450 450 500 500 550

b 25 21 21 25 27 24 28 25 29 25 31 28 28 34 38 26 30 30 36 42 31 33 39

k 85 125 145 145 160 180 190 210 220 240 250 295 295 310 320 335 350 355 370 385 400 410 430

d2 18 18 18 18 18 18 22 18 26 22 26 22 22 26 30 18 22 26 30 33 22 26 30

d4 68 102 122 122 138 158 162 188 188 212 218 268 268 278 285 312 320 320 335 345 370 378 395

D 115 165 185 185 200 210 235 250 270 285 300 340 340 360 375 375 395 405 425 450 445 460 485

N 4 4 4 8 8 8 8 8 8 8 8 8 12 12 12 12 12 12 12 12 12 12 16

A 122 116 100 100 100 130 130 124 124 170 170 195 195 195 195 250 250 250 250 250 250 250 250

E 125 125 138 138 144 164 164 152 152 173 173 205 205 205 205 233 233 233 233 233 276 276 276

E1 129 129 153 153 159 179 179 169 169 190 190 222 222 222 222 250 250 250 250 250 293 293 293

F 90 90 104 104 110 130 130 127 127 148 148 179 179 179 179 207 207 207 207 207 250 250 250

G 288 228 242 242 248 268 268 261 261 282 282 314 314 314 314 336 336 336 336 336 379 379 379

G1 157 157 171 171 177 197 197 195 195 216 216 248 248 248 248 276 276 276 276 276 319 319 319

H 115 165 185 185 200 220 235 250 270 285 300 340 340 360 375 375 395 405 425 450 445 460 485

MAG-CM Weight appr. kg 5,5 9 13 13 16 17 17 28 31 27 33 53 53 65 73 69 79 79 97 117 81 90 115

COPA-CM Weight appr. kg 8,5 11 15 15 19 18 18 31 37 29 35 55 55 67 75 71 81 81 99 119 83 92 117

250

300

*L + 3 mm (DN 25 - 100) L + 5 mm (DN 125 - 300) for a single grounding plate on one side in stn. stl. 1.4571. Others upon request. L + 6 mm (DN 25 - 100) L + 10 mm (DN 125 - 300) for oritection plates mounted on flange in stn. stl. 1.4571. Others upon request. Fig. 10 Flowmeter primary DN 25 to DN 300

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G1

COPA-CM / MAG-CM

D184S007U02

Dimensions: Flanged Meters ANSI, JIS

COPA-CM
Z
142 70 Cable Connectors

MAG-CM
80

Number of holes N
Cable Connectors
E1 G1
All dims in mm
ISO Projection Method E

View
G

d2

A *L

d4 D

Tolerance L* 1/8 8 10 12 +0 3 +0 5
k H

V 70,01% V 10230m3

V 70,01% V 10230m3

DN
1

PN
150lb 300lb JIS K10 150 lb 300 lb JIS K10 150 lb 300 lb JIS K10 150 lb 300 lb JIS K10 150 lb 300 lb JIS K10 150 lb 300 lb 150 lb 300 lb 150 lb 300 lb 150 lb 300 lb 150 lb 300 lb

*L
270 270 200 280 280 200 330 330 200 340 340 200 400 400 250 450 450 450 450 500 500 550 550 620 620

b
21.0 24.5 18.0 21.0 20.4 20.0 24.2 27.0 20.0 23.8 28.6 20.0 27.3 35.3 22.0 27.8 38.9 29.4 40.5 33.6 46.3 35.2 52.6 36.7 55.8

k
79.2 88.9 90.0 120.6 127.0 120.0 139.7 149.2 140.0 152.4 168.3 150.0 190.0 200.0 175.0 216.0 235.0 241.0 270.0 298.0 330.0 362.0 387.0 431.8 450.8

d2
15.7 19.0 19.0 19.1 19.1 19.0 19.1 22.3 19.0 19.0 22.2 19.0 19.0 22.2 19.0 22.2 22.2 22.2 22.2 22.2 25.4 25.4 28.6 25.4 31.7

