Ga 250

High Pressure Forged Gate Valves
Fig. GA251.6012 GA251.6015
High pressure forged Sempell valves provide the ideal

solution to solve any application problem connected
with harsh service conditions, like elevated
temperature and pressure ratings.
Features
Sempell gate valves are manufactured by
using exclusively high quality forged
materials to guarantee a superior
performance and to sensibly decrease
operating costs and delivery times.
Valve design in accordance with ASME
B16.34, API 600, ISO, DIN, TRD, VGB,
TRB, PED standards.
Applicable for high pressure ratings (PN
720) and for temperature up to 650 C.
Fully in compliance with the Health,
Safety and Environment requirements to
avoid any risk of fugitive emissions.
Sempell valves are in conformity with the
European Pressure Equipment Directive
n97/23/EC (CE mark 100%
compliance).
Extraordinary tightness obtained by a
specific gasket design and packing in
pure graphite.
Technologically advanced pressure seal
bonnet design is offered as standard to
ensure a perfect body-bonnet tightness
and to facilitate any maintenance
operation.
Standard configuration: flexible split
wedge. The wedge guide is welding-free
as integral to the valve body.
Parallel slide configuration available upon
request.
Bolted bonnet design on request.
Special constructions and materials
available to suit any customers request.
Technical data
Pressure ratings
Body materials
Temperature (C)
Sizes (mm)
General application
: ASME: from 900# to
4500#
DIN: from PN 160 to PN
720
: forged carbon steels,
alloys steels and stainless
steels. All in compliance
with ASME and DIN
standards
: -46 to + 650
: 50 600 (2-24)
The Sempell high pressure forged gate

valves have been purposely conceived to
suit any application in power plants including the new generation power
plants which involve temperatures up to
650C. Thanks to its excellent
performance, Sempell valves are also
recommended for applications requiring
resistance to high pressures and elevated
temperatures, such as in chemical,
petrochemical and offshore plants.
Connections standards
Flanges
: ASME B16.5.
Buttweld
: ASME B16.25, DIN 2448
Other connections on request.
Tyco reserves the right to change the contents without notice
SEMLT-0005-EN-0202

Pressure temperature ratings to ASME
Test pressure to API 598 and ASME B16.34 (bar)

Hydrostatic shell test
Hydrostatic seat test
233
171
A105 / LF2
F11, F12
F22
(LCB)
(WC6)
(WC9)
C22.8
13CrMo44
10CrMo910
1.046
1.7335
1.738
F91
Pneumatic test
>5,6
F316
A105 / LF2
F11, F12
F22
(CF8M)
(LCB)
(WC6)
(WC9)
C22.8
13CrMo44
10CrMo910
1.046
1.7335
1.738
X10CrMoVNb91 X6CrNiNb1810
1.4903
1.455
STANDARD CLASS
F316
(CF8M)
1.4903
1.455
155,03
155,03
155,03
155,03
155,03
155,03
155,03
151,58
150,55
148,82
139,87
124,02
97,49
86,81
77,86
37,21
155,1
152,1
139,2
125,8
118,8
111,4
105,8
101,5
97,5
96
94
89,8
88,8
88,8
80,4
53
258,37
258,37
258,37
258,37
258,37
258,37
258,37
252,52
251,14
248,04
233,23
206,7
162,60
145,03
129,88
62,01
258,5
251,8
224,6
202
182,1
170,3
162
156,3
153,2
150,9
149,5
144,9
141
136,3
104,5
65,7
430,62
430,62
430,62
430,62
430,62
430,62
430,62
420,98
418,22
413,4
388,94
344,5
270,78
241,49
216,69
103,35
430,9
422,4
386,6
349,4
330,1
309,4
293,9
282,1
270,8
266,6
261,2
249,5
224,5
224,5
223,3
197,1
SPECIAL CLASS
Temp.
Working pressure (bar)
C
-29 - 38
50
100
150
200
250
300
350
400
425
450
500
525
550
600
650
F91
ASME 900
153,2
150,2
139,1
135,7
131,5
125,2
116,2
110,9
103,5
86,3
60,1
26,4
15,5
155,1
153,4
146,3
139,1
136,4
133,4
127,3
120,7
109,8
105,3
101,4
83,4
60,8
38,3
17,6
155,1
153,6
147,1
139,9
134,5
132,7
127,3
120,7
109,8
105,3
101,4
83,4
65,8
49,1
22,9
155,03
155,03
155,03
150,55
145,72
137,46
125,05
121,61
109,9
105,07
100,59
93,02
79,92
75,1
62,35
29,63
148,9
144,4
126,6
115,5
107
100,2
94,9
91,3
87,3
86
84,2
80,5
78,9
74,9
64,3
42,4
155,2
155,2
155,2
155,2
155,2
155,2
149,6
144,4
129,4
107,8
75,1
33
19,4
155,2
155,2
155,2
155,2
155,2
155,2
155,2
147,5
137,2
131,6
126,8
104,2
76
47,9
22,1
155,2
155,2
155,2
155,2
155,2
153
152,5
152,3
150,7
149,1
141,5
107,1
82,2
61,4
28,6

Pneumatic test
388
285
>5,6
ASME 1500
-29 - 38
50
100
150
200
250
300
350
400
425
450
500
525
550
600
650
255,3
250,4
231,9
226,1
219,1
208,6
193,7
184,8
172,5
143,8
100,2
44
25,9
258,6
255,7
243,8
231,9
227,4
222,3
212,1
201,2
182,9
175,5
169
139
101,3
63,8
29,4
258,6
256
245,2
233,2
224,2
221,1
212,1
201,2
182,9
175,5
169
139
109,6
81,8
38,2
258,37
258,37
250,80
243,22
229,09
208,42
202,57
195,68
183,27
175,01
167,77
154,68
132,98
125,40
104,04
49,61
248,1
240,6
211
192,5
178,4
166,9
158,1
152,1
145,6
143,3
140,4
134,1
131,5
124,8
107,2
70,6
258,6
258,6
258,6
258,6
258,6
258,6
249,3
240,6
215,6
179,7
125,2
55
32,4
258,6
258,6
258,6
258,6
258,6
258,6
258,6
245,8
228,7
219,3
211,3
173,7
126,7
79,8
36,8
258,6
258,6
258,6
258,6
258,6
255
254,2
253,8
251,1
248,3
235,9
178,5
137
102,3
47,7

