VF1

2004.01.
09
2010.08.12

Thank you for using RHYMEBUS RM5G-P Series AC Motor Drives.
For the proper operations and safety purpose, please do read and follow the specific
instructions contained in this manual before using the product.
The manual shall be placed on the top of the machine, and all the setup parameters and
reference numbers must be properly recorded in Appendix II to facilitate future maintenance and
repairs.
PREFACE

Before the installation, wiring, maintenance, or trouble shooting, please read this manual
thoroughly and pay attention to the safety precautions marked with Danger or Caution in this
manual.
Only the qualified personnel may proceed with the installation, wiring, testing, trouble
shooting, or other tasks.
Qualified Personnel: must be familiar with the fundamentals, structures, characteristics,
operating procedures, and installation; and this personnel must read the manual in details
and follow the steps of security measures to prevent possible dangers.

User may cause the casualty or serious damages if user does
not abide by the instructions of the manual to execute the tasks.

User may cause injuries to the people or damage the
equipment if user does not abide by the instructions of the
manual to execute the tasks,

Although the mark may indicate minor damages, serious damages or injuries may be
possibly incurred if the caution is not under users attention.
Installation

1. The installation shall take place only on top of the metal surface or any material with the
fire resistant. Any place or location of high temperature, moist, oil and gas, cotton fiber,
metal powder and erosive gas shall be avoided.
2. If the product specification indicates IP00 (the protective level of the equipment structure),
any human contact is forbidden at the installation location to avoid the electric shock. The
option of installing ACL or DCL shall be very cautious.
3. Please note the surrounding temperature shall not exceed 50C (or 40C for RM5P) when
the installation needs to be placed inside the control panel.
4. For the environment of storage and installation, please follow the instructions of the
environmental conditions illustrated in the sections of the common specs of RM5G and
RM5P.
Wiring

1. Do not conduct any wiring during the system power on to avoid the electric shock.
2. R.S.T. are power inputs (electric source site) and U.V.W. are drives outputs to a motor.
Please Do Not connect these input and output terminals to terminals P, N, P1 and RP.
3. Once the wiring is complete, the cover of the drive must be put back and must seal the
drive to avoid others accidental contact.
4. 200V drive must not be connected to the electric source of 346/380/415/440/460/480 V.
5. PE . port must be exactly grounded. Grounding must be confirmed with the
requirements of the national or local electric code.
6. Please refer to the manual page 24 to 28 for the screwing torque of the wiring terminal.
SAFETY PRECAUTION
DANGER
CAUTION
CAUTION
DANGER

7. Please refer to the national or local electric code for the appropriate spec of the cords and
wires.
8. Please install an appropriate Molded Case Circuit Breaker (MCCB) or Fuse at each path
of power lines to a drive.
9. Please install the Thermal Relay between the individual motor and the drive when using
one drive to propel several motors.
10. Do not connect the power capacitor, surge absorber, or non-three-phase motor to the
drives U, V, or W side.
11. ACL installation is required when the power capacity exceeds 500 kVA or 10 times or
more than the drive rated capacity.
12. Do not touch the drive or perform any unwiring actions before drive indicator light turns off
after the power off. 30HP below drives must wait at least 5 minutes. 40HP above drives
must wait at least 10 minutes or use a multi-meter with the DC voltage measurement to
measure the cross voltage between P(+) and N(-) ports (PN voltage must be less than
25V).

13. The RM5G Series outputs are designed to drive a three-phase induction motor. Do not
use for single-phase motor or for other purposes.
14. The main circuit and control circuit must be wired separately; control circuit must use a
shielded or twisted-pair shielded wires to avoid possible interferences.
Operation

1. Do Not open or remove the cover while power is on or during the drive operation. Do
close up the cover before powering on the drive. Do not remove the cover except for
wiring or periodic inspection when power off.
2. At the function F_078= 1 or 3, the drive will automatically restart when the power is
restored. Stay away from the motor and machine.
3. At the function F_003=0 and F_001=0 or 1, the STOP key on the keypad is ineffective.
Please use an emergency stop switch separately for safe operations.
4. The drive can produce high-speed outputs. Before adjusting the drive speed, please
check the specs of the motor carefully to prevent the motor from unexpected damages.
5. If any of the protective functions have been activated, first remove the case and check the
all run commands set to OFF. Then press the RESET key release the alarm.

6. Do not touch the heat sink or brake resistors due to the high heat
7. The DC brake functions (F_075~077) of the drive does not provide any holding
mechanism.

CAUTION
SAFETY PRECAUTION
DANGER
DANGER
CAUTION

Conformity with UL standards and CSA standards (cUL-listed for Canada)

1. "Risk of Electric Shock"
Before starting or inspection, turn OFF the power and wait at least 5 minutes, and check
for residual voltage between terminal P and N with a multimeter or similar instrument
has dropped to the safe level (50 VDC or below), to avoid a hazard of electric shock.
2. These devices are intended for use in Pollution Degree 2 environments.
3. Maximum Surrounding Air Temperature 50C.
4. Short circuit rating
"Suitable For Use On A Circuit Capable Of Delivering Not More Than 5000 rms
Symmetrical Amperes, 240 V Maximum for 200V class" Models RM5G; rated for 200V
class input.
"Suitable For Use On A Circuit Capable Of Delivering Not More Than 5000 rms
Symmetrical Amperes, 480 V Maximum for 400V class" Models RM5G; rated for 400V
class input.
"Integral solid state short circuit protection does not provide branch circuit protection.
Branch circuit protection must be provided in accordance with the National Electrical
Code and any additional local codes."
5. Install UL certified branch circuit fuse between the power supply and the inverter,
referring to the table below.
200 V class single-phase series
Type (RM5G-) Fuse type Fuse A
2001/2-1PH FRN-R-10 10
2001-1PH FRN-R-20 20
2002-1PH
Class RK5
250 Vac, 200kA.I.C.
FRN-R-50 50
200 V class three-phase series
2001/2 FRN-R-5 5
2001 FRN-R-10 10
2002 FRN-R-15 15
2003 FRN-R-20 20
2005
Class RK5
250 Vac, 200kA.I.C.
FRN-R-30 30
400 V class three-phase series
4001 FRS-R-5 5
4002 FRS-R-10 10
4003 FRS-R-15 15
4005
Class RK5
600 Vac, 200kA.I.C.
FRS-R-20 20
CAUTION

Conformity with UL standards and CSA standards (cUL-listed for Canada)
(continued)

6. Main circuit terminal wiring
"Use 65/75C Cu wire only."
Recommends using UL-listed closed-loop connectors or CSA-certified ring connectors
size, use the correct crimp tool to install connectors per manufacturer recommendation.
Suitable closed-loop connectors manufactured by K S TERMINALS INC.
See table below for main circuit wire size.
200 V class series
Wire size AWG (mm
2
)
Type
(RM5G-)
Terminal
screw
Tightening
torque
lb-in (kg-cm)
R, S, T, Grounding
( )
U, V, W
2001/2-1PH 16 (1.3)
2001-1PH
2002-1PH
12 (3.3)
2001/2
2001
16 (1.3)
2002
16 (1.3)
2003
14 (2.1)
14 (2.1)
2005
M4* 13.8 (16.9)
10 (5.3) 10 (5.3)
400 V class series
Wire size AWG (mm
2
)
Type
(RM5G-)
Terminal
screw
Tightening
torque
lb-in (kg-cm)
R, S, T, Grounding
( )
U, V, W
4001
4002
18 (0.8) 18 (0.8)
4003 16 (1.3) 16 (1.3)
4005
M4* 13.8 (16.9)
14 (2.1) 14 (2.1)
*Grounding terminal size is No. 8 (0.164 in).
Closed-loop crimp terminals size
Wire gauge AWG (mm
2
) Terminal screw
Crimp terminal model
numbers
18 (0.8) RDL1-4
16 (1.3)
14 (2.1)
RDL2-4
12 (3.3)
10 (5.3)
M4 (or No. 8)
RDS5-4

CAUTION

RM5G series are suitable for the constant torque load, like mixer, conveyor, etc.
RM5P series are suitable for variable torque load, like fan, pump, etc.
RM5G series designed for heavy duty load applications. Overload capability 150% for 1
min.
RM5P series designed for light duty load applications. Overload capability 120% for 1 min.
Energy saving option for light duty load.
The analog input signal filter has the adjustable function.
The analog input signal with addition, subtraction, and multiplication functions can select V
or F for the independent adjustment.
The responding time of the digital input signal is adjustable (5~16 ms).
A six-digit display can exhibit 8 different statuses (frequency, speed, voltage, current, and
etc.).
The input and output terminals are programmable. The input signal can be switched as
SINK/SOURCE mode.
Two sets of programmable Relays.
Two sets of keypads. (digital: KP-201C; analog: KP-202)
Drive can expand up to 3 individual displays (DM-501) to display drives operational status.
The hours of supplying electricity and running of the drive can be displayed.
The drive can control and start the synchronous motor.
The switching frequency can be adjusted between 800Hz~15 kHz.
The time interval of the acceleration and deceleration can be adjusted between 0.015 sec.~
222 days.
RS-485 Modbus RTU with the communication function (option).
Data replicating and memory functions (only KP-201C) are as follows:

INTRODUCTIONS
Features
The drives setting can be stored in KP-201C and download to other drive. This
function is applicable to the case of several drives with the same data settings.
Please check the version of software (F_000) first! Only the same version software
drive can do the setting of store and copy functions.
RM5G RM5G
Read inverter
parameters to
KP-201C
Write KP-201C
parameters to
inverter
Factory setting
Wr_EE
Factory setting
rd_EE

1. Product verification and designation
(1) Product verification--------------------------------------------------------------------------------------- 1
(2) The description of nomenclature------------------------------------------------------------- 1
2. Specifications
(1) RM5G standard specifications------------------------------------------------------------------------ 2
(2) RM5P standard specifications ------------------------------------------------------------------------ 7
(3) RM5G common specifications ----------------------------------------------------------------------- 10
(4) RM5P common specifications ------------------------------------------------------------------------ 12
3. Installation
(1) Basic equipment------------------------------------------------------------------------------------------ 14
(2) Installing the drive---------------------------------------------------------------------------------------- 14
4. Terminals and wiring diagram
(1) Descriptions of terminal and wiring diagram------------------------------------------------------- 18
5. Operation panels
(1) Digital keypad (KP-201C)------------------------------------------------------------------------------ 36
(2) Analog keypad (KP-202)------------------------------------------------------------------------------- 36
(3) The setup of digital control panel (KP-201C)------------------------------------------------------ 37
(3) The setup of analog control panel (KP-202)------------------------------------------------------- 42
6. Parameters list
(1) Parameters list-------------------------------------------------------------------------------------------- 45
7. Description of function code setting
(1) The keypad setup---------------------------------------------------------------------------------------- 52
(2) Preset speed setup-------------------------------------------------------------------------------------- 56
(3) Multi-speed Acc/Dec time setup---------------------------------------------------------------------- 58
(4) V/F pattern setup----------------------------------------------------------------------------------------- 60
(5) Analog input commands setup------------------------------------------------------------------------ 62
(6) The upper and lower frequency limits setup------------------------------------------------------- 66
(7) Analog output setup-------------------------------------------------------------------------------------- 67
(8) Motor protection setup---------------------------------------------------------------------------------- 68
(9) Multi-function inputs setup----------------------------------------------------------------------------- 69
(10) Multi-function outputs setup-------------------------------------------------------------------------- 77
(11) Frequency detection----------------------------------------------------------------------------------- 81
(12) Automatic voltage compensation------------------------------------------------------------------- 81
(13) Overload detection setup----------------------------------------------------------------------------- 82
(14) Stall prevention setup---------------------------------------------------------------------------------- 83
(15) DC braking setup--------------------------------------------------------------------------------------- 85

Table of Contents

(16) Drive status after power failure---------------------------------------------------------------------- 85
(17) Jump frequency----------------------------------------------------------------------------------------- 86
(18) Speed searching---------------------------------------------------------------------------------------- 87
(19) Holding frequency and time interval--------------------------------------------------------------- 87
(20) External indicator--------------------------------------------------------------------------------------- 88
(21) Other functions------------------------------------------------------------------------------------------ 89
(22) KP-202 keypad parameter selection--------------------------------------------------------------- 91
8. Operation Procedures
(1) The operation procedures------------------------------------------------------------------------------ 94
9. Troubleshooting
(1) Troubleshooting and fault protections--------------------------------------------------------------- 96
Appendix A
(1) Outline dimension drawings--------------------------------------------------------------------------- 97
(2) Auxiliary controller ACE series--------------------------------------------------------------------- 102
(3) Dynamic brake and resistor------------------------------------------------------------------------- 103
(4) The Resistor Values for Brake Resistor with Built-in Brake Transistor------------------- 104
(5) The Resistor Values for Dynamic Brake (DBU6)---------------------------------------------- 105
(6) Selection of motor------------------------------------------------------------------------------------- 106
(7) Selection of ACL and DCL--------------------------------------------------------------------------- 107
(8) ACL specifications------------------------------------------------------------------------------------- 108
(9) DCL specifications------------------------------------------------------------------------------------- 109
(10) ACL configuration diagrams----------------------------------------------------------------------- 110
(11) DCL configuration diagrams----------------------------------------------------------------------- 111
Appendix B
(1) Remote controller-------------------------------------------------------------------------------------- 112
(2) Remote display DM-501----------------------------------------------------------------------------- 115
Appendix C
(1) External braking resistor----------------------------------------------------------------------------- 116
(2) External D.B. unit-------------------------------------------------------------------------------------- 117
Appendix D
(1) Peripheral equipments of drive--------------------------------------------------------------------- 118
(2) Zero- Phase Radio Frequency Filter user manual--------------------------------------------- 119
Attachment 1 DIMENSIONS OF OPENING FOR KP-201C and KP-202------------------------ 123
Attachment 2 SETTING MENO------------------------------------------------------------------------------ 124
Attachment 3 FAULT DISPLAYS--------------------------------------------------------------------------- 128
Table of Contents
Chapter 1 Product verification and designation
1
(1) Product Verification
The product has passed the strictest quality test before shipped out from the factory.
However, the product might possibly sustain minor damages due to the impact, shaking,
vibration, and other factors during the transportation. Please make sure to verify the
following items after receiving this product. If the product verification finds anything
abnormal, please contact the agent immediately for the further assistance.

A. Confirmation of appearance
Check up the drives model number is identical with the model number on the carton.
Check up the appearance of the drive for any paint chipped off, smearing,
deformation of shape, etc.
Check up the nameplate (as below figure) to verify the product descriptions with the
order specs.

(2) The description of nomenclature

A. Confirmation of the accessories
One user manual is inclusive. Please verify other accessories inclusively such as
braking resistor, ACL/DCL reactor, etc..
B. Please refer to the standard specifications to confirm the product specs with your
requirements.
Chapter 2 Specifications
2
(3) RM5G STANDARD SPECIFICATIONS
RM5G-100V-1PH Single phase series
Type name (RM5G) 1001/2-1PH 1001-1PH 1002-1PH
Maximum applicable
motor (HP/kW)
0.5/0.4 1/0.75 1.5/1.1
Rated output capacity
(kVA)
1 1.6 2.3
Rated output current
(A)
2.5 4.2 6
Rated output voltage (V) Three-phase 200-240 V
Range of output
frequency (Hz)
0.1~ 400.00 Hz
Power source
(VHz)
Single-phase 100~120 V 50/60Hz
Input current (A) 8.8 18 24.2
Permissible AC power
source fluctuation
90~132 V 50/60 Hz / 5%
Overload protection 150% over rated output current / 1 min.
Cooling system Natural cooling Fan cooling
Applicable safety
standards

Protective structure IP20
Weight / Mass (kg) 1.7 1.8 1.8

RM5G-200V-1PH Single phase series
Type name (RM5G) 2001/2-1PH 2001-1PH 2002-1PH
Maximum applicable
motor (HP/kW)
0.5/0.4 1/0.75 2/1.5
(kVA)
1.1 1.9 3
(A)
3 5 8
Rated output voltage (V) Three-phase 200-240 V
Range of output
frequency (Hz)
0.1~ 400.00 Hz
Power source
(VHz)
Single-phase 200~240 V 50/60Hz
Input current (A) 7 13.5 19
source fluctuation
176~264 V 50/60 Hz / 5%
Applicable safety
standards
UL508C, CSA C22.2 No. 14-05
Protective structure IP20, UL open type
Weight / Mass (kg) 1.8 1.9 2

Please refer to page 95 for the single-phase application of 220 V.

3
RM5G-200V Three-phase series

Type name (RM5G) 2001/2 2001 2002 2003 2005 2007 2010 2015
Maximum applicable
motor (HP/kW)
0.5/0.4 1/0.75 2/1.5 3/2.2 5/3.7 7.5/5.5 10/7.5 15/11
(kVA)
1.1 1.9 3 4.2 6.5 9.5 13 18
(A)
3 5 8 11 17 25 33 46
Rated output voltage (V) Three-phase 200~240 V
Range of output
frequency (Hz)
0.1~400.00 Hz
Power source
(VHz)
Three-phase 200~240 V 50/60 Hz
Input current (A) 5 6 10 14 18 30 44 60
source fluctuation
176~264 V 50/60 Hz / 5%
Applicable safety
standards
UL508C, CSA C22.2 No. 14-05
Protective structure IP20, UL open type IP20
Weight / Mass (kg) 1.8 1.8 1.9 2 2.1 5.6 5.8 6.3
Type name (RM5G) 2020 2025 2030 2040 2050 2060 2075 2100
Maximum applicable
motor (HP/kW)
20/15 25/18.5 30/22 40/30 50/37 60/45 75/55 100/75
(kVA)
23 28 34 44 55 67 84 112
(A)
60 74 90 115 145 175 220 295
Range of output
frequency (Hz)
0.1~400.00 Hz
Power source
(VHz)
Input current (A) 71 98 110 133 176 200 240 280
Permissible AC
power source
fluctuation
176~264 V 50/60 Hz / 5%
Cooling method Fan cooling
Applicable safety
standards

Protective structure IP20 IP00 (IP20 OPTION)
Weight / Mass (kg) 16 16 16 17 40 41 44 61
4
RM5G-200V Three-phase series

Type name (RM5G) 2125 2150 2200 2250
Maximum applicable
motor (HP/kW)
125/90 150/110 200/160 250/200
(kVA)
132 154 223 267
(A)
346 405 585 700
Range of output
frequency (Hz)
0.1~400.00 Hz
Power source
(VHz)
Input current (A) 330 380 550 660
Permissible AC
power source
fluctuation
176~264 V 0/60 Hz / 5%
Applicable safety
standards

Protective structure IP00 (IP20 OPTION)
Weight / Mass (kg) 89 90 164 167
5
RM5G-400V Series

Type name (RM5G) 4001 4002 4003 4005 4007 4010 4015 4020 4025
Maximum applicable
motor (HP/kW)
1/0.75 2/1.5 3/2.2 5/3.7 7.5/5.5 10/7.5 15/11 20/15 25/18.5
(kVA)
1.9 3 4.6 6.9 11 14 18 23 30
(A)
2.5 4 6 9 14 18 24 30 39
Range of output
frequency (Hz)
0.1~400.00 Hz
Power source
(VHz)
Input current (A) 3.5 5 8 12 14 20 26 30 50
source fluctuation
332~528 V 50/60 Hz / 5%
Cooling method Natural cooling Fan cooling
Applicable safety
standards
UL 508C
Protective structure IP20, UL open type IP20
Weight / Mass (kg) 1.8 1.9 2 2 5.5 5.6 5.9 6.5 15

Type name (RM5G) 4030 4040 4050 4060 4075 4100 4125 4150
Maximum applicable
motor (HP/kW)
30/22 40/30 50/37 60/45 75/55 100/75 125/90 150/110
(kVA)
34 46 56 66 84 114 134 160
(A)
45 61 73 87 110 150 176 210
Range of output
frequency (Hz)
0.1~400.00Hz
Power source
(VHz)
Input current (A) 61 74 90 105 130 155 177 196
source fluctuation
332~528 V 50/60 Hz / 5%
Applicable safety
standards

