Merlin Spares and Accessories Book

®
Professional Products
Accessories and Spares
April 2009
® ®
chamberlainanz.com
1
®
Welcome to the range of Chamberlain Merlin Accessories and Spare Parts. The products
detailed in this book are for use with the Australian and New Zealand Garage Door and Gate
Openers.
Chamberlain has been in Australia and New Zealand since the 2006 acquisition of Merlin and
Grifco. Chamberlain is also recognised as the largest manufacturer of garage door openers
with several fully owned manufacturing facilities around the world.
All Professional accessories carry a 12 month warranty and 6 months for spare parts in
accordance with our terms of sale, a copy of which is available on request.
We pride ourselves on a business model which provides partnering opportunities with dealers
and greater choice to the consumers.
How to use this book
Identifying the correct Radio Frequency (RF)

This spare parts book brings together several generations of wireless technology. The three
main platforms are categorised below: Please note, CAD RF OEM product refers to compatible
third party products sold over the past decade.
Chamberlain RF Merlin Legacy RF CAD RF

Third Party OEM
Merlin+ Merlin
Product
Code Type Rolling Code Rolling Code Billion Code
Frequency 433.92MHz 433.92MHz 433.92MHz
Band AM FM AM
Important information
The information in this guide is intended for qualified garage door dealers only.
Please call 1800 638 234 if you have questions.
Have you got the latest edition? Check this web address:
Go to the web address www.chamberlainanz.com/uptodate and check the version of the
front cover. To request an update, please call 1800 638 234.
Comments and feedback

Please forward your feedback in writing to PO Box 1446, Lane Cove, NSW-1595
or email marketing@chamberlainanz.com
Chamberlain ANZ - Australia: T: 1800 638 234 F: 1800 888 121 - New Zealand: T: 0800 653 667 F: 0800 653 663
E: sales@chamberlainanz.com W: chamberlainanz.com
2
Table of Contents
1. Accessories
Garage Door and Gate Access Devices
Transmitters 4
Fingerprint Entry, Keypads and Wireless Wall Buttons 5
Add-on Receivers 6
Alternate access devices 7
Battery backup unit and IR Beams 8
2. Spare Parts
Roller Door Openers
MR600 & MR800 10
MR850 12
M430R 14
Sectional Door Openers

MT600 & MT1000 16
MT60 18
MT5580 20
M230T 22
3. Installation Parts
Garage Door Openers:

C-Rail & Chain 24
C-Rail & Belt 24
Pole and Chain 26
Gate Openers:
Control boards 27
Battery Backup 27
Solar Panel 27
Receivers 27
Sliding rack 27
Articulating arm opener for MGA600 28
General Gate Accessories 28
OEM Spare Parts 29
3
Transmitters and Receivers
Part Number Description
Merlin+ Professional 433.92Mhz AM handset transmitters (Chamberlain RF)

CM842 2 channel mini transmitter
CM844 4 channel mini transmitter
C940 Single channel transmitter with car visor clip
C943 3 channel transmitter with car visor clip
C945 3 channel mini transmitter
CM842 CM844 C940 C943 C945
Merlin 433.92Mhz FM handset transmitters (Merlin legacy RF)

M842 2 channel mini transmitter
M844 4 channel mini transmitter
M832 2 channel transmitter
M842 M844 M832 M834
433.92Mhz AM handset transmitters (Third party product - CAD RF)

Suitable for Chamberlain garage door openers with billion code receivers
4333A 3 channel transmitter with car visor clip

4335A 3 channel mini transmitter
4333A 4335A
4
Merlin 40.685Mhz handset transmitters (Merlin Legacy RF)

Suitable for Merlin garage door and gate openers sold between 1996 and 2001
M802
Wireless Security Entry Systems

Ultrasonically welded case for external use
C379 433Mhz AM Fingerprint Entry System 10 Users
C840 433Mhz AM wireless security keypad
M840 433Mhz FM wireless security keypad
C379 C840 M840
Merlin Wireless Wall Buttons (for mounting indoors)
CM128 433Mhz AM wireless wall button (Chamberlain RF)

M128 433Mhz FM wireless wall button (Merlin Legacy RF)
CM128 M128
5
Add on receiver Kits and PCB only for 433.92Mhz
CM8002ANZ Two channel add-on receiver 433.92 MHz 15 users per

channel(supports rolling code and billion code
simultaneously)
041A8002CB PCB only from CM8002ANZ (Requires 041A5456B)
041A5456B Receiver module Peak Detect (to suit 041A8002CB)
M034 Upgrade pack, contains M532 receiver & M842

transmitter, plus red and blue looms (Merlin legacy RF)
M532 FM 25 user 1 channel, 433.92Mhz relay receiver