Pneumatic test
646
474
>5,6
ASME 2500
-29 - 38
50
100
150
200
250
300
350
400
425
450
500
525
550
600
650
425,5
417,3
386,5
376,9
365,2
347,7
322,8
308
287,5
239,6
166,9
73,3
43,2
431
426,2
406,4
386,4
379
370,6
353,5
335,3
304,9
292,5
281,7
231,6
168,9
106,4
49
431
426,7
408,7
388,6
373,7
368,5
353,5
335,3
304,9
292,5
281,7
231,6
182,7
136,4
63,6
430,62
430,62
418,22
405,13
381,71
347,26
337,95
325,90
305,23
291,45
279,73
258,03
221,86
208,77
173,28
82,68
413,6
401
351,7
320,9
297,3
278,2
263,6
253,8
242,6
238,9
234
223,6
219,1
208
178,6
117,1
431
431
431
431
431
431
415,5
401,1
359,4
299,6
208,7
91,6
53,9
431
431
431
431
431
431
431
409,7
381,5
365,6
352,1
289,6
211,1
133
61,3
page 2
431
431
431
431
431
425
423,6
423,1
418,5
414,1
393,1
297,5
228,4
170,4
79,5

Pressure temperature for ISO materials
Pressure rating
TT 5
C22,8
15Mo3
13CrMo44
(GS-C25)
(GS 22Mo4)
(GS 17CrMo55)
1.0460
1.5415
1.7335
LF2
A105
F1
(LCB)
(WCB)
1.0411
Temp.
15NiCuMoNb5
10CrMo910
(GS18CrMo910)
1.6368
1.7380
1.4903
F11, F12
F22
F91
(WC6)
(WC9)
1.455
F316
(CF8M)
Working pressure (bar)
Pressure rating 09 (PN 160)
-50
-29 - 38
50
100
150
200
250
300
350
400
425
450
500
520
540
550
575
600
625
650
200
200
192
185
168
150
130
115
95
81
64
58
-50
-29 - 38
50
100
150
200
250
300
350
400
425
450
500
520
540
550
575
600
625
650
290
290
280
275
260
236
205
180
152
124
107
94
-50
-29 - 38
50
100
150
200
250
300
350
400
425
450
500
520
540
550
575
600
625
650
455
455
455
455
405
380
345
285
227
190
165
142
200
192
185
168
150
130
115
95
81
64
58
220
220
220
195
175
165
140
135
130
128
125
82
47
35
185
172
165
155
150
145
130
88
55
45
320
320
320
320
320
320
320
320
320
275
230
155
135
102
77
65
40
200
183
153
136
120
90
68
50
35
166
166
157
148
137
130
125
115
110
105
102
100
95
93
92
90
85
80
65
60
356
300
252
211
193
153
105
78
54
275
275
255
240
230
220
200
190
180
175
170
165
160
150
146
142
125
110
80
70

290
280
275
260
236
205
180
152
124
107
94
335
335
320
300
275
255
220
210
205
200
195
130
77
295
275
255
240
232
225
202
132
88
65
420
420
420
420
420
420
420
420
420
372
311
240
210
160
120
103
68

455
455
455
405
380
345
285
227
190
165
142
520
520
520
482
465
425
372
355
315
310
298
440
408
384
360
350
335
258
185
130
100
695
695
695
695
695
695
695
695
695
615
510
360
315
230
185
146
100
520
450
385
320
285
215
150
108
65
455
455
440
400
360
340
320
310
300
290
275
270
260
250
235
230
220
170
150
page 3