d4

N
4 4 4 4 8 4 4 8 4 8 8 8 8 8 8 8 8 8 12 8 12 12 16 12 16

A
122 122 122 116 116 116 100 100 100 112 112 112 130 130 130 124 124 170 170 195 195 250 250 250 250

E
98 98 98 124 124 124 138 138 138 144 144 144 164 164 164 152 152 173 173 205 205 233 233 276 276

E1
129 129 129 129 129 129 153 153 153 159 159 159 179 179 179 169 169 190 190 222 222 250 250

F
73 73 73 90 90 90 104 104 104 110 110 110 130 130 130 127 127 148 148 179 179 207 207 250 250

G
228 228 228 228 228 228 242 242 242 248 258 258 268 268 268 261 261 216 216 248 248 276 276 379 379

G1
157 157 157 157 157 157 171 171 171 177 177 177 197 197 197 195 195 216 216 248 248 276 276

H
108 124 124 153 166 155 188 191 175 191 210 185 229 254 210 254 279 279 318 343 381 406 444 482.6 520.7

MAG-CM Weigth appr. kg

5.5 5.5 5.5 10.0 11.0 10.0 16.0 17.0 16.0 19.0 20.0 19.0 22.0 24.0 22.0 35.0 37.0 38.0 40.0 66.0 74.0 98.0 118.0 124.0 176.0

COPA-CM Weight appr. kg

8.5 8.5 8.5 11.5 12.5 11.5 17.5 18.5 17.5 20.5 21.5 20.5 23.5 25.5 23.5 37.5 38.5 39.5 41.5 67.5 75.5 99.5 119.5 125.5 177.5

50.8 108.0 50.8 123.9 70.0 125.0 92.1 152.4 92.1 165.1 100.0 155.0 104.8 177.8 104.8 190.5 120.0 175.0 127.0 190.5 127.0 209.5 130.0 195.0 157.0 229.0 157.0 254.0 195.0 210.0 186.0 254.0 186.0 279.0 216.0 279.0 216.0 318.0 270.0 343.0 270.0 381.0 324.0 406.0 324.0 444.0 381.0 482.6 381.0 520.7

2 1/2

5 6 8 10 12

*L + 3 mm (DN 25 - 100) L + 5 mm (DN 125 - 300) for a single grounding plate on one side in stl stl 1.4571. Others upon request. L + 6 mm (DN 25 - 100) L + 10 mm (DN 125 - 300) for protection plates mounted on flange in stn stl 1.4571 Others upon request.

Fig. 11

Flowmeter primary DN 1 to DN 12

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D184S007U02

Ordering Information: Flanged Meters

In addition to the Ordering No. please provide the following information: Fluid, measuring range, fluid temperature, operating pressure, pipe line pressure, pipe line type (ground plate see Page ???) COPA-CM
Ordering No. DC43F Conductivity 0.05 mS/cm Liner Material ETFE DN 25 - 300 E Meter Size DN 25 25 DN 50 50 65 DN 65 80 DN 80 1H DN 100 1Q DN 125 1F DN 150 2H DN 200 DN 250 2F DN 300 3M Pressure Rating C DIN PN 10 D DIN PN 16 E DIN PN 25 F DIN PN 40 K JIS K10 ANSI 150 lb (Installation length Series 1000) P ANSI 300 lb (Installation length Series 1000) Q Flange Material Stn. stl. 1.4571 3 Flange Accessories None A Protection flange SST 1.45711) B 1) C Protection flange SST 1.4571 Temperature Range Standard 80 C S Certifications None Matl certificate per EN 10204, 3.1B and Pressure test to AD-20002) Calibration Certifications Standard Protection Class IP 67 Cable connector M20 x 1.5 IP 68 Cable connector Pg 13.5 IP 67 Cable connector NPT threat IP 67 Cable connector PF threat Continued next page DC41F

MAG-CM

E 25 50 65 80 1H 1Q 1F 2H 2F 3M C D E F K P Q 3 A B C S A D A D

A 2

A 2

Ordering Information for Converter on page 19

1) Grounding plate mounted at one end, Protection flange mounted on both ends, other material upon request. 2) Certificates for meter tube and process connections.