Weight / Mass (kg) 16 16 17 18 44 45 47 65
6
RM5G-400V Series

The weight illustrated in the standard specifications of RM5G and RM5P does not include the
weights of ACL and DCL.
Type name (RM5G) 4175 4200 4250 4300 4350 4420 4500 4600
Maximum applicable
motor (HP/kW)
175/132 200/160 250/200 300/220 350/250 420/315 500/375 600/450
(kVA)
193 232 287 316 366 446 533 655
(A)
253 304 377 415 480 585 700 860
Range of output
frequency (Hz)
0.1~400.00 Hz
Power source
(VHz)
Input current (A) 217 282 355 385 440 540 650 800
source fluctuation
332~528 V 50/60 Hz / 5%
Applicable safety
standards

Weight / Mass (kg) 91 95 97 159 163 164 217 225
7
(4) RM5P STANDARD SPECIFICATIONS
RM5P-200V Series
Type name (RM5P) 2010 2015 2020 2025 2030 2040 2050
Maximum applicable
motor (HP/kW)
10/7.5 15/11 20/15 25/18.5 30/22 40/30 50/37
(kVA)
12 16 22 28 34 43 55
(A)
31 41 58 74 90 112 144
Range of output
frequency (Hz)
0.1~120.00 Hz
Power source
(VHz)
Three-phase 200~240V 50/60 Hz
Input current (A) 30 44 60 71 98 110 133
source fluctuation
176~264 V 50/60 Hz / 5%
Applicable safety
standards

Weight / Mass (kg) 5.6 5.8 16 16 16 16 17

Type name (RM5P) 2060 2075 2100 2125 2150 2200 2250
Maximum applicable
motor (HP/kW)
60/45 75/55 100/75 125/90 150/110 200/160 250/200
(kVA)
67 83 105 132 154 223 267
(A)
175 218 275 346 405 585 700
Range of output
frequency (Hz)
0.1~120.00 Hz
Power source
(VHz)
Input current (A) 176 200 240 280 330 380 550
source fluctuation
176~264 V 50/60 Hz / 5%
Applicable safety
standards

Weight / Mass (kg) 40 41 44 61 89 164 164

8
RM5P-400V series
Type name (RM5P) 4010 4015 4020 4025 4030 4040 4050 4060
Maximum applicable
motor (HP/kW)
10/7.5 15/11 20/15 25/18.5 30/22 40/30 50/37 60/45
(kVA)
13 17 23 28 34 43 56 66
(A)
17 22 30 37 45 56 73 87
Range of output
frequency (Hz)
0.1~120.00 Hz
Power source
(VHz)
Input current (A) 20 26 30 50 61 74 90 105
source fluctuation
332~528 V 50/60 Hz / 5%
Applicable safety
standards

Weight / Mass (kg) 5.5 5.6 5.9 15 15 16 16 17

Type name (RM5P) 4075 4100 4125 4150 4175 4200 4250 4300
Maximum applicable
motor (HP/kW)
75/55 100/75 125/90 150/110 175/132 200/160 250/200 300/220
(kVA)
82 105 134 160 193 232 287 316
(A)
108 138 176 210 253 304 377 415
Range of output
frequency (Hz)
0.1~120.00 Hz
Power source
(VHz)
Input current (A) 130 155 177 196 217 282 355 385
source fluctuation
332~528 V 50/60 Hz / 5%
Applicable safety
standards

Weight / Mass (kg) 18 44 45 47 65 91 95 97

9
RM5P-400V series
Type name (RM5P) 4350 4420 4500 4600 4700
Maximum applicable
motor (HP/kW)
350/250 420/315 500/375 600/450 700/500
(kVA)
366 396 533 655 732
(A)
480 520 700 860 960
Range of output
frequency (Hz)
0.1~120.00 Hz
Power source
(VHz)
Input current (A) 440 540 650 800 900
source fluctuation
332~528 V 50/60 Hz / 5%
Applicable safety
standards

Weight / Mass (kg) 159 163 217 163 225

The weight illustrated in the standard specifications of RM5G and RM5P does not include the
weights of ACL and DCL.
10
(5) RM5G Common Specifications
Item Description
User interface Digital and analog operating keypads with remote control
Control method Voltage vector sinusoidal PWM control
Range of frequency
setting
0.1~400.00 Hz
Resolution of
frequency setting
Digital keypad: 0.01 Hz
Analog input: 0.06/60 Hz
Resolution of output
frequency
0.01 Hz
Analog voltage of
frequency setting
DC 0~10 V (20 k), 4~20 mA (250 )
Overload protection 150% drive rated current for 1 minute
Five steps
acc. / dec. times
0 second (coast to stop), 0.1~3200.0 seconds (each setting of
acc. and dec.) 0.015 ~ 19200000 sec (Acceleration from 0 to
60Hz)
Braking torque
About 20% (with build-in braking transistor can reach about
100%)
V/F curve The V/F curve can be set arbitrarily
C
o
n
t
r
o
l

c
h
a
r
a
c
t
e
r
i
s
t
i
c
s

Stall prevention The current of stall prevention can be set arbitrarily
Start method
Forward (FWD) / reverse (REV) rotation, 3-wire self-holding
FWD/REV control, or 9-speed control can be selected
Multi-function
inputs
Stop command by 3-wire start/stop, jogging operation, secondary
acc/dec time, multi-speed command 1~3, reset alarm, external
fault command, command of inhibiting output, coast to a stop,
max. frequency search command, frequency setting search
command, acc/dec inhibition command, UP/DOWN command,
UP/DOWN frequency command clear/enter, analog input select,
DC braking enable, current limit enable
I
n
p
u
t

Analog inputs
Vin-GND (0~10 V),
Iin-GND (4~20 mA / 2~10 V or 0~20 mA / 0~10 V)
Multi-function
outputs
Running, constant speed, zero speed, frequency, overload, stall
prevention, under-voltage, braking detections, restart after fault,
fault condition, and instantaneous power interruption to restart
detections, programmable a and b ports
O
p
e
r
a
t
i
o
n
a
l

c
h
a
r
a
c
t
e
r
i
s
t
i
c
s

O
u
t
p
u
t

Analog outputs
Analog signal (DC 0~10 V) output, adjustable gain, output
frequency selection, frequency setting or output current
Keypad display
(controller)
Frequency output, frequency setting, voltage output, DC bus
voltage, current output, motor RPM, linear speed, terminal status
D
i
s
p
l
a
y

External display
(external connection)
Independent external display can be added for up to three sets
(96 mm x 48 mm, 5 digits) to show voltage, current, frequency,
linear speed, etc.
Fault Protection
Over-current (OC), over-voltage (OE), low-voltage (LE), motor
overload (OL), drive overload (OL1), overheat (OH), fuse open
(SC), ground fault (GF), KP-202 disconnection during running
(PAdF), voltage low during running (LE1)
Diagnostics
Digital keypad linking disconnected (Err_00, Err_01), EEPROM
error (EEr)
P
r
o
t
e
c
t
i
o
n
s

Cooling method
Force air cooling (200V series 1/2, 1HP and 400V series 1HP,
2HP are natural air cooling)

11
Item Description
Atmosphere
Non-corrosive or non-conductive, or non-explosive gas or liquid,
and non-dusty
Surrounding
temperature
-10C (14F) ~ +50C (122F) non-freezing and non-condensing
Storage
temperature
-20C (-4F) ~ +60C (149F)
Relative humidity 90% RH or less (no-condensing atmosphere)
Vibration Less then 5.9m/sec (0.6G)
E
n
v
i
r
o
n
m
e
n
t

Altitude Less then 1000m (3280 ft.)

12
(6) RM5P Common Specifications
Item Description
User interface Digital and analog operating keypads with remote control
Control method Voltage vector sinusoidal PWM control
Range of frequency
setting
0.1~120.00 Hz
Resolution of
frequency setting
Digital keypad: 0.01 Hz
Analog input: 0.06/60 Hz
Resolution of
output frequency
0.01 Hz
Analog voltage of
frequency setting
DC 0~10 V (20 k), 4~20 mA (250 )
Overload protection 120% drive rated current for 1 minute
Five steps
acc. / dec. times
0 second (coast to stop), 0.1~3200.0 seconds (each setting of acc.
and dec.) 0.015 ~ 19200000 sec (Acceleration from 0 to 60Hz)
Braking torque About 20% (with build-in braking transistor can reach about 100%)
V/F curve The V/F curve can be set arbitrarily
C
o
n
t
r
o
l

c
h
a
r
a
c
t
e
r
i
s
t
i
c
s

Stall prevention The current of stall prevention can be set arbitrarily
Start method
Forward (FWD) / reverse (REV) rotation, 3-line sustaining circuit,
or 9-speed control can be selected
Multi-function
inputs
Stop command by 3-wire start/stop, jogging operation, secondary
acc/dec time, multi-speed command 1~3, reset alarm, external
fault command, command of inhibiting output, coast to a stop, max.
frequency search command, frequency setting search command,
acc/dec inhibition command, UP/DOWN command, UP/DOWN
frequency command clear/enter, analog input select, DC braking
enable, current limit enable
I
n
p
u
t

Analog inputs
Vin-GND (0~10 V),
Iin-GND (4~20 mA / 2~10 V or 0~20 mA / 0~10 V)
Multi-function
outputs
Running, constant speed, zero speed, frequency, overload, stall
prevention, under-voltage, braking detections, restart after fault,
fault condition, and instantaneous power interruption to restart
detections, programmable a and b ports
O
p
e
r
a
t
i
o
n
a
l

c
h
a
r
a
c
t
e
r
i
s
t
i
c
s

O
u
t
p
u
t

Analog outputs
Analog signal (DC 0~10 V) output, adjustable gain, output
frequency selection, frequency setting or output current
Keypad display
(controller)
Frequency output, frequency setting, voltage output, DC bus
voltage, current output, motor RPM, linear speed, terminal status
D
i
s
p
l
a
y

External display
(external
connection)
Independent external display can be added for up to three sets
(96 mm x 48 mm, 5 digits) to show voltage, current, frequency,
linear speed, etc.
Fault display
Over-current (OC), over-voltage (OE), low-voltage (LE), motor
overload (OL), drive overload (OL1), overheat (OH), fuse open
(SC), ground fault (GF), KP-202 disconnection during running
(PAdF), voltage low during running (LE1)
Diagnostics
Digital keypad linking disconnected (Err_00, Err_01), EEPROM
error (EEr)
P
r
o
t
e
c
t
i
o
n
s

Cooling method Force air cooling

13
Item Description
Atmosphere
Non-corrosive or non-conductive, or non-explosive gas or liquid,
and non-dusty
Surrounding
temperature
-10C (14F) ~ +40C (104F) non-freezing and non-condensing
Storage
temperature
-20C (-4F) ~ +60C (149 F)
Relative humidity 90% RH or less (no-condensing atmosphere)
Vibration Less than 5.9m/sec (0.6G)
E
n
v
i
r
o
n
m
e
n
t

Altitude Less than 1000m (3280 ft.)
Chapter 3 Installation
14
(1) Basic Equipment
The drive needs the several components for the conjunctive operation. These
components are called basic equipment, listed in the following:
A. Power source
The power source must be agreed with drive specifications.
B. Molded Case Circuit Breaker (MCCB) or Fuse
MCCB or Fuse can provide the overload and over-current protection to the drive as well
as can prevent the drive from the sudden pulse current at the instant power-on.
C. Drive
The main device of driving motor is chosen in accordance with the specifications of
motor driven (please refer to the lists of standard specifications of drives).
D. Motor
The specifications of motor are determined from the requirement of applications.

(2) Installing the Drive
For the safe operation of the drive, please be care of the environmental conditions where
the drive is going to be used.

A. Location
Due to heat dissipation during the drive operation, please install the drive with the least
clearance space (shown in the below figure) around the drive. Therefore, the location of
installation shall be arranged as follows:

10cm or more
10cm or more
5cm or more 5cm or more
15
B. Arrangement
Due to the heat generated at the machine operation, the drive must be installed in the
ventilate space. The installations of drive are shown as follows:
a. Internal cooling

Outlet
Fan
Outlet
Fan
Intlet
RM5G/P
Driver
RM5G/P
Driver
Outlet
Fan
Outlet
Fan
Intlet

Outlet
Intlet
Outlet
Fan
Fan
Guide
RM5G/P
Driver
RM5G/P
Driver
Outlet
Intlet
Outlet
Fan
Fan
RM5G/P
Driver
RM5G/P
Driver

(a-1) Good example (a-2) Bad example
(a-3) Good example (a-4) Bad example
16
b. External cooling

Outlet
Outlet
Fan
Fan
Intlet Intlet
Guide
RM5G/P
Drive
RM5G/P
Drive
Outlet
Outlet
Fan
Fan
Intlet Intlet
RM5G/P
Drive
RM5G/P
Drive

Outlet
Outlet
Intlet Intlet
RM5G/P
Drive
Fan
Fan
Outlet
Intlet Intlet
RM5G/P
Drive
Fan
Outlet

Note:
The external cooling is suitable for 7.5HP above. Please ensure all air vents to be
ventilated using the external cooling.

(b-1) Good example (b-2) Bad example
(b-3) Good example (b-4) Good example
17
C. Specifications of associated accessories
The specifications of the accessories must be according to the specifications of the drive.
Otherwise, the drive will be damaged and the lifetime of the drive will be shorten.
For example: Do not add any power capacitor (RC, LC types of condensers) between
the drive and motor to avoid any accidents.

D. Cleaning of environment
The drive installed location must consider the ventilation, cleanliness, and moisture

E. Operator
Only the qualified personnel can perform the operation and trouble shooting.

Chapter 4 Terminals and wiring diagram
18
(1) Descriptions of terminal and wiring diagram
A. Wiring diagram
Model Number:
RM5G-1001/2-1PH~1002-1PH; RM5G-2001/2-1PH~RM5G-2002-1PH

RM5G
IM
SINK
SOURCE
I
V
S
W
1
FWD
REV
X1
X2
X3
X4
X5
X6
12V
Vin
Iin
GND
CME
Y2
Y1
Tc1
Tb1
Ta1
Tc2
Ta2
FM+
AM+
R
S
W
V
G
U
PR P N
Shielded
Twisted-pair
shielded wires
P
P P P
VR
1K, 1/4W
Forward
Reverse
Multi-function input terminal 1
1 phase AC
power source
Induction motor
(-)
(+)
(+)
Multi-function
output treminals
(Relay output)
(AC 250V/0.5A
COS=0.3)
Terminals of main circuit
Terminals of control circuit
2
G
Braking resistor
(Option)
GND
Analog signal
output
(DC 0~10V)
Refer to p.103
Appendix A
1
COM
R
S
Current input for
frequency setting
(DC 4~20mA)
Voltage input for
frequency setting
(DC 0~10V)
Multi-function
output treminals
(Open collector)
(DC 48V/50mA)

1 SINK/SOURCE switch is the multi-function terminal for the status selection. The factory
setting is SINK.
2 SW1 = I : Iin-GND is current input frequency setting (factory setting).
SW1 = V: Iin-GND is voltage input frequency setting. The setting range set by F_126.
3 The terminal of control circuit tightening torque is 5.7 kgf-cm (5 lb-in).
19
Model Number:
RM5G-2001/2~RM5G-2005;
RM5G-4001~RM5G-4005

RM5G
IM
SINK
SOURCE
I
V
S
W
1
FWD
REV
X1
X2
X3
X4
X5
X6
12V
Vin
Iin
GND
CME
Y2
Y1
Tc1
Tb1
Ta1
Tc2
Ta2
FM+
AM+
R
S
W
V
G
U
PR P N
Shielded
Twisted-pair
shielded wires
P
P P P
VR
1K, 1/4W
Forward
Reverse
3 phase AC
power source
Induction motor
(-)
(+)
(+)
Multi-function
output treminals
(Relay output)
(AC 250V/0.5A
COS=0.3)
2
T
Braking resistor
(Option)
GND
Analog signal
output
(DC 0~10V)
Refer to p.103
Appendix A
1
COM
R
S
Current input for
frequency setting
(DC 4~20mA)
Voltage input for
frequency setting
(DC 0~10V)
Multi-function
output treminals
(Open collector)
(DC 48V/50mA)
T
G

setting is SINK.
2 SW1 = I : Iin-GND is current input frequency setting (factory setting).
SW1 = V: Iin-GND is voltage input frequency setting. The setting range set by F_126.

20
Model Number:
RM5G-2007~RM5G-2015; RM5G-2020B~RM5G-2075B
RM5G-4007~RM5G-4020; RM5G-4025B~RM5G-4125B
RM5P-2010~RM5P-2015; RM5P-4010~RM5P-4020

RM5G
IM
SINK
SOURCE
I
V
S
W
1
FWD
REV
X1
X2
X3
X4
X5
X6
12V
Vin
Iin
GND
CME
Y2
Y1
Tc1
Tb1
Ta1
Tc2
Ta2
FM+
AM+
R
S
W
V
PE
U
PR P N
Shielded
Twisted-pair
shielded wires
P
P P P
VR
1K, 1/4W
Forward
Reverse
3 phase AC
power source
Induction motor
(-)
(+)
(+)
Multi-function
output treminals
(Relay output)
(AC 250V/0.5A
COS=0.3)
2
T
Braking resistor
(Option)
M-
Analog signal
output
(DC 0~10V)
Refer to p.103
Appendix A
1
COM
R
S
Current input for
frequency setting
(DC 4~20mA)
Voltage input for
frequency setting
(DC 0~10V)
Multi-function
output treminals
(Open collector)
(DC 48V/50mA)
T
PE

setting is SINK.
2 SW1 = I : Iin-GND is the current input frequency setting (factory setting).
SW1 = V: Iin-GND is the voltage input frequency setting. The setting range set by
F_126.
21
Model Number:
RM5G-2020~RM5G-2075; RM5G-4025~RM5G-4075
RM5P-2020~RM5P-2100; RM5P-4025~RM5P-4100

setting is SINK.
F_126.
3 The terminal of control circuit tightening torque is 8 kgf-cm (6.9 lb-in).
22
Model Number:
RM5G-2100~RM5G-2250; RM5G-4100~RM5G-4600
RM5P-2125~RM5P-2250; RM5P-4125~RM5P-4700
RM5G
IM
SINK
SOURCE
I
V
S
W
1
FWD
REV
X1
X2
X3
X4
X5
X6
12V
Vin
Iin
GND
CME
Y2
Y1
Tc1
Tb1
Ta1
Tc2
Ta2
FM+
AM+
R
S
W
V
PE
U
P P1 N
Shielded
Twisted-pair
shielded wires
P
P P P
VR
1K, 1/4W
Forward
Reverse
3 phase AC
power source
Induction motor
(-)
(+)
(+)
Multi-function
output treminals
(Relay output)
(AC 250V/0.5A
COS=0.3)
2
T
M-
Analog signal
output
(DC 0~10V)
1
COM
Current input for
frequency setting
(DC 4~20mA)
Voltage input for
frequency setting
(DC 0~10V)
Multi-function
output treminals
(Open collector)
(DC 48V/50mA)
PE
DCL (option)
When the DCL is used,
disconnect this jumper.
Refer to p.109 Appendix A
R
S
T
Jumper
ACL 3
3
setting is SINK.
F_126.
3 RM5G type above 100Hp: ACL is the standard accessory; above 175Hp: DCL is the
standard accessory.
RM5P type above 125Hp: ACL is the standard accessory; above 200Hp DCL: is the
standard accessory.
4 The terminal of control circuit tightening torque is 8 kgf-cm (6.9 lb-in).
23
B. SINK/SOURCE definition
There are two ways of connections for multi-function input terminals:

Figure (a) and (b) show two examples of a circuit using a relay contact to turn the control
signal input X1 to X6, or FWD, or REV.

C. Using a PLC circuit

Figure (a) and (b) show two examples of a circuit using a PLC to turn the control signal
input X1 to X6, or FWD, or REV.
24
D. Description of terminals
a. Terminals of main circuit
Terminals Symbol Function Name Descriptions
R,S
(L,N)
Input AC voltage Single phase power source
Power
source
R,S,T
(L1,L2,L3)
Input AC voltage Three phase power source
Motor
U,V,W
(T1,T2,T3)
Drive output voltage
Three phase variable frequency and
voltage output to motor
P,N Dynamic brake terminal Connect to the dynamic brake unit
PR
External braking
resistor
P and PR terminal connect to an
external braking resistor (option) Power
and
braking
P1 External reactor
P and P1 terminal can connect to a
DC reactor for improving power
factor. The factor setting is
connected
M
a
i
n

C
i
r
c
u
i
t

Grounding PE (or G) Grounding
Ground the inverter in compliance
with the national or local electric
code

b. Main circuit connections
(1) RM5G-1001/2-1PH~1002-1PH; RM5G-2001/2-1PH~RM5G-2002-1PH

N S
G
R P V R P U W
Grounding
MCCB
Resistor
Motor
Grounding
G
*(1)

*(1) RM5G 100V series grounding marking is PE.