Materials to ASTM and ISO
Materials to ASME
Chemical Requirements
ASTM
Mechanical Properties
Composition %
S min
A min
C min
Mn
Si
Cr
Mo
Ni
Mpa
Mpa
0,25
max 0,25
0,1-0,2
0,05-0,15
max 0,15
max 0,15
0,08-0,12
max 0,08
max 0,08
max 0,08
0,35
0,6-1,05
0,6-0,9
0,3-0,8
0,3-0,6
0,3-0,6
0,3-0,6
0,3-0,6
max 2,0
max 2,0
max 2,0
max 1,35
max 0,04
max 0,045
max 0,04
max 0,04
max 0,03
max 0,03
max 0,02
max 0,04
max 0,04
max 0,03
max 0,035
max 0,04
max 0,045
max 0,04
max 0,04
max 0,03
max 0,03
max 0,01
max 0,03
max 0,03
max 0,03
max 0,04
max 0,35
max 0,35
0,15-0,6
max 0,5
max 0,5
0,5-1,0
0,2-0,5
max 1,0
max 1,0
max 1,0
0,15-0,3
0,8-1,25
2,0-2,5
4,0-6,0
8,0-10,0
8,0-9,5
18,0-20,0
16,0-18,0
min 17,0
max 0,3
0,44-0,65
0,87-1,13
0,44-0,65
0,9-1,1
0,85-1,05
2,0-3,0
Ti 0,1-0,18
max 0,12
0,44-0,65
max 0,5
max 0,4
8,0-11,0
10,0-14,0
9,0-12,0
max 0,9
485 min
485 min
485 min
515 min
485 min
585 min
585 min
515 min
515 min
515 min
485 min
240
270
300
300
275
380
415
205
205
205
240
22
20
20
20
20
20
20
30
30
30
22
30
30
30
30
35
40
40
50
50
50
30
max
max
max
max
max
max
max
max
max
max
max
max
max
max
max
max
max
max
max
max
max
max
max
max
max
1,0
1,0
1,0
1,0
1,0
11,5-13,5
18,0-20,0
16,0-18,0
min 17,0
13,5-16,0
2,0-3,0
Ti 0,1-0,18
1,0-1,5
max 0,5
8,0-11,0
10,0-14,0
9,0-12,0
24,0-27,0
585
515
515
515
895
min
min
min
min
min
380
205
205
205
585
18
30
30
30
15
35
50
50
50
18
Standard
Forged Body
A
A
A
A
A
A
A
A
A
A
A
105N
182 F1
182 F11 (F12)
182 F22
182 F5
182 F9
182 F91
182 F304
182 F316
182 F321
350 LF2
Stem
A 182 F6 cl.2
A 182 F304
A 182 F316
A 182 F321
A 638 Gr.660
A 564 Type 630
17.4 PH
0,15
0,08
0,08
0,08
0,08
1,0
2,0
2,0
2,0
2,0
max 0,07
max 1,6
max 0,3
max 0,3
max 0,2
max 0,18
max 0,2
max 0,2
max 0,15
max 0,03
max 0,08
0,37-0,49
0,36-0,47
max 0,08
0,38-0,48
min 0,4
0,4-0,5
max 0,08
0,04
0,04
0,04
0,03
0,04
0,03
0,03
0,03
0,03
0,03
max 0,04
max 0,03
max 1,0
15,0-17,5
Co 3,0-5,0
3,0-5,0
930 min
725
16
50
max 1,0
max 1,0
0,5-0,8
0,4-0,7
0,4-0,7
0,35-0,65
max 1,0
max 1,5
max 1,5
max
max
max
max
max
max
max
max
max
max 0,045
max 0,045
max 0,045
max 0,045
max 0,045
max 0,045
max 0,04
max 0,04
max 0,04
max 0,6
max 0,6
max 0,6
max 0,6
max 0,75
max 1,0
max 1,5
max 1,5
max 1,5
1,0-1,5
2,0-2,75
4,0-6,5
8,0-10,0
11,5-14,0
17,0-21,0
18,0-21,0
0,45-0,65
0,9-1,2
0,45-0,65
0,9-1,2
max 0,5
2,0-3,0
2,0-3,0
max 1,0
9,0-13,0
9,0-12,0
485-655
450-620
485-655
485-655
620-795
620-795
620-795
485 min
485 min
250
240
275
275
415
415
450
205
205
22
24
20
20
18
18
18
30
30
35
35
35
35
35
35
30
-
0,65-1,1
0,45-0,7
max 2,0
0,75-1,0
max 1,0
0,7-0,9
max 2,0
max 0,035
max 0,035
max 0,045
max 0,035
max 0,04
max 0,04
max 0,035
max 0,045
max
max
max
max
max
max
max
max
0,15--0,35
0,15--0,35
max 1,0
0,15--0,35
max 0,4
0,15-0,35
max 1,0
0,75-1,2
0,8-1,15
18,0-20,0
0,8-1,1
18,0-20,0
0,15-0,25
0,5-0,65
0,15-0,25
0,2-0,3
-
V 0,25-0,35
8,0-10,5
8,0-10,5
860
720
725
205
Cast Body
A
A
A
A
A
A
A
A
A
216
352
217
217
217
217
217
351
351
WCB
LCB
WC6
WC9
C5
C12
CA15
CF3M
CF8M
0,04
0,04
0,04
0,04
0,04
0,04
0,04
0,04
0,04
Bolts and Nuts

A
A
A
A
A
A
A
A
193
193
193
320
307
194
194
194
B7
B16
B8
L7
B
2H
4
8
0,04
0,04
0,03
0,04
0,05
0,05
0,04
0,03
Materials to ISO
Chemical Requirements
Mechanical Properties
Composition %
DIN
No.
Type
Mn
Si
Cr
Mo
Nb
Ni
C22.8
15Mo3
13CrMo44
10CrMo910
15NiCuMoNb5
X10CrMoVNb91
X10CrNiTi189
X10CrNiMo189
X10CrNiMoTi18.10
TT5
max 0,25
0,12-0,2
0,1-0,18
max 0,15
max 0,17
max 0,15
max 0,1
max 0,1
max 0,1
0,22-029
0,3-0,6
0,5-0,7
0,4-0,7
max 0,5
0,8-1,2
0,3-0,6
max 2,0
max 2,0
max 2,0
0,9-0,7
0,045
0,04
0,04
0,04
0,035
0,03
0,045
0,045
0,045
0,045
0,045
0,04
0,04
0,04
0,035
0,03
0,03
0,03
0,03
0,045
0,15-0,35
0,15-0,35
0,15-0,35
max 0,5
max 0,5
0,5-1,0
max 1,0
max 1,0
max 1,0
max 0,4
0,7-1,0
2,3
max 0,3
8,0-10,0
17,0-19,0
16,5-18,5
-
0,25-0,35
0,4-0,5
1,0
max 0,4
0,9-1,1
1,9-1,0
2,0-2,5
-
X20Cr13
X35CrMo17
X22CrNi17
X5NiCrTi26,15
0,17-0,22
0,33-0,45
0,17-0,25
max 0,08
max
max
max
max
1,0
1,0
1,0
2,0
0,045
0,045
0,045
0,045
0,03
0,03
0,03
0,03
max
max
max
max
1,0
1,0
1,0
1,0
12,0-14,0
16,5
16,0-18,0
13,5-16,0
1,15
max 1,5
0,18-0,23
0,18-0,23
0,15-0,2
0,12
max 0,08
0,5-0,8
0,5-0,8
0,6-0,8
0,6
max 1,5
0,05
0,04
0,04
0,04
0,045
0,05
0,04
0,04
0,04
0,03
0,3-0,5
0,3-0,5
0,3-0,5
0,4
max 1,5
max 0,3
max 0,3
1,0-1,5
2,25
17,5-20,0
9,0-10,0
0,32-0,4
0,20-0,29
0,20-0,29
max 0,07
0,19
0,22
0,4-0,7
0,5-0,8
0,3-0,6
max 2,0
max 0,8
max 0,7
0,035
0,035
0,035
0,045
0,045
0,045
0,035
0,035
0,035
0,03
0,03
0,03
0,15-0,35
0,15-0,35
0,15-0,35
max 1,0
max 0,5
max 0,4
max 0,5
0,9-1,2
1,2-1,5
17,0-20,0
11-12,5
10,5-12,5
0,2-0,3
0,5-0,6
max 1,3
max 1,2
max 0,6
max 0,6
9,0-11,5
max 0,8
Mpa
min min min