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COPA-CM / MAG-CM

D184S007U02

Ordering Information: Flanged Meters

COPA-CM
Ordering No. DC43F Supply Power 230 V 50/60 Hz 115/120 V 50/60 Hz 24 V 50/60 Hz 24 V DC Display Magnetic Stick operation and lighted display Contact In-/Output Opto coupler/Opto coupler Opto coupler/Relay

B C F H D 0 1

In-/Output Options Current output + Pulse output active 1 Current output + Pulse output passive 3 Current output + Pulse output passive + HART-Protocol 4 Current output + Pulse output active + HART-Protocol 5 Current output + Pulse output passive3) + RS485 (ASCII) 6 7 Current output + Pulse output passiev3) + PROFIBUS DP Current output + Pulse output passive3) + PROFIBUS DP with M12 cable connector 9 Parameter Entry Mode Standard with 3 buttons and magnetic stick (Data can be entered without opening the housing cover) 3) Contact output not available

Additional ordering information which should be specified in writing:

Instrument tag German English French Installation length Standard to VDI/VDE 2641 short ANSI flanges and meters for replacement in series 1000 length Excitation frequency 12,5 Hz DN 125 - DN 300 25 Hz DN 25 - DN 100

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D184S007U02

Technical Date: Converter

Accuracy: 1% of rate

Electrical Connections Screw terminals, cable connector M20 x 1.5/NPT. Weight approx. 4.2 kg Field mount housing Signal Cable (only MAG-CM) The max. cable length between the flowmeter primary and the converter is 200 m. A 10 m long signal cable is shipped with each metering system. If a longer cable is require, see Ordering Information MAG-CM., Page 25, Footnote. Parameter Settings Data can be entered in one of 9 different languages using the converter keypad. Magnetic stick operation is available for direct external operation with a closed field housing. Data safeguarded utilizing a NV-RAM. All parameters and totalizer values are stored for over 10 years without power. Display 2x16-character LCD-Dot-Matrix-Display with LED-Background lighting. The separate internal flow totalizers for each flow direction totalize in 16 different engineering units. The flow rate is indicated in percent or 45 different engineering units.

Fig. 12

Remote design converter

Flow Range Continuously selectable between 0.5 and 15 m/s Forward / Reverse Metering The flow direction is indicated in the display by a direction arrow and externally by a relay or optocoupler output. Minimum Conductivity 0.05 S/cm Reproducibility
0.1% of rate

F F

70.01 % 10230 m3

Response Time 0 - 99% corresponds to. 5 A step change 0 - 99 % 0.5 s Supply Power 115/230 V AC -15 % / + 10 % 24 V AC -15 % / +10 % 50 / 60 Hz 6 % 24 V DC -25 % / +30 %, ripple 1.5 Vp. Magnetic Field Excitation 12 1/2, 25 Hz Power consumption 23 VA (flowmeter primary including converter) for AC supply power 10 W for DC supply power Ambient Temperature -25 C to +60 C See Temperature Diagram on Page 6 Protection Class per EN 60529 IP 67 for field mount housing Design - Field mount housing, diecast alum, painted - Paint coat 60 m thick, lower section RAL 7012 dark gray; - Upper section (cover) RAL 9002 light gray