Receiver Can be connected to older Merlin legacy openers via
wiring loom or spade terminals (Merlin legacy RF)
CSTAR250 Universal add-on receiver 433.92Mhz 250 User
Allows you to add or delete individual users
Antenna extension and watertight box also available.
(supports rolling code and billion code simultaneously)
M532 CM8002ANZ
M034
(Comes with
remote)
CSTAR250
Merlin 6 pin plug-in or hardwired 433.92Mhz receivers, for use with gate
and garage door operators FM (Merlin Legacy RF)
M530 M530P
6
Alternate Access Devices
Manual override devices for access when there is no power to the garage
door opener
CM1702 Keyed cable release - Steel fix
DMK1 Keyed cable release - Brick fix
DBK2 Double brick fixing kit for use with DMK1
SBK2 Single brick fixing kit for use with DMK1
DMK1
CM1702
Hard-wired control switches and locks
C760 Outside key switch
Automatic locking system for roller doors (suits

SRDLK01
MR850, MR800 & MR600)
C760 SRDLK01
Motion Detecting Door Control Panel - hardwired

Operate door and light independently of each other, ability to lock out remote
controls (use with MR600, MR800, MR850, MT600, MT1000. MT60 & MT5580)
C98 Motion detecting control panel
C98
7
Battery Backup & IR Beams
Battery Back-Up Unit

for use with MR600, MR800, MR850, CG3800 door opener
CM475 Evercharge Standby Power Unit
CM475
IR Beams
Merlin garage door TX/RX beams are designed for easy installation direct to the
terminals provided on the opener.
C77 Protector System IR Beams (With bracket and wires)
771ANZ Protector System IR Beams IP44 (No bracket or wires)
M102 Merlin legacy IR Beams (Only for M430R and 230T)
100263 IR Beams with Relay Contacts (4 wire system)
C77 771ANZ M102
100263
8
Spare Parts and Installation Parts
Important safety information is contained in

the product installation and operation
instruction manual. Please read the manual
thoroughly before proceeding with any service
work.
Speak to the technical staff at Chamberlain if

you have any further questions.
Please call 1800 638 234 for assistance.
If the supply cord is damaged, it must be

replaced by the manufacturer, its service agent
or similarly qualified persons in order to avoid
hazard.
9
Spare Parts:MR850
* 041D6637 Service logic board
* 041A6815 Transformer 105VA
* 001B6449-1 Extension Pole Kit (with brace and screws)
* 041A6778 Front cover assembly
* 041A6811 Mount plate sub assembly
* 041A6812 Sungear drive
* 041A6813 Front upper cover
* 041A6814 Base housing
* 001A6528 Absolute Positioning Encoder System (APE-3)
* 001A6621 Bridge clamp
* PDR50091 Handle and pull rope assembly
* Shown in the diagram opposite

10
Spare Parts:MR850
11
Spare Parts: MR600 & MR800
* PCVD0800 Service logic board
* 205D0848 Transformer 105VA MR800
* 204C0201 Transformer 80VA MR600
* Coming Soon Motor assembly complete DC drive
Clutch Lever Assembly INCLUDES Clutch plate, Clutch

PDR54038 plate handle, Cam plate, Pinion gear & Circlip
002D0874 Motor DC only
* 001A6528 Absolute positioning encoder system (APE-3)
* CDR14035 Sungear drive
* PDR58803 Front housing
* CDR14017 Lower cover
* PDR54015 Top cover
* PDR54010 Extension tube assembly (with screws)
* CDR14021 Light lens
* PDR50091 Handle and Pull Rope assembly
PDR50800 Hardware bag assembly (includes bridge clamp)
* 001A6621 Bridge clamp

12
Spare Parts: MR600 & MR800
13
Spare Parts:M430R
Part No Description
* PDR30017 Service logic board kit
* PDR40881 Top drive assembly
ADR12227 Clutch plate
CDR10933 Clutch plate handle
CDR11024 Cam plate
CDR10941 Pinion gear
420B0172 Circlip M12
420B0180 Circlip M42
PDR59000 Clutch lever assembly (Coming soon)
* PDR40082 Insulated varistor
PDR50011 Insulated varistor service kit
* PDR50098 Motor and worm gear assembly
DDR20021 Worm gear only
DDR10118 Cross shaft only
419A0029 Upper cross shaft bushing only
419A0037 Lower shaft bushing only
405B1088 Wave washer only
BDR21043 Loom conector
* PDR30018 Speed sensor kit
* CDR10695 Side cover 430R (moulded)
* PDR40586 Chassis only
* PDR59001 Chassis complete assembly (coming soon)
* 217H0375 Lampholder E27 240V (MAX 40W lamp)
* ADR20164 Drive fork design (bolts in hardware bag)
* 203D1720 Motor capacitor 15µF
* CDR10958 Light cover
PDR40735 Hardware bag
* PDR50091 Handle and pull rope assembly
206A8016 Replacement lamp 40W 240V

