S U R F A C E / I N T E R M E D I A T E C A S I N G D E S I G N rev 2.

3
11-1988
Well name: Nefertiti-3X
Casing depth: 7800 ft Casing type: Intermediate I
Date: 26-Sep-11 Casing: 13 3/8", 68 ppf
Engineer: DT L80, BTC
Remarks:
I N P U T D A T A
Temp.-gradient 1.55 F/100'
Surface temperature 75.00 F
Top casing TVD 40 ft
Top casing MD 40 ft
Casing-shoe TVD 6,926 ft
Casing-shoe MD 7,800 ft
Last csg.-shoe depth TVD 1,500 ft
Next csg.-setting depth TVD 9,700 ft
Pore pressure @ current csg-shoe 9.00 ppg
Pore pressure @ last csg-shoe 9.00 ppg
Is next casing a liner, but does not go to T.D.? (yes = 1, no = 0) 1.00
Max pore pressure in next interval (or in interval below liner
if next casing is a liner and does not go to T.D.) 10.00 ppg
Next casing point below liner, TVD (0 if n/a) 12171.00 ft
Fracture gradient @ shoe (or @ next shoe,
if next casing is a liner and does not go to T.D.) 15.00 ppg
Casing OD (in decimal no.) 13.375 in
Casing ID (in decimal no.) 12.415 in
Min yield-strength of material 80,000 psi
Lesser of int. yield pressure or leak resistance 5,020 psi
Collapse resistance 2,260 psi
Pipe body yield strength 1,556,000 lbs
Joint strength 1,300,000 lbs
Actual weight of casing 68.00 lbs/ft
Max. dogleg severity 1.50 /100'
@ depth 4,000 ft
Mud weight when TIH csg. 10.00 ppg
Weight of cement-displacing fluid 10.00 ppg
Top of lead-cement, TVD 1,000 ft
Weight of lead cement 13.20 ppg
Top of tail cement TVD (=csg. shoe TVD, if n/a) 5,000 ft
Weight of tail cement (= 0 if n/a) 15.80 ppg
Pore pressure at top of lead-cement (if in open hole,else 0) 9.00 ppg
E N D O F I N P U T D A T A
Well name: Nefertiti-3X
Casing depth: 7800 Casing type: Intermediate I
Date: 26-Sep-11 Casing: 13 3/8", 68 ppf
Engineer: DT L80, BTC
BURST CALCULATIONS
6,926 : TVD csg.-shoe, ft Z-FACTOR CALCULATIONS
9,700 : TVD of next csg-shoe,ft A = 0.6202897
12,171 : TVD of casing point below next one, (0 if n/a) B = 0.0527112
9.00 : Pore pressure @ csg-shoe, ppg C = 0.0639894
9.00 : Pore pressure @ top of cement (if in open hole), ppg D = 0.0207275
10.00 : Pore pressure @ next csg-shoe or the one below,ppg E = 1.095E-09
15.00 : Fracture gradient @ shoe or next shoe, ppg F = 1.542E-06
1.55 : Temp gradient (F/100') AA = 1.6521157
75 : Surface temperature, F Z FACTOR= 1.0892695
5,020 : Internal yield or leak resistance, psi 5,044 = G79 BHP (psi)
225 = BHT ( F)
7.52 = Pred
2.00 = Tred
1.089 = Z-Factor
Fracture @ shoe or next shoe : Max anticipated pressure @ next shoe
or next shoe below:
.070 : Gas gradient (psi/ft) .070 : Gas gradient, psi/ft
680 : P hyd gas f/ shoe to surf., psi 6,329 : Max. pressure @ either shoe, psi
7,566 : P frac max @ either shoe, psi 5,478 : P max @ csg-top, psi
7,371 : P max @ this shoe psi 5,546 : P max @ top of cement, psi
6,889 : P max @ csg-top, psi 5,581 : P max @ last csg-shoe, psi
6,956 : P max @ top of cement, psi 853 : P hyd gas, psi
6,991 : P max @ last csg-shoe, psi 5,475 : MASP, psi
6,886 : MASP, psi
@ depth Burst-load Backup Eff. bu. load Actual D.F.
ft psi psi psi
@ surface 0 5,475 0 5,475 0.92
@ csg.top 40 5,478 21 5,457 0.92
@ top of cmt 1,000 5,546 520 5,026 1.00
@ last csg-shoe 1,500 5,581 754 4,827 1.04
1' bel.last csg-s 1,501 5,581 702 4,878 1.03
@ csg. shoe 6,926 6,329 3,241 3,088 1.63
The design factor has to be 1.0
1,160 ft of 8.6 ppg water in the hole required to give a min D.F. of 1.0 @ top of csg.