The units listed below can be selected using the arrow keys. The units selected apply to the Range, Qmax forward and reverse when a direct reading display is desired. In multiplex operation the flow rate can be displayed in %, engineering units or as a bargraph, totalizer value forward or reverse, TAG-No., or current are additionally available for display in the 1st or 2nd line.
Unit Milliliter Liter Hectoliter Megaliter Cubic meter Imperial-gallon per U.S.-mill.-gall per/d U.S.-gall.per Beer Barrel Oil Barrel Gram U.S. Ton Kilogram Ton Pound Kilo-gallon per Kg/s t/s lb/s kgal/s g/s bbl/s gpm bbl/min bls/min g/min uton/min Kg/min t/min lb/min kgal/min gph bbl/h bls/h g/h uton/h Kg/h t/h lb/h kgal/h uton/day bls/day m3/s igps Second ml/s l/s hl/s Minute ml/min l/min hl/min Ml/min m3/min igpm Hour ml/h l/h hl/h Ml/h m3/h igph mgd ML/day Day

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D184S007U02

Technical Date: Converter

Output Signals, Standard

F F
70.01 % 10230 m3
Isolation In-/ Output The current and pulse outputs are isolated from the signal circuit and each other.

Current output 0 - 20 mA
The instantaneous flow rate in % of the selected flow range or engineering units is displayed in the 1st line. The integrated flow totals are displayed in the 2nd line (including units). During multiplex operation an additional display values can be selected for the 1st and 2nd display lines. The display includes LED-Background lighting. System Monitor and Alarm Output Automatic system monitoring with error diagnostics on the display and an signal over a contact output. All errors are stored in the error register.

Current Output, configurable, terminals +/Range 0 - 5 mA 0/2 - 10 mA 0/4 - 20 mA 0-10,10-20 mA 4-12, 12-20 mA Load Resistance

< < <

4000 2000 1000 1000 1000

Load characteristic 0/4 - 20 mA

Errorregister 0 ... 3 ...

1000

RB

Design Terminals Function Operating voltage

Optocoupler P1, P2 EB, CB 16 V UCEH < 30 V 0 V UCEH < 2 V 0 mA ICEH< 0.2 mA 2 mA ICEL < 15 mA

Relay P1,P2 96, 97 16 V U < 30V 0 mA I 250 mA P 3 Watt

A = 0,5 mm2 100 L/km 4 8 12

Operating current

The individual subassemblies can be checked with the Function Test parameter. All outputs can be simulated for start-up and checking.

Output Characteristics
Current I max Current I max

Functiontest Iout
Reverse Flow 0 % Forward Flow 100 % Flowrate 100 % Current output (0-5 mA, 0-10 mA, 0-20 mA)

I min Reverse Flow 0 % Forward Flow 100 % Flowrate 100 % Current output (0-10 mA, 4-20 mA)

Note: The instrument corresponds to the NAMUR-Recommendations EMC Guidelines for Manufacturers and Users of Electrical Equipment and Systems Part 1, 5/93 and EMC-Guideline 89/336/EWG (EN 50081-1, EN 50082-2). Warning: The EMC-Protection is reduced when the housing cover is removed.

Current 20 mA 10 mA

Current 20 mA 12 mA 4 mA

Reverse Flow 0 % Forward Flow 100 % Flowrate 100 % Current output with elevated zero (0-10-20 mA)

Reverse Flow 0 % Forward Flow 100 % Flowrate 100 % Current output with elevated zero (4-12-20 mA)

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Technical Date: Converter

Scaled Pulse Output The scaled pulse output, 1-channel, max. 5 kHz, pulse factor between 0.001 and 1000 times the value indicated in the display, e.g. 1 pulse/m3 x 1000. The pulse width can be set from 0.100 ms to 2000 ms. The output mode, passive or active, can be set using the jumpers on the connection board.
Output Mode Terminal Functions V1, V3 g2, 10 Active COPA-CM MAG-CM V8, V9 V1, V3 G2, 61 Passive COPA-CM MAG-CM V8, V9

Note:
The contact input should be closed for longer than 1 s (preset totalizer START/STOP >350 ms but not longer than 1.5 s).