14
Spare Parts:M430R
15
Spare Parts:MT60
* 041A5734C Service Logic board
* 041D0577 Motor assembly
* 041C0161-2 Transformer
* 041A5797 Sprocket
* 108C0082 Light cover
041A5643-3 Hardware bag
041A2828 Handle and pull rope assembly
* 041A0079 24V Replacement lamp

16
Spare Parts:MT60
17
Spare Parts:MT600 & MT1000
* 041A5696-2D Service logic board MT600
* 041A5696-4D Service logic board MT1000
* 041D0605 Motor assembly MT1000
* 041D0701-2 Motor assembly MT600
* 041C5350-5 Transformer MT600 with loom
* 041C5350-7 Transformer MT1000 with loom
* 041B5351-5 Power Board MT1000/MT600
* 041B4375-3 Terminal block MT1000/MT600
* 031D0536 Chain sprocket cover MT1000/MT600
* 041A5845 Belt pulley wheel MT1000/MT600
* 041B5348 12 tooth chain sprocket
* 041C5392 Lampholder E27 240V (MAX 40W lamp)
* 108D0056 Lens cover
* 001A5443-17 Chassis cover
* 041D0188 Service logic board mounting pan
041A5414-4 Hardware bag
64542AES Replacement lamp 28W (OSRAM)

18
Spare Parts:MT600 & MT1000
19
Spare Parts: M230T
* PDR30017 Service logic board kit
* CDR11520 Dual sprocket
* PDR50098 Motor and worm gear assembly
PDR50021 Trolley body assembly
FDR10096 Actuator gold plated
PDR50093 Limit assembly with mounting bracket
DDR20021 Worm gear only
DDR10118 Cross shaft only
419A0029 Upper cross shaft bushing only
419A0037 Lower shaft bushing only
405B1088 Wave washer only
BDR21043 Loom connector
* PDR30018 Speed sensor kit
PDR30014 Trolley chain adjuster
CDR10800 Pulley wheel
* PDR50800 Chassis only
* PDR59001 Chassis complete assembly (coming soon)
* ADR12392 Main cover 230T V2
* 203D1720 Motor capacitor 15µF
* PDR40082 Insulated varistor
PDR50011 Insultated varistor service kit
* 217H0375 Lampholder E27 240V (MAX 40W lamp)
* PDR50070 Light cover
* CDR10693 Side covers
CDR10271 Lamp latch replacement
PDR40453 Hardware bag
* 041A2828 Handle and pull rope assembly
206A8016 Replacement lamp 40W 240V

20
Spare Parts:M230T
21
Spare Parts:MT5580
* 041A5831 Service logic board with end cap
041A6420 Service logic board (24V OUT / Peak Detect)
* 041A5809 Motor assembly
030B0415 Motor capacitor
* 041A3261-1 Dual sprocket assembly
* 041A5811 Single sprocket assembly
* 041B4375-3 Terminal block
* 041C4398A RPM assembly kit
* 041A5833 Wire harness
* 041A5640 Limit switch assembly
041A2817 Drive Gear & Worm To Suit
* 041A5813 End Panel
* 175B0174 Lampholder E27 240V (MAX 40W lamp)
108D0058-1 Light cover
041A0092 Noise reduction pads - (Kit)
64542AES Replacement lamp 28W (OSRAM)

22
Spare Parts:MT5580
23
Installation Parts
Sectional and Tilt Door Installation Parts
C-Rail & Chain

7010CR3 1.0m C-Rail & Chain Extension
* 7023CR3 2.3m C-Rail & Chain - 1 Piece
C-Rail & Belt
8010CR3 1.0m C-Rail & Belt Extension

* 8023CR3 2.3m C-Rail & Belt - 1 Piece
C-Rail Miscellaneous Items
* 041B4103-1 Chain Tensioner
* 041B4103 Belt Tensioner
* 012B0906 Door Bracket Plate C-Rail
* 012B0905 Door Bracket Clip C-Rail