Mpa %
240
270
300
300
430
560
295
295
205
240
22
22
20
20
16
20
30
30
30
22
30
30
30
35
30
50
50
50
30
600-900
760-900
760-900
900-1100
450
600
600
650
12
14
9
30
50
450-600
450-600
485-655
485-655
min 485
290
270
275
275
205
22
24
24
20
30
35
35
35
35
-
500-600
600-750
700-950
500-700
750-900
850-950
280
450
550
320
550
600
22
18
17
45
14
14
Forged Body
1.0460
1.5415
1.7335
1.7380
1.6368
1.4903
1.4541
1.4550
1.4571
1.0411
max 0,8 1,0-1,3

max 0,5
9,0-11,5
9,0-11,5
10,5-13,5
-
485-520
485-530
min 490
Cu
min 520
max0,8 620-760
Ti
750-900
>5xC min 485
>5xC min 485
>5xC min 485
485-520
Stem
1.4021
1.4122
1.4057
1.4980
8,0-10,0
max 1,0
max 0,5 24,0-27,0 max2,3
Cast Body
1.0614
1.5419
1.7357
1.7379
1.4562
GS-C25
GS-22Mo4
GS-17CrMo55
GS-18CrMo910
GX7CrNiMo189
Bolts and Nuts

1.1181
1.7258
1.7709
1.4301
1.4921
1.4923
CK35
29CrMo55
24CrMoV55
X5CrNi189
X19CrMo121
X22CrMoV121
page 4

Butt Welding Ends
,5
Form B
10
max. 1
0
Form A
,5
max. 10
37
10
1,6 0,8
1,6 0,8
19
5
10
Butt Welding Ends for Forged Steel Valves to ASME B16.25

t
ND
ND
50
65
80
100
125
150
200
250
300
350
400
450
500
550
600
2"
2 1/2"
3""
4"
5"
6"
8"
10"
12"
14"
16"
18"
20"
22"
24"
A
sch.std
sch.XS
sch.40
3,91
5,16
5,49
6,02
6,55
7,11
8,18
9,27
9,53
9,53
9,53
9,53
9,53
9,53
9,53
5,54
7,01
7,62
8,56
9,53
10,97
12,7
12,7
12,7
12,7
12,7
12,7
12,7
12,7
12,7
3,91
5,16
5,49
6,02
6,55
7,11
8,18
9,27
10,31
11,13
12,7
14,27
15,09
60,3
73
88,9
114,3
141,3
168,3
219,1
273,1
323,9
355,6
406,4
457
508
559
610
17,48
sch.60
sch.80
10,31
12,7
14,27
15,09
16,66
19,05
20,62
22,23
24,61
5,54
7,01
7,62
8,56
9,53
10,97
12,7
15,09
17,48
19,05
21,44
23,83
26,19
28,58
30,96
sch.100
sch.120
11,13
12,7
14,27
18,26
21,44
25,4
27,79
30,96
34,93
38,1
41,28
46,02
15,09
18,26
21,44
23,83
26,19
29,36
32,54
34,93
38,89
sch.140
sch.160
sch.XXS
20,62
25,4
28,58
31,75
36,53
39,67
44,45
47,63
52,37
8,74
9,53
11,13
13,49
15,88
18,26
23,01
28,58
33,32
35,71
40,49
45,24
50,01
53,98
59,54
11,07
14,02
15,24
17,12
19,05
21,95
22,23
25,4
25,4
Form A
Form B
Note: Dimensions in mm
Form 3 DIN 2559

t > 12,5
max. 1
0
Form 21 DIN 2559

t 12,5
max. 10
30
5
2
10
10
Butt welding Ends for Forged Steel Valves to DIN 2448
ND
10
15
25
40
50
65
80
100
125
150
175
200
250
300
350
400
450
500
600
ND
1/2"
1"
1 1/2"
2"
2 1/2"
3"
4"
5"
6"
7"
8"
10"
12"
14"
16"
18"
20"
24"
PN 09 (160)
Pipe
PN 15 (250)
Pipe
PN 25 (500)
Pipe
DIN
ANSI 900
DIN 2448
ANSI 1500
DIN 2448
ANSI 2500
DIN 2448
2559
18
22
34
49
61
77
90
115
141
170
195
222
276
328
375
444
512
553
677
2,5
2,5
3,5
4
4,5
6
7
9
11,5
14,5
14,5
18,5
23
25,5
27,5
32
36
39
48,5
A
17,2
21,3
33,7
48,3
60,3
76,1
88,9
114,3
139,7
168,3
193,9
219,1
273
323,9
2
2
3,2
3,6
4
5,6
6,3
8
10
12,5
14,2
16
20
22,2
18
22
35
49
61
77
104
129
155
181
220
248
303
364
405
480
556
606
3
3
4
5,5
7
9
12,5
16
18
20
25
28,5
36
42
42,5
50
58
63
17,2
21,3
33,7
48,3
60,3
76,1
101,6
127
152,4
177,8
219
244,5
298,5
2,6
2,6
3,6
5
8
8,8
11
14,2
16
17,2
25
25
32
18
22
35
49
65
90
104
135
172
198
225
248
328
377
432
512
592
3
3,5
4,5
7
9
12,5
14
18
23
28,5
30
34
45
48,5
56
66
76
17,2
21,3
33,7
48,5
63,5
88,9
101,6
133
168,3
193,7
244,5
323,9
2,6
3,2
5
6,3
8
11
12,5
16
20
25
30
40
Form 21
Form 3
t : minimum wall thickness A = outside pipe diameter