Alarm output Automatic system monitor including checking for a CPU-Error with error diagnosis shown on the display and an error signal transmitted over the passive contact output. Errors 0-9 are stored in the submenu Alarm for correction purposes. The contact opens during an alarm condition. Programmable Output Contact output, passive; the following functions can be software selected:
Function Opens or Closes

Operating voltage 16 V U 30 V DC load 150 Ohm fmax = 5 kHz

16 V UCEH <30 V DC 0 V UCEL <2 V 0 mA ICEH <0.2 mA 2 mA ICEL < 250 mA fmax = 5 kHz When using a mechanical counter it is recommended that the pulse width 30 ms and fmax 3 Hz

Operating current When using a mechaniand frequency cal counter it is recommended that the pulse width 30 ms and fmax 3 Hz

General alarm Empty pipe MAX-Alarm MIN-Alarm MAX-MIN-Alarm F/R-Signal 2 flow ranges*) Preset totalizer*)

X X X X X Contact closed for Flow Range 2

X X X X X

Programmable Input Contact input, active or passive; the following functions can be software selected:
Function active or Closes passive

Contact closed for the forward flow direction Contact opens when the preset quantity is reached (contact closes for the next start command and remains closed during the cycle.) Optocoupler G2, P7 E9, C9 P1, P2 EB, CB or Relay G2, P7 39, 40 P1, P2 96, 97

External Zero Return When the metering tube empties all output signals can be turned off. External Totalizer Reset The internal totalizer values and the overflow counter can be reset from a contact. Flow Range 1/2 *) External flow range selection Flow range 2 selected when the contact is closed. START/STOP *) Preset Totalizer External contact to start a preselected quantity. To initiate a safety stop, initiate again. Terminals Operating voltage Operating current

Output Mode Terminals COPA-CM Function Terminals MAG-CM Function Pulse Output Unscaled f = 0-10 kHz Terminals COPA-CM Function Terminals MAG-CM Function Operating voltage Operating current

G2, P7 59, 60 V5, V6 59, 60 16 V UCEH <30 V 0 V UCEL <2 V

16 V U 30 V

X1, U2 1) X1, G2 Jump G2 - g2 16 V UCEH <30 V 0 V UCEL <2 V Ri = 2.0 k 0 mA UCEH <0.2 mA 2 mA UCEL <15 mA

0 mA UCEH <0.2 mA 0 mA I <250 mA 2 mA UCEL <15 mA P 3 Watt

1) Optional functions for COPA-CM (internal 24 V DC-Supply) *) These functions must first be selected in the submenu Operating mode. X = Function is software selectable

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D184S007U02

Technical Date: Converter

Output Signal Option HART-Protocol

The HART-Protocol provides for communication between a process control system, handheld terminal and the EMF field instrument. When communication using the HART-Protocol is desired, the serial data link is not available. The digital communication occurs through an alternating current signal superimposed on the current output which does not affect any instruments connected to the output. This option is only available with 4-20 mA current output option. Terminals: +/-.

RS 485 VPP = 5 V. Input impedance: 12 k, Max. cable length: 1200 m. Baudrate: 110-9600 Baud, 14400/28800 Baud. Max. 32 Instruments in parallel on a single bus. A shielded data cable with twisted pairs is recommended. Terminals: V1, V2, V3, V4; Function T-, T+, R-, R+.
Nr. 1

RS485

Nr. 32

4 - 20 mA
RS485

Rb = 250 Ohm
Serial data link RS485
HART

Fig. 14
Bell 202 Modem Box

Communication with RS 485 Data Link

Profibus DP per DIN 19245 Terminals: V1, V2, V4, G2

Terminal V1 V2 V4 G2 Function B RxD/TxD-P A RxD/TxD-N VP C DGND Reference Receive/Send-Data-P Receive/Send-Data-N Supply voltage Plus P5V Data reference potential-C 5V

Fig. 13

Communication with HART-Protocol

Transmission Mode FSK-Modulation on the current output 4-20 mA per Bell 202 Standard. Baudrate 1200 Baud Representation Logic 1: 1200 Hz, Logic 0: 2200 Hz Cable AWG 24 twisted Max. Cable Length 1500 m Max. Signal Amplitude 1.2 mAPP Current Output Load Min.: >250 , max.: <1000

A twisted shielded data cable is recommended. Max. cable length 1200 m (cable type A) Typical impedance 135-165 Ohm Max. 32 Instruments on a single bus Baudrate: 9.6-1500 kbit/s Distributed capacitance <30 pF/m, loop resistance 110 /km Max. tap line length 1 m. Entering and exiting cables on one terminal.