* 144C0077 Idler Pulley for C-Rail
* 012C0855 Header Bracket 30mm
012B0950 C-Rail Bracket Ceiling Fix
* 041A2828 Service Assembly Rope & Handle
* 041A5844-2 3.0m Belt Replacement Pack
* 041A5801-3 3.0m Chain Replacement Pack
* 041A5801 2.3m Chain Replacement Pack
* 041B5669 Belt Joiner Assembly Kit
* 041A6398 Inner trolley repair kit complete with chain links

* 041A5800 Outer trolley C-rail
* 171A543 Screws to suit pulley cover 031D0537
* 012C0778 Rail Chassis Straps
* 012C0810 End Bracket 30mm Steel
24
Installation Parts
C-Rail Miscellaneous Items (cont)
* 031D0525 Pulley cover 22T
* 031D0537 Pulley cover belt
* 178B0034 Door Arm - straight
* 178B0035B Door Arm - curved
* Shown in the diagram below
25
Installation Parts
Pole & Chain
2640 2.75m Tilt / sectional Pole
13000 3.0m Tilt / sectional pole
P160S 150mm Pole and chain extension kit
P160 305mm Pole and chain extension kit
P161 546mm Pole and chain extension kit
CMPAK MT5580 Chain and pole kit 2.75m
CMPAK3 MT5580 Chain and pole kit 3.0m
CM-PAK
Stop collar, clevis pin

Adaptor bracket Door arm Chain pack
and grub screw
CMPAK ContentsPole Idler Pulley Header bracket Trolley
26
Installation Parts
Gates: Control Boards, Battery Backup, Solar Panel,

Receivers, Sliding Racks, Articulating Arms and General
Gate Accessories
Control Boards
CB12ANZ DC Gate Range MGL300, MGL400, MGA600
(complete with housing)
GA420ANZ-CONT Gate Operator Control (PCB only)
CB22 AC Gate Range MGS300, MGS500, MGS1000 (PCB

only)
Battery Backup for DC Gates (2008+)

MGB121 Single Battery Backup to suit CB12ANZ
MGB122 Twin Battery Backup to suit CB12ANZ
Solar Panel
SOLPNL10W12V 10 Watt, 12 Volt Solar Panel to suit CB12ANZ
Receivers
CSTAR250 Star 250-433 Access Control - 250 USERS
71-65WTBOX Watertight Box to suit CSTAR250 Receiver
86LM Antenna Extension Kit to suit CSTAR250 Receiver
CSTAR250
Sliding Gate Racks

202134 4m PVC Gate Rack (8 x 500mm Pack)
202127 1m PVC Gate Rack
27
Installation Parts
Gates: Control Boards, Battery Backup, Solar Panel,

Receivers, Sliding Racks, Articulating Arms and General
Gate Accessories
Articulating Arm Opener for MGA600
ART-1 Arm for bi-fold doors

ART-2 Arm for narrow back set
ART-3 Arm for standard wide back set
ART-6 Base mounting plate for narrow pillars
041AART-0001 Base mounting plate for standard pillars (ART-7)
Art-3
(Arm)
Art-7
Art-6 Art-2 (Base)
(Base) (Arm)
Art-3: Arm for standard
Art-2: Arm for narrow back set
back set Art-7: Base mounting plate
Art-6: Base mounting plate for standard pillars
for narrow pillars Note: Any combination
Note: Any combination can be used
can be used
General Gate Accessories
203315 Gate stop - standard height steel
203322 Gate stop - recess mountable steel
FLA230-2 Flashing light kit with bracket (230 - 240V)
FLA24-2ANZ Flashing light kit with bracket (24V)
ANT4X-1LM Antenna Kit with Wall Mount Bracket
041ACOM17001 RPM Sensor for MGS300, MGS500 & MGS1000
FLA230-2
203315 203322
FLA24-2ANZ
28
OEM Spare Parts
Third Party product replacement parts
041A4945-11B Service Logic Board to suit CAD 4

(third party product)
041A3261-1 2 Speed Sprocket

041A2817 Drive/worm gear kit
041B5348 D Series 12 Tooth Sprocket
108D0058-1 Light Lens
041A3261-1
041A4945-11B Dual sprocket complete assembly kit
Service logic board 433.92MHz (Billion code)
Complete with end panel
041A2817
Drive and worm gear kit only
108D0058-1
Light Lens
64542AES
Replacement lamp
(40 Watt Maximum)
29
Contact Us
Chamberlain Australia Pty Ltd