page 5

Calculation of Pressure Drop I
The coefficient CV is the flow rate of water in gallons per minute at 60F flowing through a valve
with a pressure drop of 1 psi. We have determined from calculation and flow test the coefficients
for different valve types and sizes. The results are shown in the table.
Kv = Cv x 0.85
Kv is the metric equivalent of Cv
For liquids
Where:
QL = Flow in U.S Gallons for minute
P = (P1-P2) Pressure Drop in psi
GL = Specific Gravity of Liquid
(Water= 1 at 60F)
P
_____
GL
QL = CV
QL
P = GL _____
CV
For gases
QG = 1360 CV
P = P1 -
P
_____
GGT
P21 - 2GGT
P1 + P2
_______
2
QG
________
1360 CV
Where:
QG = Volumetric Flow of gas (SCFH)
GG = Specific Gravity of Gas at Standard
Conditions (Air at atmosphere and
60F=1)
T = Absolute Temperature of Gas (F +460)
For steam
2.1
W = _____________ CV
1 + 0.0007 TS
P = P1 -
Where:
P (P1 +P2)
K=
1 + 0.0007 TS
_____________
W
2.1 CV
and
W = Pounds per hour of steam
TS = Degree of Superheat (F)
P21 - K2
Note: For Saturated Steam TS = 0
CV Flow Coefficient Table

Type
Pressure Seal Gate
Pressure
ASME 900
ASME 1500
ASME 2500
ASME 4500
DIN PN
DIN PN
DIN PN
DIN PN
45 (400)
Size
mm
09 (160)
15 (250)
25 (320)
2 1/2"
3"
4"
6"
8"
10"
12"
14"
16"
18"
20"
65
80
100
150
200
250
300
350
400
450
500
450
520
780
2600
4400
6900
9500
12000
16000
18500
23500
320
480
950
2200
3700
5600
8200
11000
12800
15500
20000
300
410
700
2100
3000
4900
7600
9000
10800
11300
13000
300
410
500
1900
2400
3200
6000
page 6

Calculation of Pressure Drop II
Notes
A
Gate Valve with connecting inlet d1=d

Port Diameter
B,C Gate Valve with connecting inlet d1> d
Port Diameter
D
Swing Check Valve
E
Angle Globe Valve Cast Steel
F
Angle Globe Valve Forged Steel
G
Straight Globe Valve Cast Steel
H
Straight Globe Valve Forged Steel
K
Y-Type Forged Steel
H
G
F
E
Zeta
Connecting inlet diameter/port diameter d1/d
v
w
G
F
(bar)
(m/s)
(kg/ m3)
(-)
(m3/kg)
(m/s)
(kg/s)
(m2)
=
=
=
=
=
=
=
=
Pressure Drop
Velocity
Specific Gravity of liquid
Zeta, resistance value
Specific Volume of steam
Velocity
Flow
Flow area
1
Steam P = x ___ x w2 x 10-5
2v
GxV
W = ______
F
G
W = ______
Fx
T
(C)
p
W
Fluid P = x _____ x w2 x 10-5

2
Notes
Kg
[___
]
m
3
P
[bar]
page 7

Details of the forged steel pressure seal construction
Standard Characteristics
Wedge
We have designed a new tee-head connection of the wedge. The wedge is now closed around
the stem. Flexible split wedge is standard on Forged Valves and wedges guide is integral to the
body without any welding. During the stroke, the contact area between wedge and seat rings is
wide.
The design gives the following coefficients or friction for torque calculation:
= 0.4 for wedge or parallel slides
= 0.15 for lubricated stem threads
Seatrings are welded in

Yoke
Standard Sempell materials for yoke nut are ductile iron Ni-Resist D2 or Bronze B148 Gr.B.
All yoke nuts are provided with two needle bearings. Every yoke has a lubrication nipple.
The yokes are equipped with a connecting flange on the top, ready to assemble gear, motor
devices and other accessories.
Bonnet
Advanced Pressure Seal design is such that the bonnet is easy to be dismantled.
Important : the bonnet must not be dropped into the body cavity
the segment ring is kept in the right position by the safety ring
High tightness is achieved with pure graphite gasket rings, covered with a layer of 18.8 on both
sides.
Packing
The new design of packing ensures high tightness with pure graphite pressed rings (min.density
1.8 g/cm3) with a ground ring for guiding.
The packing chamber is shorter and narrower because the sealing effectiveness improves as
overall packing dimensions decrease. The chamber wall surface roughness is Rz < 5 m and the
surface roughness of the stem running through the stuffing box is Rz < 1.6 m.
The new design of pure graphite packing also allows vacuum service and protection against
fugitive emissions.
Position Indicator
The mechanical indicator for open and closed position is standard on High Pressure Forged
Valves.
page 8
Wedge
Contact area
Seatring

Safety Devices
Important note
Pressure of trapped water (bar)
Percentage volume of water (%)
Standard Sempell pressure seal valves will not be furnished with safety device, unless required by
the user.
It is the responsibility of the purchaser to require to supply a safety device, depending on the
function on the gate valve.
Body cavity
A gate valve in close position can retain a volume of water in the body cavity. An increase of the
temperature will consequently increase the pressure in the body cavity with the risk of relevant
damages of the body and the bonnet. To eliminate this risk, Sempell offers you 4 possible
solutions.
Accessories
1. Solution: Acc. 5
Hole in the seat ring
3. Solution: Acc. 7
3 nozzles with caps
In the plant the client can connect 2 of them depending
on the flow direction
2. Solution: Acc. 6
Hole in the wedge
4. Solution: Acc. 8
With over-pressure protection for two directions
Open interlocked
page 9