PLC

......

with Bus Termination

B A

B A

Converter 1

Converter 2

+VD B +5 V

A GND

Converter 32

with Bus Termination

Fig. 15

Bus Connections

GSE Profibus Description File The name of the Instrument Data Base file is ABB_6666.GSE and is included with the shipment. For a detailed description of the Data Link see the document ABB Part no. D184B093U05.

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D184S007U02

Interconnection Diagram COPA-CM

G2 B 60 C9 40 P2 P7 59 E9 39 P1 G2
d)

A 11 T+ 9 RG2 10 V2 V3

VP 11R R+

e)

9 T61 g2 + V1

d)

c)

c)

b)

b)

1L1 L+ L

1L2 LN

Low Voltage 50/60 Hz DC Voltage

a)

a)

X1

V4

AC Voltage 50/60 Hz

1)

2)

3)

4)

5)

Contact Output Terminals P7, G2 Contact format and functions can be selected in the Ordering Information. a)1) Software selections of the functions to be transmitted over the contact output: General alarm, limit alarm, forward direction, flow range, active, end contact, preset totalizer Function P1/P2, Optocoupler: 16 V UCEH < 30 V, 0 V UCEL < 2 V, 0 mA ICEH < 0.2 mA, 2 mA ICEL < 15 mA or Relay: 16 V U < 30 V, 0 mA I < 250 mA, P 3 Watt b) Alarm output relay contact; opens, specifications see a), Function 39, 40 c) Alarm output optocoupler; opens, specifications see a), Function C9, E9 d) Unscaled pulse output 0-10 kHz optocoupler output, specifications see a), Function 59, 60 2)2) Contact Input Terminals G2, X1 The following functions are software selectable: External zero return, external totalizer reset, flow range 2, Start/Stop preset totalizer, passive 16 V U < 30 V, Ri = 2 k 3) Current Output selectable, load 1000 Ohm for 0/4-20 mA, 0-10-20 mA, 4-12, 12-20 mA, load 2000 Ohm for 0/2-10 mA, load 4000 Ohm at 0-5 mA. Option HART-Protocol for 4-20 mA per Bell 202 Standard, Specifications see Page 31. 4) Scaled pulse output 1-channel, active or passive, pulse width selectable from 0.100 ms to 2000 ms or serial data link Terminals V1-V4 a) Active, 24 V DC load 150 Ohm, fmax = 5 kHz Function 10, g2 b) Passive, Function 61, G2 c)3) Serial data link RS 485, Function T-, T+, R-, R+ d) Option: scaled pulse output 2-channel, data link not available Active 24 V DC load 150 or passive relay contact (closes), 3 W; 250 mA; 28 V DC, fmax = 20 Hz or passive: V1, V2 Forward; Function 9, 11 Terminals: V3, V4 Reverse; Function 9, 11R e) Data link Profibus DP, Terminals V1, V2, V4, G2, Function (RxD/TxD-P(B), RxD/TxD-N(A), +5 V (VP), DGND (G2) or bus termination). 5) Supply Power, see Instrument Tag
1) 2) 3)

1)

Factory default setting is Forward direction signal. Factory default setting is External Zero Return. When using a RS 485 a shielded data cable with individually twisted pairs is recommended.