Model number
Terminal
screw
size
Tightening
torque
lb-in (kgf-cm)
Grounding
terminal
size
Tightening
torque
lb-in (kgf-cm)
RM5G-
1001/2-1PH, 1001-1PH, 1002-1PH,
2001/2-1PH, 2001-1PH, 2002-1PH,
M4 15.6 (18)
No. 8
(0.164 in)
15.6 (18)

25
(2) RM5G-2001/2~2005; RM5G-4001~4005
N S
G
R T P V R P U W
Grounding
MCCB
Resistor
Motor
Grounding
G

Model number
Terminal
screw
size
Tightening
torque
lb-in (kgf-cm)
Grounding
terminal
size
Tightening
torque
lb-in (kgf-cm)
RM5G-
2001/2, 2001, 2002, 2003, 2005
4001, 4002, 4003, 4005
M4 15.6 (18)
No. 8
(0.164 in)
15.6 (18)

(3) RM5G-2007~2015; RM5G-4007~4020
RM5P-2010~2015; RM5P-4010~4020
N E P S R T P R V U P W
Grounding
Resistor
Motor
Grounding
MCCB

Model number
Terminal
screw
size
Tightening
torque
lb-in (kgf-cm)
Grounding
terminal
size
Tightening
torque
lb-in (kgf-cm)
RM5G-
2007, 2010, 2015, 4007, 4010, 4015, 4020
RM5P-
2010, 2015, 4010, 4015, 4020
M5 26 (30) M5 26 (30)

26
(4) RM5G-2020~2040; RM5G-4025~4060
RM5P-2020~2050; RM5P-4025~4075

E P
P1
MCCB
Motor
Grounding
Jumper
E P
Grounding
/L1
R
/L2 /L3
S T V
/T2 /T1
U
/T3
W N
+
P
-

Model number
Terminal
screw
size
Tightening
torque
lb-in (kgf-cm)
Grounding
terminal
size
Tightening
torque
lb-in (kgf-cm)
RM5G-
2020, 2025, 2030, 2040, 4025, 4030, 4040,
4050, 4060
RM5P-
2025, 2030, 2040, 2050, 4025, 4030, 4040,
4050, 4060, 4075
M6 52 (60) M5 26 (30)

(5) RM5G-2020B~2040B; RM5G-4025B~4060B (build-in braking transistor)
S T R
E P
V U W
PE
Grounding
MCCB
Resistor
Motor
Grounding
/T3 /T2 /T1 /L3 /L2 /L1 +
P
-
N
PR

Model number
Terminal
screw
size
Tightening
torque
lb-in (kgf-cm)
Grounding
terminal
size
Tightening
torque
lb-in (kgf-cm)
RM5G-
2020B, 2025B, 2030B, 2040B,
4025B, 4030B, 4040B, 4050B, 4060B
M6 52 (60) M5 26 (30)

27
(6) RM5G-2050~2075; RM5G-4075~4125
RM5P-2060~2100; RM5P-4100~4150
PE E P
Grounding
MCCB
Motor
Grounding
T S
/L3 /L2
R
/L1
W
/T3
U
/T1 /T2
V
-
N P
+
P1

Model number
Terminal
screw
size
Tightening
torque
lb-in (kgf-cm)
Grounding
terminal
size
Tightening
torque
lb-in (kgf-cm)
RM5G-
2050, 2060, 2075, 4075, 4100, 4125
RM5P-
2060, 2075, 2100, 4100, 4125, 4150
M8 104 (120) M8 104 (120)

(7) RM5G-2050B~2075B; RM5G-4075B~4125B (build-in braking transistor)
E P PE
MCCB
Resistor
Motor
Grounding
Grounding
P
+
W
/T3
V
-
N PR T S
/L3 /L2
U
/T1
R
/L1 /T2

Model number
Terminal
screw
size
Tightening
torque
lb-in (kgf-cm)
Grounding
terminal
size
Tightening
torque
lb-in (kgf-cm)
RM5G-
2050B, 2060B, 2075B,
4075B, 4100B, 4125B
M8 104 (120) M8 104 (120)

28
(8) RM5G-2100~2250; RM5G-4075~4600
RM5P-2125~2250; RM5P-4175~4700 (connect dynamic braking unit)
PE E P
Grounding
Motor
Grounding
Resistor
ACL
DBU
DCL
/L1
R T S
/L2 /L3
P1
/T3
V U
/T1 /T2
W N
-
P
+
MCCB

Model number
Terminal
screw
size
Tightening
torque
lb-in (kgf-cm)
Grounding
terminal
size
Tightening
torque
lb-in (kgf-cm)
RM5G-
2100, 2125, 2150, 2200, 2250, 4075~4600
RM5P-
2125, 2150, 2200, 2250, 4175~4700
M12 347 (400) M8 104 (120)
Note: please set the F_093 = 0 (AVR) when connecting DBU or braking resistor.
To avoid the damages to the drive, Do Not to misplace the polarities of P and N.
c. Selection of voltage jumper

The control board (as illustrate above): RM5G-4075/ RM5P-4100 above drives have the
control board shown in the above figure when removing the bottom cover of the drive.
Please carefully select the jumper position according to the power source (actual power
voltage level) to avoid the burnout of the fan or the over heat of the drive.
For example:
Please insert the jumper to the place of 460V from the original 380V if the power source is of
460V.

29
d. Terminal of control circuit
Terminals Symbol Name Descriptions
FWD Forward operation (Note 1)
FWD and COM is short-circuit for
forward operation
REV Reverse operation (Note 1)
REV and COM is short-circuit for
reverse operation
X1 Multi-function input terminal 1 Function is determined by F_052
COM Common of input terminal Common of input terminal signals
Vin
Analog setting for voltage
input
Input range DC0~10V
Input
terminals
Iin
Analog setting for current
input SW1 I (current input)
SW1V (voltage input)
Input range
DC4~20mA (2~10V),
DC0~20mA (0~10V)
function is determined by F_126
+12V
Power terminal for control
signal
DC+12V output
maximum current 20mA Power
source
GND
Ground terminal for control
signal
Ground terminal
FM+
FM-
Analog output terminals
1. 10V-full-scale voltage meter
(meter impedance: 10k or higher)
2. Maximum output current 1mA
M-
Common terminal for analog
output terminal
Common terminal for analog output
terminal
Ta1
A terminal (normal open) is
determined by function F_060
(contact rating: 250VAC, 0.5A,
cos=0 .3)
Tb1
B terminal (normal close) is
cos=0 .3)
Tc1 Common terminal for Ta1, Tb1
Ta2
A terminal (normal open) is
cos=0 .3)
C
o
n
t
r
o
l

c
i
r
c
u
i
t

Output
terminals
Tc2
Multi-function terminals
(Relay output)
Common terminal for Ta2

30
Terminals Symbol Name Descriptions
Y1
Y2
Y1 and Y2 functions are
determined by F_058, F_059
(The maximum rating: 48VDC
50mA)
C
o
n
t
r
o
l

c
i
r
c
u
i
t

Output
terminals
CME
Analog output terminals
(open collector output)
Common terminal for Y1, Y2

Note 1 :
The direction of rotation is defined by observing the motor from the driven shaft side, not the
fan side. The standard (Forward) direction of rotation is clockwise. Above description is in
accordance with IEC (International Electrotechnical Commission) standard.

Fworard (FWD) rotation is clockwise (Figure A).
Reverse (REV) rotation is counter-clockwise (Figure B).Control circuit board
Figure A Figure B
31
e. Control board
(1) RM5G-2001/2-1PH~2002-1PH
RM5G-2001~2005; RM5G-4001~4005
Vin Tb1
250ohm
1
COMFWD X6 COM X5 REV X4 Y2 Tc2 Ta2 Ta1 Tc1 X1 X3 Y1 AM+ Iin GND 12V FM+ X2
500ohm
CME
SINK
SOURCE
SW1
J5
TB1
TB2
CN3
CN1
SW2
ILD
GFD
I
V
5
I
SW1
V
J5
250ohm
500ohm
ILD
SW2
SINK
SOURCE
1
2
3
GFD

CN1: Connector for external displays (DM-501)
CN3: RJ-45 connector for keypad (KP-201C or KP-202)
TB1: Input and output terminals
TB2: Output terminals
SW1: Iin signal DIP switch (SPDT) (please refer to page 18)
SW2: Multi-function Input terminal (X1~X6, FWD, REV) SINK/SOURCE signal DIP switch
(SPDT) (please refer to page 23)
ILD: Current limit select jumper (Jumper short: no current limit; Jumper open: with
current limit. The factor setting is no current limit)
J5: Iin input impedance select jumper (1 and 2 short: impedance = 500, 2 and 3 short:
impedance = 250. The factory setting is for 250)
GFD: GF (Grounding Fault) disable select jumper (GFD jumper short: with GF protective;
GFD open: no GF protective. The factory setting is has with GF)

32
(2) RM5G-2007~2250; RM5P-2010~2250
RM5G-4007~4600; RM5P-4010~4700
Iin
I
12V
FM+
SW1
I
AM+
M- Y1
Vin
250ohm
500ohm
JP3
5
TB1
CN1
1
ILD
CN2
ILD
Ta1 REV
X3 Y2 X1
COM
X2 X4
X5
X6 Ta2 Tc2
Tb1 Tc1
GFD
500ohm
250ohm
2
JP3
3
1
SW1
V
V
SW2
SOURCE
SINK
SOURCE
SINK
SW2
COM
COM CME
FWD GND
GFD

CN1: Connector for external displays (DM-501)
CN2: RJ-45 connector for keypad (KP-201C or KP-202)
TB1: Input and output terminals
SW1: Iin signal DIP switch (SPDT) (please refer to page 20)
SW2: Multi-function Input terminal (X1~X6, FWD, REV) SINK/SOURCE signal DIP switch
(SPDT) (please refer to page 23)
ILD: Current limit select jumper (Jumper short: no current limit; Jumper open: with
current limit. The factor setting is no current limit)
JP3: Iin input impedance select jumper (1 and 2 short: impedance = 500, 2 and 3 short:
impedance = 250. The factory setting is for 250)
GFD: GF (Grounding Fault) disable select jumper (GFD jumper short: with GF protective;
GFD open: no GF protective. The factory setting is has with GF)
33
f. The wiring notes and specifications
(1) Wiring connection between drive and motor due to the variance of the rated
power causes the variance of the leakage current. The setting of the switching
frequency, rated power, and wire distance is listed in the below table.

Distance

Rated power
10 m 20 m 30 m 50 m 100 m
Over
100 m
1/2~5Hp 10kHz 7.5kHz 5kHz 2.5kHz 800Hz 800Hz
7.5~10Hp 10kHz 7.5kHz 5kHz 2.5kHz 800Hz 800Hz
15~30Hp 7.5kHz 5kHz 2.5kHz 2.5kHz 800Hz 800Hz
40~75Hp 5kHz 5kHz 2.5kHz 2.5kHz 800Hz 800Hz
100~600Hp 2.5kHz 2.5kHz 2.5kHz 800Hz 800Hz 800Hz

The setting of switching frequency is determined by F_081
(2) The wiring distance between the drive and the motor must keep as short as
possible. The reflective voltage effect is minor within 10 meters. The drive shall
connect an ACL on the side of UVW of the drive and decrease the switching
frequency if the motor wiring is too long (over 30 meters)

(3) If the drive is used at the altitude greater than 1000 m, the relationship of drives
rated current and altitude is shown in the below figure.

=0 800Hz
=1 2.5kHz
=2 5kHz
=3 7.5kHz
=4 10kHz
=5 12.5kHz
F_081
=6
Switching
frequency
15kHz
Note:
Switching frequency (F_081), when setting value more then
4 in RM5G inverter, the inverter must be derating.

Switching frequency (F_081), when setting value more then
2 in RM5P inverter, the inverter must be derating.

Do not decrease the switching frequency (F_081) down to
800Hz while the drive is running (the drive exceed 75Hp).
34
(4) Recommended wiring size and Molded Case Circuit Breaker (MCCB)

Single phase 200V series
Model no.
RM5G-
Input current
(A)
MCCB
(A)
Main circuit
wire size
(mm)
Control circuit
wire size
(mm)
Grounding
wire size
(mm)
2001/2-1PH 7 10
2001-1PH 13.5 20
2002-1PH 20 30
2.0 0.75~1.25 2.0

Three phase 200V series
Model no.
RM5G-
Input current
(A)
MCCB
(A)
Main circuit
wire size
(mm)
Control circuit
wire size
(mm)
Grounding
wire size
(mm)
2001/2 3.8 5 2.0 2.0
2001 6 10 2.0 2.0
2002 9 15 2.0 2.0
2003 12 20 2.0 2.0
2005 22 30 3.5 3.5
2007 28 50 5.5 5.5
2010 44 75 8 8
2015 60 100 14 14
2020 71 125 22 22
2025 98 150 22 22
2030 110 175 38 38
2040 133 200 60 60
2050 176 300 80 80
2060 200 350 100 100
2075 240 400 60*2 60*2
2100 285 500 100*2 100*2
2125 330 500 150*2 150*2
2150 405 600 200*2 200*2
2200 585 800 200*2 200*2
2250 700 1000 250*2
0.75~1.25
250*2

35
Three phase 400V series
Model no.
RM5G-
Input current
(A)
MCCB
(A)
Main circuit
wire size
(mm)
Control circuit
wire size
(mm)
Grounding
wire size
(mm)
4001 3.5 5 2.0 2.0
4002 4.8 10 2.0 2.0
4003 8 15 2.0 2.0
4005 11 20 3.5 2.0
4007 16 30 3.5 3.5
4010 20 30 5.5 5.5
4015 26 40 8.0 8
4020 30 50 8.0 14
4025 50 75 14 22
4030 61 100 22 22
4040 74 125 22 38
4050 90 150 22 60
4060 105 150 38 80
4075 130 200 60 100
4100 155 250 80 60*2
4125 177 300 100 100*2
4150 196 300 60*2 150*2
4175 217 350 100*2 200*2
4200 282 400 100*2 200*2
4250 355 600 150*2 250*2
4300 385 600 200*2 200*2
4350 440 700 250*2 250*2
4420 540 800 250*2 250*2
4500 650 1000 325*2 325*2
4600 800 1200 325*2
0.75~1.25
325*2

Note
1. Please refer to the local electric code with respect to the wiring (the loading and
continuity, the wire capability for the current and temperature, the length of wiring,
and surrounding temperature must be all considered in order to add or reduce the
size of the wire).
2. Please use cable that is suitable for 600 V 75C above.
3. This chart is for reference only.
Chapter 5 Operation panels
36
(1) Digital keypad (KP-201C)

(2) Analog keypad (KP-202)

TheLEDwillbelight,ifthe
correspondingADJhasbeen
chosenbyRSW.
1.Speedreach:LEDislight.
2.Acc./dec.:LEDisflashes.
Drivebeginstooutput
frequency.
1.Drivestopsfrequency.
2.Reset.
Settingpotentiometer.
1.IfLEDislight,speedis
commandbykeypad.
2.IfLEDisnotlight,speedis
commandbyterminals.

Note: Keypad KP-201C and KP-202 still can be used in the RM5/5P series drive.
Chapter 5 Operation panel
37
(3) The Setup of digital control panel (KP-201C)
A. Digital keypad has three modes and display for fault conditions. The switching
operations are shown in the diagram below.

A V Hz
Monitormode
Functioncode
settingmode
Parameter
settingmode
A V
Faultmessage
A V A V Hz Hz
Hz

Note: There are two types of connecting cables for the digital controller:
(1) 8pin telephone cable: the cable length must be within the 5m;
(2) Network cable (AMP): the cable length can be above the 5m, and the maximum
length is 25m.
38
B. The monitor mode contains 8 types of displays: 1 main display (the most left digit off)
and 7 auxiliary displays indicating the status of drive (the most left digit showing 2~8).
Please refer to the following illustrations:

a. The display function is set by F_006.

b. User can select one type of the display mode as the main display to show the
drive status for users application purposes. If user doesnt switch back to the
main display mode, the display system will automatically switch back the main
display mode when the display system is idle for 3 minutes.

39
C. In the function code setting mode, total 135 function codes (F_000~F_134) can be input
to the drive, and the setting diagram is shown in the figure below.

D. In the parameter setting mode, the range setting is defined in function code, and the
setting diagram is shown in the below.

The range of parameter setting of F_009 is 0.00~400.00Hz
40
E. In the monitor mode, the frequency command, motor speed (RPM), and machine speed
(MPM), can be changed. For example, the setting diagram of changing speed is shown
in the figure below.

a. In the monitor mode, and on keypad are used to increase and
decrease speed, respectively.
b. After selecting the proper speed, the LED of keypad is flashing with the value of
setting, press within 5 seconds to store speed setting.

F. Only in the monitor mode, the frequency output can be controlled by pressing
and .

RUN
STOP
RESET
FUN
DATA
41
G. Copy and resume factory settings
A. Copy
The function of copy is to store the drive setting into the digital keypad (KP-201C)
and to write the setting from the digital keypad to the drive.
()Store the drive setting to the digital keypad (KP-201C):
Before connecting the cable to the digital keypad (KP-201C), press until
the keypad is connected to drive. The drive setting is storing into the digital
keypad (KP-201C) after the cable is connected to the keypad and the keypad
LED displays indicating the storing in process.

()Write the setting of the digital keypad (KP-201C) into drive:
Before connecting the cable to the digital keypad (KP-201C), press until the
keypad is connected to drive. The setting from the keypad is writing into the
drive after the cable is connected to the keypad and the keypad LED displays
indicating the writing in process.

() If the drives use different software versions, Do Not perform read/write setting to
other drives. Otherwise, the digital keypad (KP-201C) display will show the
.

B. Resume factory settings
() Resume the setting to the 60Hz factory setting:
the keypad is connected to drive. The LED of the display will show
Indicating the restoring to the factory setting of 60Hz in process.

() Resume the setting to the 50Hz factory setting:
the keypad is connected to drive. The LED of the display will show
Indicating the restoring to the factory setting of 50Hz in process.

C. Resume last settings
Before connecting the cable to the digital keypad (KP-201C), press until the
keypad is connected to drive. The LED of the display will show indicating
the last setting restored.
PROG
FUN
DATA
STOP
RESET
42
(4) The Setup of Analog Control Panel (KP-202)
A. Descriptions of RSW functions
RSW Functions
Corresponding
VR
Range Factory setting

Output
frequency
N/A ---- ----

Boost voltage

0.1~127.5V
8.0V (200V class)
12.0V (400V class)

Primary
acceleration
time

0.0~165.0sec
0.5~5HP: 5.0 sec.
7.5~30HP: 15.0 sec.
above 40HP: 30.0 sec.

Primary
deceleration
time

0.0~165.0sec
0.5~5HP: 5.0 sec.
7.5~30HP: 15.0 sec.

Speed level 1

0.0~120.0Hz 10.0Hz

Max. output
frequency

0.0~120.0Hz 60.0Hz

Secondary
acc/dec time

0.0~165.0sec
0.5~5HP: 5.0 sec.
7.5~30HP: 15.0 sec.