Accessories (optional)
Acc. 9 - Nozzle
Acc. 10 - Nozzle with cap
Acc. 11 - Nozzle/Connection of drain
Acc. 12 - By-pass
Acc. 13 - Limit switch for open or

closed position
Acc. 14 - Limit switch for open and

closed position
Acc. 15 - Locking device
Acc. 16 - Floor stands with extension

stems below the valve
Acc. 17 - Floor stands with extension

stems above the valve
page 10

Material Specifications
Figure GA251.6012 GA251.6015

Fig.
GA251.6012
GA251.6013
GA251.6014
GA251.6015
Class
900
1500
2500
4500
PN
9(160)
15(250)
25(500)
45(720)
Material to API 600
Trim
no
Body
seat
surface
part
no 29.1
Wedge
seating
surface
part
no 28.1
1
5
13%Cr
Stellite
13 % Cr
Stellite
8
12
Stellite
F 316 /
Stellite
13 % Cr
F 316/
Stellite
Stem
part
no 20
Back
seat
part
no 21
13 % Cr
13% Cr
13% Cr
13% Cr
17% Cr*
13% Cr
13% Cr
F 316 or
F 316
17 4 PH
below 450 C
* Over 450C
Material Specifications
Item
-20C - 425C
-46C - 425C 200C - 540C 250C - 550C
A105
LF2
C22.8
1.0460
1
2
3
4
5
6
7
8
9
10
11
13
14
15
16
17
18
19
21
22
25
28
29
32
33
37
Body
Bonnet
Yoke
Safety Ring
Segment Ring
Ring
Gasket
Bolts
Nuts
Nuts
Bolts
Ground Ring
Packing
Gland
Gland Flange
Gland Nuts
Bolts
Cut Ring
Yoke Nut
A105
C22.8
A105
C22.8
A105
A105
A105
C22.8
A105
C22.8
Pure Graphite
A193 B7
A194 2H
A194 2H
A193 B7
17Cr 1.4122
Pure Graphite
F6
A105
A194 2H
A193 B7
Pure Graphite
Bronze B 148
gr.B or
Ni-resist D2
Bearings
Steel
Indicator
A105
Wedge
A105
C22.8
Seat Ring
A105
C22.8
O-ring
Viton
Handwheel
Steel
Distance wedge F6
TT5
1.0411
LF2 TT5
LF2 TT5
A105
A105
LF2 TT5
LF2 TT5
Pure Graphite
A193 B7
A194 2H
A194 2H
A193 B7
17Cr 1.4122
Pure Graphite
F6
A105
A194 2H
A193 B7
Pure Graphite
Bronze B 148
gr.B or
Ni-resist D2
Steel
A105
LF2 TT5
LF2 TT5
Viton
Steel
F6
F1
15Mo3
1.5415
F1 15Mo3
F1 15Mo3
A105
A105
F1 15Mo3
F1 15Mo3
Pure Graphite
A193 B7
A194 2H
A194 2H
A193 B7
17Cr 1.4122
Pure Graphite
F6
A105
A194 2H
A193 B7
Pure Graphite
Bronze B 148
gr.B or
Ni-resist D2
Steel
A105
F1 15Mo3
F1 15Mo3
Viton
Steel
F6
400C - 575C
500C - 650C
F12 13CrMo44 F22 10CrMo910 F91 P91

1.7335
F12 13CrMo44
F12 13CrMo44
A105
A105
F12 13CrMo44
F12 13CrMo44
Pure Graphite
A193 B7
A194 2H
A194 2H
A193 B7
17Cr 1.4122
Pure Graphite
F6
A105
A194 2H
A193 B8
Pure Graphite
Bronze B 148
gr.B or
Ni-resist D2
Steel
A105
F12 13CrMo44
F12 13CrMo44
Viton
Steel
F6
1.7380
F22 10CrMo910
F22 10CrMo910
A105
A105
F22 10CrMo910
F22 10CrMo910
Pure Graphite
A193 B7
A194 2H
A194 2H
A193 B7
17Cr 1.4122
Pure Graphite
F6
A105
A194 2H
A193 B8
Pure Graphite
Bronze B 148
gr.B or
Ni-resist D2
Steel
A105
F22 10CrMo910
F22 10CrMo910
Viton
Steel
F6
1.4903
F91
F91
A105
A105
F91
F91
Pure Graphite
A193 B7
A194 2H
A194 2H
A193 B7
17Cr 1.4122
Pure Graphite
F6
A105
A194 2H
A193 B8
Pure Graphite
Bronze B 148
gr.B or
Ni-resist D2
Steel
A105
F91
F91
Viton
Steel
F6
38C - 450C
130C - 650C
15CuNiMoNb5
F316 X6CrNiNb1810
1.6368
15CuNiMoNb5
15CuNiMoNb5
A105
A105
15CuNiMoNb5
15CuNiMoNb5
Pure Graphite
A193 B7
A194 2H
A194 2H
A193 B7
17Cr 1.4122
Pure Graphite
F6
A105
A194 2H
A193 B7
Pure Graphite
Bronze B 148
gr.B or
Ni-resist D2
Steel
A105
15CuNiMoNb5
15CuNiMoNb5
Viton
Steel
F6
1.4550
F316 X6CrNiNb1810
F316 X6CrNiNb1810
A105
A105
F316 X6CrNiNb1810
F316 X6CrNiNb1810
Pure Graphite
A193 B7
A194 2H
A194 2H
A193 B7
17Cr 1.4122
Pure Graphite
F6
A105
A194.8
A193 B8
Pure Graphite
Bronze B 148
gr.B or
Ni-resist D2
Steel
F316
F316 X6CrNiNb1810
F316 X6CrNiNb1810
Viton
Steel
F6
page 11