Fig. 16

Interconnection Diagram COPA-CM

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Interconnection Examples for Peripherals

Pulse Output, Active Single Channel
internal
V3 (10) V1 (g2)

Pulse Output, Optocoupler Single Channel

internal MAG-CM
V8 (10) V9 (g2) V1 (61) V3 (G2)

external

external RB * 24 V+ 0V

MAG-CM
V9 (61) V8 (G2)

24 V+

Pulse Output Optocoupler, Single Channel, Separate Forward and Reverse Signal on Contact Output
internal
V1 (61) V3 (G2)

external

MAG-CM
V9 (61)

Reverse 0V 24 V+

V8 (G2) P1 (96) P2 (97)

Forward

G2 P7

Current Output
internal external

Current Output with Contact Output for Control of a Remote Recorder or Indicator
internal external
+

MAG-CM
+

0/4-20 mA 0-10, 10-20 mA 4-12, 12-20 mA 0/2-10 mA 0-5 mA

Reverse
G2 P7

U CE * RB -----------I CE

0V

Forward 24 V+

P1 (96) P2 (97)

Alarm Output, Optocoupler

internal
V6 (C9) V5 (E9) Opens at alarm

or MAG-CM

Alarm Output, Rela<

internal
V6 (40) V5 (39) Opens at alarm

external +U RB *

external 0V 24 V+

0V 24 V+

Contact output for general alarm, Max-Min-Alarm, empty pipe, forward/reverse signal, flow range 1/2 or end contact preset totalizer Function software selectable

Contact Output, Optocoupler

internal
P7 G2

Contact Output, Relay

MAG-CM +24 V 0V
P2 (CB) P1 (EB)

external

internal
P7 G2

external +24 V 0V Active

MAG-CM
P2 (97) P1 (96)

Contact input for external zero return, external totalizer reset, flow range 2 or Start/Stop reset totalizer Function software selectable

internal
g2 G2

external

(COPA-XM Option Terminals g2/G2 not available)

Passive internal
X1 G2

external +24 V

U2

0V

X1

Fig. 17

Interconnection examples for peripherals

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Interconnection Diagram MAG-CM

Converter 50XM2000
c) G2 L+ L1L1 1L2 N L VP B A b) 9 11 9 11R EB CB a) T- T+ R- R+ 96 97 b) G2 61 E9 C9 a) 10 g2 39 40 + V8 V9 V5 V6 16 U+ 2 1 U- 3

M1 M3 g2 G2 U2 X1 V1 V2 V3 V4 P1 P2

2)

3)

4)

5)

6)

7)

8)

9)

1)

Ground

Flowmeter Primary Std.

SE M1 M3

16 3 U+ 2

1 U- 3 SE

Flowmeter Primary

1) 2) 3)

4) a) b)

c) 5)

6) 7) * a) b) 8) a) b) 9)

Supply Power, see Instrument Tag Excitation Current Cable for flowmeter primary (e.g. shielded 2x1.5 mm2), Terminals M1, M3) Contact Input, functions software selectable as ext. zero return, ext. totalizer reset, ext.flow range selection or start contact for preset totalizer passive, over contact (closed), with ext. current supply, 16 V UCEH 30 V DC, Ri = 2k Terminals X1, G2. Active, over contact (closed), Terminals X2, U2, jumper Terminals g2/G2 Data Link RS 4851), Terminals V1-V4, Function (T-, T+, R-, R+) Option: Scaled Pulse output, 2-channel, data link not available active, 24 V DC, load 150 or passive relay contact (closed), 3 W; 250 mA; 28 V DC, fmax = 20 Hz or passive optocoupler, 5 V < UCE < 28 V DC, 5 mA < ICE < 30 mA; fmax 5 kHz Terminals: V1, V2 forward; Functions 9, 11 Terminals: V3, V4 reverse; Functions 9, 11R Data link Profibus DP, Terminals V1, V2, V4, G2, Function (RxD/TxD-P(B), RxD/TxD-N(A), +5 V (VP), DGND (G2) for bus termination. Contact Output, functions software selectable as general alarm, limit alarm, forward direction signal, 2 flow ranges or preset totalizer over relay contact 3 W; 250 mA; 30 V DC, Terminals P1/P2, Function (96/97) over optocoupler 16 V UCEH 30 V DC, 2 mA ICEL < 15 mA, Terminals P1/P2, Function (EB/CB) Current Output selectable, 0/4-20 mA load 1000 , 0/2-10 mA load 2000 , 0-5 mA load 4000 , Terminals +/) Scaled Pulse Output forward and reverse; active, 24 V DC, load 150 , fmax = 5 kHz, Terminals V8, V9, Function (g2/10) passive, 5 mA I 250 mA, 5 V U 25 V DC, fmax = 5 kHz, Terminals V8/V9, Function (G2/61) Alarm Output, relay contact 3 W; 250 mA; 30 V DC, opens at alarm, Terminals V6/V6 Function (39/40) Alarm output, optocoupler 16 V UCEH 30 V DC, 2 mA ICEL < 15 mA, ICE 7.5 mA, Terminals V5/V6, Function (E9, C9) Shielded Signal Cable, Part No. D173D018U02, 10 m included with shipment.