Primary
frequency
setting

0.0~120.0Hz ----

Frequency
setting display
N/A ---- ----

Output voltage
display
N/A ---- ----

43
RSW Functions
Corresponding
VR
Range Factory setting

DC voltage
display
N/A ---- ----

Output current
display
N/A ---- ----

Motor speed
display
N/A ---- ----

Machine speed
display
N/A ---- ----

Terminal status
display
N/A ---- ----

DIP status
display
N/A ---- ----

a. The function code associated with VR can be changed, except for ADJ1~ADJ3.
b. The status of terminals and DIP are shown as the figure below.
KEYPAD
DIP4 OFF
DIP3 OFF
DIP2 OFF
DIP1 OFF
KEYPAD
ON status of DIP
DIP4 ON
DIP3 ON
DIP2 ON
DIP1 ON
X6
X5
REV
FWD
Ta1/Tb1
X4
Y2
X2
Y1
X1
Ta2/Tc2
X3
Statutes of terminal
KEYPAD
OFF status of DIP

44
B. Descriptions of DIP functions
No.
switch
DIP Function Descriptions Remark
1
ON
1 2 3 4

Switching
frequency
ONSwitching frequency is 2.5KHz
OFFUse KP-201C set the switching
frequency (factory setting)
Refer to
page 91
2
ON
1 2 3 4

Selections of
base frequency
ONBase frequency at 50Hz
OFFBase frequency at 60Hz
Refer to
page 91
3
ON
1 2 3 4

Selections of
speed setting
ONFrequency set by terminal input with
analog signal
OFFPrimary speed set by KP-201C or
KP-202
Refer to
page 91
4
ON
1 2 3 4

Selections start
command
ONStart with the FWD/REV terminal
OFFUse the KP-202 start (factory setting)
Refer to
page 91

C. Descriptions of ADJ functions
ADJ Functions Range Factory setting Remark

Starting voltage
boost
0.1~127.5V
8.0V (200V class)
12.0V (400V class)
Refer to
page 92

Primary
acceleration
time
0.0~165.0 sec
0.5~5Hp : 5.0 sec
7.5~30Hp:15.0 sec
Above 40Hp:30.0 sec
Refer to
page 92

Primary
deceleration
time
0.0~165.0 sec
0.5~5Hp : 5.0 sec
7.5~30Hp:15.0 sec
Above 40Hp:30.0 sec
Refer to
page 92

Speed level 1
setting
0.0~120.0Hz 10.0Hz
Refer to
page 92

Maximum
output
frequency
0.0~120.0Hz 60.0Hz
Refer to
page 92

Secondary
acc/dec time
0.0~165.0 sec
0.5~5Hp : 5.0 sec
7.5~30Hp : 15.0 sec
Above 40Hp : 30.0 sec
Refer to
page 92

Primary
frequency
setting
0.0~120.0Hz ----
Refer to
page 92
Chapter 6 Parameters list
45

Function
setting
Name Descriptions
Range of
setting
Unit
Factory
setting
Refer to
page
F_000
Software
status
Software status and display the drive message P5103F 52
Start command
Rotation direction
command
0:
FWD and REV
terminal
FWD and REV
terminal
1: FWD terminal REV terminal
2:
FWD and REV
terminal
3:
Forward direction;
FWD and REV
terminal disable
F_001
Start
command

4:
Keypad RUN key
Reverse direction;
FWD and REV
terminal disable
0~4 3 52
F_002
Frequency
command
0: Frequency setting by input analog terminal
1: Frequency setting by keypad
2: RPM setting by keypad
3: MPM setting by keypad
4: Frequency setting by UP/DOWN terminal
0~4 1 53
F_003
Validity of
STOP on
keypad
0: Start command from the terminal, keypad
STOP key disabled
1: Start command from the terminal, keypad
STOP key enabled
0, 1 1 54
F_004
Change
frequency
setting of
KP-201C
0: KP-201C in the monitor mode, the frequency
setting can not be changed
setting can be changed
0, 1 1 54
F_005
Frequency
setting auto-
storing of
KP-201C
setting can not be stored automatically
setting can be stored automatically
0, 1 1 54
F_006
Main display
of KP-201C
Select one of 8 display modes as main display 1~8 1 55
F_007
Machine
speed ratio
A ratio of machine speed
0.00~
500.00
0.01 20.00 55
F_008
Digits of decimal
value (machine
speed)
Select the digits of decimal values displaying the
machine speed
0~3 0 55
Jog speed
command
Multi-speed
level 3
command
Multi-speed
level 2
command
Multi-speed
level 1
command
50.00
(Note1)
F_009 Primary speed
OFF OFF OFF OFF
60.00
(Note2)
56
F_010 Preset speed 1 OFF OFF OFF ON 10.00 56
F_011 Preset speed 2 OFF OFF ON OFF 20.00 56
F_012 Preset speed 3 OFF OFF ON ON 30.00 56
F_013 Preset speed 4 OFF ON OFF OFF 0.00 56
F_014 Preset speed 5 OFF ON OFF ON 0.00 56
F_015 Preset speed 6 OFF ON ON OFF 0.00 56
F_016 Preset speed 7 OFF ON ON ON 0.00 56
F_017 Jog speed ON
0.00~
400.00
0.01Hz
6.00 56
50.00
(Note 1)
F_018
Acc/dec
reference
frequency
The frequency corresponding to acc/dec times
0.01~
400.00
0.01Hz
60.00
(Note 2)
58
X : means dont care. The color as means functions can be set during the operation.

46
Function
setting
Name Descriptions
Range of
setting
Unit
Factory
setting
Refer to
page
F_019
Primary
acceleration time
The acceleration time of primary speed,
preset speed 4~7, and jog speed
F_020
Primary
deceleration time
The acceleration time of primary speed,
preset speed 4~7, and jog speed
F_021
Acceleration time
of preset speed 1
Acceleration time of preset speed 1
F_022
Deceleration time
of preset speed 1
Deceleration time of preset speed 1
F_023
Acceleration time
of preset speed 2
F_024
Deceleration time
of preset speed 2
F_025
Acceleration time
of preset speed 3
F_026
Deceleration time
of preset speed 3
F_027
Secondary
acceleration time
Multi function input terminal select the
secondary acceleration time
F_028
Secondary
deceleration time
Multi function input terminals select the
secondary deceleration time
0.0~
3200.0
0.1sec
15.0
(Note 5)
58
F_029
Set S-curve for
acc/dec time
Set S-curve to slow the acceleration and
deceleration time at start and stop
0.0~5.0 0.1sec 0.0 58
F_030
Limitation of output
voltage
0: Output voltage of V/F pattern is not
limited
1: Output voltage of V/F pattern is limited
0, 1 0 60
50.0
(Note )
F_031
Maximum output
frequency
Drives maximum output frequency 0.1~400.0 0.1Hz
60.0
(Note 2)
60
F_032 Starting frequency Starting frequency of drives output 0.1~10.0 0.1Hz 0.5 60
0.1~50.0
8.0
(Note 3)
F_033 Starting voltage
The voltage correspond to the output
starting frequency
0.1~100.0
0.1V
12.0
(Note 4)
60
50.0
(Note 1)
F_034 Base frequency
The frequency correspond to the base
voltage in V/F pattern
0.1~400.0 0.1Hz
60.0
(Note 2)
60
0.1~255.0
220.0
(Note 3)
F_035 Base voltage
The voltage correspond to the base
frequency in V/F pattern
0.1~510.0
0.1V
380.0
(Note 4)
60
F_036 V/F frequency 1 Frequency at the first point of V/F pattern 0.0~399.9 0.1Hz 0.0 61
0.0~255.0
F_037 V/F voltage 1 Voltage at the first point of V/F pattern
0.0~510.0
0.1V 0.0 61
F_038 V/F frequency 2 Frequency at the second point of V/F pattern 0.0~399.9 0.1Hz 0.0 61
0.0~255.0
F_039 V/F voltage 2 Voltage at the second point of V/F pattern
0.0~510.0
0.1V 0.0 61
F_040 Vin gain Analog input Vin ratio adjustment 0.00~2.00 0.01 1.00 62
F_041 Vin bias Analog input Vin offset adjustment -1.00~1.00 0.01 0.00 62
F_042
Frequency upper
limit
The upper limit of output frequency
(1.00=maximum output frequency)
0.00~1.00 0.01 1.00 66
F_043
Frequency lower
limit
The lower limit of output frequency
(1.00=maximum output frequency)
0.00~1.00 0.01 0.00 66
The color as means functions can be set during the operation.

47
Function
setting
Name Descriptions
Range of
setting
Unit
Factory
setting
Refer to
page
F_044
FM+ analog output
signal selection
(DC 0~10V)
0: Output frequency
1: Frequency setting
2: Output current
3: Vin frequency setting
4: Iin frequency setting
0~4 0 67
F_045
FM+ analog
output gain
Analog output ratio adjustment 0.00~2.00 0.01 1.00 67
F_046
Overload protection
selection
(OL)
0: Motor overload protection: Disabled
1: Motor overload protection: Enabled
2: Motor overload protection of independent
cooling fans: Enabled
0~2 1 68
F_047
Filter time of analog
input
Filter time is effective for eliminating noise in
the frequency command (F_002=0)
0~255 20 65
F_048 Motor rated current
Current setting according to the motor rated
current
10~150% by
the drive
rated current
0.1A
According
to the
spec. of
motor
68
F_049
Motor no-load
current
Current setting according to the motors no-
load situation
0~ Motor
rated current
0.1A
1/3 Motor
current
68
F_050
Motor slip
compensation
According to the load condition, slip is
compensation for constant speed
-9.9~10.0 0.1Hz 0.0 68
F_051
Number of motor
poles
Determination of RPM display value of the
KP-201C
2~10 2P 4P 68
F_052
Multi-function input
terminal X1
3
F_053
terminal X2
4
F_054
terminal X3
1
F_055
terminal X4
2
F_056
terminal X5
7
F_057
terminal X6
X1=0
UP/DOWN
command enter key

X2=0
DC braking enable
(stop)

X3=0
Current limit enable

X4=0
Primary and
secondary speed
command select

X5=0
Stop command with
3-wire start/stop
circuit (contact a)

X6=0
Stop command with
3-wire start/stop
circuit (contact b)

1: jog command
2: switch between the
secondary acc/dec
3: multi-speed level 1
command
command
command
6: reset command
7: external fault
command
8: interruption of
output command
9: coast to stop
command
10: speed search from
the max. frequency
11: speed search from
the frequency
setting
12: holding command
13: UP command
14: DOWN command
15: clean UP/DOWN
frequency
command
16: select analog input
source
-16 ~ +16
(Note 9)

6
69

48
Function
setting
Name Descriptions
Range of
setting
Unit
Factory
setting
Refer to
page
F_058
Multi-function
output terminal Y1
3
F_059
Multi-function
output terminal Y2
2
F_060
Multi-function
output terminal
Ta1, Tb1
0: no used
1: running detection
2: speed reach detection
3: zero speed detection
4: frequency detection
5: overload detection
6: stall prevention detection
7: low voltage detection
8: braking detection
9: restart after instantaneous power failure
detection
10: restart after fault condition detection
11: fault detection
-11~+11
(Note 9)

11
77
F_061
Speed reach
detection range
Detection range of constant speed 0.0~10.0 0.1Hz 2.0 81
F_062
Frequency
detection range
Detection range of the frequency 0.0~10.0 0.1Hz 2.0 81
F_063
Frequency
detection level
Detection frequency level for multi-function
output terminal
0.0~400.0 0.1Hz 0.0 81
F_064
Automatic boost
voltage range
According to the load condition, adjust the
output voltage of the V/F curve
0.0~25.5 0.1 1.0 81
F_065 Overload detection
0: Disable
1: Enable (Note 6)
0, 1 0 82
F_066
Overload detection
status
0: Detection during the constant speed only
1: Detection during the running only
0, 1 0 82
F_067
Output setting of
overload
0: Drive is still running when the overload is
detected
1: Drive is trip when the overload is detected
0, 1 0 82
F_068
Overload detection
level
Setting the level of the current for overload
detection
30~200%
of drive rated
current
1% 160 82
F_069
Overload detection
time
The output current larger than the setting
F_068 and exceed the time interval detects
the overload
0.1~10.0 0.1sec 0.1 82
F_070
Stall prevention
level at the
acceleration
If stall is occurred during acceleration, motor
keeps at the constant speed
30~200%
of drive rated
current
1% 170 83
F_071
Stall prevention
level at the constant
speed
If stall is occurred at constant speed running,
the motor speed is decreased
30~200%
of drive rated
current
1% 160 83
F_072
Acceleration time
for stall prevention
at the constant
speed
Setting the acceleration time for the stall
prevention of the constant speed
0.1~
3200.0
0.1sec
15.0
(Note 5)
83
F_073
Deceleration time
for stall prevention
at the constant
speed
Setting the deceleration time at the stall
prevention of the constant speed
0.1~
3200.0
0.1sec
15.0
(Note 5)
83
F_074
Deceleration stall
prevention
0: Deceleration stall prevention: Disabled
1: Deceleration stall prevention: Enabled
0, 1 1 83
F_075 DC braking level Setting the current level of DC braking
0~150%
of drive rated
current
1% 50 84
F_076
Time interval of DC
braking in stop
Setting the DC braking time interval at
drives stop
0.0~20.0 0.1sec 0.5 84
F_077
Time interval of DC
braking in start
Setting the DC braking time interval at
drives start
0.0~20.0 0.1sec 0.0 84

49
Function
setting
Name Descriptions
Range of
setting
Unit
Factory
setting
Refer to
page
Instantaneous power failure/flying start
0: Drive can not be restarted
1: Drive can be restarted
F_078
Operation selection
at power failure and
instantaneous
power failure
Power failure
2: Ramp to stop
3: When power restored during the ramp to
stop interval, the drive reacceleration
again
0~3 0 85
150.0~
192.0
175.0
(Note 3)
F_079
The voltage level
setting at the power
failure
Setting the voltage of power source for ramp
to stop 300.0~
384.0
0.1V
320.0
(Note 4)
85
F_080
Number of fault
restart
Numbers of restart at the fault occur 0~16 1 0 89
F_081
Switching
frequency
The setting value is higher and the motor
noise is lower
0~6 1
1
(Note 10)
89
F_082 Stop mode
0: Ramp to stop
1: Coast to stop
2: Coast to stop + DC braking
0~2 0 89
F_083
Prohibition
reverse
0: Reverse rotation allowed
1: Reversal rotation NOT allowed
0, 1 0 90
F_084 Jump frequency 1 Avoid mechanical resonance point 1 0.0~400.0 0.1Hz 0.0 86
F_087
Jump frequency
range
Setting the range of the jump frequency 1, 2,
3
0.0~25.5 0.1Hz 0.0 86
F_088
Speed searching
current level
When the current large then the searching
current, the output frequency is searching
downward
0~200%
of drive rated
current
1% 150 87
F_089
Delay time for
speed searching
Setting the output delay time before the
speed searching
0.5~5.0 0.1sec 0.5 87
F_090
The V/F pattern of
speed searching
Setting the percentage of V/F output voltage
at the speed searching
0~100% 1% 100 87
F_091 Fault records Display the last 5 records of faults view only no_Err 90
F_092 Parameter locking
0: Parameters are changeable,
Max. freq. can not exceed 120.0 Hz
1: Parameters are locked,
Max. freq. can not exceed 120.0 Hz
2: Parameters are changeable,
Max. freq. can exceed 120.0 Hz
3: Parameters are locked,
Max. freq. can exceed 120.0 Hz
0~3 0 90
F_093
Automatic voltage
regulation (AVR)
0: Disable
1: Enable
0, 1 1 90
F_094
Drive overload
(OL1)
0: Disable
1: Thermal protection
2: Current limit overload protection
3: Both protection
0~3 3 90
190.0~
240.0
220.0
(Note 3)
F_095 Power source
The value of setting according to the actual
power source 340.0~
480.0
0.1V
380.0
(Note 4)
90
F_096 Holding frequency
Setting the drive to accelerate to the holding
frequency at the constant speed
0.0~400.0 0.1Hz 0.5 87
F_097
Holding time
interval
Setting drives time of the constant speed at
the holding frequency
0.0~25.5 0.1sec 0.0 87

50
Function
setting
Name Descriptions
Range of
setting
Unit
Factory
setting
Refer to
page
F_098
Grounding fault
protection (GF)
0: Disable
1: Enable
0, 1 1 90
F_099 External indicator 1
Selecting indicated status of external
indicator 1
0~8
1
(Note 8)
88
indicator 2
0~8
2
(Note 8)
88
indicator 3
0~8
3
(Note 8)
88
F_102 V/F curve selection
0: Linear
1: Energy saving mode (auto-adjust V/F
according to the loads)
2: Square of 2 curve
3: Square of 1.7 curve
0~3 0 90
F_103
Subtracted frequency
at deceleration start
When the power failure,
Frequency = Output freq.- subtracted freq.
0.0~20.0 0.1Hz 3.0 85
F_104
Power failure
deceleration time 1
Set a deceleration slope down to the
frequency set in F_106
0.0~
3200.0
0.1Hz
15.0
(Note 5)
85
F_105
Power failure
deceleration time 2
Set a deceleration slope below the
frequency set in F_106
0.0~
3200.0
0.1Hz
15.0
(Note 5)
85
F_106
Power failure
deceleration time
switchover frequency
Set the frequency at which the
deceleration slope is switched from the
F_104 setting to the F_105 setting
0.0~400.0 0.1Hz 0.0 85
F_107
Analog frequency
dead zone
When signal noise is large, appropriately
increase dead zone to stabilize frequency.
But this will reduce the tuning linearity
0.00~2.55 0.01Hz 0.00 65
F_108
Digital input de-
bounce adjustment
When the input pulse width lower than the
setting time, the software rejects
5~16 1ms 10 76
F_109 Reserved
F_110 ADJ4 function ADJ4 of KP-202 function 0~49 1 91
F_113 DIP1 function DIP1 of KP-202 function 0~15 8 91
F_117
KP-202 potentiometer
function
Parameter setting of the potentiometer of
KP-202
0~49 0 91
F_118
UP/DOWN memory
selection
0: Erase the UP/DOWN freq. when power
off
1: Store UP/DOWN frequency when
power off
0, 1 0 75
0: 0.01Hz 1~8: *0.05Hz
F_119
UP/DOWN frequency
resolution 9: 0.5Hz 10~255: *0.1Hz
0~255 0 75
F_120
UP/DOWN trigger
mode
1~5: Terminal adjust the response time.
Continuous acc. or dec. when over
setting time
6: Edge trigger
1~6 1 75
F_121
UP/DOWN frequency
adjustment
Adjust UP/DOWN frequency on KP-201C
keypad directly
0.00~
400.00
0.01Hz 0.00 76

51
Function
setting
Name Descriptions
Range of
setting
Unit
Factory
setting
Refer to
page
F_122
Secondary speed
command selection
0: Frequency setting by analog terminal
1: Frequency setting by keypad
2: Frequency setting by UP/DOWN terminal
0~2 0 74
0: Vin+Iin 1: Vin-Iin
F_123
Analog input
source
2: Iin-Vin 3:Vin or Iin (select from X1~X6
terminals)
0~3 0 63
F_124
Analog input (Vin)
selection
F_125
Analog input (Iin)
selection
0: Analog input gain
1: Frequency command
2: Current limit
3: Output voltage adjustment of V/F pattern
0~3 1 63
F_126 Iin selection 0: 4~20mA (2~10V) 1: 0~20mA (0~10V) 0, 1 0 63
F_127 Iin gain Analog input Iin adjustment ratio 0.00~2.00 0.01 1.00 62
F_128 Iin bias Analog input Iin adjustment offset -1.00~1.00 0.01 0.00 62
F_129
AM+ analog output
signal selection
(DC 0~10V)
0: Indicates output frequency
1: Indicates frequency command
2: Indicates output current
3: Indicates Vin frequency command
4: Indicates Iin frequency command
0~4 2 67
F_130 AM+ gain Analog output ratio adjustment 0.00~2.00 0.01 1.00 67
F_131
Multi-function
output terminals
Ta2, Tc2
Same setup as the multi-function outputs
-11~11
(Note 9)
1 77
F_132
DC braking
frequency at stop
Active frequency of DC braking at stop 0.1~60.0 0.1Hz 0.5 84
F_133 Current limit level Monitoring the current limit level view only
Monitor
Value
73
0: Useless
CLF: Clear fault records
dEF60: Default the factory setting of 60Hz
dEF50: Default the factory setting of 50Hz
SAv: Store setting
rES: Resume setting
rd-EE: Read parameter from drive to digital
keypad (KP-201C)
F_134 Default setting
Wr-EE: Write parameter from the digital
keypad (KP-201C) to drive
0 55
(Note)
1. Factory setting for 50Hz
2. Factory setting for 60Hz
3. Specifications of 200V class
4. Specifications of 400V class
5. 0.5~5Hp
7.5~30Hp
Above 40Hp
: 5sce
: 15sec
: 30sec
6. Display OLO
7. The dynamic braking unit is installed
8. The setting is 0 indicating No display
9. : Represents contact a (normally open)
: Represents contact b (normally close)
As multi-function terminals using for UP/DOWN control, wiring must be less than 20 m
10. RM5G series: when switching frequency setting (F_081) exceeds 4, the drive must be de-rating or change
higher capacity.
RM5P series: when switching frequency setting (F_081) exceeds 2, the drive must be de-rating or change
higher capacity.
Chapter 7 Descriptions of function code settings
52
(1) The keypad Setup
A. F_000: Software status and display the drive message
a. The drives with different software versions may not read or write setting to drive
each other. The KP-201C display will show .
b. Three LED light (Hz, V, A) shows the different content per separately indicate status.
c. Press the or key can switch display status.