Head Office, NSW/ACT
Unit 3, 7-9 Orion Rd
Lane Cove
NSW 2066
PO Box 1446, Lane Cove NSW 1595
Telephone: +61 2 9424 2699
Fax: +61 2 9420 2935
Telephone tollfree in Aust: 1800 638 234
Fax tollfree in Aust: 1800 888 121
Email:customerservice@chamberlainanz.com
Victoria/South Australia/Tasmania
71A Merola Way,
Campbellfield
VIC 3061
PO Box 286 Campbellfield VIC 3061
Queensland/Northern Territory
Unit 3, 47 Musgrave Road
Coopers Plains
QLD 4108
PO Box 949 Archerfield, QLD 4108
Western Australia
Unit 1, 170 Beringarra Avenue
Malaga
WA 6090
PO Box 2161 Malaga, WA 6944
Chamberlain New Zealand Ltd

Auckland, New Zealand
17a Arrenway Drive
Albany
Auckland 1330
PO Box 100221 North Shore 0745
Telephone: +64 9 477 2823
Fax: +64 9 478 4394
Telephone tollfree in NZ: 0800 653 667
Fax tollfree in NZ: 0800 653 663
email: nz@chamberlainanz.com
The terms Chamberlain and Merlin are

registered trademarks.
As Chamberlain’s policy is one of continuous

product improvement, changes to
specifications and prices can be made
without prior notice.
Copyright 2009 The Chamberlain Group, Inc
30
Notes
31
Chamberlain Australia Pty Ltd Chamberlain New Zealand Ltd
Unit 3, 7-9 Orion Road 17a Arrenway Drive
Lane Cove West NSW 2066 Albany, Auckland 1330
Australia New Zealand
Ph: 1800 638 234 Ph: 0800 653 667
Fx: 1800 888 121 Fx: 0800 653 663
Email: sales@chamberlainanz.com Email: sales@chamberlainanz.com
32

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Accessories and Spares

How to use this book

Identifying the correct Radio Frequency (RF)

Chamberlain RF Merlin Legacy RF CAD RF

Code Type Rolling Code Rolling Code Billion Code

Frequency 433.92MHz 433.92MHz 433.92MHz

Comments and feedback

Sectional Door Openers

Garage Door Openers:

OEM Spare Parts 29

Part Number Description

Merlin+ Professional 433.92Mhz AM handset transmitters (Chamberlain RF)

CM842 CM844 C940 C943 C945

Merlin 433.92Mhz FM handset transmitters (Merlin legacy RF)

M842 M844 M832 M834

433.92Mhz AM handset transmitters (Third party product - CAD RF)

4333A 3 channel transmitter with car visor clip

Part Number Description

Merlin 40.685Mhz handset transmitters (Merlin Legacy RF)

M802 2 channel transmitter

Wireless Security Entry Systems

C379 433Mhz AM Fingerprint Entry System 10 Users

C840 433Mhz AM wireless security keypad

M840 433Mhz FM wireless security keypad

C379 C840 M840

Merlin Wireless Wall Buttons (for mounting indoors)

CM128 433Mhz AM wireless wall button (Chamberlain RF)

Part Number Description

Add on receiver Kits and PCB only for 433.92Mhz

CM8002ANZ Two channel add-on receiver 433.92 MHz 15 users per

041A5456B Receiver module Peak Detect (to suit 041A8002CB)

M034 Upgrade pack, contains M532 receiver & M842

M532 FM 25 user 1 channel, 433.92Mhz relay receiver

Part Number Description

DMK1 Keyed cable release - Brick fix

DBK2 Double brick fixing kit for use with DMK1

SBK2 Single brick fixing kit for use with DMK1

Hard-wired control switches and locks

C760 Outside key switch

Automatic locking system for roller doors (suits

Motion Detecting Door Control Panel - hardwired

C98 Motion detecting control panel

Part Number Description

Battery Back-Up Unit

771ANZ Protector System IR Beams IP44 (No bracket or wires)

M102 Merlin legacy IR Beams (Only for M430R and 230T)

100263 IR Beams with Relay Contacts (4 wire system)

C77 771ANZ M102

Important safety information is contained in

Speak to the technical staff at Chamberlain if

Please call 1800 638 234 for assistance.

If the supply cord is damaged, it must be

Part Number Description

* 041D6637 Service logic board

* 041A6815 Transformer 105VA

* 001B6449-1 Extension Pole Kit (with brace and screws)

* 041A6778 Front cover assembly

* 041A6811 Mount plate sub assembly

* 041A6812 Sungear drive

* 041A6813 Front upper cover

* 041A6814 Base housing

* 001A6528 Absolute Positioning Encoder System (APE-3)

* 001A6621 Bridge clamp