MSET ENGINEERING CORPORATION SDN BHD

DOCUMENT TITLE: DESIGN CALCULATION DOC. REF. NO.: MSETe/M2-228/L4-104C SUBJECT: LIFTING LUG CALC DATE : 10/04/2013 REVISION: C JOB NO: M2-228

LIFTING LUG CALC(VERTICAL VESSEL) ( Ref: Compress & Pressure Vessel Handbook by Dennis Moss).

1.0 LIFTING LUG CALCULATION

Figure 1: Lifting Lug Detail 1.1 Geometry Inputs Lifting Lug Material Length of Lifting Lug, L Width of Lifting Lug, B Thickness of Lifting Lug, t Pin Hole Diameter, d Lug Diameter at Pin, D Weld Size, tw Weld Length, b1 Weld Length, d2 Collar Thickness, tc Collar Diameter, Dc Width of Pad, Bp Length of Pad, Lp Pad Thickness, tp Pad Weld Size, twp Weld Length, L3 Length to Brace Plate, L1

: = = = = = = = = = = = = = = = =

SA 36 642 300 30 55 300 12 125 50 16 150 400 200 15.88 12 150 325

mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm

= =

5.50 cm 30.00 cm

32.50 cm

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Vessel Empty Weight Load Factor Design Lift Weight, W Dist. from C.O.G to Lifting Lug,l1 Dist. from C.O.G to Tailing Lug,l2 Dist. from Vessel C.L to Tailing Lug,l3 Yield Stress at amb Temp.,Sy Allow.Tensile Stress, t =0.6Sy Allow. Shear Stress, s = 0.4Sy Allow. Bearing Stress, p =0.9Sy Allow. Bending Stress, b =0.66Sy Allow. Weld Shear Stress,allow.

= = = = = = = = = = = =

22946 1.5 34419 3343 4166 940 2528.82 1517.292 1011.528 2275.938 1669.0212 1476.400

kg kg mm mm mm kg/cm2 kg/cm2 kg/cm2 kg/cm2 kg/cm2 kg/cm2

1.2 Lift Forces Lift force on lifting & tailing lug during rotational lift (0o 90o) 2*Ftop Ftail = = [W* ((l2*cos) +(l3*sin))] / [((l1*cos) + (l2*cos) + (l3*sin))] W - (2*Ftop) FT FL = = Ftop cos Ftop sin

o 0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90

Figure 2: Lifting & Tailing Force-Loading Diagram (rad) Ftop (kgf) FT(top) (kgf) FL(top) (kgf) 0 9548 9548 0 0.0873 9631 9594 839 0.1745 9566 1687 9713 0.2618 9463 2536 9796 0.3491 9882 9286 3380 0.4363 9970 9036 4214 0.5236 10064 8716 5032 0.6109 10165 8327 5831 0.6981 10276 7872 6605 10400 7354 7354 0.7854 8076 0.8727 10542 6777 0.9599 10710 6143 8773 9451 1.0472 10913 5457 10123 1.1345 11169 4720 1.2217 11509 3936 10815 1.3090 3103 11579 11988 1.3963 2210 12535 12729 1225 14004 1.4835 14058 17210 1.5708 17210 0 17210 9594 17210

Max Force (kgf)

Table 1: Lifting Load at Various Lift Angle,

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Max. Lifting Load, Fv

17210 kgf

1.3 Lifting Lug Stress Calculation 1.3.1 Lug Pin Diameter based on Shear Stress. Pin Hole Required Diameter, dreqd : =
Pin Hole Required Dia. less than