B. F_001: Start command (5 modes of settings)
a. F_001=0
(I). FWD and REV control both motor start and direction commands.
(II). FWD and REV are open or short simultaneously to stop running.

SINK (NPN) mode

SOURCE (PNP) mode

b. F_001=1
Start control by FWD terminal; rotation control by REV terminal.

SINK (NPN) mode

Chapter 7 Description of function code settings
53
SOURCE (PNP) mode

c. F_001=2
(I). Start control by the keypad. Direction control by FWD and REV terminals.
(II). The motor stops running when FWD and REV terminals are open or short
simultaneously.

SINK (NPN) mode

d. F_001=3
Start control by the keypad RUN key; FWD and REV terminals are useless; and the
motor rotates at the forward direction (clockwise).
e. F_001=4
Start control by the keypad RUN key; FWD and REV terminals are useless; and the
motor rotates at the reverse direction (counterclockwise).
The output frequency most left digit shows .

Note: When F_001=0 or 2, if FWD-COM and REV-COM are disconnected simultaneously, the
frequency display in the monitor mode will display flashed ------, If FWD-COM and REV-
COM connected simultaneously, the frequency display in the monitor node will display
flashed .

C. F_002: Frequency command
a. F_002=0
Frequency is controlled by the analog input terminal (selecting Vin and Iin analog
input sources by F_123).
(I). Vin-GND: Input range DC 0~10V
Note: Please refer to the parameter of F_040 and F_041 for the range of selecting frequency
gain and bias.
(II). Iin-GND: Selecting the input mode via DSW1.
DSW1I mode: Input current source range 4~20mA or 0~20mA (selecting by
F_126).
DSW1V mode: Input voltage sources range: 2~10V or 0~10V (selecting by
F_126).
Note: Please refer to the parameter of F_127 and F_128 for the range of selecting frequency
gain and bias.
54
b. F_002=1
Frequency is setting by keypad.
(I). For KP-201C, main speed and multi-speed levels can be set, and the frequency
can be set in the monitor mode.
(II). For KP-202, using setting potentiometer knob on the panel to set speed.
c. F_002=2
RPM is set by the keypad (KP-201C).
d. F_002=3
MPM is set by the keypad (KP-201C).
e. F_002=4
Frequency is set by UP/DOWN terminal.
Multi-function input terminals can set UP command, DOWN command, UP/DOWN
frequency clear and enter commands.
Note: When F_002=1~3, press the or key at the monitoring mode. The frequency
setting will be blink, but the setting will not be changed. Press the key or
again; then the frequency setting can be changed.

D. F _003: Validity of STOP on keypad
a. F_003=0
When the operation command is controlled from terminals, the keypad STOP key is
disabled.
b. F_003=1
When the operation command is controlled from terminals, the keypad STOP key is
enabled.
c. The method of using the STOP key.
(I). STOP key for the emergency stop:
When the drive start command is input via the input terminal (F_001=0 or 1) and
the STOP key is pressed during drives operation, the output frequency will ramp
to 0.00Hz, KP-201C will show . If the drive needs to be restarted,
open the jumper between the terminals of the start command (FWD or REV) and
COM and restart the drive.
(II). STOP key for the normal stop:
When F_001=2 or 3, the start is controlled by KP-201C key and the stop
is controlled by key.

E. F _004: Change frequency setting of KP-201C
a. F_004=0
In the monitor mode, the KP-201C can not change the frequency setting to avoid the
possible mistakes and errors.
b. F_004=1
The frequency setting can be changed in the monitor mode of the KP-201C.

F. F _005: Frequency setting auto-storing of KP-201C
a. F_005=0
KP-201C in the Monitor Mode, the frequency setting will not be saved automatically.

RUN
STOP
RESET
55
b. F_005=1
KP-201C in the Monitor Mode, the frequency setting will be saved after 3 minutes
automatically.

G. F_006: Main display of KP-201C
Main Display Selections are corresponding to the setting of KP-201C. In the
monitor mode; 8 modes of display settings are as follows:
1. Output Frequency 5. Output Current
2. Frequency Setting 6. Motor Speed (RPM)
3. Output Voltage 7. Machine speed (MPM)
4. DC bus Voltage 8. Terminals Status
Note: One of above 8 modes can be selected as the Main Display, and others can be as sub
Display. When the display function is under sub Display mode, including the setting
mode and other monitor modes, and idle for 3 minutes, the display function will
automatically switch to the main display mode.

H. F_007: Machine speed ratio
Machine speed = machine speed ratio (F_007) x output frequency

I. F_008: Digits of decimal value (machine speed)
Setting the digits of decimal values (range from 0 ~ 3 digits behind the decimal point)
to display the machine speed can provide the better resolution of observing the
machine speed.

J. F_134: Default setting
Drive general parameters are to reset all user settings back to the original factory
setting as well as to store and resume all user settings (the last setting parameter).
The parameter setting functions of F_134 are illustrated as follows:

Note: The codes and are copy function to be used for the case of several
drive with the same setting. (Please refer to page 41)

Useless

Clear fault records

Resume the factory settings of 60Hz

Resume the factory settings of 50Hz

Store settings
Please save this item the setting of reference parameter in order to
facilitate the access/storage of future parameter.
Resume last settings

Digital KP-201C drive parameter
Read the parameter from drive to the KP-201C.

Digital KP-201C drive parameter.
Write the parameter from KP-201C to the drive.

56
(2) Preset Speeds Setup
A. F_009: Primary speed (range 0.00~400.00Hz)
B. F_010: Preset speed 1 (range 0.00~400.00Hz)
C. F_011: Preset speed 2(range 0.00~400.00Hz)
D. F_012: Preset speed 3 (range 0.00~400.00Hz)
E. F_013: Preset speed 4 (range 0.00~400.00Hz)
F. F_014: Preset speed 5 (range 0.00~400.00Hz)
G. F_015: Preset speed 6 (range 0.00~400.00Hz)
H. F_016: Preset speed 7 (range 0.00~400.00Hz)
I. F_017: Jog speed (range 0.00~400.00Hz)

a. Relevant functions:
(I) Acceleration and deceleration time for preset speed level (F_018~F_029).
(II) Multi-function input terminals setting (F_052~F_057).

b. Preset speed introduction
Jog speed
command
Multi-speed
level 3
command
Multi-speed
level 2
command
Multi-speed
level 1
command

Command Descriptions
ON X X X Jog speed
OFF OFF OFF OFF Primary speed
OFF OFF OFF ON Preset speed 1
OFF OFF ON OFF Preset speed 2
OFF OFF ON ON Preset speed 3
OFF ON OFF OFF Preset speed 4
OFF ON OFF ON Preset speed 5
OFF ON ON OFF Preset speed 6
OFF ON ON ON Preset speed 7

Note:
1. X Dont care
2. Jog speed has the highest priority. That is, when the jog speed is on, all other speed
command are void.
3. Jog speed command and the multi-speed command are programmed by the multi-
function of input (F_052~F057), that map out the multi-function input terminals
(X1~X6), ON and OFF of the terminals.
4. ON denotes that the contact a (normally open) is connect and contact b (normally
close) is disconnect.
OFF denotes that the contact a (normally open) is disconnect and contact b
(normally close) is connect.

57
c. Multi-speed and acceleration/deceleration time

Primary
acc./dec.time
Time
Frequency
Mainspeed
Multi-level2
Multi-level1
Multi-level3
Acc.Timeof
speedlevel1
Speed
level1
Jogcommand
Dec.Timeof
speedlevel2
Preset
speed
2
Acc.Timeof
speedlevel3
Preset
speed3
Preset
speed4
Primary
acc./dec.time
Primary
acc./dec.time
Primary
acc./dec.time
Preset
speed5
Preset
speed6
Primary
acc./dec.time
Preset
speed7
Primary
acc./dec.time
Jogspeed

The acceleration/deceleration time of the jog speed and preset speed 4~7 is followed with
the primary acceleration/deceleration time (F_019, F_020).
When the drive stops, the jog command is ON, and the motor will be started with the jog
speed No particular start commands required!
Under the preset speed (primary speed excluded), analog input terminals (Vin, Iin) are
disabled.
Please refer to the parameter setting (F_018~F_029) for setting the acc/dec time.
58
(3) Multi-Speed Acc/Dec Time Setup
A. F_018: Acc/dec reference frequency (range 0.01~400.00Hz)
B. F_019: Primary acceleration time (range 0.0~3200.0 secs)
C. F_020: Primary deceleration time (range 0.0~3200.0 secs)
D. F_021: Preset speed 1 acceleration time (range 0.0~3200.0 secs)
E. F_022: Preset speed 1 deceleration time (range 0.0~3200.0 secs)
F. F_023: Preset speed 2 acceleration time (range 0.0~3200.0 secs)
G. F_024: Preset speed 2 deceleration time (range 0.0~3200.0 secs)
H. F_025: Preset speed 3 acceleration time (range 0.0~3200.0 secs)
I. F_026: Preset speed 3 deceleration time (range 0.0~3200.0 secs)
J. F_027: Secondary acceleration time (range 0.0~3200.0 secs)
K. F_028: Secondary deceleration time (range 0.0~3200.0 secs)
L. F_029: S-curve for the acc/dec time (range 0.0~3200.0 secs)

a. Preset speed acc/dec time is the time interval in which is output frequency from 0 to
reach the of acc/dec reference frequency (F_018). Multi-speed level commands
can simultaneously control preset speed and the preset speed
acceleration/deceleration time.
b. The primary speed, preset speed 4~7, and jog speed all use the primary acc/dec
time.
c. The secondary acc/dec time has the top priority and the secondary acc/dec
commands can be selected by multi-function input terminals.

Illustration is as follows:

Max.outputfrequency
(F_031)
Time
SecondaryAcc
time
SecondaryAcc/Dectime
(Multi-functioninputterminal)
F_019 F_027 F_028 F_020
SecondaryAcc/DecSwitchingand
ProhibitedCommandCurve
PrimaryAcc
time
SecondaryDec
time
PrimaryDec
time
Output
Freq.
Holdingcommand
(Multi-functioninputterminal)

d. The acc/dec prohibition commands are ineffective at the STOP command.
59
Note: STOP command
(I) F_001 =0 or 2, FWD, REV terminals are short-circuit or open simultaneously.
(II) F_001 =1, FWD terminal is open.
(III) When F_003 =1, press the STOP key.
(IV) Press the STOP key when the start command is setting by the keypad.

e. Setting S-curve for the acc/dec is to avoid the impact at the acceleration and
deceleration. For example: to ease the impact of the fallen object on the conveyor
line or elevator.

Frequency
command
Time
OutputFreq.
S-curveAcc/Dectimecurve
S-curvetime

60
(4) V/F Pattern Setup
A. F_030: Limitation of the output voltage.
a. F_030=0
V/F curve output voltage: No limit
b. F_030=1
V/F curve output voltage has the limit: 200V series with 250.0V; 400V series with
500.0V
As the following figure

B. F_031: Maximum output frequency (range 0.1~400.0Hz)
RM5G series: the max output frequency setting range 0.1~400.0
RM5P series: the max output frequency setting range 0.1~120.0

C. F_032: Starting frequency (range 0.1~10.0Hz)

D. F_033: Starting voltage
200V series with the range 0.1~50.0V
400V series with the range 0.1~100.0V

E. F_034: Base frequency (range 0.1~400.0Hz)
Motor base frequency (the frequency must be according to the nameplate of the
motor)

F. F_035: Base voltage
Motor base voltage (the voltage must be according to the nameplate of the motor)
(200V series with the range 0.1~255.0V; 400V series with the range 0.1~255.0V)

61
G. F_036: V/F frequency 1 (range 0.0~399.9Hz)
H. F_037: V/F voltage 1
(200V series with the range 0.0~255.0V; 400V series with the range
0.0~510.0V)

I. F_038: V/F frequency 2 (range 0.0~399.9Hz)
J. F_039: V/F voltage 2
(200V series with the range 0.0~255.0V; 400V series with the range
0.0~510.0V)

F_031 ~ F_039 shows the each parameter of the V/F curve with the interrelationship
as follows
V/F voltage 1
(F_037)
Boost voltage
(F_033)
V/F freq. 1
(F_036)
Start freq.
(F_032)
Output Freq.
Output Voltage
Base freq.
(F_034)
Max output freq.
(F_031)
Base voltage
(F_035)
V/F freq. 2
(F_038)
V/F voltage 2
(F_039)

Note: The interrelationships are as follows
(I) Base frequencyV/F frequency 2V/F frequency 1start frequency
(II) When V/F frequency 2V/F frequency1, the V/F frequency (voltage) 2 have no
effect
(III) When V/F frequency1start frequency, the V/F frequency (voltage) 1 and 2 have no
effect
(IV) No limitation between F_033, F_035, F_037, F_039
62
(5) Analog Input Commands Setup
A. F_040: Vin gain (range 0.00~2.00)
B. F_127: Iin gain (range 0.00~2.00)
a. Analog input terminal:
Vin GND 0~10V
Iin GND 4~20mA (2~10V) or 0~20mA (0~10V)
b. Maximum freq. setting =
maximum output freq. (F_031) x analog input gain (F_040 or F_127)

For example: if analog input bias =0.00

Maximum output freq. 60.0Hz Maximum output frequency 60.0Hz
Analog input gain =1.20 Analog input gain = 0.80

C. F_041: Vin bias (range -1.00~1.00)
D. F_128: Iin bias (range -1.00~1.00)

a. Bias frequency =
maximum output freq. (F_031) X analog input bias (F_041 or F_128)

For example: if analog input gain = 1.00

Maximum output freq. 60.0Hz Maximum output freq. 60.0Hz
Analog input bias =0.05 Analog input bias = -0.05

63

b. Freq. Command = analog command + freq. bias

c. Example of reverse control application
Max.OutputFreq.60.0Hz
AnalogInputGain=0.00
AnalogInputBias=1.00
Analogcommand
0V(4mA) 10V(20mA)
60.0Hz
0Hz
Frequency
Command

E. F_123: Analog input source
0 Vin+Iin 2Iin-Vin
1 Vin-Iin 3Vin or Iin (via multi-function switch)

F. F_124: Analog input selection (Vin)
0Analog input gain 2Current limit
1Frequency command 3Output voltage adjustment of V/F pattern

G. F_125: Analog input selection (Iin)
0Analog input gain 2Current limit
1Frequency command 3Output voltage adjustment of V/F pattern

H. F_126: Iin selection
04~20mA(2-10V)
10~20mA(0-10V)

(Max.freq.settingBiasfreq.)
10V(20mA)
64
The interrelationships of F_123, F_124, F_125 are as below diagram,

Vin
Iin
F_123=0,1,2
Vin
Iin
Vin
Iin
+/-
Vin
Iin
Freq.command
or
CurrentLimit
or
OutputvoltageofV/F
F_124&F_125
simultaneouslysetting
1or2or3
F_123(dontcare)
Freq.command
or
CurrentLimit
or
OutputvoltageofV/F
Freq.command
or
CurrentLimit
or
OutputvoltageofV/F
Freq.command
or
CurrentLimit
or
OutputvoltageofV/F
Freq.command
or
CurrentLimit
or
OutputvoltageofV/F
F_123=3
(switchbymulti-function)
F_123(dontcare)
Freq.command
or
CurrentLimit
or
OutputvoltageofV/F
Freq.command
or
CurrentLimit
or
OutputvoltageofV/F
Freq.commandor
CurrentLimitor
OutputvoltageofV/F
Analoginputgain
F_124&F_125
simultaneouslysetting
1or2or3
F_124&F_125
notsimultaneously
setting1or2or3
F_124&F_125
eitherone setting 0

The interrelationships table of F_123, F_124, F_125

F_123 F_124 (Vin) F_125 (Iin) Descriptions
0 1 1
Vin & Iin: Analog input gain
Vin + Iin
0 2 2
Vin & Iin: Current limit
Vin + Iin
0 3 3
Vin & Iin: Frequency command
Vin + Iin
1 1 1
Vin - Iin
1 2 2
Vin - Iin
1 3 3
Vin - Iin
2 1 1
Iin - Vin
2 2 2
Iin - Vin
2 3 3
Iin - Vin

65
F_123 F_124 (Vin) F_125 (Iin) Descriptions
3 1 1
Select the Vin or Iin by multi-functions
3 2 2
3 3 3
Vin: Frequency command
X 1
0
Iin: Analog input gain of Vin
Vin: Analog input gain of Vin
X 0 1
Iin: Frequency command
X 1 2
Iin: Current limit
X 1 3
Iin: Output voltage of V/F
Vin: Current limit
X 2 1
Vin: Current limit
X 2 3
Vin: Output voltage of V/F
X 3 1
X 3 2
Iin: Current limit
X 1
0
Iin: Analog input gain of Vin
Vin: Analog input gain of Vin
X 0 1
X 1 2
Iin: Current limit
X 1 3
Vin: Current limit
X 2 1
Vin: Current limit
X 2 3
X 3 1
X 3 2
Iin: Current limit

I. F_047: Filter time of analog input (setting range 0 ~ 255)
Effective for eliminating noise in the frequency command (F_002=0), increase the
filter time if steady operation cannot be performed due to noise. A larger setting
results in slower response.
The setting value 0 is mean No filtering.

J. F_107: Analog frequency dead zone (setting range 0.00 ~ 2.55)
When the frequency setting variation is larger, appropriate increasing the frequency
dead band can stabilize the frequency setting, but the fine-tuning linearity will
sacrifice. This setting must be applied along with the F_047.

66
(6) The Upper and Lower Frequency Limits Setup
A. F_042: Frequency upper limit (range 0.00~1.00)
B. F_043: Frequency lower limit (range 0.00~1.00)
Illustrated as follows:
maximum output frequency 60.0Hz
Frequency upper limit =0.90
Frequency Lower limit =0.10

OutputFreq.
Freq. Command
60.0Hz
60.0Hz
54.0Hz
54.0Hz
6.0Hz
6.0Hz

a. Output frequency upper limit = frequency upper limit (F_042) maximum output
frequency (F_031)
b. Output frequency lower limit = frequency lower limit (F_043) maximum output
frequency (F_031)
67
(7) Analog Output Setup
A. F_044: FM+ analog output signal selection
B. F_129: AM+ analog output signal selection
The analog output signal is DC 0~10V
0: Output frequency (only output under drive operation)
1: Frequency command (output at drive operation and stop)
2: Output current
3: Vin frequency setting
(output at drive operation and stop, enable at F_124=1)
4: Iin frequency setting
(output at drive operation and stop, enable at F_125=1)

C. F_045: FM+ analog output gain (range 0.00~2.00)
D. F_130: AM+ analog output gain (range 0.00~2.00)
a. Analog output terminals are FM+ M-, AM+ M-
(At 1/2 HP~5HP analog output terminals are FM+ GND, AM+ GND
b. The kinds of analog output signal defines by F_044 and F_129

c. Analog output gain =

d. Analog output curve

Maximumoutputfreq.
Outputfreq.(freq. command)
or
Driveratedcurrent
Outputcurrent
68
(8) Motor Protection Setup
A. F_046: Motor overload protection selection (OL)
Can prevent the motor is operated in the overload state and damaged for a long time.
0Motor overload protection: Disabled
1Motor overload protection: Enabled
2Motor overload protection of the independent cooling fans

B. F_048: Motor rated current (range 10 to 150% of drive rated current )
C. F_049: Motor no-load current (range 0 to motor rated current (F_048))
D. F_050: Motor slip compensation (range -9.9 to 10.0Hz)
Due to the motor will produce various slip in terms of the loading light or heavy, the
slip compensation may help achieve constant speed.