If ( effective burst load - internal yield pressure ) < 0,
then the required hydrostatic head of water is 0 ft,
else the required hydrostatic head of 8.6 ppg water is : see number
Well name: Nefertiti-3X
Casing depth: 7,800 Casing type: Intermediate I
Date: 26-Sep-11 Casing: 13 3/8", 68 ppf
Engineer: DT L80, BTC
Tension Calculations
40 : Csg top, MD, ft 13.38 : OD, in
6,926 : Casing shoe, TVD, ft 12.42 : ID, in
7,800 : Casing shoe, MD, ft 1.50 : Dogleg sev., /100'
10.00 : Mud weight, ppg 4,000 : @ depth, ft
68.00 : Actual casing wt, lbs/ft 218,919 : Tension in dogl., lbs
1,556,000 : Pipe body yield str.,lbs 1.0306 : x for bend. force calculation
1,300,000 : Joint strength, lbs 0.7741 : tanh (x)
String weight in air, lbs 527,680 considers MD for liners and TVD for casings
Buoyancy factor .847
String weight in mud, lbs 447,057
Pipe body design factor 3.48
Connection design factor 2.91
The design factors have to be 1.6
Considering axial force due to bending
Considering couplings contact only. ( x / tanhx ) = 1.33
Stress concentration factor:
Bending force in dogleg, lbs 111,917 ( Stress is 33 % higher than
Total tension in dogleg, lbs 330,836 in continous wall contact calculation. )
Design factor pipe body 4.70
Design factor pipe joint 3.93
The design factors have to be 1.6
Well name: Nefertiti-3X
Casing depth: 7800 Casing type: Intermediate I
Date: 26-Sep-11 Casing: 13 3/8", 68 ppf
Engineer: DT L80, BTC
COLLAPSE LOAD CALCULATIONS

10.00 : Mud weight when TIH csg., ppg
40 : Top of csg. TVD, ft 1,000 : Top of cement TVD, ft
40 : Top of csg. MD, ft 5,926 : Length of cement-column,ft
6,926 : Csg-shoe TVD, ft 10.00 : Weight of displacing fluid, ppg
7,800 : Csg-shoe MD, ft 13.2 : Weight of lead cement-slurry, ppg
80,000 : Min. yield strength, psi 15.80 : Weight of tail cement-slurry, ppg
2,260 : Collapse resistance, psi 1,500 : Last casing shoe TVD, ft
9.00 : Pore pres. @ csg-shoe, psi 9.00 : Pore pressure at top of cmt., ppg
19.445 : Pipe end area, sqin (if in open hole)
COLLAPSE RATING CALCULATION
Effective load @ top of casing 457648 lbs csg weight -
Effective load @ shoe of casing -70032 lbs (Phydr. * Pipe area)
(Negative load indicates compression)
Biaxial load effect downgrading @ top 100 % ratio of eff. coll. resistance
Biaxial load effect upgrading @ shoe 100 % to nominal coll. resistance
Eff. collapse-resistance @ top of csg. 2260 psi Collapse Rating calculations acc. API Bul. 5C3 and Biaxial
Eff. collapse-resistance @ csg-shoe 2260 psi
(calculated acc. API Bul 5C3, 27.86
no down/upgrading, if D/t ratio > 20) 80000
@ depth Coll.-load Backup Eff.coll.load Col. rating Desg. factor
ft psi psi psi psi
Top Casing TVD 40 21 0 21 2,260 108.65 Sa, psi
Last shoe TVD 1,500 780 0 780 2,260 2.90 0
top of cmt TVD 1,000 520 0 520 2,260 4.35 23535
50% depth TVD 3,463 1,801 0 1,801 2,260 1.26 -3602
Csg-shoe TVD 6,926 3,602 1,801 1,801 2,260 1.26
mudweight * depth The design factors have to be 1.0
WHILE CEMENTING THE CASING:
@ depth Coll.-load Backup Eff. col. load Col. rating Desg. factor
ft psi psi psi psi
Top casing TVD 40 21 21 0 2,260 999.00
Top lead ct TVD 1,000 520 520 0 2,260 999.00
Top tail ct TVD 5,000 3,266 2,600 666 2,260 3.40
Csg-shoe TVD 6,926 4,848 3,602 1,246 2,260 1.81
slurry weight * depth The design factors have to be 1.0
PRINT PAGE 1 - 4 at 90% page size
Collapse Rating calculations acc. API Bul. 5C3 and Biaxial
: D/t 23535 : Stress, Sa (psi) @ csg top
psi : Yp (min. yield) -3602 : Stress, Sa (psi) @ csg shoe
Ypa, psi A B C F G (D/t)yp (D/t)pt (D/t)te Pyp Pp
80000 3.071 0.0667 1955 1.998 0.0434 13.38 22.47 31.02 5536 1523
65592 3.023 0.0594 1524 1.982 0.0390 14.09 23.82 34.24 4539 1694
81740 3.077 0.0676 2007 2.001 0.0440 13.31 22.33 30.68 5656 1493
7.2255
Results acc.
or
API 5C3 BIAXIAL
Pt Pe Pc Pc %error AQ BQ CQ
2263 2335 2263 2263 0 2E-07 0 -1
2110 2335 2110 1855 -12 2E-07 5E-05 -0.9135
2276 2335 2276 2312 2 2E-07 -8E-06 -0.998