(2*Fv /(*s))0.5
2.687 cm

26.87 mm
Sufficient

Geometry Input, So Pin Hole Dia. is

Pin Hole Area (on 2 Lifting Lug), A

: = : =

2*((/4)*d2)
4751.659 mm
2

2 47.52 cm

Shear Stress Required, reqd

Fv /A
362.179 kg/cm
2

Shear Stress Required

less than

Allowable Shear Stress, Stress on Hole is

Sufficient

1.3.2 Lug Thickness based on Tensile Stress. Lifting Lug Thickness Required, treqd : =
Thickness Required are less than

Fv /(D*t) 0.227 cm

2.27 mm
Sufficient

Geometry Input, Thickness used is

Lifting Lug Area, A

: = : =

D*t 9000 mm Fv /A 191.217 kg/cm

2 2

2 90.00 cm

Tensile Stress Required, reqd

Tensile Stress Required

less than

Allowable Tensile Stress, Stress on Lug is

Sufficient

1.3.3 Lug Thickness based on Bearing Stress. Lifting Lug Thickness (Including Collar Plate) T : = Lifting Lug Thickness Required, Treqd : =

t + (2*tc) 62.0 mm Fv /(d*p) 3.093 cm

30.93 mm
Sufficient

Thickness Required are

less than

Geometry Input, Thickness used is

Collar Required Thickness, tc reqd

: =

max(0, 0.5*(Treqd -t)) 0.47 mm

Sufficient

Collar Thick. Required

less than

Geometry Input, Thickness used is

Bearing Area, Abearing

: = : =

(d*(t+2tc))
3410.00 mm
2

2 34.10 cm

Bearing Stress Required, reqd

Fv /Abearing
504.677 kg/cm
2

Bearing Stress Required

less than

Allowable Bearing Stress, Stress on Lug is

Sufficient

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1.3.4 Lug Thickness based on Shear Stress.

( Ref: Pressure Vessel Design Manual Handbook by Dennis Moss pg 417).

Net Section at top of Lug(2 lugs), An

: = : =

2[t(D-d/2)] + [2tc (Dc-d/2)] 2 10390.00 mm FT(top)/An

92.341 kg/cm
2

2 103.90 cm

Shear Stress at top of lug, s

Shear Stress Required

less than

Allowable Shear Stress, Stress on Lug is

Sufficient

1.3.5 Weak Axis Bending Stress Section Modulus of Lug, Z : = : = = = = = B*t2 /6

45000.00 mm
3

3 45.00 cm

Bending Stress, b b Max. lift cable angle from Vertical,

M/Z , Where F = 0.5W/cos Fsin *L1 /Z ,Where sin/cos = tan 0.5W(sin/cos)*L1/Z arctan((b*Z)/(0.5WL1))
0.18 rad 10.38 deg

1.4 Weld Stress Calculation

Figure 3: Lifting Lug Weld Area. Maximum weld shear stress occurs at lift angle, = From Table 1, lift force,FL(TOP) = Lifting Lug Weld Area, Aweld : = = : = : =

90.00 deg 17209.50 kgf

1.5708

rad

A1 + A2 + A3 + A4(Brace Plate) 0.707*tw[(d1+b1)+(2d2+b2)+(d3+b3) + L1] 2 8696.10 mm = FL(TOP) cos/ A weld 2 0.00 kgcm FL(TOP)/ A weld
2 197.90 kgcm

2 86.96 cm

Max. weld Shear Stress, t

Max. weld Shear Stress, s

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1.4.1 Torsional Shear: Weld Centrod: Weld Areas, Ai : 0.707 *tw*Li Location Area(mm2) A1 1272.60 A2 1060.5 A3 424.20 A4 424.20 A5 424.20 A6 1060.50 A7 1272.60 A8 2545.20 (Weld at Brace Plate) Ai (mm2) 8484.00

Table 2: Weld Torsion Area Weld Centroid Location: x1 = 0.00 x2 = 62.50 x3 = 50.00 x4 = 150.00 x5 = 175.00 x6 = 237.50 x7 = 300.00 x8 = 150.00 Xbar : = (Ai*Xi)/Ai 146.25 mm : mm mm mm mm mm mm mm mm : mm mm4 mm4 mm4 mm4 mm4 mm4 mm4 : = (Ji + Ai*ri2) 437455918 mm4
4

mm mm mm mm mm mm mm mm

y1 y2 y3 y4 y5 y6 y7 y8 Ybar

= = = = = = = = : =

75.00 0.00 25.00 50.00 25.00 0.00 75.00 467.00 (Ai*Yi)/Ai

mm mm mm mm mm mm mm mm

(Location at Brace)