The compensation formula is as follows

Freq. compensation = slip compensation (F_050)

E. F_051: Motor poles (2, 4, 6, 8, 10)

Motor speed (RPM) = output frequency

120
Motorpolesnumber(F_051)
Loadingcurrentnon-loadcurrent(F_049)
Ratedcurrent(F_048)non-loadcurrent(F_049)
69
(9) Multi-function Inputs Setup
A. F_052: Multi-function input terminal X1
B. F_053: Multi-function input terminal X2
C. F_054: Multi-function input terminal X3
D. F_055: Multi-function input terminal X4
E. F_056: Multi-function input terminal X5
F. F_057: Multi-function input terminal X6

a. represents positive logic (normal open)
b. represents negative logic (normal close)
c. Multi-function terminals X1~X6 can be set to perform any of the following functions:

1: Jog command (refer to F_017)
2: Switch between the secondary acc/dec (refer to F_027, F_028)
3: Multi-speed level 1 command (refer to F_010~F_016)
6: Reset command
(When the drive tripping stop, reset command can eliminate the fault status)
7: External fault command
(Drive running, external fault command can make the drive stop working. This
function does not work when the drive is off)
8: Interrupt voltage output command (may interrupt the drive output voltage)

70
9: Coast to stop command (enable the separation of drive and motor immediately)

10: Speed search from the maximum frequency

71
11: Speed search from the frequency setting

12: Holding command (refer to page 58)
13: UP command (frequency setting stepping increase)
14: DWON command (frequency setting stepping decrease)
15: Clear UP/DOWN frequency command (frequency command erase to 0.00Hz)

16: Select analog input source (F_123 = 3 (Vin or Iin))

Contact a, Vin input terminal as the analog input source
Setting value is 16
Contact b, Iin input terminal as the analog input source
Contact a, Iin input terminal as the analog input source
Setting value is -16
Contact b, Vin input terminal as the analog input source

72
D1 H U H D H U H D D1 H U U1 H D H
Start
command
UP
command
Freq.upperlimit
Constantspeed
detection
Outputfreq.
Freq.command
U2 D2 U2
U1 D2
D1
DOWN
command
Freq.lowerlimit
UP/DOWNcommandtimechart

U=UP (acceleration) status
D=DOWN (deceleration) status
H=HOLD (stall) status
U1=UP status bounded at the upper limit of the frequency
U2=UP status bounded at the lower limit of the frequency
D1=DOWN status bounded at the lower limit of the frequency
D2=DOWN status bounded at the upper limit of the frequency

d. F_052~F_057 = 0, the functions are described as follows:

(I) F_052: Setting multi-function input terminal X1
Confirm key of the UP/DOWN frequency setting.
X1 and COM disconnected UP/DOWN command can adjust the frequency
setting, but the output frequency is not changed follow the frequency setting.
X1 and COM connected the output frequency starts to accelerate or
decelerate until reaching the frequency setting.

73
(II) F_053: Setting multi-function input terminal X2
DC braking enabled command (when drive stops).

1. At drive stop and the DC braking command on: the DC braking Enabled.
2. At the DC braking enabled: the output current is set by the F_075 setting value.
3. At the start or jog command enabled, the DC braking is disabled and motor
starts running until reaching the setting frequency.
4. At the start or jog command disabled, the output frequency will be decelerate to
the DC braking frequency level, DC braking active.

(III) F_054: Setting multi-function input terminal X3
Current limit enabled
F_133: Setting the current limit

1. Using the KP-201C keypad:
a. X3 and COM connected, either F_124 or F_125 is setting 2, the current limit
enabled. The current limit level monitoring by F_133 (range 1~150).
b. X3 and COM disconnected, the current limit disabled. The current limit
level F_133 monitoring level shall be identical with F_071 (range 30~200).

2. Using the KP-202 keypad:
a. X3 and COM connected, the current limit enabled. The setting
potentiometer of KP-202 defines the current limit (range 1~150) (please refer
to RSW 7
TH
Item when adjusting).
b. X3 and COM disconnected, the current limit disabled.

For example: F_054=0, X3 and COM connected, F_124=2, F_125=1
(Input Vin 0~10V corresponding to drive rated current 1~150%)

74
(IV) F_055: Setting multi-function input terminal X4
Primary and secondary frequency command selection
When X4 and COM connected is the secondary frequency command, X4 and
COM disconnected is the primary frequency command)
F_002: primary frequency command selection
F_122: secondary frequency command selection

(V) F_056: Setting multi-function terminal X5
(VI) F_057: Setting multi-function terminal X6
Stop command with 3-wire start/stop circuit setting
X5: contact a
X6: contact b

SINK (NPN) mode

SOURCE (PNP) mode

75
G. F_118: Select UP/DOWN memory
0: Erase the UP/DOWN frequency setting when the power off: The power off will
erase the frequency settings as 0.00Hz.
1: Store the UP/DOWN frequency setting when the power off: The frequency setting
is stored by F_121 at the power off, and the frequency setting is resumed as the
stored frequency setting after the power interruption.

H. F_119: UP/DOWN frequency resolution
Select the UP/DOWN frequency setting resolution.
Setting value Unit Frequency setting resolution
0 0.01Hz 0.01Hz
1~8 0.05Hz Freq. setting resolution = Setting value Unit
9 0.05Hz 0.05Hz
10~250 0.1Hz Freq. setting resolution = Setting value Unit

I. F_120: UP/DOWN trigger mode
1~5: The terminal trigger response time (unit: second).
When UP/DOWN terminal ON exceeds the setting time, frequency command
accelerate (decelerate) to maximum (minimum) output frequency or to the
UP/DOWN terminal OFF.
The acceleration (deceleration) slope is 4 Hz per sec.
Time
Frequency
command
DOWNcommand
UPcommand
Max.output
freq.
<2sec
>2sec
Freq.settingresolution
(F_122)
Accelerationslopeis
4Hz/sec
IfF_120=2
0Hz

6: Edge trigger
The trigger mode uses the input signal edge as the operation trigger without
being controlled by the trigger response time. The signal responding time is
30ms.

76
J. F_121: UP/DOWN frequency adjustment
The frequency setting is adjusted directly by the Keypad as the frequency setting.
UP/DOWN command can modify the frequency setting and the setting is saved to
F_121 after 5 seconds.

K. F_108: Digital input de-bounce adjustment
a. When input signal is less than the setting time, software will reject the input.
b. Multi-function terminals X1~X6, FWD and REV digital de-bounce.

77
(10) Multi-function Outputs Setup
A. F_058: Multi-function output terminal Y1
B. F_059: Multi-function output terminal Y1
C. F_060: Multi-function output terminal Ta1 and Tb1
D. F_131: Multi-function output terminal Ta2 and Tc2
a. Y1 and Y2 are open-collector output terminals. The maximum output specification is
below DC48V / 50mA.
b. Ta1, Ta2 (normal open) and Tb1 (normal close) are relay output terminals. The
maximum output specification is AC 250V / 0.5A cos=0.3.
c. represents positive logic (normal open)
represents negative logic (normal close)
d. Output terminal Y1, Y2, Ta1, Ta2, and Tb1 can be set as one of below functions:
0: Disable (no function operated at terminals)
1: Running detection
Detect at drive start.
2: Speed reach detection
Detect at the constant speed.

3: Zero speed detection
Detect at drive zero speed and no detect during the DC braking.
4: Frequency detection

Frequencydetection(F_059=4)
F_062
Outputterminal
(Y2)
Time
Outputfreq.
Freq.detectionrange(F_062)
Freq.detection
level(F_063)

78
5: Overload detection

6: Stall prevention detection

79
7: Low voltage detection
Lowvoltagedetection(F_058=7)
Power
source
Outputterminal
(Y1)
Lowvoltage
detectionsignal

8: Braking detection
Detect at drive P, N voltage is greater than dynamic brake voltage.

9: Restart after the instantaneous power failure detection
Enable when F_078 set value is 1.

80
10: Restart after fault condition detection

11: Fault detection
Faultdetection(F_059=11)
Fault
condition
Output
terminal(Y2)

81
(11) Frequency Detection
A. F_061: Speed reach detection range (0.0 ~10.0Hz)
Refer to the speed reach detection for multi-function output terminal. (See page 77)

B. F_062: Frequency detection range (0.0 ~10.0Hz)
Refer to the frequency detection for multi-function output terminal. (See page 77)

C. F_063: Frequency detection level (0.0~400.0Hz)
Refer to frequency detection for multi-function output terminal. (See page 77)

(12) Automatic Voltage Compensation
A. F_064: Automatic voltage compensation range (0.0~25.5)
a. Mainly function used for dynamic voltage compensation avoids any insufficient
voltage at heavy load.
b. The adjustment method is to minimize the whole current consumption (maximum
power factor).

82
(13) Overload Detection Setup
A. F_065: Overload detection setting
0: No overload detection
1: Overload detection
B. F_066: Overload detection status
0: Detect during the constant speed only
1: Detect during the drive running
C. F_067: Output setting of the overload
0: Drive is still running when the overload is detected
1: Drive is tripped when the overload is detected
D. F_068: Overload detection level (30~200% of drive rated current)
E. F_069: Overload detection time (0.1~10.0 seconds)
a. Overload detection is as shown in a figure below:

b. Detect the continuous overload exceeding the overload detection time, and the
keypad displayed .

c. Detect during the drive running, including at acceleration, deceleration or constant
speed.

d. The purpose of overload detection is to prevent the system damages. The
detection level and time can be set by user requirements.
83
(14) Stall Prevention Setup
A. F_070: Stall prevention level at the acceleration (30~200% of drive rated current)
B. F_071: Stall prevention level at the constant speed (30~200% of drive rated current)
When the drive is P type, the setting range will be 30~160% of drive rated current.
When the setting value is 160, the stall prevention is disabled.
C. F_072: Acceleration time for stall prevention at the constant speed (0.1~3200.0
seconds)
D. F_073: Deceleration time for stall prevention at the constant speed (0.1~3200.0
seconds)
E. F_074: Deceleration stall prevention selection
0: Deceleration stall prevention: Disable
1: Deceleration stall prevention: Enable

a. The description is as shown in a figure below:

b. The function of the stall prevention during the deceleration is to maintain a constant
speed when the deceleration is stalling.

c. When connecting a dynamic brake unit, F_074 function can be disabled according to
the actual requirement.

d. If the drive DC bus voltage is higher than the dynamic brake voltage level when at
drive stops, the keypad (KP-201C) will display , pressing the RUN key cant
start the drive. If the DC bus voltage is less than the dynamic brake voltage level,
the drive will be automatically recovered and displaying will be back to the main
display.
84
(15) DC Braking Setup
A. F_075: DC braking level (0~150% of drive rated current)
The current level setting of the DC braking
B. F_076: Time interval of DC braking in stop (0.0~20.0 seconds)
C. F_077: Time interval of DC braking in start (0.0~20.0 seconds)
D. F_132: DC braking frequency at stop
a. DC braking is to prevent the motor shaft from rotating when a motor decelerates to
stop.
b. DC braking is to prevent if the motor shaft rotates due to external force at start.

If the frequency command is set below F_032 (starting frequency) during the operation, DC
braking will be enabled when the output frequency is dropped below the start frequency. At
this time, F_132 function is ineffective.
85
(16) Drive Status After Power failure
A. F_078: Operation selection at power failure and instantaneous power failure
Drive restarted selection after instantaneous power failure/flying start.
0: Drive can not be restarted
1: Drive can be restarted
(Refer to the multi-function output setting for the restart after instantaneous power
failure detection)
Drive cannot be restarted simultaneously when the generator instantaneous power
failure/flying start, must be waited to restart after the generator flying start the power.
Drive status after power failure.
2: Ramp to stop
3: When power restored during the ramp to stop interval, the drive acceleration
again
(Refer to the function F_079, F_103 ~ F_106 power failure related setting )
B. F_079: The voltage level setting at the power failure
Set the voltage of power source for ramp to stop.
(200V series drive with the voltage range of 150.0~192.0V and 400 series drive with
the voltage range of 300.0~384.0V)
C. F_103: Subtracted frequency at deceleration start (0.0~20.0Hz)
When the power failure occur,
Frequency = Output freq. Subtracted Freq.
D. F_104: Power failure deceleration time 1 (0.0~3200.0 seconds)
E. F_105: Power failure deceleration time 2 (0.0~3200.0 seconds)
F. F_106: Power failure deceleration time switchover frequency (0.0~400.0Hz)
Set the frequency at which the deceleration slope is switched from the F_104 setting
to the F_105 setting.
Power
source
Time
Output freq.
Reacceleration
During deceleration
at occurrence of
power failure
When power is restored during deceleration
at occurrence of power failure

86

The deceleration to stop at power failure function is applied to the moment of inertia load.

At the function F_078=1 or 3, the drive will automatically restart when the power is
restored. Stay away from the motor and machine.

(17) Jump Frequency
A. F_084: Jump frequency 1 (0.0~400.0Hz)
B. F_085: Jump frequency 2 (0.0~400.0Hz)
C. F_086: Jump frequency 3 (0.0~400.0Hz)
D. F_087: Setting the range of the jump frequency 1, 2, 3 (0.0~25.5Hz)
a. In order to avoid the mechanical resonance, these parameters allow resonant
frequency to be jumped.
b. There are three jump frequencies and one jump frequency interval.

Jumpfreq.1
F_0872
F_0872
F_0872
Outputfreq.
Freq.command
Jumpfreq.2
Jumpfreq.3

CAUTION
87
(18) Speed Searching
A. F_088: Speed searching current level (range 0~200% of drive rated current)
B. F_089: Delay time for speed searching (0.5~5.0 seconds)
C. F_090: The V/F pattern of speed searching (0~100%V/F voltage output)
a. The speed searching function is mainly used for the speed search for the restart
after instantaneous power failure/flying start, the fault restart, or the speed searching
command is given by the input terminal.
b. Refer to speed search for multi-function input terminals (page 80).

(19) Holding Frequency and Time Interval
A. F_096: Holding frequency (0.0~400.0Hz)
B. F_097: Holding time interval (0.0~25.5 seconds)

The mainly purpose of holding is to avoid the motor slip due to the rotational speed of a
motor during acceleration.

Holdingfreq.
(F_096)
Holdingtime
interval(F_097)
Outputfreq.
Time

88
(20) External Indicator
A. F_099: External indicator 1 (0~8)
B. F_100: External indicator 2 (0~8)
C. F_101: External indicator 3 (0~8)
a. F_099~ F_101 can be set according to the setting method for F_006.
b. Please use twisted-pair shield wiring and shielding connected to the GND side of
drive CPU board.
c. The wiring diagram of the external indicator s is as follows:

d. The connecter (CN1) position of external indicators, please refer to page 31, 32.
89
(21) Other Functions
B. F_080: Number of fault restart (0~16 fault)
C. F_081: Switching frequency (0~6)
When F_081=0, PWM voltage switching frequency will be 800Hz and other
switching frequency = F_0812.5 kHz.
The higher switching frequency and less noise are. However, the connection
distance between the drive and the motor must be considered for appropriate
adjustments. (Refer to the connection notes.)
Upper limit of switching frequency
RM5G TYPE : 1/2HP~75HP 15KHz
Above 100HP 10KHz
RM5P TYPE : 10HP~30HP 15KHz
40HP~100HP 10KHz
Above 125HP 7.5KHz
Switching frequency will be modulated with load automatically.

D. F_082: Stop mode
0: Ramp to stop
1: Coast to stop
2: Coast to stop + DC braking
When F_082=2, the operation characteristics are as shown in figures below:

When drive output current is abnormal at DC braking, appropriately to increase the F_089.
90
E. F_083: Prohibit reverse
0: Reverse rotation allowed
1: Reverse rotation NOT allowed

F. F_091: Fault records (view only)
Displaying five fault records, entry data first display is the latest fault record, press
the and key can be select other fault records.

G. F_092: Parameter locking
0: Parameters are changeable, Max. freq. can not exceed 120.0 Hz
1: Parameters are locked, Max. freq. can not exceed 120.0 Hz
2: Parameters are changeable, Max. freq. can exceed 120.0 Hz
3: Parameters are locked, Max. freq. can exceed 120.0 Hz

H. F_093: Automatic voltage regulation (AVR)
0: Disable 1: Enable
When the dynamic braking or braking resistor is installed, AVR (F_093) should be set as
0.

I. F_094: Drive overload (OL1)
0: Disable 1: Thermal protection
2: Current limit overload protection 3: Both protection

RM5G series drive overload capability 150% for 1 min.
RM5P series drive overload capability 120% for 1 min.

J. F_095: Power source voltage
The value of setting according to the actual applied input voltage
(200V series setting range is 190.0~240.0V, and 400V series setting range is
340.0~480.0V).
The setting must be according to the actual power voltage due to the influence of the
LE voltage level and the V/F output.
Low-voltage (LE) detection:
a. When the drive first power on, the voltage detected higher then 90% of F_095
setting value, the drive is standby to works.
b. Low voltage (LE) is detected during the operation, after the power restore to the
normal, the program will perform 1 second ripple voltage detection and LE will
disappear until voltage is stable. Then, the drive can normally output.
c. The LE detect level is 67% of F_095 setting value.

K. F_098: Grounding fault protection (GF)
0: Disable
1: Enable

91
L. F_102: V/F curve selection
0: Linear
1: Energy saving mode (auto-adjust V/F according to the loads)
2: Square of 2 curve

When using a fan, pump or light load, this function can be employed to achieve the purpose
of energy saving. The drive output current is below 50% of rated current when F_102
setting value is 1, energy saving is activated.

(22) KP-202 Keypad Parameter Selection
A. F_110: ADJ4 function (0~49)
B. F_111: ADJ5 function (0~49)
C. F_112: ADJ6 function (0~49)
D. F_113: D1P1 function (0~15)
E. F_114: D1P2 function (0~15)
F. F_115: D1P3 function (0~15)
G. F_116: D1P4 function (0~15)
H. F_117: KP-202 potentiometer function (0~49)

a. The ADJ4~ADJ6 and DIP switch functions of KP-202 keypad can be defined, user
can connect the KP-201C keypad to the drive to modify the setting value of F_110~
F_117 and redefine the functions of KP-202 keypad.

92
b. The setting value 0~49 of F_110~ F_112 and F_117 represents certain item,
respectively. The comparison table is as follows:
Setting
Value
Setting Item ADJ Range
Setting
Value
Setting Item ADJ Range
0 Primary speed 0.0~120.0 25 V/F voltage 2 0.0~F_035
1 Preset speed 1 0.0~120.0 26 Vin gain 0.00~2.00
2 Preset speed 2 0.0~120.0 27 Vin bias -1.00~1.00
3 Preset speed 3 0.0~120.0 28 Frequency upper limit 0.00~1.00
4 Preset speed 4 0.0~120.0 29 Frequency lower limit 0.00~1.00
5 Preset speed 5 0.0~120.0 30 FM+ analog output gain 0.00~2.00
6 Preset speed 6 0.0~120.0 31 Motor slip compensation -9.9~10.0
7 Preset speed 7 0.0~120.0 32 Frequency detection level 0.0~F_031
8 Jog speed 0.0~120.0 33
Automatic boost voltage
range
0.0~25.5
9
Primary acceleration
time
0.0~165.0 34 Overload detection level 30~200
10
Primary deceleration
time
0.0~165.0 35
Stall prevention level at the
acceleration
30~200
11
Acceleration time of
preset speed 1
0.0~165.0 36
Stall prevention level at the
constant speed
1~150
12
Deceleration time of
preset speed 1
0.0~165.0 37
Acceleration time for stall
prevention at the constant
speed
0.0~165.0
13
Acceleration time of
preset speed 2
0.0~165.0 38
Deceleration time for stall
prevention at the constant
speed
0.0~165.0
14
preset speed 2
0.0~165.0 39 DC braking level 0~150
15
Acceleration time
of preset speed 3
0.0~165.0 40 Jump frequency 1 0.0~F_031
16
preset speed 3
0.0~165.0 41 Jump frequency 2 0.0~F_031
17
Secondary
acceleration and
deceleration time
0.0~165.0 42 Jump frequency 3 0.0~F_031
18 Starting frequency 0.1~10.0 43 Jump frequency range 0.0~25.5
19 Starting voltage 0.0~127.5 44 Holding frequency 0.0~F_031
20
Maximum output
frequency
0.0~120.0 45 Holding time interval 0.0~25.5
0.0~255
(220V series)
21 Base voltage
0.0~510
(400V series)
46 Machine speed ratio 0.01~100.00
22 V/F frequency 1 0.0~F_034 47 Iin gain 0.00~2.00
23 V/F voltage 1 0.0~F_035 48 Iin bias -1.00~1.00
24 V/F frequency 2 0.0~F_034 49 AM+ gain 0.00~2.00

93
c. The setting value 0~15 of F_113~ F_116 represents certain item, respectively. The
comparison table is as follows:
Setting
value
Setting
Item
DIP Function Descriptions
Setting
Value
Setting
Item
DIP Function Descriptions
ON: Switching freq. is 2.5kHz

0 None No function 8 F_081
OFF: Switching freq. is set by
KP-201C
ON: The Start command is FWD
and REV terminals
ON: Restart instantaneous power
failure/flying start
1 F_001
OFF: The Start command is KP-202
RUN key
9 F_078
OFF: Restart is set by KP-201C
ON: The Start command is FWD
terminals
ON: Coast to stop
2 F_001
OFF: The Start command is KP-202
RUN key
10 F_082
OFF: The stop method is set by
KP-201C
ON: Frequency is set by input
analog terminal
ON: Prohibit reverse
3 F_002
OFF: Frequency is set by KP-201C
or KP-202 (Note A)
11 F_083
OFF: The selection of reverse is set
by KP-201C
ON: The STOP key is disable

ON: AVR disable
4 F_003
OFF: The STOP key is set by
KP-201C
12 F_093
OFF: AVR is set by KP-201C
ON: Base frequency is 50.00 Hz ON: Motor overload protection:
Disable
5 F_034
OFF: Base frequency is 60.00 Hz
13 F_046
OFF: Motor overload protection is
set by KP-201C
ON: Deceleration stall prevention
disable
ON: Drive overload protection:
Disable
6 F_074
OFF: Stall prevention is set by
KP-201C
14 F_094
OFF: Drive overload protection is
set by KP-201C
ON: No DC braking ON: Energy saving mode:
Disable
7 None
OFF: DC braking at stop
15 F_102
OFF: Energy saving is set by
KP-201C

Note:
If F_110~F_112 and F_117 are not set as 0, frequency command will be controlled by KP-201C
primary speed.
If one of F_110~F_112 and F_117 is set as 0, frequency command will be controlled by
ADJ4~ADJ6 of KP-202 and one of setting key.