*) Scaled pulse output, active or passive, pulse width selectable from 0.100 to 2000 ms. 1) When using a RS 485 a shield data cable with individually twisted pairs is recommended.

Fig. 18

Interconnection diagram MAG-CM

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D184S007U02

Dimensions: Converter

198 10

139.7

167
7

265

14.5

66 132

38 83.5

Field Mount Housing with Wndow

Cable Connector M20 x 1.5

249

Mounting Dimensions

All dims in mm

ISO Projection Method E

Fig. 19

Dimensions Field Mount Housing Converter MAG-CM

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D184S007U02

Ordering Information: Converter

Accuracy: 1% of rate
Ordering No. Remote Converter Connected to Flowmeter Primary Standard flowmeter primary Design Level (specified by ABB) Software Level (specified by ABB) Approvals None Others upon request Housing Field mount housing with window Contact Outputs Optocoupler Relay Pulse Output, 1-channel Terminals V8/V9 standard Active Passive Option pulse output 2-channel separate for forward and reverse flow, upon request Operating Mode Continuous flow rate measurement Parameter Setting Entry Standard with 3 buttons and magnetic stick operation Accessories None Serial data link RS 4851) HART-Protocol PROFIBUS DP1) Supply Power 230 V, 50/60 Hz 115/120 Hz 24 V, 50/60 Hz 24 V DC Instrument Tag German English French Others upon request
1)

50XM2

5 * * A Z B 1 2 1 2 3 A B A C D E B C F H 1 2 3 9

If data link is specified, only pulse output passive available.

Signal Cable: A 10 m long signal cable is included with each meter. For longer lengths please request Part.-No. D173D018U02.

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D184S007U02

Ordering Information: Test Simulator, Adapter

Test Simulator for Converter

Ordering No. Flow Rate Signal Setting 3-Digit contacter with 1000 steps Others Supply Power 1) Schuko plug 110 V - 240 V 50/60 Hz Banana plug (4 mm) 24 V - 48 V AC/DC USA plug for 110 V - 240 V 60 Hz Others Accessories None Adapter for converter 50XM2000 Design Level (specified by ABB) Instrument Tag German English French Others 1) Supply power provides power to converter D55CX4 1 9 1 2 3 9 0 1 * 1 2 3 9

Software
Meter identification software for PC upon request, SMART VISION Communication tool for HART Protocol the Test Version without charge for 90 days upon request.

www.abb.com

ABB Ltd. Oldends Lane, Stonehouse Gloucestershire, GL 10 3TA UK Tel: +44 (0)1453 826661 Fax: +44 (0)1453 827856

ABB Inc. 125 E. County Line Road Warminster, PA 18974 USA Tel: +1 215 674 6000 Fax: +1 215 674 7183

ABB Automation Products GmbH Dransfelder Str. 2 37079 Goettingen Germany Tel: +49 551 905-0 Fax: +49 551 905-777

Subject to technical changes. Printed in the Fed. R. of Germany D184S007U02 Rev. 01 Issue 04.02