167.60 mm

Radius to Centroid Locations, ri r1 = 173.10 r2 = 187.36 r3 = 172.04 r4 = 117.66 r5 = 145.47 r6 = 190.83 r7 = 179.48 r8 = 299.42 Polar Moment Area, Ji J1 = 2386125.00 J2 = 1380859.38 J3 = 88375.00 J4 = 88375.00 J5 = 88375.00 J6 = 1380859.38 J7 = 2386125.00 J8 = 19089000.00 Parrallel axis theorem, J

sqrt((Xbar -xi)2 +(Ybar-yi)2)

0.707 *tw*(Li3)/12

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Radial distance from centroid to weld: r : = : = = : = = = : =

sqrt(Xbar2 +((L3+L-L1)- Ybar)2) 333.21 mm arctan(((L3+L-L1)-Ybar)/Xbar) 1.12 rad 63.97 deg M*r/J (Fr*cos*(L+L3-Ybar))*r/J 2 0.00 kg/mm 2 0.00 kg/cm sqrt[(t +2sinr)2 + (s + 2cosr)2] 2 197.90 kg/cm
Sufficient

total

Weld Shear Stress Reqd.

less than

Allow. Weld Shear Stress. So, Stress is

1.4.2 Collar Weld Stress: Collar Weld Area, Aweld : =

2Dc*0.707tw
2 7995.98 mm

2 79.96 cm

Collar Weld Stress, c

: =

Fv/Aweld
2 215.23 kg/cm

Collar Weld Shear Stress Required Sufficient

less than

Allow. Weld Shear Stress. So, Stress is

1.4.3 Pad Weld Stress:

Figure 4: Pad Weld Area. Direct Shear:

Pad Weld Area, Aweld

: = : = : =

0.707twp * (2Lp +Bp)

2 6787.20 mm

2 67.87 cm

Max. weld Shear Stress, t

FT(TOP) cos/ A weld 2 0.00 kgcm FT(TOP) sin/ A weld

2 253.56 kgcm

Max. weld Shear Stress, s

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1.4.4 Torsional Shear: Weld Centrod: Weld Areas, Ai Location Area(mm2) A1 1696.80 A2 3393.6 A3 1696.80 Ai (mm2) 6787.20 : 0.707 *twp*Li

Table 3: Weld Torsion Area Weld Centroid Location: x1 = 0.00 x2 = 200.00 x3 = 400.00 Xbarp : = (Ai*Xi)/Ai 200.00 mm : mm mm mm : 0.707 *twp*(Li3)/12

mm mm mm

y1 y2 y3 Ybarp

= = = : =

100.00 0.00 100.00 (Ai*Yi)/Ai

mm mm mm

50.00 mm

Radius to Centroid Locations, ri r1 = 206.16 r2 = 50.00 r3 = 206.16

sqrt((Xbar -xi)2 +(Ybar-yi)2)

Polar Moment Area, Ji J1 = 5656000 mm4 J2 = 45248000.00 mm4 J3 = 5656000 mm4 Parrallel axis theorem, J

: =

(Ji + Ai*ri2) 209272000 mm4 sqrt(Xbarp2 +((Lp- Ybarp)2) 250.00 mm arctan(((Lp)-Ybar)/Xbar) 0.64 rad 36.87 deg M*rp/Jp (Fr*cos*(L+Lp-Ybarp))*rp/Jp 2 0.00 kg/mm 2 0.00 kg/cm sqrt[(t +2sinr)2 + (s + 2cosr)2] 2 253.56 kg/cm
Sufficient

Radial distance from centroid to weld: r : = : = = : = = = : =

total

Weld Shear Stress Reqd.

less than

Allow. Weld Shear Stress. So, Stress is

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