ASME Class 900
Pipe
connection
L B.W. ends
L2 RTJ flanged ends to ASME B16.10
L1 B.W. ends to ASME B16.10
Notes
ASME Cl. 900/Pressure Rating 09 (PN 160) - fig. GA251.6012

DN (mm)
DN (in.)
d1N x dN
d1N x dN
50
65 x 50
65
80 x 65
80
100 x 80
100
125 x 100
125
150 x 125
150
200 x 150
175
200 x 175
200
250 x 200
250
300 x 250
300
350 x 300
350
400 x 350
400
450 x 400
450
500 x 450
500
600 x 500
2
21/2 x 2
21/2
3 x 21/2
3
4x3
4
5x4
5
6x5
6
8x6
7
8x7
8
10 x 8
10
12 x 10
12
14 x 12
14
16 x 14
16
18 x 16
18
20 x 18
20
24 x 20
GA251.6012
L1
L2
Pipe Conn.
OD max ID min
Weight (kg)
BW
BW2
FL
216
216
515
300
95
55
45
45
65
216
254
384
515
300
95
55
45
45
65
305
305
384
590
400
135
72
60
60
85
325
356
460
700
500
170
96
95
100
145
375
432
770
450
190
121
162
450
508
613
850
450
225
146
190
205
275
525
660
950
500
280
167
280
320
420
575
660
740
1050
500
280
188
350
375
560
650
787
841
1460
750
332
236
595
635
810
750
914
968
1650
750
365
280
1000
1060
1200
850
991
1038
1880
850
420
306
1180
1250
1500
950
1092
1140
2100
850
475
342
1600
1700
1950
1050
2320
960
525
380
1100
580
425
8"(200)
1. All dimensions are in mm.

2. BW: weight for buttweld ends type
(Sempell standard).
3. BW2: weight for buttweld ASME
ends type.
4. FL: weight for flanged ends type.
5. R: available on request.
6"(150) 14 5 BWL
Butt weld ends to Sempell Standard
Trim material
Material Specification
Nominal Size inches (mm)
Connection pipe ends inches (mm)
ASME Class 900, press rating 09 (PN 160)
Gate Valve
High Pressure Forged Valve
page 12

ASME Class 1500
Pipe
connection
L B.W. ends
Notes
(Sempell standard).
ends type.
6. BGR: bevel gear on request.
ASME Cl. 1500/Pressure Rating 15 (PN 250) - fig. GA251.6013

DN (mm)
DN (in.)
d1N x dN
d1N x dN
50
65 x 50
65
80 x 65
80
100 x 80
100
125 x 100
125
150 x 125
150
200 x 150
175
200 x 175
200
250 x 200
250
300 x 250
300
350 x 300
350
400 x 350
400
450 x 400
450
500 x 450
500
600 x 500
2
21/2 x 2
21/2
3 x 21/2
3
4x3
4
5x4
5
6x5
6
8x6
7
8x7
8
10 x 8
10
12 x 10
12
14 x 12
14
16 x 14
16
18 x 16
18
20 x 18
20
24 x 20
L1
L2
Pipe Conn.
OD max ID min
Weight (kg)
BW
BW2
FL
216
216
371
515
300
95
52
45
45
60
216
254
422
515
300
95
52
45
45
82
305
305
473
590
400
135
68
60
60
115
350
406
549
700
500
170
92
135
150
170
400
559
770
500
190
118
220
260
475
559
711
850
750
225
135
280
310
400
600
711
950
750
280
155
380
420
630
625
711
841
1050
750
280
175
480
520
795
725
864
1000
1500
BGR
332
215
990
1045
1200
800
991
1146
1680
BGR
365
255
1120
1198
1800
950
1067
1276
1900
BGR
420
280
1330
1420
2300
1000
1194
1407
2200
BGR
475
322
1850
1990
3250
1050
1346
1559
2500
BGR
525
352
1100
1473
580
380
GA251.6013 8"(200)
6"(150) 14 5 BWL
Trim material
ASME Class 1500,
press rating 15 (PN 250)
Gate Valve
High Pressure Forged Valves
page 13

ASME Class 2500
Pipe
connection
L B.W. ends
Notes
ASME Cl. 2500/Pressure Rating 25 (PN 500) - Fig. GA251.6014

DN (mm)
DN (in.)
d1N x dN
d1N x dN
50
65 x 50
65
80 x 65
80
100 x 80
100
125 x 100
125
150 x 125
150
200 x 150
175
200 x 175
200
250 x 200
250
300 x 250
300
350 x 300
350
400 x 350
400
450 x 400
450
500 x 450
500
600 x 500
2
21/2 x 2
21/2
3 x 21/2
3
4x3
4
5x4
5
6x5
6
8x6
7
8x7
8
10 x 8
10
12 x 10
12
14 x 12
14
16 x 14
16
18 x 16
18
20 x 18
20
24 x 20
GA251.6014
L1
L2
Pipe Conn.
OD max ID min
Weight (kg)
BW
BW2
FL
216
279.4
454
515
300
95
48
45
45
80
216
330
514
515
300
95
48
45
45
160
350
368
584
590
400
135
65
90
95
168
425
457
683
700
500
170
85
150
165
260
450
533
770
500
190
102
280
550
610
927
850
750
225
122
370
405
670
650
762
970
750
280
144
510
600
890
700
762
1038
1070
750
280
160
650
695
1480
800
914
1292
1550
BGR
332
198
1220
1345
2000
900
1041
1445
1730
BGR
365
236
1500
1600
3000
1000
1118
1980
BGR
420
260
1850
1970
1100
1245
2230
BGR
475
310
2200
2450
2600
BGR
525
334
580
365
8"(200)

(Sempell standard).
ends type.
6. BGR: bevel gear on request.
6"(150) 14 5 BWL
Trim material
ASME Class 2500, press rating 25 (PN 500)
Gate Valve
High Pressure Forged Valve
page 14
Gear Operated Valves