Chapter 8 Operation procedures
94
(1) The Operation Procedures

1. Do not conduct any wiring during the system power on to avoid the electric shock.
2. Do not touch the drive or perform any unwiring actions before drive indicator light turns
off after the power off. 30HP below drives must wait at least 5 minutes. 40HP above
drives must wait at least 10 minutes or use a multi-meter with the DC voltage
measurement to measure the cross voltage between P(+) and N(-) ports (PN voltage
must be less than 25V)

1. Check if the wire is broken after wiring is completed to avoid electric leakage or short
circuit.
2. Screws on terminal must be tightly locked.

A. Ensure and confirm the power, voltage, motor, and drive are matched.

B. Connect the power to drive R, S, T (three phases) or R, S terminal (single phase).

C. Set each required parameter and function after the power supply, and measure output
voltage (U, V, W) to check the output voltage with the required value. Press STOP
when finished.

D. Switch off the power and wait until drive indicators off, and then connect drive U, V, W
terminals to the motor.

E. The motor operates at low speed after power supply. Check the operational direction of
the motor is correct? Slowly accelerate.

F. When is started or stopped the motor, it should be controlled by signal switch of the drive.
If it operates with power on, it will reduce the lifetime of the drive.

G. Dont install magnetic contactor between the drive and motor to operate, because start
current of the motor is 6~8 times of rating value.

DANGER
CAUTION
Chapter 8 Operation procedures
95
H. Selection of using the single phase power input to the three phases drive (not using the
standard single phase drive):
Confirm motor horsepower for application, and then multiply motor rated current by 2
times to the basis of drive rated current. Select drive rated output current equal to the
calculation value.
Formula:
Motor rated current 2 = drive rated output current

For example:
a. Drive capacity selection:
Using 220VAC and 3HP motor.
Motor rated current is 9.6A.
Drive current = 9.6 2 =19.2 (A)
Therefore, the drive rated output current must be equal or higher then 19.2A.
So, select the RM5G-2007 (rated output current is 25A).

b. Parameter setting:
F_048: Motor rated current = 9.6A (setting according to motor actual rated current)
F_068: Overload detection level =80 (The half of the original setting value 160%)
F_071: Stall prevention level at the constant speed =80 (The half of the original
setting value 160%)

Please set the following parameters. If the parameters are not modified, the motor and
drive could be damaged.

CAUTION
Chapter 9 Troubleshooting
96
(1) Troubleshooting and Fault Protections
A. Description:
The drive contains the perfect protection. When the protection is activated, the display
will display the symbol. After the fault is eliminated, send a reset command from the
input terminal or press the key on keypad.
B. Protection and troubleshooting list:
Fault Protection
Display
Protection Contents Troubleshooting
Over current stall
prevention
(at the acceleration )
When output current exceeds the level of
acceleration stall prevention (F_070) during
motor acceleration, acceleration will pause until
current is less than the level to automatically
accelerate.
Increase acceleration time or install a
drive with larger capacity.
Over voltage stall
prevention
(at the deceleration)
Deceleration will pause when regeneration
voltage is too high at the motor deceleration
until regeneration voltage drops to continuously
decelerate.
Increase deceleration time or install
dynamic braking unit.
Over current
protection
O.C.
Immediately trip when output current exceeds
220% of the rated current.
Short circuit on the output side of a
drive, overload, acceleration time too
short, restart at the coast to stop and
different characteristics of a motor.
Overload voltage
protection
O.E.
Regeneration voltage or power voltage is too
high when a motor decelerates, so that the DC
voltage exceeds voltage detection level.
200V series detection level is DC410V.
Increase deceleration time or use
high braking torque and dynamic brake
unit to reduce input voltage.
Decrease input power voltage.
Overload protection
O.L.
Motor overload protection, internal electronic
thermal relay protection.
Reduce motor load.
Overload protection
OL1
For RM5G series 150% drive rated output
current for 1 minute.
For RM5P series 120% drive rated output
current for 1 minute.
Increase drive capacity.
Over heat
O.H.
Immediately trip when the temperature of heat
sink is too high.
Improve ventilation and clean dust on
heat sink.
Low voltage
L.E.
Drive display will show LE when voltage on the
DC bus voltage drops 33%.
Increase power capacity and avoid
high voltage drop of power line.
Alternative display of
" " and
setting frequency
Forward/Reverse operation error
(when F_001=0)
Check the connection of control
terminal for the FWD and REV.
GF protection Protection for unbalanced output current.
Check the insulation of the motor;
replace a drive.
EEr EEPROM error. Replace a drive.
Err_01 and Err_00 Disconnection of keypad (KP-201C/KP-202).
Check the connection of keypad and
drive.
S.C.
Drive internal fuse open;
IGBT power module damages.
Replace a drive
PAdF
Remove or insert KP-202 when the drive is
running.
Reset
Ad_Err AD converter failure. Replace a drive
OLO Overload detection. Reduce motor load
thr External fault detection.
Release the external multi-function
terminal.
db.
Detect the over voltage on the DC bus voltage
at the stop.
200V series detection level is DC385V;
Check input voltage: the input voltage
level must be in the range of the input
voltage level.

Appendix A
97
(1) Outline Dimension Drawings

Fig. 1 (KP-201C and KP-202) (unit: mm)
55
65 65
55
9
5
8
5
6
0
16 23
55
8
5
2
3
4
8
9
5
8
5
9
6
KP-201C KP-202
23x23
30
2-M3 screw
9
6
+
1

0
66
+1
0
Panel cutting dimension

Fig. 2 (unit: mm)
128
1
3
8
1
5
1
.
5
1
3
8
5.5
2-6 hole
6.5
5.5
8
5
1
0
0
1
1
0
128
142
135
46
2-M4 screw

Model number: RM5G-1001/2-1PH~1002-1PH, RM5G-2001/2-1PH~2002-1PH,
RM5G-2001/2~2005,
RM5G-4001~4005

Appendix A
98
Fig. 3 (unit: mm)
186
206
205
216
1
2
4
216
186
205
7
80
1
0
5
3
0
0
3
0
0
3
1
2
186
3
0
0
200
125
7
2
8
3
0
0
201
210
3
0
0
3
1
2
3
0
0
4
7
7
186
7
126
2
8
0
2
8
4
2-7
hole
2-7
hole
4-M6
screw
4-M6
screw
Internal cooling type External cooling type
Panel
cutting
dimension

Model number: RM5G-2007~2015, RM5G-4001~4005,
RM5P-2010, 2015, RM5P-4010~4020
Fig.4 (unit: mm)
25
240 253
235
97
1
1
7
235
1
6
3
4
4
5
116
4
4
5
4
6
0
4
2
7
10
9
3
253
270
238
119
4
3
235
4
4
5
4
6
0
4
2
7
10
9
257
235 6.5
4
4
5
4
3
2
3
25
2-10
hole
2-10
hole
4-M8
screw
4-M8
screw
Panel
cutting
dimension
External cooling type Internal cooling type

RM5P-2020~2050, RM5P-4025~4075

Appendix A
99
Fig. 5 (unit: mm)

H
2
H
1
H
D
2
d
H
1
W3
W
W3
W1
h1
D0
D1
h2
H
3
H
4
D
2
W4
W3
H
H
1
H
2
d
W1
W
W3
h1
D0
D1 h2
2-d hole 2-d hole
4 screw 4 screw
Panel
cutting
dimension
Internal cooling type External cooling type
15 15

RM5P-2060~2250, RM5P-4100~4700

Appendix A
100

M
o
u
n
t
i
n
g

h
o
l
e

(
m
m
)

M
8

M
1
0

M
1
2

R
e
f
.

F
i
g
.

5

d
1

3

3

3

3

d

1
0

1
2

1
5

1
5

D
2

2
4
2

2
4
6

2
5
7

2
9
4

D
1

1
7
0

1
7
2

1
8
3

2
2
4

D
0

3
2
5

3
3
4

3
6
6

4
0
5

h
3

1
0

1
2

1
2

1
8

h
2

2
5

3
0

3
5

3
9

h
1

1
1

1
4

1
9

1
5

H
4

5
4
5

6
3
4

7
5
8

9
3
6

H
3

5
6
4

6
6
2

7
8
8

9
7
8

H
2

5
3
9

6
3
0

7
5
1

9
2
9

H
1

5
6
2

6
6
0

7
8
5

9
7
4

H

5
8
4

6
8
5

8
1
8

1
0
0
0

W
4

3
6
5

4
2
7

4
8
7

6
5
7

W
3

2
7
5

2
7
5

2
7
5

5
8
0

W
1

3
6
1

4
1
8

4
7
9

6
5
4

D
i
m
e
n
s
i
o
n

(
m
m
)

W

3
8
6

4
4
6

5
0
8

6
9
6

R
M
5
G
/
P

2
0
0
V

S
e
r
i
e
s

M
o
d
e
l

N
u
m
b
e
r

R
M
5
G
-
2
0
5
0

R
M
5
G
-
2
0
6
0

R
M
5
P
-
2
0
6
0

R
M
5
G
-
2
0
7
5

R
M
5
P
-
2
0
7
5

R
M
5
P
-
2
1
0
0

R
M
5
G
-
2
1
0
0

R
M
5
P
-
2
1
2
5

R
M
5
G
-
2
1
2
5

R
M
5
P
-
2
1
5
0

R
M
5
G
-
2
1
5
0

R
M
5
P
-
2
2
0
0

R
M
5
G
-
2
2
0
0

R
M
5
P
-
2
2
5
0

R
M
5
G
-
2
2
5
0

Appendix A
101
M
o
u
n
t
i
n
g

h
o
l
e

(
m
m
)

M
8

M
1
0

M
1
2

R
e
f
.

F
i
g
.

5

d
1

3

3

3

3

3

d

1
0

1
2

1
5

1
5

1
5

D
2

2
4
2

2
4
6

2
5
7

2
9
4

3
0
8

D
1

1
7
0

1
7
2

1
8
3

2
2
4

2
3
5

D
0

3
2
5

3
3
4

3
6
6

4
0
5

4
1
9

h
3

1
0

1
2

1
2

1
8

1
9

h
2

2
5

3
0

3
5

3
9

3
9

h
1

1
1

1
4

1
9

1
5

1
5

H
4

5
4
5

6
3
4

7
5
8

9
3
6

9
6
8

H
3

5
6
4

6
6
2

7
8
8

9
7
8

1
0
0
7

H
2

5
3
9

6
3
0

7
5
1

9
2
9

9
6
3

H
1

5
6
2

6
6
0

7
8
5

9
7
4

1
0
0
3

H

5
8
4

6
8
5

8
1
8

1
0
0
0

1
0
3
0

W
4

3
6
5

4
2
7

4
8
7

6
5
7

9
5
8

W
3

2
7
5

2
7
5

2
7
5

5
8
0

7
1
0

W
1

3
6
1

4
1
8

4
7
9

6
5
4

9
5
4

D
i
m
e
n
s
i
o
n

(
m
m
)

W

3
8
6

4
4
6

5
0
8

6
9
6

9
9
2

R
M
5
G
/
P

4
0
0
V

S
e
r
i
e
s

M
o
d
e
l

N
u
m
b
e
r

R
M
5
G
-
4
0
7
5

R
M
5
G
-
4
1
0
0

R
M
5
P
-
4
1
0
0

R
M
5
G
-
4
1
2
5

R
M
5
P
-
4
1
2
5

R
M
5
P
-
4
1
5
0

R
M
5
G
-
4
1
5
0

R
M
5
P
-
4
1
7
5

R
M
5
G
-
4
1
7
5

R
M
5
G
-
4
2
0
0

R
M
5
P
-
4
2
0
0

R
M
5
G
-
4
2
5
0

R
M
5
P
-
4
2
5
0

R
M
5
P
-
4
3
0
0

R
M
5
G
-
4
3
0
0

R
M
5
G
-
4
3
5
0

R
M
5
P
-
4
3
5
0

R
M
5
G
-
4
4
2
0

R
M
5
P
-
4
4
2
0

R
M
5
P
-
4
5
0
0

R
M
5
G
-
4
5
0
0

R
M
5
G
-
4
6
0
0

R
M
5
P
-
4
6
0
0

R
M
5
P
-
4
7
0
0

Appendix A
102
(2) Auxiliary Controller ACE Series

ACE Series Controller Names and Use Description:
ACE-
S02/02B/02C
Deviation detector
Converting the angle displacement, tension, weight and
two shaft angle displacement error detected by the
SYNCHRO to DC voltage signal. Controllable drive
performed co-speed start and stop running, synchronous
running, constant tension running, and individual running
application.
Build-in soft starter, this is a low pass filter for frequency
command to reduce the mechanical impact.
ACE-S04/06
Proportional
/differential
controller
Providing proportional / differential control function.
One controller can connect six drives and control five
proportional (differential) settings.
ACE-S08/09
Speed signal
conversion/ speed
feedback controller
Converting the motor speed form the speed generator or
photo interrupter to analog signal as drive frequency
input.
It can used with a potentiometer, for example, to
control the machine speed and tension of the winding,
plastic or cloth. Used with the tacho generator for the
constant machine speed or constant motor speed
control.
ACE-S10
Multiple function
controller
Multifunctional controller allows the remote control over
drive starting, acceleration, deceleration, stop and
automatic perform frequency memorizing during the
power shut down.
Built-in Traverse function is suitable for winding and
shifting equipment for the horizontal thread movement.
ACE-S12
Signal distribution
controller
Converting the input current signal and distribute to five
outputs current or voltage signal.
Suitable for the constant pressure control system with
multiple drives.
ACE-
S13A/13B
Signal isolation
transducer
Suitable for input and output signal conversion (I-I, I-V,
V-V, V-I) or signal isolation applications.
ACE-S13A: current output signal range DC 0 ~ 20mA
ACE-S13B: current output signal range DC 4 ~ 20mA

Appendix A
103
(3) Dynamic Brake and Resistor

A. Brake transistor can be installed in the following models:
Standard build-in: RM5G-2001/2~2015 and RM5G-4001~4020
Optional: RM5G-2020B~2075B and RM5G-4025B~4125B

B. Brake resistor outline (option)
Aluminum case resistor

L22
L12
355
W D
H

Dimensions (mm)
Model Specification
L1 L2 W H D
Max. Weight
(g)
MHL100-100 100W/100 165 150 40 20 5.3 200
MHL100-400 100W/400 165 150 40 20 5.3 200
MHL500-40 500W/40 335 320 60 20 5.3 1100

Notes:
1. When install the brake resistor or dynamic brake unit, please set F_093 (AVR) to "0".
2. When the braking is frequently applied, please increase the resistor wattage and add
the cooling fan to prevent the resistor overheating.
3. When the dynamic brake unit or brake resistor is installed, please add the thermal
switch and protecting device that can cut off the power when the resistors temperature
is too high (please refer to Appendix C) and prevent the dynamic brake from the
overheating damages and dangers.
4. Please use the heat-resistant wire for the brake resistor wiring.

Appendix A
104
(4) The Resistor Values for Brake Resistor with Built-in Brake Transistor

AC 200V Series
Model
Number
Minimum
Specification
Standard Brake Resistor
Approx.
Braking
Torque
(10%ED)
RM5G-2001/2 240
RM5G-2001 140
RM5G-2002
100 MHL100-100*1pc
75
RM5G-2003 160
RM5G-2005
40 MHL500- 40*1pc
105
RM5G-2007 140
RM5G-2010
20 MHL500- 40*2pcs in parallel, total 1000W
110
RM5G-2015 13.3 MHL500- 40*3pcs in parallel, total 1500W 115
RM5G-2020B 10 MHL500- 40*4pcs in parallel, total 2000W 120
RM5G-2025B 8 MHL500- 40*5pcs in parallel, total 2500W 120
RM5G-2030B 6.6 MHL500- 40*6pcs in parallel, total 3000W 120
RM5G-2050B 200
RM5G-2060B
2.5 MHL500- 40*16pcs in parallel, total 8000W
165

AC 400V Series
Model
Minimum
Specification
Approx.
Braking
Torque
(10%ED)
RM5G-4001 400 MHL100- 400*1 pc 145
RM5G-4002 200 MHL100- 400*2pcs in parallel, total 200W 180
RM5G-4007 125
RM5G-4010
80 MHL500- 40*2pcs in series, total 1000W
100
RM5G-4015 150
RM5G-4020
40
MHL500- 40*2pcs in parallel, 2 sets in series,
total 4pcs 2000W 120
RM5G-4025B 27
total 6pcs 3000W
135
RM5G-4030B 160
RM5G-4040B
20
total 8pcs 4000W 120
RM5G-4050B 13.3
total 12pcs 6000W
150
RM5G-4060B 10
total 16pcs 8000W
165
RM5G-4075B 160
RM5G-4100B 120
RM5G-4125B
8
total 20pcs 10000W
100

Appendix A
105
(5) The Resistor Value for Dynamic Brake (DBU6)

AC 200V Series
DBU Specification Resistor Specification
Drive Model
Model
Unit
(set)
Unit
(set)
Approx.
Braking
Torque
(10%ED)
RM5G-2100 L400 1
MHL500-40*18pcs in parallel,
total 9000W 2.2
1 110
RM5G-2125 L400 1
total 11000W 1.82
1 115
RM5G-2150 L400 1
total13000W 1.54
1 115
RM5G-2200 L400 2
total 9000W 2.2
2 110
RM5G-2250 L400 2
total 9000W 1.82
2 115

AC 400V Series
DBU Specification Resistor Specification
Drive Model
Model
Unit
(set)
Unit
(set)
Approx.
Braking
Torque
(10%ED)
RM5G-4100 145
RM5G-4125
H200 1
2 sets in series, total 24pcs 12000W 6.6
1
120
RM5G-4150 155
RM5G-4175
H300 1
1
130
RM5G-4200 140
RM5G-4250
H400 1
1
115
RM5G-4300 H300 2
2 155
RM5G-4350 H300 2
2 sets in series, total 40pcs 20000W 4
2 150
RM5G-4420 H400 2
2 135
RM5G-4500 H400 2
2 130
RM5G-4600 H400 3
3 140

Note:
1. %ED (Effective Duty cycle) = Tb / Ta x 100(%)
(continuous operation time Tb<15 sec).
The definition is as shown in a figure right.
2. Above watts of table is defined at 10%ED.
3. 200V series drive or DBU braking activation
voltage is DC 400V.
400V series drive or DBU braking activation
voltage is DC 800V.
Time
Output
freq.
Tb
Ta
Appendix A
106
(6) Selection of Motor

A. Standard Motor
a. Must be used the 3-phase induction motor as load.
b. Motor cannot run at the low-speed operation for a long time because the cooling fan
speed can be decreased as well as the motor temperature can be increased. For
the long-time and low-speed operation, use the variable-frequency motor with the
independent cooling fan.
c. Standard 3-phase induction motor (NEMA B) characteristics as follows:
Percentageofsynchronousspeed
Percentageofslip
P
e
r
c
e
n
t
a
g
e
o
f
f
u
l
l
-
l
o
a
d
300
200
100
0
T(Torque)
Max.speed
Constant
torque
0 Wmb
Pm
Ta
100 40 20 0 60 80
0 60 80 100 40 20
Pm
T
Constant
horsepower

d. When motor speed is exceed rated speed, the torque will be decreased while the
motor speed increasing.
e. Check the motor insulation. The standard requirement is 500V (or 1000 V)/100M
above.

B. Special Motors

a. Synchronous motor: Higher starting current than standard motor; lower V/F;
larger drive capacity required.
b. Submersible motor: Higher rated current than standard motor; Be caution of the
V/F relationship, minimum speed limit (approx. 30Hz), and
insulation quality. During the installation, be caution of the
insulation resistance for motor (including wiring). Add ACL to
drives output terminal.
c. Explosion-proof motor: Drive does not have explosion-proof mechanism. Be
attentive to installation safety.

Appendix A
107
(7) Selection of ACL and DCL

Due to ACL or DCL possibly to produce the heat (about 100C) is in use, Please Do NOT
touch ACL or DCL and be Caution to environment conditions.

A. ACL and DCL with the mainly harmonic current to suppress the power and improve the
power factor. ACL at drive power source can also suppress the surge voltage to protect
the drive.
B. When the power capacity is above 500 kVA or more than ten times of the rated capacity
of drive, adding ACL (as the figure below) is necessary, and drive input terminal (R,S,T)
must connect ACL.
Drivecapacity
(kVA)
ACLisnecessary
7000
500
0 50
700
ACLisnotnecessary

C. When the heater (SCR), air compressor, high-frequency equipment, and welding
machine as the loads are on the same power source, the harmonic current will be effect
the drive. Thus, adding ACL at the input terminal of drive is required.
D. When multiple large drives are used, due to harmonic wave exerted, adding ACL at the
input terminal (R.S.T) of drives is required to prevent drives from the possible
interference and power quality deterioration.
E. When the wire length from the drive output to motor is over 30 meters or multiple motors
are in parallel, please add ACL at the output terminal of drive.
F. With ACL, power factor is above 75%; with ACL+DCL, power factor is above 90% (the
ACL and DCL specification please refer to page 108 and 109).
G. When the drive is G Type 100HP (included) or above, ACL is the standard; when the
drive is 175HP (included) or above, DCL is the standard.
When drive is P Type 125HP (included) or above, ACL is the standard: when the drive is
200HP (included) or above, DCL is the standard.
H. DCL should use the wire gauge connecting drive with the same specification as input
terminal (R,S,T).
I. For installation, in accordance with motor capacity.
DANGER
Appendix A
108
(8) ACL Specifications

200V series 400V series
Input
(RST)
Output
(UVW)
Input
(RST)
Output
(RST)
Drive Model
(mH) (A) (mH) (A)
Drive Model
(mH) (A) (mH) (A)
RM5G-2001/2 0.4 15 0.4 15 RM5G-4001 0.4 15 0.4 15
RM5G-2001 0.4 15 0.4 15 RM5G-4002 0.4 15 0.4 15
RM5G-2002 0.4 15 0.4 15 RM5G-4003 0.4 15 0.4 15
RM5G-2003 0.4 15 0.4 15 RM5G-4005 0.4 15 0.4 15
RM5G-2005 0.2 30 0.2 30 RM5G-4007 0.2 30 0.2 30
RM5G-2007 0.2 30 0.08 50 RM5G-4010 0.2 30 0.2 30
RM5G-2010 0.08 50 0.08 50 RM5G-4015 0.2 30 0 .08 50
RM5G-2015 0.08 50 0.07 75 RM5G-4020 0.08 50 0 .08 50
RM5G-2020 0.07 75 0.04 100 RM5G-4025 0.08 50 0.08 50
RM5G-2025 0.04 100 0.04 100 RM5G-4030 0.08 50 0.07 75
RM5G-2030 0.04 100 0.03 150 RM5G-4040 0.07 75 0.04 100
RM5G-2040 0.03 150 0.02 200 RM5G-4050 0.04 100 0.04 100
RM5G-2050 0.02 200 0.02 200 RM5G-4060 0.04 100 0.03 150
RM5G-2060 0.02 200 0.015 300 RM5G-4075 0.03 150 0.02 200
RM5G-2075 0.015 300 0.013 400 RM5G-4100 0.02 200 0.02 200
RM5G-2100 0.013 400 0.013 400 RM5G-4125 0.02 200 0.015 300
RM5G-2125 0.01 600 0.01 600 RM5G-4150 0.015 300 0.015 300
RM5G-2150 0.006 800 0.006 800 RM5G-4175 0.015 300 0.013 400
RM5G-2200 0.006 800 0.006 800 RM5G-4200 0.013 400 0.013 400
RM5G-2250 0.006 800 0.005 1000 RM5G-4250 0.013 400 0.01 600
RM5G-4300 0.01 600 0.01 600
RM5G-4350 0.01 600 0.006 800
RM5G-4420 0.006 800 0.006 800
RM5G-4500 0.006 800 0.005 1000
RM5G-4600 0.005 1000 0.005 1000

Appendix A
109
(9) DCL Specifications

200V series 400V series
Driver Model
(mH) (A)
Driver Model
(mH) (A)
RM5G-2020 0.5 75 RM5G-4025 0.9 50
RM5G-2025 0.4 100 RM5G-4030 0.9 50
RM5G-2030 0.4 100 RM5G-4040 0.5 75
RM5G-2040 0.25 150 RM5G-4050 0.4 100
RM5G-2050 0.2 200 RM5G-4060 0.4 100
RM5G-2060 0.2 200 RM5G-4075 0.25 150
RM5G-2075 0.15 300 RM5G-4100 0.2 200
RM5G-2100 0.177 400 RM5G-4125 0.2 200
RM5G-2125 0.126 600 RM5G-4150 0.15 300
RM5G-2150 0.126 600 RM5G-4175 0.15 300
RM5G-2200 0.09 800 RM5G-4200 0.177 400
RM5G-2250 0.09 800 RM5G-4250 0.177 400
RM5G-4300 0.126 600
RM5G-4350 0.126 600
RM5G-4420 0.09 800
RM5G-4500 0.09 800
RM5G-4600 0.07 1000

Appendix A
110
(10) ACL Configuration Diagrams

H
(
M
A
X
)
A
A
W(MAX)
W(MAX)
H
(
M
A
X
)
A
D
C
W(MAX)
A
D
L(MAX)
D
Figure A
C B
H
(
M
A
X
)
C
L(MAX)
B
L(MAX)
B C
D
L(MAX)
B
6-I
Figure B
Figure C Figure D
4-G hole
4-G hole
6-I
4-G hole 4-G hole
6-I
6-I
W(MAX)
H
(
M
A
X
)

ACL Figure A B C D
W
(MAX)
L
(MAX)
H
(MAX)
G I
Weight
(kg)
0.4mH/15A A 150 80 70 86 153 97 146 168 M4 4.0
0.2mH/30A B 150 80 70 85 151 120 132 168 6 4.2
0.08mH/50A B 150 80 70 86 154 123 131 168 6 4.6
0.07mH/75A B 150 80 68 85 151 121 132 168 6 4.8
0.04mH/100A B 180 100 77 97 182 145 146 168 8 8.0
0.03mH/150A B 180 100 79 97 182 150 146 168 8 8.6
0.02mH/200A B 180 100 88 108 192 162 146 168 8 9.8
0.015mH//300A C 230 120 104 128 233 220 215 2210 12 20
0.013mH//400A C 230 120 104 128 233 220 227 2210 12 22
0.01mH//600A C 260 140 120 135 263 262 247 2210 15 32
0.006mH/800A D 250 150 130 175 305 310 260 2513 15 48
0.005mH/1000A D 300 160 145 185 353 250 320 2213 15 68
(Unit:mm)

Appendix A
111
(11) DCL Configuration Diagrams

Figure A
A D
W(MAX)
A D
C
D
B
L(MAX)
H
(
M
A
X
)
W(MAX)
A
4-G hole
B C
H
(
M
A
X
)
B C
L(MAX)
L(MAX)
Figure B
Figure C
4-G hole
2-I
2-I
2-I
H
(
M
A
X
)
W(MAX)

DCL Figure A B C D
W
(MAX)
L
(MAX)
H
(MAX)
G I
Weight
(kg)
0.9mH/50A A 121 91 89 110 121 145 120 146 6 5.6
0.5mH/75A A 131 113 87 107 135 143 113 146 8 5.7
0.4mH/100A A 151 110 101 117 151 164 138 178 8 9.6
0.25mH/150A A 162 135 113 145 162 191 139 178 8 13.5
0.2mH/200A A 170 126 110 130 170 200 163 178 10 15.5
0.15mH/300A B 160 120 123 142 160 210 228 2110 12 18
0.177mH/400A B 200 150 160 181 200 257 276 2110 12 32
0.126mH/600A C 240 182 175 196 255 293 309 2210 15 42
0.09mH/800A C 195 150 150 190 250 255 380 2413 15 64
0.07mH/1000A C 210 160 155 200 270 265 395 2413 15 74
(Unit:mm)
Appendix B
112
KP-201C
Base of
KP-201C
A-01
(1) Remote Controller

A. Remote controller
Two types of the remote controller: Internal panel type and external panel type can be
used with KP-201C or KP-202 keypad.

a. Dimension of the internal panel type (consisted of A-01, KP-201C)

(Unit: mm)

b. Dimension of the external panel type (consisted of A-01, base of A-02, and KP-201C)

(Unit: mm)

A-01
KP-201C
1
2
4
1
1
2
17
65
37 14
6
2
32.5
5
R2.5 4-M4 screw
1
2
4
1
1
2
65
6
14 37 63.2
2
48.2
32.5
5
R2.5
4-M4 screw
Appendix B
113
A-01
A-02
B. Remote controller RAC-01

a. RAC-01 is consisted of A01, A02.
b. RAC-01 is used for the remote independent control or panel.
c. Analog panel meter, 1K (1/2W) potentiometer (10 turns) for frequency adjust,
ON/OFF switch.

d. Dimension diagram and wiring definition
37
65
1
2
4
1
1
2
A-02
14
32.5
6
2
A-02
COM
FWD
12V
GND
Vin
M-
FM+
72.8
5
R2.5
4-M4 screw
10

(Unit: mm)
Appendix B
114
A-03
A-01
C. Remote controller RAC-02
a. RAC-02 is consisted of A01, A03.
b. RAC-02 is used for the remote independent control or panel.
c. Analog panel meter, 1K (1/2W) potentiometer for frequency adjust, ON/OFF and
FWD/REV switch.

d. Dimension diagram and wiring definition

33
37
65
1
2
4
1
1
2
A-03
14
6
5
2
A-03
REV
COM
12V
FWD
GND
FM+
Vin
M-
R2.5
4-M4 screw
62
10

(Unit: mm)
Appendix B
115
(2) Remote Display DM-501
A. Overall dimensions
DM-501 is used for the display of RM5G drive only and can be directly connected to
the drive without connecting other power source. DM-501 can display the voltage,
current, frequency, and machine speed etc. (see page 88).

4
5
4
8

B. Display screen
Outputfrequency
PNvoltage
Outputvoltage
Outputcurrent
Motorspeed
Machinespeed
Statusofterminals

C. The standard length of 2.54/5P wires is 1.5 m and 3 m respectively. Do not exceed
this length.
Appendix C
116
(1) External Brake Resistor

RM5G/P
IM
Tc2
Ta2
R
S
T W
V
PE
U
PR P N
Terminalofmaincircuit
PE
R
S
T
MC
X5*
COM
MC
3phasesACpowersource
(1phaseterminalareR,S)
(Figure.1)
Thermalguard
(OHD3-85B)
ACmotor
RM5G/P
IM
R
S
T W
V
PE
U
PR P N
PE
R
S
T
MC
RELAY
OFF
ON
MC
MC
AC220V
AC220V
RELAY
DC24V
DC0V
OHD3-85B
Brakeresistance
(option)
ACmotor
(Figure.2)
Terminalofcontrolcircuit
Thermalguard
(OHD3-85B)
*X5,F_056settingvalueis-7

Installing the thermal guard for the brake protection is strongly recommended to prevent
the brake from any possible damages caused by the overheat on the braking resistor.
Please refer to the figure 1 and 2 for the wiring connection diagram.

Figure. 1: Using the heat guard controls the magnet contactor (MC). When the brake resistor is
overheated, the contactor (MC) is disconnected.

Figure. 2: When drive power is controlled by the magnet contactor (MC), using the heat guard
controls the magnet contactor (MC). When the brake resistor is overheated, the
contactor (MC) is disconnected.

DANGER
Appendix C
117
(2) External D.B. Unit

Installing the thermal guard for the brake protection is strongly recommended to prevent
the brake from any possible damages caused by the overheat on the braking resistor.
Please refer to the figure 3 and 4 for the wiring connection diagram.

Figure. 3: Using the heat guard controls the magnet contactor (MC). When the brake resistor is
overheated, the contactor (MC) is disconnected.

Figure. 4: When drive power is controlled by the magnet contactor (MC), using the heat guard
controls the magnet contactor (MC). When the brake resistor is overheated, the
contactor (MC) is disconnected.

DANGER
Appendix D
118
Peripheral Equipments of Drive

1. When the drive requires the following equipments, please select the proper external
equipments. The incorrect system setup will result the failure of drive, reduce the of
drives service life time, and even damage the drive.
2.

The surrounding temperature will influence drives service life time. Please monitor the
temperature to avoid of exceeding the temperature specifications, especially as drive
installed at a closed place. In addition, the control signal should be far away from main
loop to avoid of the signal interference.
3. The motor and drive should be grounded well to avoid of electric shocks. Motors
grounding must connect to drives grounding terminal.

R S T U V W P P1
RFI
RFI
DC reactor
(DCL)
Improve
power factor
of driver
The ACL can
reduce the
leakage current of
motor effectively;
It is used as the
motor is far away
from the drive.
Reduce the harmonic
interference for low
frequency of power.
Reduce conduction
interference.
Reduce radiation
interference.
The range of limited
frequency is 1MHz - 10MHz.
Power
source
Molded Case
Circuit Breaker
(MCCB)
or Fuse
Magnetic
Contactor
(MC)
AC reactor
(ACL)
EMC filter
Zero-phase
radio
frequency filter
(RFI)
Motor
When the power is ON, a large
in-rush current flow will be
inputted into the drive. The
breaker must be selected
carefully.
Option. When it is used for external
control or the DBU is used, it should
be installed at the primary side. Do
not use MC to start/stop the drive,
otherwise the life of drive will be
reduced.
Please use within the
permissible power
supply for the drive.
Reduce radiation
interference.
The range of limited
frequency is
1MHz - 10MHz.

CAUTION
Appendix D
119
Pass all 3-phase power cords through RFI
filter in same direction with same coil
number, and then connect the power input
terminal of inverter. Caution: do not exceed
4 coils to prevent overheat of RFI filter.

(Note)
Either the ground wire or the four-core
cable with ground wire cannot pass
through RFI filter; otherwise the filtration
effect will be reduced.
User Manual
Zero-Phase Radio Frequency Filter (RFI-01, 02, 03, 04)
Please read this user manual carefully to understand the correct and safety operations
before using the product to prevent possible personnel injuries caused by false operations.

1. Do not touch zero-phase radio frequency filter to prevent the scald burn from the
extreme high temperature when power is on, just off, or during the operation.
2. While lift up product, please note the weight of product and move it with proper
method to avoid possible injuries. (Please be more cautions to the sharp parts).
3. Wiring or inspection must be done by qualified professional technicians.
By installing the RFI filter(s), it can reduce the radio frequency interference generated by inverter.
Because the RFI filter is constructed by ferrite core, it is not related to the capacity and voltage of
inverter.
1. Specification of product:
Model Common drive
Use place
(1) Clean place without high temperature, high humidity, and
flammable gases.
(2) If the 0-phase radio frequency filter is installed inside the
power distribution panel, the around temperature should
not exceed (-10 ~ +50C).
(3) The heat will be generated in the 0-phase radio frequency
filter, so the space should be reserved for heat
dissipation.
Ambient
temperature
-10 ~ +50C (no condensation)
Ambient
humidity
90RH (no dew)
Ambient gas No corrosive gas, and no flammable gas
E
n
v
i
r
o
n
m
e
n
t
a
l

c
o
n
d
i
t
i
o
n

Vibration Below 5.9m/s
2

2. Wiring for RFI: Connect the RFI filter in accordance with the following wiring diagram.

(1) Install the RFI filter with the power source of inverter.

CAUTION
Appendix D
120
Pass all 3-phase power cords through
RFI filter in same direction with same
coil number, then connect to motor
terminal of inverter. Caution: do not
exceed 4 coils to prevent overheat of
RFI filter.

(Note)
Pass all 3-phase power cords through
RFI filter in same direction with same
coil number, then connect to motor
terminal of inverter.

(Note)
effect will be reduced.
(2) Install the 0-phase radio frequency filter to the output side of drive.

(3) If the power cords are too thick to be winded, pass the power cords through RFI filter
directly, and connect two or more RFI in series.

3. It is recommended to use power cords as many as possible of coil number. If the RFI filter is
over heated, reduce coil number to reduce temperature.

Model Wire size (mm)
Coil number of 3-phase
wire
2/3.5 4
5.5 3
8/14 2
RFI-01
22 1
22/38 4
50/60 2 RFI-02
80/100/125/150 1
50/60 3
80/100/125/150 2 RFI-03
200 1
50/60 4
80/100 3
125/150 2
200 2
RFI-04
250 1

Appendix D
121
4. Overall dimension of RFI-01:

98
112
34
66
3
0
.
5
5
6
6
5-2

(Unit: mm)


160
7
130
86
3
7
1.4
180
8
5
3
2
7

(Unit: mm)

Appendix D
122


211
130
5
44
3
7
12
2
2
.
3
4
2
.
3
230
2
4
7
1
3
0
5
4
176
R5 9-2

(Unit: mm)

276
175
7 R5
54
6
3
4
6
12
22.3
295
4
2
.
3
2
4
7
241
1
5
4
9-2

(Unit: mm)

Attachment 1DIMENSIONS OF OPENING FOR KP-201C AND KP-202
123

6
0
16 23
55
8
5
2
3
4
8
23x23
30
2-M3 screw
9
6
+
1

0
66
+1
0

Scale: 1:1 Unit: mm
Attachment 2 : SETTINGS MENO
124

Function
setting
Descriptions
Factory
setting
Actual
setting
value
Function
setting
Descriptions
Factory
setting
Actual
setting
value

P5103F

Note 1

3

Note 1

1

Note 1

1

Note 1

1

Note 1

1

Note 1

1

Note 1

20.00

Note 1

0

Note 1

60.00
(50.00)

0.0

10.00

0

20.00
60.00
(50.00)

30.00

0.5

0.00

200V:8.0
400V:12.0

0.00
60.00
(50.00)

0.00

200V:220.0
400V:380.0

0.00

0.0

6.00

0.0

60.00
(50.00)

0.0

Note 1

0.0

125
Function
setting
Descriptions
Factory
setting
Actual
setting
value
Function
setting
Descriptions
Factory
setting
Actual
setting
value

1.00

11

0.00

2.0

1.00

2.0

0.00

0.0

0

1.0

1.00

0

1

0

20

0

Rated
current of
motor

160

1/3 rated
current of
motor

0.1

0.0

170

4P

160

3

Note 1

4

Note 1

1

1

2

50

7

0.5

6

0.0

3

0

2

200V:175.0
400V:320.0

126
Function
setting
Descriptions
Factory
setting
Actual
setting
value
Function
setting
Descriptions
Factory
setting
Actual
setting
value

0

2

1

3

0

0

0

3.0

0.0

Note 1

0.0

Note 1

0.0

0.0

0.0

0.00

150

10

0.5

0

100

1

no_Err

20

0

17

1

8

3

5

200V:220.0
400V:380.0

3

0.5

1

0.0

0

1

0

1

0

127
Function
setting
Descriptions
Factory
setting
Actual
setting
value
Function
setting
Descriptions
Factory
setting
Actual
setting
value

1

0.00

0.00

2

0

1.00

0

1

1

0.5

1

Monitor
value

0

0

1.00

Note 1:
The setting of time parameter depends on the horsepower(HP):
0.55HP5 s
7.530HP15 s
Above 40HP30 s

Attachment 3 : FAULT DISPLAYS
128
Error trip display of RM5G/5P

Warning display of RM5G\5P
2004.01.09
2010.08.12

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