Gear Type
300
600
1100
1101
2300
2301
3800
6000
9000
Connection
F10
F14
F16
F25
F25
F25
F30
F35
F35
F40
Gear ratio
1:4,5
1:4,5
1:4,5
1:15,75
1:4,5
1:36
1:40
1:105
2- 5
2- 5
2- 4
3
6
6
6
-
180
216
87
56
300
10
200
253
114
74
500
18
250
258
141
92
800
30
315
258
141
92
800
40
Fig.
Fig.
Fig.
Fig.
GA251.6012
GA251.6013
GA251.6014
GA251.6015
DN
DN
DN
DN
1:20,25 1:20,25
8- 10
8- 10
7- 8
8
12
12
10
370
338
164
102
500
79
420
338
178
115
800
115
16000
14- 20
14- 20
24
12
18- 20
Dimensions in mm
A
A1
B
C
V
Weight (Kg)
Acc. 1 - Type Bevel Gear
305
338
164
102
800
59
510
374
238
150
800
155
605
419
243
155
800
210
770
470
303
215
800
320
Acc. 2 - Type Spur Gear
Motor Operated Valves

Accessories
All Sempell Pressure Seal Valves can be equipped with electrical, pneumatic or hydraulic actuators. Customers are asked, when ordering, to specify
the following requirements that may enable us to supply the correct actuators:
1 Medium
7 Voltage and frequency, pressure of operating fluid (air or hydraulic)
2 Working temperature
8 Closing time
3 Working pressure
9 Number and type of any auxiliary position indicators (Limit switch)
4 Differential pressure across the valve
10 Special classes of insulation
5 Nominal diameter of the valve
11 Waterproof or explosion proof
6 Type of actuator
Acc. 3
Acc. 4
page 15

Accessories
Accessories
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
Bevel gear handwheel

Spur gear handwheel
Actuator
Bevel gear and actuator
Safety device, solution 1, hole in the seat ring
Safety device, solution 2, hole in the wedge
Safety device, solution 3, nozzles with caps
Safety device, solution 4, over pressure protection for two directions
Nozzle
Nozzle with cap
Nozzle, Connection of drain
By-pass
Limit switch for open or closed position
Limit switch for open and closed position
Locking device
Floor stands with extension stems below the valve
Floor stands with extension stems above the valve
page 15
page 15
page 15
page 15
page 9
page 9
page 9
page 9
page 10
page 10
page 10
page 10
page 10
page 10
page 10
page 10
page 10
How to order
I
To ASME
To ISO
I
6 = High Pressure Forged Valve
II
Type of Valve
III
Class
2
900
3
1500
4
2500
5
4500
Pressure
Pressure
Pressure
Pressure
II
III
GA251.6013
GA251.6013
IV
8
200
01 Gate Valve
Rating
Rating
Rating
Rating
09
15
25
45
(PN
(PN
(PN
(PN
160)
250)
500)
720)
IV
Nominal size inches (mm)
VI
Material specification, please refer to page 11
VII
Type of trim, please refer to separate page for every valve type according to point VI
VIII
BW Butt weld ends

FR
Flanges RTJ
BWS Butt weld ends Special
IX
L
L1
L2
S1
Accessories number, please refer above
End to connections BW to Sempell standard

End to connections BW to ASME B16.10
End to connections Flanged RTJ to ASME B16.10
Lengths of angle valves
page 16
V
6
150
VI
14
14
VII
5
5
VIII
BW
BW
IX
L
L
X
5
5

Ga 250

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Ga 250

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High Pressure Forged Gate Valves

Fig. GA251.6012 GA251.6015

High pressure forged Sempell valves provide the ideal

The Sempell high pressure forged gate

High Pressure Forged Gate Valves

Test pressure to API 598 and ASME B16.34 (bar)

Hydrostatic seat test

Working pressure (bar)

Test pressure to API 598 and ASME B16.34 (bar)

Hydrostatic seat test

Test pressure to API 598 and ASME B16.34 (bar)

Hydrostatic seat test

Tyco reserves the right to change the contents without notice

High Pressure Forged Gate Valves

Working pressure (bar)

Pressure rating 09 (PN 160)

Pressure rating 15 (PN 250)

Pressure rating 25 (PN 500)

Tyco reserves the right to change the contents without notice

High Pressure Forged Gate Valves

Bolts and Nuts

min min min

max 0,8 1,0-1,3

Bolts and Nuts

Tyco reserves the right to change the contents without notice

High Pressure Forged Gate Valves

Butt Welding Ends for Forged Steel Valves to ASME B16.25

Form 3 DIN 2559

Form 21 DIN 2559

Butt welding Ends for Forged Steel Valves to DIN 2448

t : minimum wall thickness A = outside pipe diameter

High Pressure Forged Gate Valves

Kv is the metric equivalent of Cv

Note: For Saturated Steam TS = 0

CV Flow Coefficient Table

Pressure Seal Gate

Tyco reserves the right to change the contents without notice

High Pressure Forged Gate Valves

Gate Valve with connecting inlet d1=d

Connecting inlet diameter/port diameter d1/d

Fluid P = x _____ x w2 x 10-5

Tyco reserves the right to change the contents without notice

High Pressure Forged Gate Valves

Seatrings are welded in

Tyco reserves the right to change the contents without notice

High Pressure Forged Gate Valves

Pressure of trapped water (bar)

Percentage volume of water (%)

Tyco reserves the right to change the contents without notice

High Pressure Forged Gate Valves

Acc. 10 - Nozzle with cap

Acc. 11 - Nozzle/Connection of drain

Acc. 13 - Limit switch for open or

Acc. 14 - Limit switch for open and

Acc. 15 - Locking device

Acc. 16 - Floor stands with extension

Acc. 17 - Floor stands with extension

Tyco reserves the right to change the contents without notice

High Pressure Forged Gate Valves

Figure GA251.6012 GA251.6015

Material to API 600

-46C - 425C 200C - 540C 250C - 550C